CN108160398A - A kind of automobile spline set coating line and painting method - Google Patents

A kind of automobile spline set coating line and painting method Download PDF

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Publication number
CN108160398A
CN108160398A CN201810137581.1A CN201810137581A CN108160398A CN 108160398 A CN108160398 A CN 108160398A CN 201810137581 A CN201810137581 A CN 201810137581A CN 108160398 A CN108160398 A CN 108160398A
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CN
China
Prior art keywords
spline housing
spline
coating
robot
fixture
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201810137581.1A
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Chinese (zh)
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CN108160398B (en
Inventor
徐建华
徐志坚
徐贵芳
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JINHUA FOERTAI MACHINERY MANUFACTURING Co Ltd
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JINHUA FOERTAI MACHINERY MANUFACTURING Co Ltd
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Priority to CN201810137581.1A priority Critical patent/CN108160398B/en
Publication of CN108160398A publication Critical patent/CN108160398A/en
Application granted granted Critical
Publication of CN108160398B publication Critical patent/CN108160398B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C3/00Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
    • B05C3/02Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
    • B05C3/09Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating separate articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02Means for manipulating or holding work, e.g. for separate articles for particular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/18Processes for applying liquids or other fluent materials performed by dipping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/02Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
    • B05D3/0218Pretreatment, e.g. heating the substrate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J11/00Manipulators not otherwise provided for
    • B25J11/0075Manipulators for painting or coating

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  • Engineering & Computer Science (AREA)
  • Robotics (AREA)
  • Mechanical Engineering (AREA)
  • Coating Apparatus (AREA)
  • Spray Control Apparatus (AREA)

Abstract

The present invention provides a kind of automobile spline set coating line and painting methods, belong to auto parts machinery processing technique field.What the coating that it solves existing spline housing generally carried out by hand, because spline housing specification is more, artificial coating is affected by extraneous factor, it is difficult to the problems such as accomplishing consistency.The present invention includes the robot being arranged in working region, induction heating equipment, coating pond, feed mechanism and cutting agency, robot can carry out operation to the manipulating object in its working region, the spline housing is located on feed mechanism, and the spline housing on feed mechanism can be put on induction heating equipment heating by robot, be mounted on the spline heated at induction heating equipment and coated in coating pond and coated spline housing is placed on cutting agency.By the production line and painting method, it can be achieved that the processing of 15 kinds of different size spline housings, coating, the qualification rate of product is high and can substantially reduce labor intensity, ensures the consistency and versatility of product.

Description

A kind of automobile spline set coating line and painting method
Technical field
The invention belongs to auto parts machinery processing technique fields, and in particular to a kind of automobile spline set coating line and coating Method.
Background technology
The torque of automobile engine is transmitted to by transmission shaft on wheel, to drive automobile traveling.The splined shaft of transmission shaft Mutual slip is in direct contact with spline housing, and generates fretting wear.Abrasion had both betided the key teeth of splined shaft, also betided spline The key teeth of set, the result of both sides' abrasion increase fit clearance, cause to generate noise and vibrations, the use for influencing transmission shaft are sensitive Degree and service life.To improve the service life and wearability of spline housing, it is thus proposed that coated in the interior surface of spline housing Nylon layer by the design of nylon layer, avoids being in direct contact between steel part and steel part, so as to solve splined shaft and spline The problems such as frictional force between set is big, noise is big, effectively extends service life.
What the coating of existing spline housing usually carried out by hand, because spline housing specification is more, artificial coating is by the external world Factor is affected, it is difficult to accomplish consistency, and workpiece weighs more than 6KG, worker's work load weight, it is therefore necessary to propose one Kind can improve production efficiency, reduce production cost, mitigate labor intensity, high degree of automation and the product that can cause acquisition Consistency is good, qualification rate high automobile spline set coating equipment and painting method.
Invention content
The purpose of the present invention is being directed to the existing disadvantages mentioned above of existing automobile spline set coating, and provide a kind of automobile flower Key covers coating line and painting method, by the production line and painting method, it can be achieved that 15 kinds of different size spline housings plus Work, coating, the qualification rate of product is high and can substantially reduce labor intensity, ensures the consistency and versatility of product.
The purpose of the present invention can be realized by following technical proposal:
A kind of automobile spline covers coating line, which is characterized in that it includes the robot being arranged in working region, sense Answer heating equipment, coating pond, feed mechanism and cutting agency, robot that can make to the manipulating object in its working region Industry, the spline housing are located on feed mechanism, and the spline housing on feed mechanism can be put on induction heating equipment by robot The spline heated at induction heating equipment is mounted in coating pond and is coated and place coated spline housing by heating On cutting agency.
Preferably, the robot includes central processing unit, robot controller, the robot with six axis degree of freedom Ontology and the grabbing device for being arranged on robot body end, the central processing unit are used to respond the instruction of user and send out To complete the control signal of every instruction each operation to be performed, the robot controller connects central processing respectively Device and robot, and the control signal of central processing unit is received, to control robot body and grabbing device in the position of setting And it is acted under track.
Robot further includes pedestal, and robot body is set on the base, and grabbing device is arranged on the end of robot body End, grabbing device can capture spline housing under the control of robot controller, and spline housing is in vertical state at this time.
Preferably, the grabbing device includes two fixtures and clamp connecting plate, clamp connecting plate and robot end Connection, two grip separations are arranged on clamp connecting plate, and two fixtures can fold up spline housing, and each fixture includes fixture sheet Body, driving mechanism and two gripping fingers, two gripping fingers are disposed in corresponding chuck body, and two gripping fingers can be in driving mechanism Under the action of it is close to each other or separate.Two chuck bodies are also spaced apart and arranged on clamp connecting plate, and the present invention is provided with two A driving mechanism, each driving mechanism are arranged in corresponding chuck body, drive two gripping fingers of corresponding fixture close to each other or It is separate.
The driving mechanism connection corresponding with two fixtures of above-mentioned robot controller, is controlled by controlling driving mechanism work Two gripping fingers action (closer or far from) in the corresponding chuck body of system, so as to pick up spline housing, two gripping fingers are to mutually leaning on After nearly direction movement, spline housing can be made to be detached from from two gripping fingers.
Preferably, the driving mechanism includes cylinder and linkage mechanism, and cylinder includes cylinder body and piston rod, fixture Ontology is arranged on clamp connecting plate, and cylinder body is arranged in corresponding chuck body, and chuck body is coaxial with cylinder body Setting, the two and the perpendicular setting of clamp connecting plate, chuck body are provided with inner cavity, and two gripping fingers are from the interior intracavitary of chuck body It stretches out, chuck body is provided with opening on one side close to two gripping fingers, and cylinder is connected by linkage mechanism with corresponding two gripping fingers Connect, driving two gripping fingers closer or far from.Setting opening, so as to which two gripping fingers can be stretched out from the interior intracavitary of chuck body in correspondence It is close to each other or separate under the action of driving mechanism and linkage mechanism.Two gripping fingers are parallel with the axis of cylinder body.
When needing to capture spline housing, grabbing device is moved at feed mechanism, and of the invention two fixtures are identical Respectively left fixture and right fixture, two gripping fingers of left fixture are extend into the casing of spline housing, at this point, two gripping fingers are in perpendicular Straight state, corresponding cylinder drive the inner wall of the two gripping fingers compression spline housing, and spline housing is crawled.It can be by adjusting cylinder Air pressure, the expanding force of two gripping fingers pressure spline housing inner wall is improved, to capture the spline housing of different weight.
Preferably, the linkage mechanism includes two pivoted arms, and the inner cavity interior energy that piston rod is located at chuck body is stretched back and forth It contracts, the first drive shaft is provided on the end of piston rod, two pivoted arms are arranged in parallel in the interior intracavitary of chuck body and fixture sheet Body is rotatablely connected, and is additionally provided with the first sliding groove and second sliding slot on pivoted arm, and the first sliding groove and second sliding slot are in splayed, and above-mentioned the One drive shaft is located in the second sliding slot of two pivoted arms, and when piston rod stretches back and forth, the first drive shaft can be at two second Slidably reciprocate two pivoted arm rotations of drive in sliding slot, and above-mentioned two gripping finger is connected respectively by a connection piece with corresponding pivoted arm, One second drive shaft is both provided on connector, each second drive shaft is located in the first sliding groove of corresponding pivoted arm, the folder The interior intracavitary of tool ontology is additionally provided with position-limit mechanism.
The end of piston rod is provided with a connecting plate, and above-mentioned first drive shaft is arranged on connecting plate.Two pivoted arms in the form of sheets, two Person is close and is arranged in parallel, and two pivoted arms are to be rotatablely connected by a fulcrum with chuck body, two pivoted arms and the first driving Axis and the second drive shaft are mutually perpendicular to.The direction of motion of piston rod and the direction of motion of two gripping fingers are mutually perpendicular to, and work as piston rod When moving (stretching) to two gripping finger directions, the first drive shaft drives two pivoted arm rotations, and pivoted arm rotation can drive to second Moving axis plays the role of a power, so that two the second drive shafts move back and forth (two second drives along corresponding the first sliding groove The direction of motion of moving axis is opposite) and change stroke, so as to which corresponding connector and gripping finger be driven to change stroke, position-limit mechanism is set It is that two gripping fingers are moved along the direction perpendicular with piston rod driving direction, two folders when piston rod stretches out Refer to be separate, and after piston rod changes the direction of motion (retraction), two gripping fingers are close to each other.
The connector includes vertically disposed square column (horizontal square column and perpendicular square column), and two square columns are vertically arranged, they Two ends be wholely set together, the one side that perpendicular square column is connect with horizontal square column is also reserved with the horizontal stroke side for another connector The sliding surface that column slides.When assembling, two connectors are buckled together, and the bottom surface of the horizontal square column of one of connector is located at On the sliding surface of another connector, two connectors opposite can slide.
Preferably, the gripping finger is connected by a high temperature insulating part with corresponding connector, the high temperature insulating Part is prepared by nanoporous aerogel felt heat-barrier material.Using nanoporous aerogel felt as heat-barrier material, it effectively prevent spline housing The heat of cylinder is transmitted, while reduces the heat losses of spline housing, ensures temperature during coating, it is ensured that work under hot environment according to It is so reliable and stable.
Preferably, lateral groove is provided on the outer surface that the gripping finger is contacted with the inner wall of spline housing.Pass through setting Lateral groove can increase the friction coefficient between gripping finger and spline housing inner wall, increase the friction coefficient between gripping finger and spline housing Greatly to more than 0.1.
Preferably, the grabbing device further includes the rotating mechanism for driving fixture to connecting plate rotation, clamp connecting plate It is rotatablely connected on one side by the end of mounting flange and robot body, the rotating mechanism includes electric rotating machine, rotation Motor is connect by transmission mechanism with clamp connecting plate drives fixture to connecting plate rotation.
Robot body with six axis degree of freedom is under the control of robot controller, wherein 5 axis can realize crawl The overturning of device, so as to fulfill the overturning of spline housing, 6 axis can realize the rotation of clamp connecting plate so that on clamp connecting plate Two chucking positions exchange.
Preferably, a temperature sensor is both provided at two fixtures, monitors the temperature of fixture in real time.Wherein one When a fixture temperature reaches set temperature, 180 ° of connecting flange disc spins, i.e. two fixtures bear change place, one of fixture Coating and blanking after duty heating, another fixture are responsible for gripping spline at feed mechanism and being set at induction heating equipment adding Heat.But if a fixture is heated, coated always, it can so that the fixture temperature is very high, have an impact to the service life of fixture.
Preferably, ranging from a diameter of 1m-6m circumference ranges of the working region.
Preferably, the feed mechanism includes feeding pallet cart, and the feeding pallet cart includes first support And the feeding pallet on first support top is horizontally set on, the feeding pallet includes bottom plate and is arranged in parallel in above bottom plate The anti-a kind of rhyme scheme in Chinese operas serving as the prelude to a complete score for voices of spline housing, the location holes of several row's spline housings, the diameter dimension and flower of location hole are provided on the anti-a kind of rhyme scheme in Chinese operas serving as the prelude to a complete score for voices of spline housing The diameter dimension of the body of key set is suitable.Spline housing can be inserted into location hole, perpendicular to stand upright on feeding pallet.
Preferably, the distance between the anti-a kind of rhyme scheme in Chinese operas serving as the prelude to a complete score for voices of the spline housing and bottom plate are 60mm-150mm.
Preferably, three blocks of side plates are provided on the bottom plate, three blocks of side plates are docking together, above-mentioned anti-a kind of rhyme scheme in Chinese operas serving as the prelude to a complete score for voices of spline housing The corresponding inner wall with three blocks of side plates in wherein three sides connect.
Preferably, the first support includes four supporting legs, above-mentioned bottom plate and the anti-a kind of rhyme scheme in Chinese operas serving as the prelude to a complete score for voices of spline housing be it is rectangular, four Supporting leg is located at the lower section at four angles of bottom plate and the upper end of four supporting legs and is fixedly connected with bottom plate.The lower end of four supporting legs is respectively set There are one universal wheels.
Preferably, a diameter of 60mm-120mm of the location hole.
Preferably, it is located on the bottom plate immediately below each location hole and is provided with step-like locating piece, the positioning Part includes the disk that several sizes differ, and several disks are coaxially wholely set, and size tapers into from the bottom to top, each disk Diameter dimension is suitable with the spline housing internal diameter size of corresponding specification.The present invention is provided with three disks.Pass through locating piece and positioning The setting in hole so that spline housing can keep vertical state to be located on feeding pallet.
Preferably, the lower part of four supporting legs is provided with ruggedized construction, and the ruggedized construction includes connecting adjacent The connecting rod of two supporting legs.
Preferably, the feed mechanism further includes the fixation locking mechanism of feeding pallet cart, the fixation locking mechanism It is in including fixed frame, electromagnet and the cart guide groove being arranged in the two supporting legs of feeding pallet cart side, cart guide groove Flute profile, perpendicular with the side of feeding pallet cart, there are two electromagnet settings, is separately positioned in two supporting legs and is located at The top of respective side cart guide groove, fixed frame are horizontally fixed on bottom surface, the upper corresponding position in wherein one side of fixed frame It is provided with iron core.Control the power on/off of electromagnet so that locking and release between feeding pallet cart and fixed frame.
Robot is located at the middle part of fixed frame.It is coated in spline by fixation locking mechanism feeding pallet cart Position is fixed in journey, so that coating procedure is more accurate.
Preferably, the cutting agency includes blanking pallet cart, and the blanking pallet cart includes second support And several support plates on second support top are horizontally set on, and several support plate parallel interval settings, adjacent two support plates Between be provided with the annular positioning groove of spline housing, the annular positioning groove includes being separately set two in two support plates Circular arc ring, the shape of annular positioning groove and the tip shapes of spline housing that two circular arc rings are formed match, annular positioning groove Size is suitable with the outer diameter of spline housing end.Spline housing includes the smaller microcephaly of diameter and the bigger major part of diameter, under spline housing It is the major part end (end) of spline housing in annular positioning groove when material.Circular arc ring in two adjacent support plates Opening direction is opposite.
Fastener is additionally provided in two circular arc rings of the annular positioning groove, is provided between adjacent two support plates Gap, the both ends of each circular arc ring are located at corresponding support plate on the one side in gap respectively, and the fastener is close to circular arc ring Inner surface one side (outer surface of fastener) is also arc-shaped, the inner surface of circular arc ring to the gap size between the outer surface of fastener and The wall thickness dimension of spline housing is suitable.The difference of the internal-and external diameter of the stub end of wall thickness dimension, that is, spline housing of spline housing.
Preferably, the height of the circular arc ring is 10mm-30mm.
Preferably, the support plate extends from a level board to the perpendicular direction of the level board, two neighboring branch Fagging extending direction is arranged at intervals with several above-mentioned annular positioning grooves.
Preferably, the coating Chi Chu is additionally provided with automatic feeding device, and the automatic feeding device includes storing Hopper, ball valve body, coating liquid delivery pipe and actuator, the storing hopper are connect with coating liquid delivery pipe, ball valve body It is arranged between storing hopper and coating liquid delivery pipe, actuator can control the switch of ball valve body, and control storing hopper is with applying The connection of covering liquid delivery pipe and closure.
Preferably, the liquid level detection device of coating liquid depth in the pond of detection coating in real time is provided in the coating pond, The liquid level detection device includes liquid level sensor, and liquid level sensor is connect with above-mentioned actuator.When liquid sensor detects When dropping to certain position to the coating liquid in coating pond, information will be fed back to actuator, actuator control ball valve The opening of valve body makes the connection of storing hopper and coating liquid delivery pipe, and coating liquid is added to coating pond, when coating pond rises to one When positioning is put, liquid sensor will feed back to information actuator, and actuator controls the closing of ball valve body, makes storing Hopper and the closure of coating liquid delivery pipe, stop conveying.
A kind of automobile spline covers painting method, which is characterized in that it includes the following steps
A. the spline housing after machining cleaning, drying is positioned on feeding pallet cart, is transported at fixed frame, makes Material torr disk cart is connected with fixed frame locking;
B. robot by the left fixture that is arranged on grabbing device capture the spline housing on feeding pallet cart and send to Induction heating equipment is heated;
C. the right fixture of robot is captured at another spline housing to induction heating equipment on feeding pallet cart and is waited for Upper spline housing heating is completed;
D. it is located at after the completion of the spline housing heating on induction heating equipment, left fixture picks up the spline housing that heating is completed, right The spline housing captured thereon is positioned on induction heating equipment and heats by fixture;
E. the spline housing for heating completion is positioned over dip-coating covering liquid in coating pond by left fixture;
F. after the completion of coating, coated spline housing overturning 180 degree is positioned on blanking pallet cart by left fixture;
G. right fixture captures spline housing from feeding pallet cart, upper splined sleeve heating is waited for terminate, successively Cycle.
Preferably, the heating temperature of the induction heating equipment is 300 DEG C -400 DEG C.
Preferably, the left fixture and right fixture can be with reversing of position.
Compared with prior art, the present invention has the advantages that:
By the production line and painting method, it can be achieved that the processing of 15 kinds of different size spline housings, coating, the qualification of product Rate is high and can substantially reduce labor intensity, ensures the consistency and versatility of product.
Description of the drawings
Fig. 1 automobile spline set coating line structure diagrams of the present invention;
Fig. 2 is the structure diagram of grabbing device of the present invention;
Fig. 3 is the structure diagram of present clip;
Fig. 4 is the part-structure schematic diagram of present clip;
Fig. 5 is the cooperation schematic diagram of two connectors of the invention;
Fig. 6 is the structure diagram of the single connector of the present invention;
Fig. 7 is the structure diagram of feeding pallet cart of the present invention;
Fig. 8 is the structure diagram of feed mechanism of the present invention;
Fig. 9 is the vertical view of blanking pallet cart of the present invention;
Figure 10 is portion's part-structure schematic diagram of blanking pallet cart of the present invention;
Figure 11 is the structure diagram of automatic feeding device of the present invention.
In figure, 1, robot;2nd, induction heating equipment;3rd, pond is coated;4th, feed mechanism;5th, cutting agency;6th, spline housing; 7th, clamp connecting plate;8th, chuck body;9th, gripping finger;10th, cylinder;11st, piston rod;12nd, inner cavity;13rd, pivoted arm;14th, the first driving Axis;15th, the first sliding groove;16th, second sliding slot;17th, connector;18th, the second drive shaft;19th, fulcrum;20th, horizontal square column;21st, side is erected Column;22nd, sliding surface;23rd, high temperature insulating part;24th, mounting flange;25th, first support;26th, bottom plate;27th, anti-a kind of rhyme scheme in Chinese operas serving as the prelude to a complete score for voices of spline housing; 28th, location hole;29th, supporting leg;30th, locating piece;31st, disk;32nd, connecting rod;33rd, heating coil;34th, support plate;35th, circular orientation Slot;36th, circular arc ring;37th, fastener;38th, gap;39th, gap;40th, storing hopper;41st, ball valve body;42nd, coating liquid delivery pipe; 43rd, actuator;44th, fixture;45th, fixed frame.
Specific embodiment
The following is specific embodiments of the present invention and with reference to attached drawing, technical scheme of the present invention is further described, But the present invention is not limited to these embodiments.
As shown in Figure 1-Figure 11, a kind of automobile spline set coating line provided by the invention, it includes being arranged on work Robot 1, induction heating equipment 2, coating pond 3, feed mechanism 4 and cutting agency 5, robot 1 in region can be to its work Manipulating object in region carries out operation, and the spline housing 6 is located on feed mechanism 4, and robot 1 can will be on feed mechanism 4 Spline housing 6 be put on induction heating equipment 2 heating, the spline housing 6 heated at induction heating equipment 2 be placed on to coating pond 3 It is inside coated and coated spline housing 6 is placed on cutting agency 5.Induction heating equipment 2 includes board and level is set Put the heating coil 33 on board.
Preferably, the robot 1 includes central processing unit, robot controller, the machine with six axis degree of freedom Human body and the grabbing device for being arranged on robot body end, the instruction that the central processing unit is used to respond user are concurrent Go out the control signal to complete every instruction each operation to be performed, the robot controller connects centre respectively Device and robot body are managed, and receives the control signal of central processing unit, robot body and grabbing device to be controlled to set Position and track under act.
Robot 1 further includes pedestal, and 1 ontology of robot is set on the base, and grabbing device is arranged on 1 ontology of robot End, grabbing device can capture spline housing 6 under the control of 1 controller of robot, and spline housing 6 is in vertical state at this time.
Preferably, the grabbing device includes two fixtures 44 and clamp connecting plate 7, clamp connecting plate 7 and robot 1 End connects, and two fixtures 44 are disposed on clamp connecting plate 7, and two fixtures 44 can fold up spline housing 6, each fixture 44 Include chuck body 8, driving mechanism and two gripping fingers 9, two gripping fingers 9 are disposed in corresponding chuck body 8, two Gripping finger 9 can be close to each other or separate under the action of driving mechanism.Two chuck bodies 8 are also spaced apart and arranged in clamp connecting plate On 7, the present invention is provided with two driving mechanisms, and each driving mechanism is arranged in corresponding chuck body 8, drives corresponding fixture 44 Two gripping fingers 9 it is close to each other or separate.
Above-mentioned robot controller is connected with two 44 corresponding driving mechanisms of fixture, by control driving mechanism work come Two gripping fingers 9 in the corresponding chuck body 8 of control act (closer or far from), so as to pick up spline housing 6, two gripping fingers 9 to After direction movement close to each other, spline housing 6 can be made to be detached from from two gripping fingers 9.
Preferably, the driving mechanism includes cylinder 10 and linkage mechanism, and cylinder 10 includes cylinder body and piston rod 11, chuck body 8 is arranged on clamp connecting plate 7, and cylinder body is arranged in corresponding chuck body 8, chuck body 8 and gas Cylinder ontology is coaxially disposed, the two and 7 perpendicular setting of clamp connecting plate, and chuck body 8 is provided with inner cavity 12, two gripping fingers 9 from It is stretched out in the inner cavity 12 of chuck body 8, chuck body 8 is provided with opening on one side close to two gripping fingers 9, and cylinder 10 passes through linkage Mechanism is connected with corresponding two gripping fingers 9, driving two gripping fingers 9 closer or far from.Setting opening, so as to which two gripping fingers 9 can be from It is stretched out in the inner cavity 12 of chuck body 8 close to each other or separate under the action of corresponding driving mechanism and linkage mechanism.Two folders It is parallel with the axis of cylinder body to refer to 9.
When needing to capture spline housing 6, grabbing device is moved at feed mechanism 4, two 44 identical difference of fixture For left fixture and right fixture, two gripping fingers 9 of left fixture are extend into the casing of spline housing 6, at this point, two gripping fingers 9 are in perpendicular Straight state, corresponding cylinder 10 drive the inner wall of the two gripping fingers 9 compression spline housing 6, and spline housing 6 is crawled.Tune can be passed through The air pressure of displacements of cylinders 10 improves the expanding force that two gripping fingers 9 press 6 inner wall of spline housing, to capture the spline housing 6 of different weight.
Preferably, the linkage mechanism includes two pivoted arms 13, and piston rod 11 is located at 12 interior energy of inner cavity of chuck body 8 It stretches back and forth, the first drive shaft 14 is provided on the end of piston rod 11, two pivoted arms 13 are arranged in parallel in the interior of chuck body 8 It is rotatablely connected in chamber 12 with chuck body 8, the first sliding groove 15 and second sliding slot 16,15 He of the first sliding groove is additionally provided on pivoted arm 13 Second sliding slot 16 is in splayed, and above-mentioned first drive shaft 14 is located in the second sliding slot 16 of two pivoted arms 13, and piston rod 11 is back and forth When flexible, the first drive shaft 14 can slidably reciprocate in two second sliding slots 16 drives two pivoted arms 13 to rotate, and above-mentioned two A gripping finger 9 is connected respectively by a connection piece 17 with corresponding pivoted arm 13, and one second drive shaft 18 is both provided on connector 17, Each second drive shaft 18 is located in the first sliding groove 15 of corresponding pivoted arm 13, is also set up in the inner cavity 12 of the chuck body 8 Limited position mechanism.
The end of piston rod 11 is provided with a connecting plate, and above-mentioned first drive shaft 14 is arranged on connecting plate.Two pivoted arms 13 are in Sheet, the two is close and is arranged in parallel, and two pivoted arms 13 are to be rotatablely connected by a fulcrum 19 with chuck body 8, and two turn Arm 13 is mutually perpendicular to the first drive shaft 14 and the second drive shaft 18.The movement of the direction of motion of piston rod 11 and two gripping fingers 9 Direction is mutually perpendicular to, and when piston rod 11 moves (stretching) to two 9 directions of gripping finger, the first drive shaft 14 drives two to turn Arm 13 rotates, pivoted arm 13 rotation can play the role of a power to the second drive shaft 18 so that two the second drive shafts 18 along Corresponding the first sliding groove 15 moves back and forth (direction of motion of two the second drive shafts 18 is opposite) and changes stroke, so as to drive pair The connector 17 and gripping finger 9 answered change stroke, setting position-limit mechanism be enable two gripping fingers 9 along with 11 side of driving of piston rod It is moved to perpendicular direction, two gripping fingers 9 are separate when piston rod 11 stretches out, and piston rod 11 changes the direction of motion After (retraction), two gripping fingers 9 are close to each other.
The connector 17 includes vertically disposed two square columns (horizontal square column 20 and perpendicular square column 21), and two square columns are vertical Setting, their two ends are wholely set together, and the one side that perpendicular square column 21 is connect with horizontal square column 20 is also reserved with for another The sliding surface 22 that the horizontal square column 20 of a connector 17 slides.When assembling, two connectors 17 are buckled together, one of to connect The bottom surface of the horizontal square column 20 of fitting 17 is located on the sliding surface 22 of another connector 17, and two connectors 17 opposite can slide.
Preferably, the gripping finger 9 is connected by a high temperature insulating part 23 with corresponding connector 17, the high temperature Thermal insulation barriers 23 are prepared by nanoporous aerogel felt heat-barrier material.Using nanoporous aerogel felt as heat-barrier material, it effectively prevent Spline housing 6 transmits, while reduce the heat losses of spline housing 6 heat of cylinder 10, ensures temperature during coating, it is ensured that high temperature ring It works under border still reliable and stable.
Preferably, lateral groove is provided on the outer surface that the gripping finger 9 is contacted with the inner wall of spline housing 6.By setting Friction coefficient between 6 inner wall of gripping finger 9 and spline housing can be increased by putting lateral groove, make the friction between gripping finger 9 and spline housing 6 Coefficient increases to more than 0.1.
Preferably, the grabbing device further includes the rotating mechanism for driving fixture to the rotation of connecting plate 7, clamp connecting plate 7 One side be rotatablely connected by the end of mounting flange 24 and 1 ontology of robot, the rotating mechanism includes electric rotating machine, Electric rotating machine is connect by transmission mechanism with clamp connecting plate 7 to be driven fixture to connecting plate 7 and rotates.
Robot body with six axis degree of freedom is under the control of robot controller, wherein 5 axis can realize crawl The overturning of device, so as to fulfill the overturning of spline housing 6,6 axis can realize the rotation of clamp connecting plate 7 so that clamp connecting plate 7 On two 44 location swaps of fixture.
Preferably, a temperature sensor is both provided at two fixtures 44, monitors the temperature of fixture 44 in real time.Its In 44 temperature of fixture when reaching set temperature, mounting flange 24 rotates 180 °, i.e. two fixtures 44 to change place, wherein One fixture 44 is responsible for coating and blanking after heating, another fixture 44 is responsible for gripping spline housing 6 at feed mechanism 4 to sense It answers and is heated at heating equipment 2.But if a fixture 44 is heated, coated always, it can so that 44 temperature of fixture is very high, to folder The service life of tool 44 has an impact.
Preferably, ranging from a diameter of 1m-6m circumference ranges of the working region.
Preferably, the feed mechanism 4 includes feeding pallet cart, and the feeding pallet cart includes first support 25 and the feeding pallet on 25 top of first support is horizontally set on, the feeding pallet includes bottom plate 26 and is arranged in parallel in bottom Spline housing anti-a kind of rhyme scheme in Chinese operas serving as the prelude to a complete score for voices 27 of the top of plate 26 is provided with the location hole 28 of several row's spline housings 6, location hole on the anti-a kind of rhyme scheme in Chinese operas serving as the prelude to a complete score for voices 27 of spline housing 28 diameter dimension is suitable with the diameter dimension of the body of spline housing 6.
Preferably, the distance between the anti-a kind of rhyme scheme in Chinese operas serving as the prelude to a complete score for voices 27 of the spline housing and bottom plate 26 are 60mm-150mm.The present invention is 70mm。
Preferably, three blocks of side plates are provided on the bottom plate 26, three blocks of side plates are docking together, and above-mentioned spline housing is anti-down The corresponding inner wall with three blocks of side plates in wherein three sides of plate 27 is connect.
Preferably, the first support 25 includes four supporting legs 29, and above-mentioned bottom plate 26 and the anti-a kind of rhyme scheme in Chinese operas serving as the prelude to a complete score for voices 27 of spline housing are Rectangular, four supporting legs 29 are located at the lower section at four angles of bottom plate 26 and the upper end of four supporting legs 29 is fixedly connected with bottom plate 26.Four The lower end of supporting leg 29 is each provided with a universal wheel.
Preferably, a diameter of 60mm-120mm of the location hole 28.
Preferably, the underface on the bottom plate 26 positioned at each location hole 28 is provided with step-like locating piece 30, described Locating piece 30 include the disk 31 that differs of several sizes, several disks 31 are coaxially wholely set, and size is gradual from the bottom to top Become smaller, the diameter dimension of each disk 31 is suitable with 6 internal diameter size of spline housing of corresponding specification.The present invention is provided with three disks 31.Pass through the setting of locating piece 30 and location hole 28 so that spline housing 6 can keep vertical state to be located on feeding pallet.
Preferably, the lower part of four supporting legs 29 is provided with ruggedized construction, and the ruggedized construction includes connection phase The connecting rod 32 of adjacent two supporting legs 29.
Preferably, the feed mechanism 4 further includes the fixation locking mechanism of feeding pallet cart, the fixation locking mechanism Cart guide groove in two supporting legs 29 including fixed frame 45, electromagnet and setting feeding pallet cart side, cart guide groove Be in a groove shape, it is perpendicular with the side of feeding pallet cart, electromagnet setting there are two, be separately positioned in two supporting legs 29 and Positioned at the top of respective side cart guide groove, fixed frame 45 is horizontally fixed on bottom surface, wherein one side Shang pair of fixed frame 45 It answers and iron core is provided at position.Control the power on/off of electromagnet so that the locking between feeding pallet cart and fixed frame 45 And it unclamps.
Robot 1 is located at the middle part of fixed frame 45.It is applied by fixation locking mechanism feeding pallet cart in spline Position is fixed during covering, so that coating procedure is more accurate.
Preferably, the cutting agency 5 includes blanking pallet cart, and the blanking pallet cart includes second support And several support plates 34 on second support top are horizontally set on, and several 34 parallel interval of support plate settings, adjacent two branch The annular positioning groove 35 of spline housing 6 is provided between fagging 34, the annular positioning groove 35 includes being separately set in two branch Two circular arc rings 36 on fagging 34, the shape for the annular positioning groove 35 that two circular arc rings 36 are formed and the end shape of spline housing 6 Shape matches, and the size of annular positioning groove 35 is suitable with the outer diameter of 6 end of spline housing.Spline housing 6 includes the smaller microcephaly of diameter It is the major part end (end) of spline housing 6 positioned at annular positioning groove 35 when 6 blanking of spline housing with the bigger major part of diameter It is interior.36 opening direction of circular arc ring in two adjacent support plates 34 is opposite.
Be additionally provided with fastener 37 in two circular arc rings 36 of the annular positioning groove 35, adjacent two support plates 34 it Between be provided with gap 38, the both ends of each circular arc ring 36 are located at corresponding support plate 34 on the one side in gap 38 respectively, described Fastener 37 is also arc-shaped close to the inner surface one side (outer surface of fastener 37) of circular arc ring 36, the inner surface of circular arc ring 36 to fastener 39 size of gap between 37 outer surface is suitable with the wall thickness dimension of spline housing 6.Wall thickness dimension, that is, spline housing 6 of spline housing 6 Stub end internal-and external diameter difference.
Preferably, the height of the circular arc ring 36 is 10mm-30mm.
Preferably, the support plate 34 extends from a level board to the perpendicular direction of the level board, two neighboring 34 extending direction of support plate is arranged at intervals with several above-mentioned annular positioning grooves 35.On level board and in the support plate at two edges 34 It is provided with side plate.Second support is identical with first support 25, is not described in detail here.
Preferably, the coating Chi3Chu is additionally provided with automatic feeding device, and the automatic feeding device includes storing Hopper 40, ball valve body 41, coating liquid delivery pipe 42 and actuator 43, the storing hopper 40 connect with coating liquid delivery pipe 42 It connects, ball valve body 41 is arranged between storing hopper 40 and coating liquid delivery pipe 42, and actuator 43 can control ball valve body 41 Switch, connection and closure of the control storing hopper 40 with coating liquid delivery pipe 42.
Preferably, the level sensing dress of coating liquid depth in the pond 3 of detection coating in real time is provided in the coating pond 3 It puts, the liquid level detection device includes liquid level sensor, and liquid level sensor is connect with above-mentioned actuator 43.Work as liquid sensor When detecting that the coating liquid in coating pond 3 drops to certain position, information will be fed back to actuator 43, actuator 43 The opening of ball valve body 41 is controlled, makes the connection of storing hopper 40 and coating liquid delivery pipe 42, coating liquid is added to coating pond 3, When coating pond 3 rises to certain position, liquid sensor will feed back to information actuator 43, and actuator 43 controls The closing of ball valve body 41 makes the closure of storing hopper 40 and coating liquid delivery pipe 42, stops conveying.
The present invention also provides a kind of automobile splines to cover painting method, it includes the following steps
A. the spline housing 6 after machining is positioned on feeding pallet cart, be transported at fixed frame 45, make feeding pallet Cart is connected with the locking of fixed frame 45;
B. robot 1 captures the spline housing 6 on feeding pallet cart by the left fixture being arranged on grabbing device and send It is heated to induction heating equipment 2;
C. 1 right fixture of robot is captured at another spline housing 6 to induction heating equipment 2 on feeding pallet cart and is waited Treat that a heating of spline housing 6 is completed;
D. it is located at after the completion of the heating of spline housing 6 on induction heating equipment 2, left fixture picks up the spline housing 6 that heating is completed, The spline housing 6 captured thereon is positioned on induction heating equipment 2 and heats by right fixture;
E. the spline housing 6 for heating completion is positioned over dip-coating covering liquid in coating pond 3 by left fixture;
F. after the completion of coating, coated spline housing 6 is overturn 180 degree and is positioned on blanking pallet cart by left fixture;
G. right fixture captures spline housing 6 from feeding pallet cart, and the heating of 6 pipe of a upper spline housing is waited for terminate, according to Secondary cycle.
Preferably, the heating temperature of the induction heating equipment 2 is 300 DEG C -400 DEG C.
Preferably, the left fixture and right fixture can be with reversing of position.
It should be understood that in claims of the present invention, specification, all " including ... " should be understood as open Meaning, that is, its meaning is equal to " at least containing ... ", and should not be construed as enclosed meaning, i.e., its meaning should This is interpreted as " only including ... ".
Those skilled in the art can make various modifications to described specific embodiment Or supplement or substitute in a similar way, however, it does not deviate from the spirit of the invention or surmounts the appended claims determines The range of justice.

Claims (10)

1. a kind of automobile spline covers coating line, which is characterized in that it includes the robot being arranged in working region, sensing Heating equipment, coating pond, feed mechanism and cutting agency, robot can carry out operation to the manipulating object in its working region, The spline housing is located on feed mechanism, and the spline housing on feed mechanism can be put on induction heating equipment by robot to be added The spline heated at induction heating equipment is mounted in coating pond and is coated and be placed on coated spline housing by heat On cutting agency.
2. a kind of automobile spline set coating line according to claim 1, which is characterized in that the robot includes Central processing unit, robot controller, have six axis degree of freedom robot body and be arranged on grabbing for robot body end Device is taken, the central processing unit is used to respond the instruction of user and send out to complete every instruction each behaviour to be performed The control signal of work, the robot controller connects central processing unit and robot respectively, and receives central processing unit Signal is controlled, robot body and grabbing device to be controlled to be acted under the position of setting and track.
A kind of 3. automobile spline set coating line according to claim 2, which is characterized in that the grabbing device packet It includes two fixtures and clamp connecting plate, clamp connecting plate is connect with robot end, two grip separations are arranged on fixture connection On plate, two fixtures can fold up spline housing, and each fixture includes chuck body, driving mechanism and two gripping fingers, two gripping fingers It is disposed in corresponding chuck body, two gripping fingers can be close to each other or separate under the action of driving mechanism, described Driving mechanism includes cylinder and linkage mechanism, and cylinder includes cylinder body and piston rod, and chuck body is arranged on clamp connecting plate On, cylinder body is arranged in corresponding chuck body, and chuck body is coaxially disposed with cylinder body, the two and clamp connecting plate Perpendicular setting, chuck body are provided with inner cavity, and two gripping fingers are stretched out from the interior intracavitary of chuck body, and chuck body is close to two Gripping finger is provided with opening on one side, and cylinder is connected by linkage mechanism with corresponding two gripping fingers, driving two gripping fingers it is close or It is separate.
A kind of 4. automobile spline set coating line according to claim 3, which is characterized in that the linkage mechanism packet Two pivoted arms are included, the inner cavity interior energy that piston rod is located at chuck body is stretched back and forth, and the first driving is provided on the end of piston rod Axis, two pivoted arms are arranged in parallel in the interior intracavitary of chuck body and chuck body is rotatablely connected, and the first cunning is additionally provided on pivoted arm Slot and second sliding slot, the first sliding groove and second sliding slot are in splayed, and above-mentioned first drive shaft is located at the second sliding slot of two pivoted arms Interior, when piston rod stretches back and forth, the first drive shaft can slidably reciprocate in two second sliding slots drives two pivoted arms rotations, Above-mentioned two gripping finger is connected respectively by a connection piece with corresponding pivoted arm, one second drive shaft is both provided on connector, respectively Second drive shaft is located in the first sliding groove of corresponding pivoted arm, and the interior intracavitary of the chuck body is additionally provided with position-limit mechanism.
A kind of 5. automobile spline set coating line according to claim 3 or 4, which is characterized in that the crawl dress The rotating mechanism for further including and driving fixture to connecting plate rotation is put, the one side of clamp connecting plate passes through mounting flange and robot sheet The end rotation connection of body, the rotating mechanism include electric rotating machine, and electric rotating machine passes through transmission mechanism and clamp connecting plate Connection drives fixture to connecting plate rotation.
A kind of 6. automobile spline set coating line according to claim 1, which is characterized in that the feed mechanism packet Feeding pallet cart is included, the feeding pallet cart includes first support and the upper material torr for being horizontally set on first support top Disk, the feeding pallet include bottom plate and the anti-a kind of rhyme scheme in Chinese operas serving as the prelude to a complete score for voices of spline housing being arranged in parallel in above bottom plate, are set on the anti-a kind of rhyme scheme in Chinese operas serving as the prelude to a complete score for voices of spline housing The location hole of several row's spline housings is equipped with, the diameter dimension of location hole is suitable with the diameter dimension of the body of spline housing, described It is located at immediately below each location hole on bottom plate and is provided with step-like locating piece, the locating piece includes the circle that several sizes differ Disk, several disks are coaxially wholely set, and size tapers into from the bottom to top, the diameter dimension of each disk and the flower of corresponding specification Key set internal diameter size is suitable.
7. a kind of automobile spline set coating line according to claim 6, which is characterized in that the feed mechanism is also Include the fixation locking mechanism of feeding pallet cart, which includes fixed frame, electromagnet and be arranged on feeding Cart guide groove in the two supporting legs of pallet cart side, cart guide groove are in a groove shape, and are mutually hung down with the side of feeding pallet cart Directly, it there are two electromagnet settings, is separately positioned in two supporting legs and positioned at the top of respective side cart guide groove, fixed frame water Flat to be fixed on bottom surface, the upper corresponding position in wherein one side of fixed frame is provided with iron core.
A kind of 8. automobile spline set coating line according to claim 1, which is characterized in that the cutting agency packet Blanking pallet cart is included, the blanking pallet cart includes second support and is horizontally set on the several of second support top Fagging, several support plate parallel intervals are set, and the annular positioning groove of spline housing is provided between adjacent two support plates, described Annular positioning groove include being separately set two circular arc rings in two support plates, the annular positioning groove that two circular arc rings are formed Shape and the tip shapes of spline housing match, the size of annular positioning groove is suitable with the outer diameter of spline housing end, described Fastener is additionally provided in two circular arc rings of annular positioning groove, gap, each circular arc ring are provided between adjacent two support plates Both ends be located at corresponding support plate respectively on the one side in gap, the fastener is also in close to the inner surface one side of circular arc ring Arc, the inner surface of circular arc ring is suitable with the wall thickness dimension of spline housing to the gap size between the outer surface of fastener, described Support plate extends from a level board to the perpendicular direction of the level board, and two neighboring support plate extending direction is arranged at intervals with Several above-mentioned annular positioning grooves.
9. a kind of automobile spline set coating line according to claim 1, which is characterized in that the coating Chi Chu is also Automatic feeding device is provided with, the automatic feeding device includes storing hopper, ball valve body, coating liquid delivery pipe and execution Device, the storing hopper are connect with coating liquid delivery pipe, and ball valve body is arranged between storing hopper and coating liquid delivery pipe, Actuator can control the switch of ball valve body, connection and closure of the control storing hopper with coating liquid delivery pipe, the coating The liquid level detection device of coating liquid depth in the pond of detection coating in real time is provided in pond, the liquid level detection device includes liquid level Sensor, liquid level sensor are connect with above-mentioned actuator.
10. a kind of painting method of automobile spline set, the automobile spline set described in perform claim requirement 1-9 any one apply overgrowth Producing line, which is characterized in that it includes the following steps:
A. above-mentioned two fixture is respectively left fixture and right fixture, and the spline housing after machining cleaning, drying is positioned over upper material torr It on disk cart, is transported at fixed frame, feeding pallet cart is made to be locked with fixed frame and is connected;
B. robot captures the spline housing on feeding pallet cart by the left fixture being arranged on grabbing device and send to sensing Heating equipment is heated;
C. at another spline housing to induction heating equipment on robot right fixture crawl feeding pallet cart and upper one is waited for A spline housing heating is completed;
D. it is located at after the completion of the spline housing heating on induction heating equipment, left fixture picks up the spline housing that heating is completed, right fixture The spline housing captured thereon is positioned on induction heating equipment and is heated;
E. the spline housing for heating completion is positioned over dip-coating covering liquid in coating pond by left fixture;
F. after the completion of coating, coated spline housing overturning 180 degree is positioned on blanking pallet cart by left fixture;
G. right fixture captures spline housing from feeding pallet cart, and upper splined sleeve heating is waited for terminate, is recycled successively, The left fixture and right fixture can be with reversing of position.
CN201810137581.1A 2018-02-10 2018-02-10 Automobile spline housing coating production line and coating method Active CN108160398B (en)

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CN113414050A (en) * 2021-04-11 2021-09-21 太原科技大学 Bar end painting device
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