CN106402700B - A kind of processing unit (plant) of LED bulb - Google Patents
A kind of processing unit (plant) of LED bulb Download PDFInfo
- Publication number
- CN106402700B CN106402700B CN201611016253.3A CN201611016253A CN106402700B CN 106402700 B CN106402700 B CN 106402700B CN 201611016253 A CN201611016253 A CN 201611016253A CN 106402700 B CN106402700 B CN 106402700B
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- China
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- air bag
- station
- bulb
- stem
- spline housing
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/90—Methods of manufacture
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Optics & Photonics (AREA)
- General Engineering & Computer Science (AREA)
- Powder Metallurgy (AREA)
Abstract
The invention belongs to socket sealing device fields, more particularly to a kind of processing unit (plant) of LED bulb, including rack and station, station is mounted between rack, rotating disk is rotatably equipped on station, stem support ring is fixedly installed in rotating disk, stem is installed in stem support ring, spline housing is fixedly installed under station, spline housing is fixedly connected with rotating disk, the splined shaft to match with spline housing is equipped with below spline housing, splined shaft is connected with motor far from one end of spline housing, the outside of rotating disk is equipped with multiple fuel gas conduits being fixedly mounted on station, the upper end of fuel gas conduit is equipped with sintering mouth, it is sintered the injection direction face stem of mouth, the upper end of rack is rotatably connected to rotating plate, air bag is connected with below rotating plate, gas tank is installed on air bag, having heaters is installed on gas tank, conveyer belt is equipped with below air bag, it solves In light bulb sealing sintering process, the problem of bulb temperature abruptly increase is easy to cause light bulb to burst.
Description
Technical field
The invention belongs to socket sealing device field more particularly to a kind of processing unit (plant)s of LED bulb.
Background technique
Luminous intensity examination criteria lamp is the magnitude for embodying and transmitting unit of luminous intensity, is in optical radiation measurement
Major criterion utensil.Luminous intensity examination criteria lamp is generally made by incandescent lamp or tungsten halogen lamp, in order to make filament become strong light
The unique illuminator of examination criteria lamp is spent, glass bulb and the stray light of other filament supports should be made to be reduced to minimum journey
Filament, i.e., is in the center of glass bulb by degree, so that all reflected lights are overlapped at light source, reduces stray light to realize
It influences.
Filament, is typically placed among bulb housing by bulb sealing machine in the prior art, is then placed in bulb housing
On bulb core-column, the sealing part of light bulb and bulb core-column is sintered, at present the sintering mouth position of typical bulb sealing machine
It fixes and is not easy to adjust, in light bulb capping processes, light bulb is easy offset, and sealing is only sealed by being sintered the high-temp combustion of mouth, so that
Sealing part is rougher, and when high temperature sintering light bulb sealing part, the temperature of light bulb is flown up, and is easy so that light bulb is burst.
The patent of invention of 103730309 B of Authorization Notice No. CN discloses a kind of bulb sealing machine, including rack, combustion gas
Sintering equipment, bracket system, seal clamp device, seal clamp driving device, axis, worm-gear type gear-box and motor, sealing
Grip device includes fixture block, connection sheet and sliding block, and seal clamp driving device includes turntable, and connecting rod and driving handle, axis pass through
Above and below dress operation platform, upper end is connected with rotating disk, and lower end is connected to the worm-gear type tooth being fixed on the rack by gear-box belt
On the output belt pulley of roller box, the input belt pulley of worm-gear type gear-box is connected to motor by motor belt；The device passes through
It is mobile that sliding block makes seal clamp device, and drives sliding block with the mode that turntable, connecting rod and shaft match, so that operation is more
Easy to be laborsaving, worker need to only pull the knob on turntable to be just able to achieve the unlatching and closure of seal clamp device, alleviate worker
Labor intensity, but the device directly seals light bulb by combustion gas sintering equipment when sealing to light bulb, by
Relatively low in light bulb start temperature, when directly sealing to it, the temperature abruptly increase of light bulb is easy so that light bulb is burst.
Summary of the invention
The present invention is easy to cause light bulb to burst to solve the problem of that light bulb seals bulb temperature abruptly increase in sintering process,
A kind of processing unit (plant) of LED bulb is provided.
In order to achieve the above object, base case of the invention provides a kind of processing unit (plant) of LED bulb, including two machines
Frame and station, station are mounted between rack, and rotating disk is rotatably equipped on station, is fixedly installed with core in rotating disk
Column support ring installs stem in stem support ring, is fixedly installed with spline housing under station, spline housing and rotating disk is fixed connects
It connects, the splined shaft to match with spline housing is equipped with below spline housing, splined shaft is connected with motor far from one end of spline housing, rotates
The outside of disk is equipped with multiple fuel gas conduits being fixedly mounted on station, and the upper end of fuel gas conduit is equipped with sintering mouth, is sintered mouth
Injection direction face stem, the upper end of rack are rotatably connected to rotating plate, and air bag is connected with below rotating plate, is equipped with gas on air bag
Case installs having heaters on gas tank, is equipped with conveyer belt below air bag.
The principle of this base case is: rotating disk is rotatablely installed on station, rotating disk is fixedly connected with spline housing, will
Hub splines on motor is in spline housing, when opening motor, with the rotation of splined shaft, and the spline housing engaged with splined shaft
It is able to drive rotating disk rotation, and then drives the stem support ring and stem rotation in rotating disk, to bulb shell and stem
Junction when carrying out high temperature sintering, with the rotation of stem, the sintering mouth in fuel gas conduit can carry out 360 degree of Quan Fang to stem
Position sintering, sintering effect are good；On rotating plate be equipped with air bag, when the bulb shell on conveyer belt is sent, due to air bag be by
Elastic material is made, and after air bag lays down a part of gas, air bag can be gradually tapered up, so that air bag is just wrapped in outside light bulb
On shell, the bulb shell that air bag wraps up is transmitted on stem by the bulb shell banding that conveyer belt is passed over, rotating plate rotation
Side, then moved down rotating plate along rack by external force, until bulb shell is placed on stem；Band having heaters on air bag
Gas tank can fill hot gas to air bag, the air bag with hot gas can preheat bulb shell to be sintered, prevent light bulb
When shell and stem are sintered, the temperature of bulb shell increases suddenly, so that light bulb is burst.
The beneficial effect of this base case is: 1, by the conveyer belt of transmission bulb shell above install air bag, benefit
When laying down a part of gas with air bag, as the continuous contraction of air bag is by the continuous banding of bulb shell, and it is wrapped in bulb shell
Gas in air bag can constantly flow, and when bulb shell side airbag gas is more, the gas in air bag can be to bulb shell gas
The few side flowing of capsule gas, so that the preliminary calibration to bulb shell position is realized, in addition, the heater on gas tank can be right
Gas in gas tank is heated, so that gas tank is added in the gas in air bag and becomes hot-air, so that being wrapped in outside light bulb
Air bag on shell can preheat bulb shell, and when bulb shell and stem being prevented to be sintered, bulb shell is because being heated not
Uniformly burst；2, by the way that rotating disk is fixedly mounted in the top of spline housing, while motor drives splined shaft rotation, with flower
The spline housing of key axis engagement is able to drive stem support ring and stem rotation in rotary turnplate and rotary turnplate, so that combustion
Sintering mouth on tracheae can be to the comprehensive sintering of stem；Method with tradition by manually clamping stem and bulb shell sintering
It compares, the device is more preferable to the sintering effect of stem and bulb shell, and solves in light bulb sealing sintering process, bulb temperature
The problem of abruptly increase is easy to cause light bulb to burst.
Scheme two: this is the preferred of basic scheme, and air pump is equipped with above gas tank, is equipped with cylinder on rotating plate.It is beneficial
Effect: the air pump on gas tank can facilitate qi of chong channel ascending adversely and exhaust to air bag；When to bulb shell and stem sintering, cylinder can
It drives rotating plate and air bag under rotating plate and bulb shell to move downward, facilitates bulb shell to cover on wick and be sintered,
After sintering, cylinder, which moves upwards, to lift the air bag sintered and bulb shell, conveniently transport.
Scheme three: this is preferred for scheme two, and station is equipped with sliding slot, and fuel gas conduit is fastened in sliding slot, sets in sliding slot
There are multiple adjustment holes.The utility model has the advantages that fuel gas conduit is inserted in adjustment hole, it is adjustable by the way that multiple adjustment holes are arranged in sliding slot
The position of fuel gas conduit, and then the position of sintering mouth is adjusted, flexibility of the enhancing sintering mouth in horizontal position.
Scheme four: this is preferred for scheme three, and stem support ring is equipped with four metal thin bars, and metal thin bar is by stem branch
The pushing out ring quartering.The utility model has the advantages that air bag clamps bulb shell, when bulb shell is sent to the stem in stem support ring, stem
Metal thin bar in support ring plays the role of even support to bulb shell, can reduce the deviation of bulb shell position.
Scheme five: this is preferred for scheme four, and motor is stepper motor.The utility model has the advantages that stepper motor can adjust motor
The frequency of rotation, the frequency by adjusting motor rotation can adjust the rotational frequency of stem in stem support ring, and then adjust
Sintering frequency between stem and bulb shell, when preventing stem velocity of rotation too fast, stem and bulb shell interface do not have
Fully sintered, when stem velocity of rotation is too small, sintering temperature is too high at stem and bulb shell, influences sintering effect.
Scheme six: this is preferred for scheme five, and the material of air bag is pure natural latex.The utility model has the advantages that pure natural latex system
The air bag intensity of work is high, elasticity is big and thickness is uniform, can be by the good banding of bulb shell, to the calibration effect of bulb shell
Height prevents the bulb shell of air bag banding from falling.
Detailed description of the invention
Fig. 1 is a kind of processing unit (plant) schematic diagram of LED bulb of the present invention；
Fig. 2 is that air bag of the present invention clamps bulb shell schematic diagram；
Fig. 3 is bulb shell and stem sintering schematic diagram of the present invention.
Specific embodiment
Below by specific embodiment, the present invention is described in further detail:
Appended drawing reference in Figure of description includes:
Conveyer belt 11, bulb shell 12, air bag 13, rotating disk 14, gas tank 15, air pump 16, cylinder 17, rack 18, stem
19, be sintered mouth 20, fuel gas conduit 21, stem support ring 22, rotating plate 23, spline housing 24, splined shaft 25, motor 26, metal thin bar 27,
Station 28, heater 29.
A kind of processing unit (plant) of LED bulb as shown in Figure 1, Figure 2 and Figure 3, including rack 18 and station 28, station
28 are mounted between rack 18, and rotating disk 14 is rotatably equipped on station 28, stem support ring is fixedly mounted in rotating disk 14
22, uniformly it is fixedly mounted four metal thin bars 27 around stem support ring 22, metal thin bar 27 is by stem support ring 22 4 etc.
Point, stem 19 is placed in stem support ring 22, station 28 is lower to be fixedly mounted spline housing 24, and spline housing 24 passes through station 28 simultaneously
And be fixedly connected with rotating disk 14, the splined shaft 25 that is meshed with spline housing 24 is equipped with below spline housing 24, under splined shaft 25
End connection motor 26, the outside of rotating disk 14 are arranged 4 fuel gas conduits 21 being fixedly mounted on station 28, open on station 28
If sliding slot, fuel gas conduit 21 is stuck in sliding slot, is set in sliding slot there are three adjustment hole, the upper end installation sintering mouth 20 of fuel gas conduit 21 is burnt
The injection direction face stem 19 of mouth 20 is tied, the upper end of rack 18 is rotatably connected to rotating plate 23, installs cylinder 17 on rotating plate 23, turn
The lower section of plate 23 connects air bag 13, and gas tank 15 is installed on air bag 13, and heater 29, the top installation of gas tank 15 are installed on gas tank 15
Air pump 16 is equipped with conveyer belt 11 below air bag 13.
Bulb shell 12 is placed on conveyer belt in use, first stem 19 is placed in stem support ring 22 by the device
On 11, conveyer belt 11 is opened, when conveyer belt 11 transports bulb shell 12 under air bag 13, opens the heater on gas tank 15
29, the gas in gas tank 15 is heated, while opening the air pump 16 on gas tank 15, will be poured in air bag 13 hot in part gas tank 15
Gas, by 12 banding of bulb shell, rotates rotating plate 23 so that air bag 13 is wrapped on bulb shell 12, will clamp bulb shell 12
Air bag 13 turn to the top of stem 19, open cylinder 17, bulb shell 12 be moved down on stem 19, then by combustion gas
Leading to combustion gas in pipe 21, lights sintering mouth 20, while opening motor 26, motor 26 drives the splined shaft 25 on motor 26 to rotate, with
The spline housing 24 that splined shaft 25 engages rotates with it, and then 19 support ring of stem and stem 19 is driven to rotate, with 19 He of stem
The rotation of bulb shell 12, sintering mouth 20 are sintered by stem 19 and with the junction of bulb shell 12, complete 19 He of a pair of of stem
The sintering of bulb shell 12 is processed, and by moving upwards for cylinder 17, stem 19 and bulb shell 12 are taken out.
What has been described above is only an embodiment of the present invention, and the common sense such as well known specific structure and characteristic are not made herein in scheme
Excessive description.It, without departing from the structure of the invention, can be with it should be pointed out that for those skilled in the art
Several modifications and improvements are made, these also should be considered as protection scope of the present invention, these all will not influence what the present invention was implemented
Effect and patent practicability.The scope of protection required by this application should be based on the content of the claims, in specification
The records such as specific embodiment can be used for explaining the content of claim.
Claims (5)
1. a kind of processing unit (plant) of LED bulb, including two racks and station, which is characterized in that the station is mounted on
Between rack, it is rotatably equipped with rotating disk on the station, stem support ring, the core are fixedly installed in the rotating disk
Stem is installed, the station lower end is fixedly installed with spline housing, and the spline housing is fixed with the rotating disk in column support ring
Connection, the spline housing lower section are equipped with the splined shaft to match with the spline housing, the one end of the splined shaft far from spline housing
Be connected with motor, the outside of the rotating disk is equipped with multiple fuel gas conduits being fixedly mounted on station, the fuel gas conduit it is upper
End is equipped with sintering mouth, and the injection direction face stem of the sintering mouth, the upper end of the rack is rotatably connected to rotating plate, described
Air bag is connected with below rotating plate, air bag is made of elastic material, and after air bag lays down a part of gas, air bag can be gradually tapered up
And be wrapped on bulb shell, gas tank is installed on the air bag, having heaters is installed on the gas tank, has heating on air bag
The gas tank of device can fill hot gas to air bag, and the air bag with hot gas can preheat bulb shell to be sintered, gas tank
Top is equipped with air pump, and cylinder is equipped on the rotating plate, and cylinder is able to drive outside the air bag and light bulb under rotating plate and rotating plate
Shell moves downward, and facilitates bulb shell to cover on wick and is sintered, and after the sintering is completed, cylinder, which moves upwards, will be sintered
Good air bag and bulb shell lifts, and conveyer belt is equipped with below the air bag.
2. a kind of processing unit (plant) of LED bulb as described in claim 1, which is characterized in that the station is equipped with sliding slot,
The fuel gas conduit is fastened in sliding slot, and multiple adjustment holes are equipped in the sliding slot.
3. a kind of processing unit (plant) of LED bulb as claimed in claim 2, which is characterized in that the stem support ring is equipped with
Four metal thin bars, the metal thin bar is by the stem support ring quartering.
4. a kind of processing unit (plant) of LED bulb as claimed in claim 3, which is characterized in that the motor is stepper motor.
5. a kind of processing unit (plant) of LED bulb as claimed in claim 4, which is characterized in that the material of the air bag is pure day
Right latex.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611016253.3A CN106402700B (en) | 2016-11-18 | 2016-11-18 | A kind of processing unit (plant) of LED bulb |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611016253.3A CN106402700B (en) | 2016-11-18 | 2016-11-18 | A kind of processing unit (plant) of LED bulb |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106402700A CN106402700A (en) | 2017-02-15 |
| CN106402700B true CN106402700B (en) | 2019-03-26 |
Family
ID=58068942
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611016253.3A Active CN106402700B (en) | 2016-11-18 | 2016-11-18 | A kind of processing unit (plant) of LED bulb |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106402700B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108443730B (en) * | 2018-03-14 | 2019-10-29 | 连云港奇晴光电照明有限公司 | A kind of manufacture process equipment of environmental protection energy-saving lamp |
| CN108413269B (en) * | 2018-03-14 | 2019-10-15 | 连云港奇晴光电照明有限公司 | System for the processing of LED energy-saving lamp |
| CN108488650B (en) * | 2018-03-14 | 2019-10-15 | 连云港奇晴光电照明有限公司 | A kind of process equipment of energy-saving bulb |
| CN111207312B (en) * | 2020-01-10 | 2021-11-16 | 广东星运照明电器有限公司 | Clamping tool of LED lamp sealing machine |
| CN114193350B (en) * | 2021-11-18 | 2024-04-05 | 江苏佳强照明电器有限公司 | Automatic clamping device and method for eight high-light-flux core columns |
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| CN101561121A (en) * | 2008-04-15 | 2009-10-21 | 液光固态照明股份有限公司 | Glass packaging LED bulb and manufacturing method thereof |
| CN102452788A (en) * | 2010-10-27 | 2012-05-16 | 李代生 | Annular fluorescent lamp tube bender |
| CN202622790U (en) * | 2012-05-29 | 2012-12-26 | 杭州电子科技大学 | Dismounting device for replacing transverse fixed lamp seat bulb |
| CN103225757A (en) * | 2013-04-26 | 2013-07-31 | 李文雄 | LED lamp bulb and manufacturing method thereof |
| CN203674143U (en) * | 2013-12-31 | 2014-06-25 | 詹云翔 | Bulb sealing machine |
| CN205111873U (en) * | 2015-10-19 | 2016-03-30 | 重庆光煦科技有限公司 | Manipulator is got to fragile article clamp |
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2016
- 2016-11-18 CN CN201611016253.3A patent/CN106402700B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101561121A (en) * | 2008-04-15 | 2009-10-21 | 液光固态照明股份有限公司 | Glass packaging LED bulb and manufacturing method thereof |
| CN101509616A (en) * | 2009-03-19 | 2009-08-19 | 深圳市中电照明股份有限公司 | LED bulb and manufacturing method |
| CN102452788A (en) * | 2010-10-27 | 2012-05-16 | 李代生 | Annular fluorescent lamp tube bender |
| CN202622790U (en) * | 2012-05-29 | 2012-12-26 | 杭州电子科技大学 | Dismounting device for replacing transverse fixed lamp seat bulb |
| CN103225757A (en) * | 2013-04-26 | 2013-07-31 | 李文雄 | LED lamp bulb and manufacturing method thereof |
| CN203674143U (en) * | 2013-12-31 | 2014-06-25 | 詹云翔 | Bulb sealing machine |
| CN205111873U (en) * | 2015-10-19 | 2016-03-30 | 重庆光煦科技有限公司 | Manipulator is got to fragile article clamp |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106402700A (en) | 2017-02-15 |
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Effective date of registration: 20210519 Address after: 361000 unit a, 2nd floor, 2419 Heshan Road, Huli District, Xiamen City, Fujian Province Patentee after: Xiamen xinhaoxiang Technology Co.,Ltd. Address before: 563319 Fenghua Town Industrial Park, Suiyang County, Zunyi City, Guizhou Province (535 factories) Patentee before: ZUNYI YIYANG PHOTOELECTRIC Co.,Ltd. |