CN215035083U - Automatic assembly line body of regulating valve - Google Patents

Automatic assembly line body of regulating valve Download PDF

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Publication number
CN215035083U
CN215035083U CN202120911794.2U CN202120911794U CN215035083U CN 215035083 U CN215035083 U CN 215035083U CN 202120911794 U CN202120911794 U CN 202120911794U CN 215035083 U CN215035083 U CN 215035083U
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China
Prior art keywords
regulating valve
load detection
assembly line
line body
finished product
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CN202120911794.2U
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左燕民
徐卫平
刘志涛
成龙
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Kunshan San Tohno Electron Co ltd
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Kunshan San Tohno Electron Co ltd
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Abstract

The invention discloses an automatic assembly line body of a regulating valve, which relates to the technical field of regulating valve production equipment and comprises a mounting seat, a finished product placing frame arranged on one side of the mounting seat and a robot fixing seat arranged on one side of the mounting seat, wherein a rotating motor is fixedly arranged at the top of the mounting seat, an eight-part turntable is arranged at the output end of the rotating motor in a driving way, and an automatic regulating valve assembly part is arranged at the top of the mounting seat. The automatic assembly line body of the regulating valve is reasonable in structure, the regulating valve is fully automatically assembled through the regulating valve assembly sequence which is reasonably arranged, the labor cost is saved when the regulating valve is produced by the automatic assembly line body of the regulating valve, the production efficiency of the regulating valve is improved, manual press-in assembly is not needed when the regulating valve is assembled, load detection is not needed after the assembling of personnel is completed, the working strength of the personnel is reduced, and the yield of the regulating valve is improved.

Description

Automatic assembly line body of regulating valve
Technical Field
The invention relates to the technical field of regulating valve production equipment, in particular to an automatic assembly line body of a regulating valve.
Background
The material of need artifical manual taking is impressed and is assembled when production to current governing valve, and still need manually carry out the load after personnel's equipment is accomplished and detect, makes personnel's working strength increase, has increased the human cost when making the governing valve equipment, makes the production efficiency of governing valve reduce, for this reason we have proposed governing valve automatic assembly line body.
Disclosure of Invention
The utility model aims to provide a governing valve automatic assembly line body to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above purpose, the present application provides the following technical solutions: governing valve automatic assembly line body, including the mount pad, set up in the completion article rack of mount pad one side, set up in the robot fixing base of mount pad one side, the top fixed mounting of mount pad has the rotating electrical machines, the output drive of rotating electrical machines installs the octant carousel, the automatic equipment portion of governing valve is installed at the top of mount pad, the top of accomplishing the finished product rack is provided with the completion article and places the dish, the top fixed mounting of robot fixing base has the robot, the robot with the automatic equipment portion of governing valve contacts, the robot with the completion article is placed the dish and is contacted.
Borrow by above-mentioned structure, through governing valve automatic assembly portion, make governing valve automatic assembly line body through the governing valve equipment order of rational arrangement, realize the full-automatic equipment of governing valve, make the cost of using manpower sparingly more when governing valve automatic assembly line body production governing valve, improve the production efficiency of governing valve, need not artifical manual equipment of impressing during the equipment of messenger's governing valve, need not to carry out the load after personnel's equipment is accomplished and detect again, reduced personnel's working strength, improve the output of governing valve.
Preferably, the automatic equipment portion of governing valve includes fixed mounting in a plurality of fixed bolsters at mount pad top, it is a plurality of respectively fixed mounting has the piston to put into mechanism, chassis base mechanism of impressing, valve cap mechanism of impressing, load detection mechanism on the fixed bolster, one of them fixed mounting has laser marking machine, accomplishes the article and takes out the part and look like a hanging table, accomplish the quality detection camera on the fixed bolster, the robot with accomplish the article and take out the part and look like a hanging table and contact.
Further, through the automatic assembly portion of governing valve, make the automatic assembly line body of governing valve through the governing valve equipment order of rational arrangement, realize the full-automatic equipment of governing valve, the cost of using manpower sparingly more when making the automatic assembly line body of governing valve produce the governing valve improves the production efficiency of governing valve, need not artifical manual equipment of impressing during the equipment of messenger's governing valve, need not to carry out the load after personnel's equipment is accomplished and detect again, reduced personnel's working strength, improve the output of governing valve.
Preferably, chassis base mechanism of impressing, piston and spring put into the mechanism, valve cap mechanism of impressing, load detection mechanism finish product detection camera, finished product take out part be the hanging platform and correspond in proper order the octant carousel is the annular and arranges, laser marking machine set up in finished product take out part be one side of hanging platform.
Further, through chassis base push-in mechanism, the mechanism is put into to piston and spring, valve cap push-in mechanism, load detection mechanism, the finished product detects the camera, the finished product takes out the part and hangs the platform, make governing valve automatic assembly line body through the governing valve equipment order of rational arrangement, realize the full-automatic equipment of governing valve, make the cost of using manpower sparingly more when governing valve automatic assembly line body produces the governing valve, the production efficiency of governing valve is improved, the equipment of impressing is need not artifical manual during the equipment of messenger's governing valve, need not to carry out the load detection again after personnel's equipment is accomplished, personnel's working strength has been reduced, the output of governing valve is improved.
Preferably, the load detection mechanism includes an upper load detection mechanism, a lower load detection mechanism, and a load detection pressing mechanism, which are respectively and fixedly mounted on the plurality of fixing brackets.
Furthermore, the upper load detection mechanism and the lower load detection mechanism can carry out comprehensive load detection on the regulating valve through the load detection mechanism, so that personnel do not need to manually carry out load detection after the regulating valve is assembled.
Preferably, the load detection pressing mechanism and the upper load detection mechanism are both disposed above the lower load detection mechanism, and the load detection pressing mechanism is disposed directly above the lower load detection mechanism.
Furthermore, the regulating valve is well fixed by the load detection pressing mechanism, so that the lower load detection mechanism can better detect the upper load of the regulating valve.
Preferably, the top fixed mounting of mount pad has three defective products conveyer pipe, and is three defective products conveyer pipe set up respectively in go up load detection mechanism, down load detection mechanism one side of finished product detection camera, be provided with three defective products on the bottom inner wall of mount pad and place the box, it is three the bottom of defective products conveyer pipe is located three respectively the defective products is placed directly over the box.
Furthermore, the box is placed through the defective products, the defective products in the adjusting valve can be guided into the defective product placing box through the defective product conveying pipe, the quality of finished products of the adjusting valve is better, and the production speed is higher.
In conclusion, the technical effects and advantages of the invention are as follows:
1. the invention has reasonable structure, leads the automatic assembly line body of the regulating valve to start working, leads the valve body, the chassis base, the piston, the spring and the valve cap to be assembled and finished under the driving of the eight-position turntable in sequence, leads the upper load detection mechanism and the lower load detection mechanism to carry out comprehensive load detection on the regulating valve, leads the finished product detection camera to carry out quality detection on the regulating valve, leads the laser marking machine to mark the finished product, leads a robot to take the finished product of the regulating valve and put the finished product into the finished product placing tray, leads the automatic assembly line body of the regulating valve to realize the full automatic assembly of the regulating valve through the reasonably arranged assembly sequence of the regulating valve, leads the automatic assembly line body of the regulating valve to save more labor cost when producing the regulating valve, improves the production efficiency of the regulating valve, leads the automatic assembly line body of the regulating valve to be pressed and assembled without manual load detection after the assembly of personnel, the working strength of personnel is reduced, and the yield of the regulating valve is improved;
2. according to the invention, the whole automatic assembly line body of the regulating valve adopts a rotating disc type structure, the rotating disc is equally divided into eight parts, each position corresponds to one part of assembly, and the assembly is carried out until the finished product is placed on the disc, so that the regulating valve can be produced more quickly by the automatic assembly line body of the regulating valve, the labor cost can be saved, the production efficiency is improved, and in the automatic assembly line body of the regulating valve, all assembly materials are arranged and fed to the corresponding positions by the vibrating disc, so that the assembly process of the regulating valve is smoother, the assembly production speed of the regulating valve is accelerated, and the automatic assembly line body of the regulating valve is more practical.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is a first perspective view of an automatic assembly line of a regulating valve;
fig. 2 is a second perspective view of the automatic assembly line of the control valve;
fig. 3 is a third perspective view of the regulating valve automatic assembly line;
fig. 4 is a schematic front view of the automatic assembly line of the regulating valve.
In the figure: 1. a mounting seat; 2. placing the finished product in a rack; 3. a robot holder; 4. finishing a finished product placing tray; 5. a robot; 6. laser marking machine; 7. the piston and the spring are put into the mechanism; 8. a chassis base press-in mechanism; 9. an octant rotary table; 10. taking out part of the Shi-hang table from the finished product; 11. a bonnet press-in mechanism; 12. a finished product inspection camera; 13. a load detection pressing mechanism; 14. a lower load detection mechanism; 15. a defective product conveying pipe; 16. a defective product placing box; 17. an upper load detection mechanism; 18. a rotating electric machine.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example (b): referring to fig. 1-4, the automatic assembly line of governing valve body, including mount pad 1, set up in the finished product rack 2 of mount pad 1 one side, set up in the robot fixing base 3 of mount pad 1 one side, the top fixed mounting of mount pad 1 has rotating electrical machines 18, eight fens carousel 9 is installed in the output drive of rotating electrical machines 18, the automatic equipment portion of governing valve is installed at the top of mount pad 1, the top of finished product rack 2 is provided with finished product and places dish 4, the top fixed mounting of robot fixing base 3 has robot 5, robot 5 contacts with the automatic equipment portion of governing valve, robot 5 places the dish 4 with finished product and contacts. Through the setting of the automatic equipment portion of governing valve, make the automatic equipment line body of governing valve through the governing valve equipment order of rational arrangement, realize the full-automatic equipment of governing valve, the cost of using manpower sparingly more when making the automatic equipment line body of governing valve production governing valve, improve the production efficiency of governing valve, need not artifical manual equipment of impressing during the equipment of messenger's governing valve, carry out the load after the personnel's equipment is accomplished and detect again, reduced personnel's working strength, improve the output of governing valve.
In a preferred embodiment of the present invention, the automatic adjusting valve assembling unit includes a plurality of fixing brackets fixedly attached to the top of the mounting base 1, a piston and spring inserting mechanism 7, a chassis base pressing mechanism 8, a bonnet pressing mechanism 11, and a load detecting mechanism are fixedly attached to each of the plurality of fixing brackets, a laser marking machine 6, a finished product removing portion hanging table 10, and a finished product detecting camera 12 are fixedly attached to one of the fixing brackets, and the robot 5 is in contact with the finished product removing portion hanging table 10. Through the setting of the automatic equipment portion of governing valve, make the automatic equipment line body of governing valve through the governing valve equipment order of rational arrangement, realize the full-automatic equipment of governing valve, the cost of using manpower sparingly more when making the automatic equipment line body of governing valve production governing valve, improve the production efficiency of governing valve, need not artifical manual equipment of impressing during the equipment of messenger's governing valve, carry out the load after the personnel's equipment is accomplished and detect again, reduced personnel's working strength, improve the output of governing valve.
In this embodiment, a chassis base press-in mechanism 8, a piston and spring inserting mechanism 7, a bonnet press-in mechanism 11, a load detection mechanism, a finished product detection camera 12, and a finished product take-out part hanging table 10 are arranged in a ring shape corresponding to the octant rotary table 9 in sequence, and a laser marker 6 is provided on one side of the finished product take-out part hanging table 10. Through chassis base mechanism 8 of impressing, mechanism 7 is put into with the spring to the piston, valve cap mechanism 11 of impressing, load detection mechanism, accomplish quality testing camera 12, the setting of accomplishing the article and taking out the part and hanging platform 10 for one's sake, make governing valve automatic assembly line body through the governing valve equipment order of rational arrangement, realize the full-automatic equipment of governing valve, the cost of using manpower sparingly more when making governing valve automatic assembly line body production governing valve, the production efficiency of governing valve is improved, it carries out the equipment of impressing to need not artifical manual when making the equipment of governing valve, it detects to need not to carry out the load again after personnel's equipment is accomplished, personnel's working strength has been reduced, the output of governing valve is improved.
In this embodiment, the load detection mechanism includes an upper load detection mechanism 17, a lower load detection mechanism 14, and a load detection depression mechanism 13, which are fixedly attached to the plurality of fixing brackets, respectively. The upper load detection mechanism 17 and the lower load detection mechanism 14 can carry out comprehensive load detection on the regulating valve through the arrangement of the load detection mechanism, so that personnel do not need to manually carry out load detection after the regulating valve is assembled.
In the present embodiment, the load detection depression mechanism 13 and the upper load detection mechanism 17 are both provided above the lower load detection mechanism 14, and the load detection depression mechanism 13 is provided directly above the lower load detection mechanism 14. The load detection pressing mechanism 13 is provided to fix the regulating valve, so that the lower load detection mechanism 14 can better detect the upper load of the regulating valve.
In this embodiment, three defective product conveying pipes 15 are fixedly mounted at the top of the mounting base 1, the three defective product conveying pipes 15 are respectively arranged at one side of the upper load detection mechanism 17, the lower load detection mechanism 14 and the finished product detection camera 12, three defective product placing boxes 16 are arranged on the inner wall of the bottom of the mounting base 1, and the bottom ends of the three defective product conveying pipes 15 are respectively located right above the three defective product placing boxes 16. Through the setting that box 16 was placed to the defective products, the defective products that make in the governing valve can place the box 16 through leading-in defective products of defective products conveyer pipe 15, and then make the finished product quality of governing valve better, and production speed is faster.
This practical theory of operation: the automatic assembly line of the regulating valve starts to work, the valve body is fixed on an octant turntable 9, the chassis base of the regulating valve is installed on the valve body through a chassis base press-in mechanism 8, a rotating motor 18 is started, the octant turntable 9 rotates, the assembled valve body and chassis base rotate to the position of a piston and spring putting-in mechanism 7, the piston and spring putting-in mechanism 7 installs the piston and spring of the regulating valve on the chassis base of the regulating valve, the octant turntable 9 continuously rotates, the semi-finished regulating valve with the installed piston, spring, chassis and base rotates to the position of a valve cap press-in mechanism 11, the valve cap press-in mechanism 11 installs the valve cap of the regulating valve on the semi-finished regulating valve, the regulating valve is assembled, the octant turntable 9 drives the assembled regulating valve to move, and the upper load detection mechanism 17 carries out upper load detection on the regulating valve, the load detection pressing mechanism 13 is used for pressing the regulating valve tightly, the lower load detection mechanism 14 is used for detecting the regulating valve, the octant rotary table 9 continuously drives the regulating valve to rotate, the finished product detection camera 12 is used for detecting the regulating valve, the finished product of the regulating valve is taken away through the finished product taking-out part of the hanging table 10, the laser marking machine 6 is used for marking the finished product, the robot 5 is started, the robot 5 is used for taking away the finished product of the regulating valve and putting the finished product into the finished product placing disc 4, the regulating valve automatic assembly line body is used for realizing the full-automatic assembly of the regulating valve through reasonably arranging the assembly sequence of the regulating valve, the labor cost is saved when the regulating valve is produced by the regulating valve automatic assembly line body, the production efficiency of the regulating valve is improved, the regulating valve is not required to be manually pressed into the assembly, the load detection is not required to be carried out after the assembly of personnel is finished, the working strength of personnel is reduced, and the yield of the regulating valve is improved.
The whole carousel formula structure that adopts of governing valve automatic assembly line body, divide equally into the octant with the carousel, every position corresponds some equipment, until will accomplish the article and carry out the balance, it is faster to make governing valve automatic assembly line body production governing valve speed, can use manpower sparingly the cost, and the production efficiency is improved, and in this governing valve automatic assembly line body, all equipment materials arrange the pay-off by the vibration dish to corresponding the position, make the governing valve assembling process in more smooth and easy, accelerate the equipment production speed of governing valve, make the governing valve automatic assembly line body more practical.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.

Claims (6)

1. Governing valve automatic assembly line body, including mount pad (1), set up in accomplish article rack (2) of mount pad (1) one side, set up in robot fixing base (3) of mount pad (1) one side, its characterized in that: the top fixed mounting of mount pad (1) has rotating electrical machines (18), octant carousel (9) is installed in the output drive of rotating electrical machines (18), the automatic equipment portion of governing valve is installed at the top of mount pad (1), the top of accomplishing article rack (2) is provided with the finished product and places dish (4), the top fixed mounting of robot fixing base (3) has robot (5), robot (5) with the automatic equipment portion of governing valve contacts, robot (5) with finished product is placed dish (4) and is contacted.
2. The regulating valve automatic assembly line body of claim 1, wherein: the automatic equipment portion of governing valve includes fixed mounting in a plurality of fixed bolsters at mount pad (1) top, it is a plurality of respectively fixed mounting has the piston to put into mechanism (7), chassis base mechanism (8), valve cap mechanism (11), load detection mechanism of impressing, one of them with the spring on the fixed bolster respectively fixed mounting have laser marking machine (6), accomplish the article take out the part and look like a string platform (10), accomplish the quality control camera (12), robot (5) with it looks like a string platform (10) and contacts to accomplish the finished product take out the part.
3. The regulating valve automatic assembly line body of claim 2, wherein: chassis base mechanism (8) of impressing, mechanism (7) are put into with the spring to the piston the valve cap mechanism (11) of impressing, load detection mechanism finished product detection camera (12), finished product take out the part and look like a string platform (10) and correspond in proper order octant carousel (9) are the annular and arrange, laser marking machine (6) set up in finished product take out the part and look like one side of a string platform (10).
4. The regulating valve automatic assembly line body of claim 2, wherein: the load detection mechanism comprises an upper load detection mechanism (17), a lower load detection mechanism (14) and a load detection pressing mechanism (13), which are fixedly arranged on the plurality of fixed supports respectively.
5. The regulating valve automatic assembly line body of claim 4, wherein: the load detection pressing mechanism (13) and the upper load detection mechanism (17) are arranged above the lower load detection mechanism (14), and the load detection pressing mechanism (13) is arranged right above the lower load detection mechanism (14).
6. The regulating valve automatic assembly line body of claim 4, wherein: the top fixed mounting of mount pad (1) has three defective products conveyer pipe (15), and is three defective products conveyer pipe (15) set up respectively in go up loading detection mechanism (17) down loading detection mechanism (14) one side of finished product detection camera (12), be provided with three defective products on the bottom inner wall of mount pad (1) and place box (16), it is three the bottom of defective products conveyer pipe (15) is located three respectively directly over box (16) is placed to the defective products.
CN202120911794.2U 2021-04-29 2021-04-29 Automatic assembly line body of regulating valve Active CN215035083U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202120911794.2U CN215035083U (en) 2021-04-29 2021-04-29 Automatic assembly line body of regulating valve

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202120911794.2U CN215035083U (en) 2021-04-29 2021-04-29 Automatic assembly line body of regulating valve

Publications (1)

Publication Number Publication Date
CN215035083U true CN215035083U (en) 2021-12-07

Family

ID=79107468

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202120911794.2U Active CN215035083U (en) 2021-04-29 2021-04-29 Automatic assembly line body of regulating valve

Country Status (1)

Country Link
CN (1) CN215035083U (en)

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