CN210040436U

CN210040436U - High-frequency heat-sealing turntable system

Info

Publication number: CN210040436U
Application number: CN201920923632.3U
Authority: CN
Inventors: 徐永新
Original assignee: Geyuan Electronic Technology (shanghai) Co Ltd
Current assignee: Geyuan Electronic Technology (shanghai) Co Ltd
Priority date: 2019-06-19
Filing date: 2019-06-19
Publication date: 2020-02-07
Anticipated expiration: 2029-06-19

Abstract

The utility model relates to a high-frequency heat-sealing rotary table system, which belongs to the technical field of equipment for heat-sealing pole ear glue, and comprises a control cabinet, a control panel and an equipment main body, wherein a manipulator and a plurality of rotary table machines are arranged on the equipment main body, two photoelectric sensors for sensing the pole ear glue are arranged at the front end of the manipulator, a plurality of grooves for placing pole ears are arranged on the rotary table machines, a high-frequency heating device for heat-sealing is arranged at one end of each rotary table machine, and one side of each high-frequency heating device is connected with a telescopic element; the position that glues through photoelectric sensing ware response utmost point ear, with signal transmission to telescopic element, and then control high frequency heating device and remove to corresponding position, glue the utmost point ear and carry out accurate heat-seal to this analogizes, and rotary manipulator accomplishes same operation to other carousel machines, realizes the streamlined production of full automatization, automatic identification utmost point ear glue position, great improvement the production efficiency of enterprise, practiced thrift the cost.

Description

High-frequency heat-sealing turntable system

Technical Field

The utility model relates to an equipment for heat-seal utmost point ear is glued, in particular to high frequency heat-seal carousel system.

Background

The tab is a raw material of a lithium ion polymer battery product. In the high-speed development of the electric automobile, power tabs on the power battery are subjected to unprecedented development opportunities.

The tab glue is an insulated part on the tab and is usually attached to one side of the tab, but not in the middle. The tab glue mainly has the functions of preventing short circuit between the metal belt and the aluminum plastic film during battery packaging, and preventing liquid leakage by being heated (about 140 ℃) and being in hot-melt sealing bonding with the aluminum plastic film during packaging.

Generally, when the tab glue is subjected to heat sealing, the tab glue is subjected to gasket heat sealing in a manual mode, and the gasket heat sealing is carried out singly in a pure manual mode; and the corresponding arrangement of the tab glue is orderly by manpower, mainly the end with the tab glue is arranged at the same side, and then the concentrated sealing is carried out to improve the efficiency, which is called as a semi-automatic assembly line. However, with the rapid development of the technology, enterprises put strict demands on cost control and efficiency improvement. Based on the technical scheme, the high-frequency heat-sealing turntable system is provided, and full-automatic and assembly-line production is realized.

SUMMERY OF THE UTILITY MODEL

In order to overcome the defects of the prior art, the utility model provides a high frequency heat-seal rotary table system, through setting up switch board, control panel and equipment principal, the equipment principal includes middle manipulator and peripheral a plurality of carousel machine, be equipped with the recess that utmost point ear was placed to a plurality of on the carousel machine, the one end of carousel machine still is equipped with high frequency heat-sealing device and telescopic element, the photoelectric sensing ware that responds to utmost point ear glue is installed to the front end of manipulator, and through the position that photoelectric sensing ware responded to utmost point ear glue, telescopic element control high frequency heat-sealing device's position is corresponding with utmost point ear glue's position, realizes the accurate heat-seal that utmost point ear glue.

The technical scheme for realizing the purpose is as follows:

the utility model provides a high-frequency heat-sealing turntable system, which comprises a control panel, a control cabinet and an equipment main body, wherein a PLC control system is arranged in the control cabinet, the equipment main body is a cylinder, and a plurality of turntable machines are uniformly distributed;

the manipulator is arranged in the middle of the equipment main body and provided with a first sucker and a second sucker, the left side and the right side of the front end of the first sucker are respectively provided with a photoelectric sensor used for sensing tab glue, and the photoelectric sensors are electrically connected with the control cabinet;

a first material box for placing a to-be-processed product and a second material box for placing a finished product are arranged on two sides of the turntable machine;

the rotary table machine is characterized in that a plurality of grooves for placing the tabs are uniformly formed in the rotary table machine, a high-frequency heating device is arranged at one end of the rotary table machine, and one side of the high-frequency heating device is connected with a telescopic element for controlling the high-frequency heating device to move left and right.

The utility model discloses a further set up to, the first sucking disc of manipulator, second sucking disc with carousel machine, first magazine, second magazine correspond the setting, and the position of the first sucking disc of manipulator and second sucking disc is corresponding with the position of the recess that is close to the manipulator on first magazine and the carousel machine promptly to the position of the recess that is close to the manipulator on first sucking disc and the carousel machine and the position of second magazine are corresponding.

The utility model discloses a further set up as, high frequency heating device is the high frequency copper pipe.

The utility model discloses a further set up as, telescopic element is the pin type cylinder.

The utility model is further arranged in that a first rotary platform and a first servo motor for controlling the first rotary platform are arranged below the manipulator, the first servo motor enables the first rotary platform to rotate at the same angle under the control of a PLC control system in the control cabinet, and the angle is determined by the number of the rotary table machines at the periphery of the equipment main body; a second rotating platform and a second servo motor used for controlling the second rotating platform are arranged below the rotary table machine, the second servo motor enables the second rotating platform to rotate at the same angle under the control of a PLC control system in the control cabinet, and the angle is determined by the number of grooves on the periphery of the rotary table machine;

the first servo motor and the second servo motor are electrically connected with the control cabinet.

Has the advantages that: compared with the prior art, the utility model is different in that the high-frequency heat-sealing turntable system provided by the utility model is provided with a control cabinet, a control panel and an equipment main body, the equipment main body is provided with a manipulator positioned in the middle and a plurality of turntable machines positioned at the periphery, two photoelectric sensors used for sensing tab glue are installed at the front end of the manipulator, the turntable machines are provided with a plurality of grooves for placing tabs, one end of the turntable machine is provided with a high-frequency heating device used for heat sealing, and one side of the high-frequency heating device is connected with a telescopic element; sensing the position of tab glue through a photoelectric sensor, transmitting a signal to a telescopic element, further controlling a high-frequency heating device to move to a corresponding position to perform accurate heat sealing of the tab glue, rotating a manipulator by a certain angle after completing one-step action, performing the same operation on the next rotary table machine, and so on until all rotary table machines complete the first-step operation, and then performing the second-round operation from the first rotary table machine; this high frequency heat-seal rotary table system passes through full automated machine control, has improved work efficiency, has reduced the cost of labor, realizes the accurate heat-seal that utmost point ear glued through photoelectric sensing ware, PLC control system and high frequency heat-sealing device in addition, need not the artifical corresponding utmost point ear of putting of rethread to make utmost point ear glue and be located same position, further improved the production efficiency of enterprise, great improvement the competitiveness of enterprise.

Drawings

FIG. 1 is a schematic structural diagram of a high-frequency heat-sealing turntable system.

Fig. 2 is a schematic structural view of the apparatus main body (3) in fig. 1.

Fig. 3 is a top view of the rotary table machine (4) of fig. 2.

Fig. 4 is a schematic structural view of the tab (100).

The device comprises a control panel 1, a control cabinet 2, an equipment main body 3, a manipulator 31, a first sucker 311, a second sucker 312, a turntable 4, a first material box 41, a second material box 42, a groove 43, a high-frequency heating device 5, a telescopic element 51, a first rotating platform 6, a second rotating platform 7, a lug 100 and a lug glue 101.

Detailed Description

The invention will be further explained with reference to the drawings and the specific embodiments.

Referring to fig. 1 to 4, the utility model provides a high-frequency heat-sealing turntable system, which comprises a control panel 1, a control cabinet 2 and an equipment main body 3, wherein the control cabinet 2 is internally provided with a PLC control system, the equipment main body 3 is a cylinder, and three turntable machines 4 are uniformly distributed;

the middle of the equipment main body 3 is provided with a manipulator 31, the manipulator 31 is provided with a first sucking disc 311 for grabbing and placing a pole lug to be processed and a second sucking disc 312 for grabbing and placing a heat-sealed pole lug, the left side and the right side of the front end of the first sucking disc 311 are respectively provided with a photoelectric sensor for sensing pole lug glue, the photoelectric sensors are electrically connected with the control cabinet 2, the position of the pole lug glue 101 on the pole lug 100 is sensed through the left photoelectric sensor and the right photoelectric sensor, and a position signal is transmitted to the PLC control system;

a first material box 41 for placing a to-be-processed product and a second material box 42 for placing a finished product are arranged on two sides of the turntable machine 4;

eight grooves 43 for placing the tabs 100 are uniformly formed in the rotary table machine 4, a high-frequency heating device 5 is arranged at one end of the rotary table machine 4, and a telescopic element 51 for controlling the high-frequency heating device 5 to move left and right is connected to one side of the high-frequency heating device 5; after the PLC control system receives the position signal of the tab glue 101, the PLC control system controls the high-frequency heating device 5 to move left and right by controlling the telescopic element 51, so that when the tab 100 reaches the position of the high-frequency heating device 5, the position of the tab glue 101 is over against the position of the high-frequency heating device 5, and accurate heat sealing is realized, namely, the high-frequency heating device 5 is automatically matched with the position of the tab glue 101 through the PLC control system, and the tab 100 does not need to be specially placed manually.

Preferably, but not limited to, the first suction cup 311 and the second suction cup 312 of the robot 31 are arranged corresponding to the turntable machine 4, the first magazine 41 and the second magazine 42, that is, the positions of the first suction cup 311 and the second suction cup 312 of the robot 31 correspond to the positions of the first magazine 41 and the turntable machine 4 close to the groove 43 of the robot 31, and the positions of the first suction cup 311 and the second suction cup 312 corresponding to the positions of the turntable machine 4 close to the groove 43 of the robot 31 and the position of the second magazine 42, so as to realize the simultaneous gripping and releasing of the tabs by the first suction cup and the second suction cup.

Preferably, but not limited to, the high-frequency heating apparatus 5 is a high-frequency copper tube.

Preferably, but not exclusively, said telescopic element 51 is a needle cylinder.

Preferably, but not limited to, a first rotary platform 6 and a first servo motor for controlling the first rotary platform 6 are arranged below the manipulator 31, the first servo motor is controlled by a PLC control system in the control cabinet 2 to rotate the first rotary platform 6 at the same angle, and after the first step operation of the first rotary table machine 4 is completed, the first rotary platform 6 rotates 120 ° (360 °/3) to perform the same first step operation on the second rotary table machine 4; a second rotating platform 7 and a second servo motor for controlling the second rotating platform 7 are arranged below the turntable machine 4, the second servo motor enables the second rotating platform 7 to rotate at the same angle under the control of a PLC control system in the control cabinet 2, and after the first step of operation is completed, the second rotating platform 7 rotates for 45 degrees (360 degrees/8), and the second groove 43 is rotated to one end close to the manipulator 31;

the first servo motor and the second servo motor are both electrically connected with the control cabinet 2.

Specifically, a first sucking disc sucks a tab to be processed from a first material box, a second sucking disc sucks a heat-sealed tab from a groove close to a manipulator, then the manipulator rotates for a certain angle, namely the angle from the first material box to the groove close to the manipulator relative to the center of the equipment main body, the first sucking disc releases the tab to be processed into the groove close to the manipulator, the second sucking disc releases the heat-sealed tab into the second material box, the first step of operation is carried out, at the moment, two photoelectric sensors at the front end of the first sucking disc sense the position of tab glue and transmit a position signal to a PLC (programmable logic controller) control system, then a rotary table rotates for 45 degrees, and the second groove rotates to the position close to the manipulator; the manipulator rotates 120 degrees in a large range, the second turntable is operated in the same method, and the like, and the manipulator returns to the first turntable to perform the second round of operation after the third turntable is completed. When the rotary table machine rotates all the time, when the tab in the first groove is rotated to the position of the high-frequency heating device, the PLC control system sends a control signal to the telescopic element according to the position signal of tab glue received before, the telescopic element controls the high-frequency heating device to move left and right through corresponding stretching, so that the high-frequency heating device is right opposite to the position of the tab glue, and accurate heat sealing is realized.

The equipment main body is set to be three rotating disc machines, the operation process of the manipulator relative to the rotating disc machines is the same, and the equipment main body can be set to be four, five or six rotating disc machines according to the requirement; in addition, the number of the grooves on the rotary table machine can be set to be 6, 12 and the like.

It should be noted that the terms "first and second" in the present invention are used for descriptive purposes only, do not denote any order, are not to be construed as indicating or implying any relative importance, and are to be interpreted as names.

The above embodiments are merely preferred embodiments of the present disclosure, which are not intended to limit the present disclosure, and any modifications, equivalents, improvements and the like, which are within the spirit and principle of the present disclosure, should be included in the scope of the present disclosure.

Claims

1. The utility model provides a high frequency heat-seal carousel system, including control panel, switch board and equipment main part, be equipped with PLC control system in the switch board, its characterized in that:

the equipment main body is a cylinder, and a plurality of rotary table machines are uniformly distributed on the equipment main body;

2. The high frequency heat seal turret system of claim 1, wherein:

the first sucker and the second sucker of the manipulator are arranged corresponding to the turntable machine, the first material box and the second material box.

3. The high frequency heat seal turret system of claim 1, wherein:

the high-frequency heating device is a high-frequency copper pipe.

4. The high frequency heat seal turret system of claim 1, wherein:

the telescopic element is a needle cylinder.

5. The high frequency heat seal turret system of claim 1, wherein:

a first rotating platform and a first servo motor used for controlling the first rotating platform are arranged below the manipulator, and a second rotating platform and a second servo motor used for controlling the second rotating platform are arranged below the turntable machine;