CN205319869U - Big motor rule flaring all -in -one - Google Patents
Big motor rule flaring all -in -one Download PDFInfo
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- CN205319869U CN205319869U CN201521087738.2U CN201521087738U CN205319869U CN 205319869 U CN205319869 U CN 205319869U CN 201521087738 U CN201521087738 U CN 201521087738U CN 205319869 U CN205319869 U CN 205319869U
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Abstract
The utility model relates to an electric machine rule equipment, especially a big motor rule flaring all -in -one. The utility model provides a big motor rule flaring all -in -one, including master intercom station, stator clamping machine structure, rule major structure, phase 1 enzyme flaring body Assembly, be equipped with stator clamping base on the master intercom station, stator clamping machine constructs the bottom and is equipped with the slip table of advancing and retreat automatically, the installing on stator clamping base of slip table horizontal slip but the automation is advanced and retreat, stator clamping base left side is equipped with servo drive mechanism, and servo drive mechanism links to each other with the automatic slip table of advancing and retreat, controls the motion of the slip table of advancing and retreat automatically, the rule major structure is installed and correspond the position with stator clamping machine structure on the master intercom station, and rule major structure left side is equipped with automatic line embedding mechanism, and the automatic line embedding mechanism outside is equipped with the servo indexing transmission system of stock chest that is used for storing, distributing the material.
Description
Technical field
This utility model relates to a kind of motor wire-inserting equipment, especially a kind of big motor wire-inserting flaring all-in-one machine.
Background technology
New energy sources for automobile and mine electric machine iron core size big (external diameter Ф 400-Ф 800), the big weight of volume are big, original tradition wire embeding ways be all with manually entering insulation tank contract, then by groove by manually entering coil mutually; Such production efficiency, production capacity are extremely low, and very easily make mistakes; And during core volume big lifting rule, difficulty is very big, labor cost can be significantly high.
Utility model content
In order to solve the deficiency that prior art exists, this utility model provides a kind of with stator location automatic safe clamping mechanism, the big motor wire-inserting flaring all-in-one machine facilitating rule and enlarging shaping.
A kind of big motor wire-inserting flaring all-in-one machine in this utility model, including master intercom station, stator clamping mechanism, rule agent structure, first-phase flaring mechanism assembly, second-phase flaring mechanism assembly; Master intercom station is provided with stator clamping base, automatic entrance-exit slide unit it is provided with bottom stator clamping mechanism, what automatic entrance-exit slide unit was horizontally slidable is arranged on stator clamping base, it is provided with servo-operated mechanism on front side of stator clamping base, servo-operated mechanism is connected with automatic entrance-exit slide unit, controls the motion of automatic entrance-exit slide unit; Rule agent structure is arranged on master intercom station and stator clamping mechanism correspondence position, is provided with automatic line inserting mechanism on front side of rule agent structure, and in automatic line inserting mechanism, left side is provided with the stock chest servo indexing drive system for storing, distribute material; Master intercom station is provided with first-phase flaring mechanism assembly in the right side of rule agent structure, first-phase flaring mechanism assembly includes first-phase end turn flaring mechanism, first-phase embedded coil flaring mechanism and first-phase flaring mechanism slide unit, first-phase flaring mechanism slide unit is slidably mounted on master intercom station, first-phase embedded coil flaring mechanism is arranged on first-phase flaring mechanism slide unit, and first-phase end turn flaring mechanism is positioned on front side of first-phase flaring mechanism assembly.Because the machine has special stator location automatic safe clamping mechanism, this clamping mechanism with automatically running any safety moving of slide unit, can extremely facilitate rule and enlarging shaping. Automatic slide rest device is to be driven by the double; two ball-screw of the Dual-Servo Motor of vertical and horizontal, this device in the middle of the process run can by stator on horizontal shifting platform safe and accurate, quickly send in rule station, middle enlarging station, the right enlarging station; The position of vertical and horizontal can be parked in position specified by program accurately, substantially increase the production efficiency of big motor, and reduce labor intensity, promoted the lifting of yield.
As preferably, also include second-phase flaring mechanism assembly, described second-phase flaring mechanism assembly includes the second embedded coil flaring mechanism, second-phase end turn flaring mechanism and second-phase flaring mechanism slide unit, second-phase flaring mechanism slide unit is slidably mounted on master intercom station, second embedded coil flaring mechanism is arranged on second-phase flaring mechanism slide unit, and second-phase end turn flaring mechanism is positioned on front side of second-phase flaring mechanism assembly. Twice enlarging, machining accuracy is high.
As preferably, first-phase flaring mechanism slide unit and second-phase flaring mechanism slide unit push away the operating of line servo mair motor drive mechanism cooperation with rule, and rule pushes away line servo mair motor transmission mechanism control automatic line inserting mechanism; First-phase flaring mechanism assembly is promoted mainly cylinder and is connected with first-phase flaring mechanism slide unit, and cylinders is promoted mainly in first-phase enlarging and first-phase enlarging; Second-phase flaring mechanism assembly is promoted mainly cylinder and is connected with second-phase flaring mechanism slide unit, and cylinders is promoted mainly in second-phase enlarging and second-phase enlarging. Mobile accurate, improve machining accuracy.
As preferably, it is provided with inside rule agent structure and automatically beats groove lid mechanism of paper, and be provided with hopper indexing mechanism; Stator clamping mechanism is attached to automatic tank insulation protecting mechanism and includes capitate tooth and pneumatic means, and described capitate tooth controls open and close up by pneumatic means. Bottom land protective device of paper is several capitate teeth designed cleverly by stator slot shape structure; this device by body convolutions slotted disk controlled pneumatic to power time can freely open and close up; the simple mechanism of stator groove insulation paper is mainly protected when rule; during work, coil prevents slot insulating paper damaged in drawing in groove internal procedure and tears apart, in order to avoid causing coil bonding leaky.
The beneficial effects of the utility model: because the machine has special stator location automatic safe clamping mechanism, this clamping mechanism can with automatically running any safety moving of slide unit, extremely facilitate rule and enlarging shaping, so improve more than 90% at stator clamping and automatic transporting efficiency. Lower thread mechanism device adopt AC servo machinery driving system, AC variable-frequency speed regulation system, pneumatic system, by industry programmable PLC Comprehensive Control, there is groove contract automatic cut-to-length feeding, cut-out, punch forming simultaneously, be simultaneously embedded in the functions such as stator slot with coil. Coil embeds speed sectional and sets; Optimize design to be in that: especially stock chest transposition adopts the accurate transposition of servomotor can control in zero error; substantially increase the safe coefficient of the overall operation of whole inserting winding tool; and the protection of consumable accessory is improve; use cost is substantially reduced; fault rate in production process reduces, and effectively raises production yields.
Accompanying drawing explanation
Fig. 1 is a kind of big motor wire-inserting flaring all-in-one machine perspective view.
Labelling in figure: 1, stator clamping mechanism, 2, servo-operated mechanism, 3, automatic line inserting mechanism, 4, stator clamping base, 5, automatic entrance-exit slide unit, 6, stock chest servo indexing drive system, 7, rule agent structure, 8, side-to-side movement slide unit, 9, automatically groove lid mechanism of paper is beaten, 10, first-phase end turn flaring mechanism, 11, first-phase flaring mechanism assembly, 12, first embedded coil flaring mechanism, 13, first-phase flaring mechanism slide unit, 14, second-phase end turn flaring mechanism, 15, second-phase flaring mechanism assembly, 16, second embedded coil flaring mechanism, 17, second-phase flaring mechanism slide unit, 18, rule pushes away line servo mair motor drive mechanism, 19, cylinder is promoted mainly in first-phase enlarging, 20, cylinder promoted mainly by first-phase flaring mechanism slide unit, 21, cylinder is promoted mainly in second-phase enlarging, 22, cylinder promoted mainly by second-phase flaring mechanism slide unit, 23, master intercom station.
Detailed description of the invention
Below in conjunction with accompanying drawing, this utility model is described in further detail, but this should not being interpreted as, the scope of above-mentioned theme of the present utility model is only limitted to above-described embodiment.
As shown in Figure 1, a kind of big motor wire-inserting flaring all-in-one machine, including master intercom station 23, stator clamping mechanism 1, rule agent structure 7, first-phase flaring mechanism assembly 11 and second-phase flaring mechanism assembly 15, master intercom station 23 is provided with stator clamping base 4, automatic entrance-exit slide unit 5 it is provided with bottom stator clamping mechanism 1, what automatic entrance-exit slide unit 5 was horizontally slidable is arranged on side-to-side movement slide unit 8, servo-operated mechanism 2 it is provided with on front side of stator clamping base 4, servo-operated mechanism 2 is connected with automatic entrance-exit slide unit 5, controls the motion of automatic entrance-exit slide unit 5; Rule agent structure 7 is arranged on master intercom station 23 and stator clamping mechanism 1 correspondence position, automatic line inserting mechanism 3 it is provided with on front side of rule agent structure 7, in automatic line inserting mechanism 3, a left side is provided with the stock chest servo indexing drive system 6 for storing, distribute material, and internal being provided with of rule agent structure 7 beats groove lid mechanism of paper 9 automatically; Master intercom station 23 is provided with first-phase flaring mechanism assembly 11 and second-phase flaring mechanism assembly 15 in the right side of rule agent structure 7, first-phase flaring mechanism assembly 11 includes first-phase end turn flaring mechanism the 10, first embedded coil flaring mechanism 12 and first-phase flaring mechanism slide unit 13, first-phase flaring mechanism slide unit 13 is slidably mounted on master intercom station 23, first embedded coil flaring mechanism 12 is arranged on first-phase flaring mechanism slide unit 13, and first-phase end turn flaring mechanism 10 is positioned on front side of first-phase flaring mechanism assembly 11; Second-phase flaring mechanism assembly 15 includes the second embedded coil flaring mechanism 16, second-phase end turn flaring mechanism 14 and second-phase flaring mechanism slide unit 17, second-phase flaring mechanism slide unit 17 is slidably mounted on master intercom station 23, second embedded coil flaring mechanism 16 is arranged on second-phase flaring mechanism slide unit 17, and second-phase end turn flaring mechanism 14 is positioned on front side of second-phase flaring mechanism assembly 15; First-phase flaring mechanism slide unit 13 and second-phase flaring mechanism slide unit 17 push away the operating of line servo mair motor drive mechanism 18 cooperation with rule, and rule pushes away line servo mair motor drive mechanism 18 and controls automatic line inserting mechanism 3; First-phase flaring mechanism assembly is promoted mainly cylinder 20 and is connected with first-phase flaring mechanism slide unit 13, and first-phase enlarging (10,12) is promoted mainly cylinder 19 with first-phase enlarging and is connected; Second-phase flaring mechanism assembly is promoted mainly cylinder 22 and is connected with second-phase flaring mechanism slide unit 17, and second-phase enlarging (14,16) is promoted mainly cylinder 21 with second-phase enlarging and is connected.
Clamping stator is automatically fed into inserting winding tool and realizes automatically pushing in this stator core slot by A phase coil, and groove lid paper cap is lived winding coil, in the pipe-expanding machine frock that this stator is automatically exited from inserting winding tool by embedding good A phase afterwards and automatic horizontal moves on same board; After enlarging, " U " is manually inserted embedding good groove position by groove every phase interlayer combined insulation paper, make upper and lower layer insulation and subsidiary phase insulation, interlayer is made by oneself by Party A every printing paper, levels is not every paper in the same direction, then B phase coil is loaded according to A phase sequence, is again moved on to by stator on rule station, set son ... after repeating the embedding complete C phase of A phase action, stator is removed the machine, workman carries out next procedure, such as shaping, binding wire, finishing etc.
The every phase rule in above centre, enlarging required time: start button-beat paper and complete-push away line and put in place-return initial point, every phase circulation primary time≤3 minutes; Enlarging: start button-product compression-flaring die advance-enlarging complete-product unclamps-flaring die returns circulation≤2 minute. (in sum: calculate that result productive temp is approximately 24 points/platform through science)
The same machine of this equipment configures point phase enlarging shaping blade (this blade employing steel alloy manufacture of two groove designs according to machine winding coil, can protective paint envelope curve epidermis) and die head, guarantee the rule of every phase coil to bottom land, guarantee the broken coat of paint of enamel-covered wire, do not hinder line, the advantage such as indeformable, so substantially increasing safety and the qualification rate of large-size machine rule; Two enlarging shaping blades and die head that wherein science is mated can ensure that the operating procedure that coil dimension puts in place, shape is beautiful, be favorably convenient to next link when loop shaping; Arrange multiple fault alarm point, slot insulating paper detection, beat paper indexing, servo torque protection automatic stopping function; The functions such as configuration text interface, has state and show, fault alarm interface, all kinds of parameter settings; Rule qualification rate >=99%; Reprocess rear qualification rate >=99.9%; Productive temp≤24 minute/platform (containing unproductive time); Stance operates, and adopts automatic transporting stator after lifting, and startup is singlehanded system and Comprehensive Control button.
Claims (4)
1. a big motor wire-inserting flaring all-in-one machine, including master intercom station, rule agent structure, first-phase flaring mechanism assembly, second-phase flaring mechanism assembly; It is characterized in that, also include stator clamping mechanism, master intercom station is provided with stator clamping base, automatic entrance-exit slide unit it is provided with bottom stator clamping mechanism, what automatic entrance-exit slide unit was horizontally slidable is arranged on stator clamping base, being provided with servo-operated mechanism on front side of stator clamping base, servo-operated mechanism is connected with automatic entrance-exit slide unit, controls the motion of automatic entrance-exit slide unit; Rule agent structure is arranged on master intercom station and stator clamping mechanism correspondence position, is provided with automatic line inserting mechanism on front side of rule agent structure, and in automatic line inserting mechanism, left side is provided with the stock chest servo indexing drive system for storing, distribute material; Master intercom station is provided with first-phase flaring mechanism assembly in the right side of rule agent structure, first-phase flaring mechanism assembly includes first-phase end turn flaring mechanism, first-phase embedded coil flaring mechanism and first-phase flaring mechanism slide unit, first-phase flaring mechanism slide unit is slidably mounted on master intercom station, first-phase embedded coil flaring mechanism is arranged on first-phase flaring mechanism slide unit, and first-phase end turn flaring mechanism is positioned on front side of first-phase flaring mechanism assembly.
2. the big motor wire-inserting flaring all-in-one machine of one according to claim 1, it is characterized in that, also include second-phase flaring mechanism assembly, described second-phase flaring mechanism assembly includes the second embedded coil flaring mechanism, second-phase end turn flaring mechanism and second-phase flaring mechanism slide unit, second-phase flaring mechanism slide unit is slidably mounted on master intercom station, second embedded coil flaring mechanism is arranged on second-phase flaring mechanism slide unit, and second-phase end turn flaring mechanism is positioned on front side of second-phase flaring mechanism assembly.
3. the big motor wire-inserting flaring all-in-one machine of one according to claim 2, it is characterized in that, first-phase flaring mechanism slide unit and second-phase flaring mechanism slide unit and rule push away the operating of line servo mair motor drive mechanism cooperation, and rule pushes away line servo mair motor transmission mechanism control automatic line inserting mechanism; First-phase flaring mechanism assembly is promoted mainly cylinder and is connected with first-phase flaring mechanism slide unit, and cylinders is promoted mainly in first-phase enlarging and first-phase enlarging; Second-phase flaring mechanism assembly is promoted mainly cylinder and is connected with second-phase flaring mechanism slide unit, and cylinders is promoted mainly in second-phase enlarging and second-phase enlarging.
4. the big motor wire-inserting flaring all-in-one machine of one according to claim 1, it is characterised in that be provided with inside rule agent structure and automatically beat groove lid mechanism of paper, and it is provided with hopper indexing mechanism; Stator clamping mechanism is attached to automatic tank insulation protecting mechanism and includes capitate tooth and pneumatic means, and described capitate tooth controls open and close up by pneumatic means.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521087738.2U CN205319869U (en) | 2015-12-24 | 2015-12-24 | Big motor rule flaring all -in -one |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521087738.2U CN205319869U (en) | 2015-12-24 | 2015-12-24 | Big motor rule flaring all -in -one |
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| CN205319869U true CN205319869U (en) | 2016-06-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201521087738.2U Active CN205319869U (en) | 2015-12-24 | 2015-12-24 | Big motor rule flaring all -in -one |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107579631A (en) * | 2017-08-24 | 2018-01-12 | 苏州市圣玛特电机设备制造有限公司 | One kind is around embedding all-in-one |
| CN108736662A (en) * | 2017-04-13 | 2018-11-02 | 通用汽车环球科技运作有限责任公司 | Tank lining forming apparatus, method and system |
| CN109617335A (en) * | 2019-01-07 | 2019-04-12 | 常州金康精工机械股份有限公司 | The horizontal trimmer of motor stator coil |
-
2015
- 2015-12-24 CN CN201521087738.2U patent/CN205319869U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108736662A (en) * | 2017-04-13 | 2018-11-02 | 通用汽车环球科技运作有限责任公司 | Tank lining forming apparatus, method and system |
| CN108736662B (en) * | 2017-04-13 | 2020-07-17 | 通用汽车环球科技运作有限责任公司 | Tank liner forming apparatus, method and system |
| CN107579631A (en) * | 2017-08-24 | 2018-01-12 | 苏州市圣玛特电机设备制造有限公司 | One kind is around embedding all-in-one |
| CN107579631B (en) * | 2017-08-24 | 2023-11-07 | 苏州市圣玛特电机设备制造有限公司 | Winding and embedding integrated machine |
| CN109617335A (en) * | 2019-01-07 | 2019-04-12 | 常州金康精工机械股份有限公司 | The horizontal trimmer of motor stator coil |
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| C14 | Grant of patent or utility model | ||
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Address after: 317100 Haiyou Street, Sanmen County, Taizhou City, Zhejiang Province (Shatianyang Development Zone) Patentee after: Zhejiang Julong Automation Equipment Co., Ltd. Address before: 317100 Haiyou Street, Sanmen County, Taizhou City, Zhejiang Province (Shatianyang Development Zone) Patentee before: Jiangsu Great Dragon Automation Equipment Co., Ltd. |