CN102324577A - Automatic slice wrapping method for lead-acid battery and slice wrapping machine thereof - Google Patents
Automatic slice wrapping method for lead-acid battery and slice wrapping machine thereof Download PDFInfo
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- CN102324577A CN102324577A CN201110269530A CN201110269530A CN102324577A CN 102324577 A CN102324577 A CN 102324577A CN 201110269530 A CN201110269530 A CN 201110269530A CN 201110269530 A CN201110269530 A CN 201110269530A CN 102324577 A CN102324577 A CN 102324577A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The invention discloses an automatic slice wrapping method for a lead-acid battery and a slice wrapping machine thereof. The automatic slice wrapping method comprises the following steps of: firstly, controlling the paper feeding length according to the requirement; secondly, stably feeding paper to a paper wrapping station part; finishing the work procedure of wrapping paper by using a paper wrapping module of the paper wrapping station; meanwhile, pushing the anode plate and the cathode plate in a trench of the matched bin; continuously circulating the paper wrapping process of the anode plate to wrap paper of a plurality of cathode and anode plates and distributing the cathode and anode plates into groups; at the same time, transferring the matched bins to a loading station; grabbing the matched bins by using a manipulator at the loading station and feeding the matched bins to the interior of a battery clamp; continuously circulating the matched grabbing process until the battery clamps are fully filled; and finally, pushing the fully-filled battery clamps to next procedure. The invention has the advantages of automatically wrapping slice, automatically feeding the battery clamps, automatically moving the clamps and the like; and human hand transformation is completely avoided, the direct contact between a human body and a polar plate is avoided and the time is saved simultaneously.
Description
Technical field
The present invention relates to the technical field of lead-acid battery bag sheet, refer in particular to a kind of lead-acid battery and wrap sheet method and flaker thereof automatically.
Background technology
Convention in the industry, traditional lead-acid battery bag sheet operation are generally accomplished by the state of full craft or semi-hand, lack full-automatic operation; So not only time-consuming but also trouble causes that production efficiency is low, cost is high, working strength of workers is big, and because lead belongs to heavy metal; The factory building production environment is abominable, and the workman directly contacts lead powder dirt easily, and is bigger to the workers'health injury; So careless slightly, consequence is very serious.
Summary of the invention
The objective of the invention is to overcome the deficiency of prior art, provide a kind of lead-acid battery to wrap sheet method and flaker thereof automatically, the compact conformation of this flaker is reasonable, be a kind of efficiently, the brand-new automatic flaker of lead-acid battery.
For realizing above-mentioned purpose; Its method of technical scheme provided by the present invention is: control the length of paper feeding at first as required well; Steadily deliver to positive plate bag paper station place to paper then; Accomplish the bag paper operation of positive plate again through a bag paper matrix piece of this bag paper station, minus plate together is urged in the groove position of combo feed bin following closely simultaneously, and the positive plate bag paper process that circulates above-mentioned continuously just can be wrapped the multi-disc cathode-anode plate paper and prepare group; The combo feed bin that prepared group this moment is shifted into the loading station place; Manipulator by this loading station grasps and delivers in the battery clamp; The above-mentioned combo of circulation grasps process till battery clamp is filled continuously, and is last just the battery clamp of having filled operation release backward.
Its flaker includes active unreeling structure, servo paper feed mechanism, mechanism for cutting sheet, positive plate feed mechanism, minus plate feed mechanism, rotary type combo mechanism, manipulator charge mechanism, clip advancement mechanism; Wherein, Described servo paper feed mechanism is located at a side of active unreeling structure, and is provided with the mechanism for cutting sheet that matches with it at the end of this servo paper feed mechanism; The positive plate feed mechanism is located at the opposite side of this mechanism for cutting sheet, and matches with the minus plate feed mechanism that is positioned at its below; Rotary type combo mechanism correspondence is installed between minus plate feed mechanism and the manipulator charge mechanism, and matches with them respectively; Clip advancement mechanism is located at the opposite side of this manipulator charge mechanism, and matches with it.
Described active unreeling structure includes frame, place the electronic box of this frame one side and be electrically connected with this electronic box respectively unreel motor and inductive switch, wherein, described motor and the inductive switch of unreeling is installed on the frame by order up and down.
Described servo paper feed mechanism includes guidance set and is installed in servomotor and the upper and lower roller on this guidance set, and wherein, described upper and lower roller is driven by servomotor.
Described mechanism for cutting sheet includes the cylinder and by this paper knife that cylinder drove of cutting a sheet of paper of cutting a sheet of paper.
Positive plate push pedal assembly and the clamp assemblies and corresponding that described positive plate feed mechanism includes up and down pairing is located at the bag paper matrix tool between them; Wherein, Described bag paper matrix tool has one and connects the adjustable clearance of itself, and matches with positive plate push pedal assembly and clamp assemblies respectively; Described positive plate push pedal assembly includes the line slideway of vertical installation, the positive plate feed bin assembly that is fixedly mounted on the feeding cylinder on this line slideway and is located at this line slideway one side and matches with it; Described clamp assemblies includes the line slideway of vertical installation and is fixedly mounted on the gripper cylinder on this line slideway.
Described minus plate feed mechanism includes guidance set and is installed in minus plate feed bin assembly and feeding cylinder on this guidance set successively by the front and back order.
Described rotary type combo mechanism includes combo feed bin assembly, rotary cylinder and by rotary disk that this rotary cylinder drove; Wherein, Described combo feed bin assembly has two, and symmetry is installed on the rotary disk, and matches with minus plate feed mechanism and manipulator charge mechanism respectively.
Described manipulator charge mechanism include the multi-coordinate moving assembly and be installed on this multi-coordinate moving assembly the extracting cylinder be pressed into cylinder, wherein, described extracting cylinder is provided with a manipulator, and this extracting cylinder be pressed into cylinder and be connected.
Described clip advancement mechanism includes propulsion assembly, anchor clamps track and is installed in a plurality of battery clamps on this anchor clamps track, and wherein, described a plurality of battery clamps are promoted by propulsion assembly.
The present invention has the following advantages after having adopted such scheme:
1, wraps sheet automatically, can reduce cost of labor, stop human body and contact with the direct of pole plate;
2, the battery clamp of packing into does not automatically need staff fully;
3, anchor clamps automatic shift does not need the staff conversion, saves time.
Description of drawings
Fig. 1 structural representation of the present invention.
Embodiment
Below in conjunction with specific embodiment the present invention is further specified.
Shown in accompanying drawing 1; The automatic flaker of the described lead-acid battery of present embodiment; Include active unreeling structure 1, servo paper feed mechanism 2, mechanism for cutting sheet 3, positive plate feed mechanism 4, minus plate feed mechanism 5, rotary type combo mechanism 6, manipulator charge mechanism 7, clip advancement mechanism 8; Wherein, described servo paper feed mechanism 2 is located at a side of active unreeling structure 1, and is provided with the mechanism for cutting sheet 3 that matches with it at the end of this servo paper feed mechanism 2; Positive plate feed mechanism 4 is located at the opposite side of this mechanism for cutting sheet 3, and matches with the minus plate feed mechanism 5 that is positioned at its below; Rotary type combo mechanism 6 correspondences are installed between minus plate feed mechanism 5 and the manipulator charge mechanism 7, and match with them respectively; Clip advancement mechanism 8 is located at the opposite side of this manipulator charge mechanism 7, and matches with it.
Described active unreeling structure 1 includes frame 9, place the electronic box 10 of these frame 9 one sides and be electrically connected with this electronic box 10 respectively unreel motor 11 and inductive switch 12; Wherein, described motor 11 and the inductive switch 12 of unreeling is installed on the frame 9 by order up and down.
Described servo paper feed mechanism 2 includes guidance set 13 and is installed in the servomotor 14 and upper and lower roller 15,16 on this guidance set 13, and wherein, described upper and lower roller 15,16 is by 14 drivings of servomotor.
Described mechanism for cutting sheet 3 includes the paper knife 18 of cutting a sheet of paper cylinder 17 and being driven by this cylinder 17 of cutting a sheet of paper.
Positive plate push pedal assembly 19 and the clamp assemblies 20 and corresponding that described positive plate feed mechanism 4 includes up and down pairing is located at the bag paper matrix tool 21 between them; Wherein, Described bag paper matrix tool 21 has one and connects the adjustable clearance of itself, and matches with positive plate push pedal assembly 19 and clamp assemblies 20 respectively; Described positive plate push pedal assembly 19 includes the line slideway 22 of vertical installation, the positive plate feed bin assembly 24 that is fixedly mounted on the feeding cylinder 23 on this line slideway 22 and is located at these line slideway 22 1 sides and matches with it; Described clamp assemblies 20 includes the line slideway 25 of vertical installation and is fixedly mounted on the gripper cylinder 26 on this line slideway 25.
Described minus plate feed mechanism 5 includes guidance set 27 and is installed in minus plate feed bin assembly 28 and feeding cylinder 29 on this guidance set 27 successively by the front and back order.
The rotary disk 32 that described rotary type combo mechanism 6 includes combo feed bin assembly 30, rotary cylinder 31 and driven by this rotary cylinder 31; Wherein, Described combo feed bin assembly 30 has two; Symmetry is installed on the rotary disk 32, and matches with minus plate feed mechanism 5 and manipulator charge mechanism 7 respectively.
Described manipulator charge mechanism 7 includes multi-coordinate moving assembly 33 and is installed in the extracting cylinder 34 on this multi-coordinate moving assembly 33 and is pressed into cylinder 35; Wherein, Described extracting cylinder 34 is provided with a manipulator 36, and this extracting cylinder 34 be pressed into cylinder 35 and be connected.
Described clip advancement mechanism 8 includes propulsion assembly 37, anchor clamps track 38 and is installed in a plurality of battery clamps 39 on this anchor clamps track 38, and wherein, described a plurality of battery clamps 39 are by 37 promotions of propulsion assembly.
During work; The active unreeling structure 1 of the present invention unreels through unreeling motor 11; Servo paper feed mechanism 2 drives through servomotor 14 and steadily delivers to positive plate feed mechanism 4 places to paper, and this servo paper feed mechanism 2 can accurately control the length of paper feeding, satisfied different demands of producing; When paper was come the station place of positive plate feed mechanism 4, the clamp assemblies 20 of positive plate feed mechanism 4 moved at once, toward the bottom that rises to paper; At this moment; Positive plate push pedal assembly 19 also begins action, drops to the end face of this paper, and continues toward descending; Wrap the paper pusher to positive plate in the groove position of the combo feed bin assembly 30 of rotary type combo mechanism 6 and through bag paper matrix tool 21 over against minus plate feed mechanism 5; At this moment, minus plate feed mechanism 5 moves at once, together advances combo feed bin assembly 30 and push-tight to minus plate and the positive plate of wrapping paper that is positioned at its front through feeding cylinder 29; Then constantly repeat above step and in this combo feed bin assembly 30, prepare group; Rotary type combo mechanism 6 just begins action then; Forward the combo feed bin assembly 30 for preparing group at the station place of manipulator charge mechanism 7; Grasp by the manipulator of this manipulator charge mechanism 7 36, be put into through multi-coordinate moving assembly 33 on the battery clamp 39 of clip advancement mechanism 8 and and compress through being pressed into cylinder 35; Then constantly repeat above step and on battery clamp 39, fill combo entirely, last just by the propulsion assembly 37 of clip advancement mechanism 8 the battery clamp of filling combo 39 operation release backward.The above is exactly a course of work of the present invention, produces as long as constantly move in circles just passable backward.
The embodiment of the above only is the present invention's preferred embodiment, is not to limit practical range of the present invention with this, so the variation that all shapes according to the present invention, principle are done all should be encompassed in protection scope of the present invention.
Claims (10)
1. a lead-acid battery wraps the sheet method automatically; It is characterized in that: control the length of paper feeding at first as required well; Steadily deliver to positive plate bag paper station place to paper then; Accomplish the bag paper operation of positive plate again through a bag paper matrix piece of this bag paper station, minus plate together is urged in the groove position of combo feed bin following closely simultaneously, and the positive plate bag paper process that circulates above-mentioned continuously just can be wrapped the multi-disc cathode-anode plate paper and prepare group; The combo feed bin that prepared group this moment is shifted into the loading station place; Manipulator by this loading station grasps and delivers in the battery clamp; The above-mentioned combo of circulation grasps process till battery clamp is filled continuously, and is last just the battery clamp of having filled operation release backward.
2. carry out the automatic flaker of a kind of lead-acid battery of work according to the said method of claim 1; It is characterized in that: it includes active unreeling structure (1), servo paper feed mechanism (2), mechanism for cutting sheet (3), positive plate feed mechanism (4), minus plate feed mechanism (5), rotary type combo mechanism (6), manipulator charge mechanism (7), clip advancement mechanism (8); Wherein, Described servo paper feed mechanism (2) is located at a side of active unreeling structure (1), and is provided with the mechanism for cutting sheet (3) that matches with it at the end of this servo paper feed mechanism (2); Positive plate feed mechanism (4) is located at the opposite side of this mechanism for cutting sheet (3), and matches with the minus plate feed mechanism (5) that is positioned at its below; Rotary type combo mechanism (6) correspondence is installed between minus plate feed mechanism (5) and the manipulator charge mechanism (7), and matches with them respectively; Clip advancement mechanism (8) is located at the opposite side of this manipulator charge mechanism (7), and matches with it.
3. the automatic flaker of a kind of lead-acid battery according to claim 2; It is characterized in that: described active unreeling structure (1) includes frame (9), place the electronic box (10) of these frame (9) one sides and be electrically connected with this electronic box (10) respectively unreel motor (11) and inductive switch (12); Wherein, described motor (11) and the inductive switch (12) of unreeling is installed on the frame (9) by order up and down.
4. the automatic flaker of a kind of lead-acid battery according to claim 2; It is characterized in that: described servo paper feed mechanism (2) includes guidance set (13) and is installed in servomotor (14) and the upper and lower roller (15,16) on this guidance set (13); Wherein, described upper and lower roller (15,16) is driven by servomotor (14).
5. the automatic flaker of a kind of lead-acid battery according to claim 2 is characterized in that: the paper knife (18) that described mechanism for cutting sheet (3) includes the cylinder of cutting a sheet of paper (17) and driven by this cylinder of cutting a sheet of paper (17).
6. the automatic flaker of a kind of lead-acid battery according to claim 2; It is characterized in that: the positive plate push pedal assembly (19) that described positive plate feed mechanism (4) includes up and down pairing is located at the bag paper matrix tool (21) between them with clamp assemblies (20) and correspondence; Wherein, Described bag paper matrix tool (21) has one and connects the adjustable clearance of itself, and matches with positive plate push pedal assembly (19) and clamp assemblies (20) respectively; Described positive plate push pedal assembly (19) includes the line slideway (22) of vertical installation, the positive plate feed bin assembly (24) that is fixedly mounted on the feeding cylinder (23) on this line slideway (22) and is located at these line slideway (22) one sides and matches with it; Described clamp assemblies (20) includes the line slideway (25) of vertical installation and is fixedly mounted on the gripper cylinder (26) on this line slideway (25).
7. a kind of lead-acid battery according to claim 2 wraps the sheet device automatically, it is characterized in that: described minus plate feed mechanism (5) includes guidance set (27) and is installed in minus plate feed bin assembly (28) and feeding cylinder (29) on this guidance set (27) successively by the front and back order.
8. the automatic flaker of a kind of lead-acid battery according to claim 2; It is characterized in that: the rotary disk (32) that described rotary type combo mechanism (6) includes combo feed bin assembly (30), rotary cylinder (31) and driven by this rotary cylinder (31); Wherein, Described combo feed bin assembly (30) has two, and symmetry is installed on the rotary disk (32), and matches with minus plate feed mechanism (5) and manipulator charge mechanism (7) respectively.
9. the automatic flaker of a kind of lead-acid battery according to claim 2; It is characterized in that: described manipulator charge mechanism (7) includes multi-coordinate moving assembly (33) and is installed in the extracting cylinder (34) on this multi-coordinate moving assembly (33) and is pressed into cylinder (35); Wherein, Described extracting cylinder (34) is provided with a manipulator (36), and this extracting cylinder (34) be pressed into cylinder (35) and be connected.
10. the automatic flaker of a kind of lead-acid battery according to claim 2; It is characterized in that: described clip advancement mechanism (8) includes propulsion assembly (37), anchor clamps track (38) and is installed in a plurality of battery clamps (39) on this anchor clamps track (38); Wherein, described a plurality of battery clamp (39) is promoted by propulsion assembly (37).
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CN201110269530A CN102324577A (en) | 2011-09-13 | 2011-09-13 | Automatic slice wrapping method for lead-acid battery and slice wrapping machine thereof |
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CN201110269530A CN102324577A (en) | 2011-09-13 | 2011-09-13 | Automatic slice wrapping method for lead-acid battery and slice wrapping machine thereof |
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102569744A (en) * | 2012-02-03 | 2012-07-11 | 株洲天地龙电源科技有限公司 | Multifunctional lead acid battery automatic dual-wrapping plate-wrapping machine |
CN102862810A (en) * | 2012-09-24 | 2013-01-09 | 江苏金帆电源科技有限公司 | Material moving device in pole plate foil wrapping machine |
CN102867994A (en) * | 2012-08-22 | 2013-01-09 | 浙江长兴奥利尔家用电器有限公司 | Automatic piece coating machine |
CN102881950A (en) * | 2012-09-29 | 2013-01-16 | 贵阳市江山自动化设备有限公司 | Full-automatic plate wrapping machine for lead storage batteries |
CN103413978A (en) * | 2013-07-19 | 2013-11-27 | 张家港市智周工业技术有限公司 | Paper feeding mechanism of full-automatic battery plate package machine |
CN103515655A (en) * | 2013-01-09 | 2014-01-15 | 洛阳希诺能源科技有限公司 | Fully-automatic lead-acid battery plate packing machine |
CN103956515A (en) * | 2014-05-19 | 2014-07-30 | 泉州市丰泽雅志电池机械设备有限公司 | Automatic piece wrapping machine |
CN104752776A (en) * | 2013-12-31 | 2015-07-01 | 江苏华富储能新技术股份有限公司 | Plate wrapping frame used for assembling colloid storage battery |
CN108666635A (en) * | 2018-05-16 | 2018-10-16 | 天能电池集团(安徽)有限公司 | A kind of automation flaker package piece mechanism |
CN109677658A (en) * | 2018-12-24 | 2019-04-26 | 天能电池(芜湖)有限公司 | A kind of conventional plates cover paper device |
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US4314403A (en) * | 1977-06-09 | 1982-02-09 | Yuasa Battery Company Limited | Machine for automatically stacking plate groups for storage batteries |
CN101061598A (en) * | 2004-11-22 | 2007-10-24 | Gd技术机械装置有限公司 | Method and device for connecting each storage battery plate into plate stack and inserting the said plate stack into storage battery case |
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Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102569744A (en) * | 2012-02-03 | 2012-07-11 | 株洲天地龙电源科技有限公司 | Multifunctional lead acid battery automatic dual-wrapping plate-wrapping machine |
CN102867994A (en) * | 2012-08-22 | 2013-01-09 | 浙江长兴奥利尔家用电器有限公司 | Automatic piece coating machine |
CN102867994B (en) * | 2012-08-22 | 2014-10-08 | 浙江长兴奥利尔家用电器有限公司 | Automatic piece coating machine |
CN102862810A (en) * | 2012-09-24 | 2013-01-09 | 江苏金帆电源科技有限公司 | Material moving device in pole plate foil wrapping machine |
CN102881950B (en) * | 2012-09-29 | 2015-04-29 | 贵阳市江山自动化设备有限公司 | Full-automatic plate wrapping machine for lead storage batteries |
CN102881950A (en) * | 2012-09-29 | 2013-01-16 | 贵阳市江山自动化设备有限公司 | Full-automatic plate wrapping machine for lead storage batteries |
CN103515655A (en) * | 2013-01-09 | 2014-01-15 | 洛阳希诺能源科技有限公司 | Fully-automatic lead-acid battery plate packing machine |
CN103413978A (en) * | 2013-07-19 | 2013-11-27 | 张家港市智周工业技术有限公司 | Paper feeding mechanism of full-automatic battery plate package machine |
CN104752776A (en) * | 2013-12-31 | 2015-07-01 | 江苏华富储能新技术股份有限公司 | Plate wrapping frame used for assembling colloid storage battery |
CN103956515A (en) * | 2014-05-19 | 2014-07-30 | 泉州市丰泽雅志电池机械设备有限公司 | Automatic piece wrapping machine |
CN103956515B (en) * | 2014-05-19 | 2016-03-09 | 泉州市丰泽雅志电池机械设备有限公司 | A kind of automatic piece sandwiching machine |
CN108666635A (en) * | 2018-05-16 | 2018-10-16 | 天能电池集团(安徽)有限公司 | A kind of automation flaker package piece mechanism |
CN109677658A (en) * | 2018-12-24 | 2019-04-26 | 天能电池(芜湖)有限公司 | A kind of conventional plates cover paper device |
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Application publication date: 20120118 |