CN102957273B - Automatic production system of rotor - Google Patents

Automatic production system of rotor Download PDF

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Publication number
CN102957273B
CN102957273B CN201210530046.5A CN201210530046A CN102957273B CN 102957273 B CN102957273 B CN 102957273B CN 201210530046 A CN201210530046 A CN 201210530046A CN 102957273 B CN102957273 B CN 102957273B
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CN
China
Prior art keywords
commutator
plate
rotating shaft
slide unit
pressing
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CN201210530046.5A
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Chinese (zh)
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CN102957273A (en
Inventor
朱武军
郑灿根
秦进飞
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上虞市薪人机电科技有限公司
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Priority to CN201210530046.5A priority Critical patent/CN102957273B/en
Publication of CN102957273A publication Critical patent/CN102957273A/en
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Publication of CN102957273B publication Critical patent/CN102957273B/en

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Abstract

The invention discloses an automatic production system of a rotor, which comprises a spindle pressing machine, an end plate pressing device, a commutator pressing device, a paper inserting machine and a control device. The spindle pressing machine is arranged in front of the end plate pressing device; the end plate pressing device comprises two end plate pressing mechanisms and a spindle rotation fixing mechanism; the two end plate pressing mechanisms are symmetrically arranged on two sides of the spindle rotation fixing mechanism; the commutator pressing device comprises a commutator feeding mechanism, a commutator pressing mechanism, a spindle rotation fixing mechanism and a supporting seat; a motion displacement tail end of the commutator feeding mechanism corresponds to a motion displacement starting end of the commutator pressing mechanism, a motion displacement tail end of the commutator pressing mechanism corresponds to a motion displacement starting end of the spindle rotation fixing mechanism, wherein the supporting seat is arranged below the motion displacement tail end; and the control device is connected with all mechanisms. The automatic production system of the rotor can achieve the technical aims that an end plate and a commutator are installed on a spindle accurately and equipment floor area is reduced.

Description

Rotor mechanized production system

Technical field

The present invention relates to a kind of automated system of producing micro-motor rotor.

Background technology

Rotor on micro machine comprises the parts such as rotating shaft, iron core group, end plate, commutator, insulating trip, produces at present rotor and has the artificial and automatic mode of production.Manual type is that the parts such as iron core group, end plate, commutator, insulating trip are squeezed in rotating shaft by extruder successively, because there is requirement the position between iron core group, end plate, commutator, insulating trip, can not at will place, make the rotor that manual type is produced may occur that the not corresponding product that causes of each component locations is defective.Automatically the mode of production is that a longer product line is set, production line side is placed the parts such as iron core group, end plate, commutator, insulating trip is squeezed into the equipment on axle, the first grip axes of these equipment, then corresponding parts are expressed on axle, adopt this automated manner, its production line is longer, and floor space is larger, and whole cost of investment is also larger.

Wherein, the method that end plate is pressed in rotating shaft is mostly first rotor to be fixed on holder, then puts end plate, then uses extruder that end plate is expressed in rotating shaft.Employing said method takes time and effort, and the precision that end plate is arranged in rotating shaft cannot be guaranteed.

The method at present commutator being pressed in rotating shaft is mainly first rotor to be fixed on a mount pad, then puts a commutator, finally uses an extruder that commutator is pressed in rotating shaft.Adopt said method extruding rotating shaft to be easy to cause location dislocation between commutator and rotating shaft and end plate, and adopt manual operation, waste time and energy, operating efficiency is not very high.

At present the rotating shaft that presses commutator being sent into paper-inserting machine is mainly by artificial manual operations, operation takes time and effort, cause the efficiency neither be very high, also exist at present one to utilize robotic arm to capture rotating shaft, but this machine is to be rotated centered by a fulcrum, when the commutator pressing machine of machine one side and the operating desk of paper-inserting machine are not on a horizontal plane, such machine, owing to can not regulating fulcrum just can not use, causes its practical Performance Ratio poor.

Summary of the invention

The object of this invention is to provide a kind of rotor mechanized production system, solve the technical problem that accurately end plate, commutator is arranged on accurately at present in rotating shaft and reduces occupation area of equipment.

Rotor mechanized production system, comprises rotating shaft pressing machine, end plate press-in device, commutator press-in device, paper-inserting machine, control device; Rotating shaft pressing machine is arranged on end plate press-in device the place ahead, and end plate press-in device comprises end plate pressing mechanism, rotating shaft rotating fixing machine; The both sides that are arranged on rotating shaft rotating fixing machine of two end plate pressing mechanism symmetries; Commutator press-in device, comprises commutator material guide mechanism, commutator pressing mechanism, rotating shaft rotating fixing machine, supporting seat; The movement travel end of commutator material guide mechanism is the movement travel starting end of corresponding commutator pressing mechanism just in time, and the movement travel end of commutator pressing mechanism is the movement travel end of corresponding rotating shaft rotating fixing machine, and the trip end below is supporting seat; Control device is connected with above-mentioned each mechanism.

Described end plate pressing mechanism, comprises end plate rack, end plate rotary grasping arm, the slide unit of drive arm horizontal movement, the cylinder that drives slide unit to move; End plate rack is arranged on end plate rotary grasping arm below, and end plate rotary grasping arm is fixed on slide unit, and this slide unit is connected with cylinder.

Described end plate press-in device also comprises end plate detent mechanism, this mechanism comprise promote location dead bolt motion straight reciprocating motion formula mechanism, be fixed on the location dead bolt that end plate is accurately positioned prevent its motion in campaign-styled mechanism; This dead bolt top becomes " V " shape corresponding with " V " shape groove of end plate.

Described end plate press-in device also comprises end plate feed mechanism, and this mechanism comprises vibrating disc, conveying; This guide rail one end connects vibrating disc, and the other end connects the end plate rack of end plate pressing mechanism, and described commutator pressing mechanism also comprises commutator feed mechanism, and this mechanism comprises vibrating disc, conveying; This guide rail one end connects vibrating disc, and the other end connects the commutator rack of commutator introducing mechanism.

Described commutator material guide mechanism, comprises the guide arm of cylinder, slide unit, crawl commutator, the arm drive unit that drives arm to move up and down; Guide arm is fixed on slide unit, and this slide unit is connected with cylinder, and the movement travel end of guide arm is corresponding with the movement travel starting end of commutator pressing mechanism.

Described commutator pressing mechanism, comprises cylinder, is pressed into arm, slide unit, pressing mechanism support; Be pressed into arm and be connected with cylinder, this arm is fixed on slide unit, and slide unit is being fixed on pressing mechanism support of correspondence.

On described commutator material guide mechanism, at guide arm motion end of travel, be also provided with commutator detent mechanism, this mechanism comprises ratchet and the connected cylinder that is distributed in commutator one side and positioning and guiding piece and the connected reciprocating drive unit that is positioned at commutator opposite side.

Described commutator material guide mechanism also comprises two commutator catch at guide arm motion stroke starting end place, and these catch are distributed in respectively the both sides of commutator.

Described rotating shaft rotating fixing machine, comprise rotating shaft rotary grasping arm, mount pad, can drive mount pad horizontal movement slide unit, drive the cylinder of slide unit horizontal movement; Rotating shaft rotary grasping arm is fixed on mount pad, and this mount pad is fixed on slide unit, and this slide unit is connected with cylinder.

Described end plate press-in device and commutator press-in device the place ahead are equipped with rotating shaft gantry feed mechanism, and the movement travel end of gantry straight line grasping mechanism is the starting end of the movement travel of the rotating shaft rotating fixing machine of corresponding these two devices just in time; This mechanism comprises gantry support, support slide unit, drives the vertical grabbing arm of the first cylinder, rotating shaft of this slide unit horizontal movement, the second cylinder that drives this arm to move up and down; Support slide unit is fixed on gantry support, and this slide unit is connected with the first cylinder; The second cylinder is fixed on support slide unit, the vertical grabbing arm of its top connection rotating shaft.

The invention has the beneficial effects as follows:

1, to be pressed into the overall process of rotating shaft be all to adopt mechanically actuated to end plate, and its operating efficiency is high and accurate, has reduced the use of manpower.

2, owing to adopting location dead bolt and straight reciprocating motion formula cylinder, like this when end plate just moves on end plate rack, air cylinder driven location dead bolt moves towards end plate direction, because dead bolt top becomes " V " shape corresponding with end plate " V " shape groove, the whole space that so just can fill end plate " V " groove is located end plate accurately, when end plate grabbing arm crawl end plate is pressed in rotating shaft, end plate is just in time in correct position.

3, the overall process that is pressed into rotating shaft due to commutator is all also mechanically actuateds, and its operating efficiency is high and accurate, has reduced the use of manpower, and has adopted commutator detent mechanism, thereby guarantees that commutator can be pressed in rotating shaft accurately.

Accompanying drawing explanation

Fig. 1 is the schematic diagram of specific embodiment end plates press-in device, and this pressing machine does not comprise end plate feed mechanism;

Fig. 2 is the schematic diagram of rotating shaft feed mechanism;

Fig. 3 is the schematic diagram of rotating shaft gantry feed mechanism;

Fig. 4 is the schematic diagram of rotating shaft rotating fixing machine;

Fig. 5 is the schematic diagram of end plate pressing mechanism;

Fig. 6 is the schematic diagram of end plate feed mechanism;

Fig. 7 is pressed into the schematic diagram after rotating shaft by end plate;

Fig. 8 is the schematic diagram of specific embodiment end plates detent mechanism, end plate rack;

Fig. 9 is the schematic diagram of location dead bolt;

Figure 10 is the schematic diagram that the rotating shaft of end plate is installed;

Figure 11 is the schematic diagram of vibrating disc;

Figure 12 is the schematic diagram of commutator pressing mechanism in specific embodiment, does not show commutator feed mechanism in figure;

Figure 13 is commutator pressing mechanism, commutator material guide mechanism schematic diagram together;

Figure 14 is the schematic diagram of commutator material guide mechanism;

Figure 15 is the schematic diagram of commutator feed mechanism;

Figure 16 is the schematic diagram that the rotating shaft of commutator is installed;

Figure 17 is the schematic diagram of commutator detent mechanism;

Figure 18 is the schematic diagram of the adjustable swivel feeding device of pivot point in specific embodiment;

Figure 19 is the opposite side schematic diagram of feed mechanism in Figure 18;

Figure 20 is that feed mechanism and commutator pressing machine and paper-inserting machine are arranged the schematic diagram of explanation mutually;

Figure 21 is the schematic diagram of specific embodiment rotor mechanized production system;

1. rotating shaft feed mechanisms in figure, 101. rotating shaft placement racks, 102. placement rack slide units, 2. rotating shaft gantry feed mechanism, 201. gantry support, 202. support slide units, 203. first cylinders, the vertical grabbing arm of 204. rotating shaft, 205. second cylinders, 3. rotating shaft rotating fixing machine, 301. rotating shaft rotary grasping arms, 302. mount pad, 303. slide unit, 4. end plate pressing mechanism, 401. end plate racks, 402. end plate rotary grasping arms, 501. vibrating disc, 502. conveying, 6. rotating shaft, 7. cylinder, 8. end plate, 9. locate dead bolt, 10. commutator material guide mechanism, 11. guide arms, 12. arm drive units, 13. commutator racks, 14. catch, 15. commutator pressing mechanisms, 16. are pressed into arm, 17. pressing mechanism supports, 18. supporting seats, 19. commutators, 20. commutator detent mechanisms, 21. ratchets, 22. positioning and guiding pieces, 23. reciprocating drive units, 24. commutator feed mechanisms, 25. fixed supports, 26. first guide rails, 27. first slide units, 28. first mount pads, 29. swivel mounts, 31. commutator press-in devices, 33. main slide units, 34. master cylinders, 35. supports, 36. second guide rails, 37. second slide units, 38. second mount pads, 39. connectors, 40. cavitys.

The specific embodiment

Rotor mechanized production system, comprises a rotating shaft pressing machine, end plate press-in device, commutator press-in device, paper-inserting machine, control device, and its shaft pressing machine and paper-inserting machine are common mechanism, therefore not shown in the diagram; Rotating shaft pressing machine is arranged on end plate press-in device the place ahead, and end plate press-in device comprises end plate pressing mechanism 4, rotating shaft rotating fixing machine 3; The both sides that are arranged on rotating shaft rotating fixing machine 3 of two end plate pressing mechanism 4 symmetries; Commutator press-in device, comprises commutator material guide mechanism 10, commutator pressing mechanism 15, rotating shaft rotating fixing machine 3, supporting seat 18; The movement travel end of commutator material guide mechanism 10 is the movement travel starting end of corresponding commutator pressing mechanism 15 just in time, the movement travel end of commutator pressing mechanism 15 is the movement travel end of corresponding rotating shaft rotating fixing machine 3, and the trip end below is supporting seat 18; Control device is connected with above-mentioned each mechanism.

Please refer to Fig. 1 to Fig. 7, end plate press-in device in figure, comprises that one rotating shaft 6 being delivered to rotating shaft feed mechanism under the vertical grabbing arm 204 of rotating shaft 1, one is sent to the convenient rotating shaft rotating fixing machine that end plate 8 is pressed into of rotating shaft gantry feed mechanism on rotating shaft rotary grasping arm 301 2, fixed rotating shaft 63, one by rotating shaft 6 end plate 8 is pressed into the end plate pressing mechanism 4 in rotating shaft 6; Rotating shaft feed mechanism 1, rotating shaft gantry feed mechanism 2, rotating shaft rotating fixing machine 3 are connected in turn by impulse stroke, the meaning of impulse stroke refers to workflow, when a mechanism action completes, Yi Ge mechanism just starts action below, two both sides that are arranged on rotating shaft rotating fixing machine 3 that become end plate pressing mechanism 4 symmetries of left and right layouts, thus end plate 8 is pressed in rotating shaft 6 during in horizontal plane when rotating shaft 6 axis parallels.

Rotating shaft feed mechanism 1, comprises that a rotating shaft placement rack of placing rotating shaft 6 101, one can drive straight-line placement rack slide unit before and after rotating shaft placement rack 101 levels 102, a cylinder 7 that drives this slide unit horizontal movement; Rotating shaft placement rack 101 is just fixed on placement rack slide unit 102, thereby this slide unit is connected with cylinder 7 under the drive of cylinder 7, rotating shaft 6 to be sent under the vertical grabbing arm 204 of rotating shaft and facilitates the vertical grabbing arm 204 of rotating shaft to capture.

Rotating shaft gantry feed mechanism 2, the support slide unit 202, one that comprises a gantry support 201, energy horizontal slip on gantry support 201 drives the first cylinder 203 of this slide unit horizontal movement, 204, one second cylinders 205 that drive these arms to move up and down of the vertical grabbing arm of rotating shaft; Thereby support slide unit 202 be fixed on gantry support 201, the vertical grabbing arm 204 of rotating shaft is taken to rotating shaft rotary grasping arm 301 directly over, this slide unit and the first cylinder 203 are connected to the drive lower slider of this cylinder; The second cylinder 205 is fixed on support slide unit 202, the vertical grabbing arm 204 of its top connection rotating shaft, when the vertical grabbing arm 204 of rotating shaft is directly over rotating shaft rotary grasping arm 301, vertical grabbing arm 204 just moves rotating shaft 6 is delivered on rotating shaft rotary grasping arm 301 down like this.

Rotating shaft rotating fixing machine 3, comprises that a rotating shaft rotary grasping arm 301, one fix the cylinder 7 that the mount pad 302 of this arm, can drive straight-line slide unit 303 before and after mount pad, drive slide unit horizontal movement; Rotating shaft rotary grasping arm 301 is fixed on mount pad 302, this mount pad 302 is fixed on slide unit 303, this slide unit 303 is connected with cylinder 7, when the vertical grabbing arm 204 of rotating shaft moves down, rotating shaft rotary grasping arm 301 catch rotating shaft 6 simultaneously rotating shaft 6 axle center of rotating shaft 6 is parallel to horizontal plane and facilitates being pressed into of end plate 8 by becoming perpendicular to horizontal plane.

End plate pressing mechanism 4, comprise an end plate rack of placing end plate 401, one capture end plate 8 rotation be pressed into end plate rotary grasping arm 402 in rotating shaft 6, make the motion of arm left and right horizontal slide unit 303, drive the cylinder 7 of slide unit motion; End plate rack 401 is arranged on end plate rotary grasping arm 402 belows and facilitates arm to capture end plate 8, end plate rotary grasping arm 402 is fixed on slide unit 303, thereby this slide unit 303 is connected with cylinder 7 when end plate rotary grasping arm 402 has captured after end plate 8 and after 90-degree rotation, end plate 8 is pressed in rotating shaft 6.

For accurate feeding, can an end plate feed mechanism be installed on end plate pressing mechanism 4 sides, this mechanism comprises a vibrating disc 501, a straight line conveying 502; This guide rail one end connects vibrating disc 501, and the other end connects the end plate rack 401 of end plate pressing mechanism 4, and vibrating disc 501 utilizes vibrations that the end plate of storage inside 8 is sent on end plate rack 401 automatically by straight line conveying 502.

Please refer to Fig. 8 to Figure 11, the end plate detent mechanism in figure, comprises that a straight reciprocating motion formula mechanism that promotes end plate motion is fixed on the location dead bolt 9 that end plate 8 is accurately positioned prevent its motion on cylinder 7 as straight reciprocating motion formula cylinder 7, one; These dead bolt 9 tops, location become " V " shape corresponding with " V " shape groove of end plate 8.When end plate 8 just moves on end plate rack 401 from vibrating disc 501, the synchronous location dead bolt 9 that drives of cylinder 7 is towards end plate 8 direction motions, because dead bolt 9 tops, location become " V " shape corresponding with " V " shape groove of end plate 8, the whole space that so just can fill end plate 8 " V " groove is located end plate 8 accurately, when end plate grabbing arm crawl end plate 8 is pressed in rotating shaft 6, end plate 8 just can be just in time in correct position.For end plate 8 is further located, can, at an end plate detent mechanism of the same installation of opposite side of end plate 8, from both direction, end plate 8 accurately be located like this.In order to control straight reciprocating motion formula mechanism, on the basis of Te Yuan mechanism, increased a control device.

Please refer to Figure 12 to Figure 17, commutator press-in device in the present embodiment, comprise rotating shaft gantry feed mechanism 2 that the rotating shaft 6 that installs end plate 8 is sent to rotating shaft rotating fixing machine 3, a commutator material guide mechanism 10 that commutator 19 is sent to commutator pressing mechanism 15, one is pressed into the commutator pressing mechanism 15 in rotating shaft 6 by commutator 19, one makes rotating shaft 6 90-degree rotations the axle center of rotating shaft 6 by become the rotating shaft rotating fixing machine 3 that is parallel to horizontal plane perpendicular to horizontal plane, a control device of controlling above-mentioned several mechanisms, a passive supporting seat 18 when commutator 19 is pressed into rotating shaft 6, rotating shaft gantry feed mechanism 2 is arranged on the place ahead of commutator pressing mechanism 15, grabbing arm movement travel end on it is just in time corresponding to the movement travel starting end of rotating shaft rotating fixing machine 3, and rotating shaft rotating fixing machine 3 just can just be caught the rotating shaft 6 on the vertical grabbing arm 204 of rotating shaft like this, the movement travel end of commutator material guide mechanism 10 is the movement travel starting end of corresponding commutator pressing mechanism 15 just in time, and commutator pressing mechanism 15 is pressed into arm 16 and just can just catches the commutator 19 on commutator material guide mechanism 10 like this, the movement travel end of commutator pressing mechanism 15 is the movement travel end of corresponding rotating shaft rotating fixing machine 3, the trip end below is supporting seat 18, under the effect of cylinder 7 that so just can be thereon, commutator 19 is pressed in rotating shaft 6, described movement travel starting end and end refer to that mechanism starts working and operating position during power cut-off.

Rotating shaft gantry feed mechanism 2, comprise that the first cylinder 203 that a gantry support 201, one be arranged on slidably support slide unit on gantry support 201 202, one and drive this slide unit horizontal movement, one capture 204, one the second cylinders 205 that drive these arms to move up and down of the vertical grabbing arm of rotating shaft that rotating shaft 6 moves up and down; Support slide unit 202 is fixed on gantry support 201, and this slide unit is connected with the first cylinder 203; The second cylinder 205 is fixed on support slide unit 202, thereby the vertical grabbing arm 204 of its top connection rotating shaft drives arm to move up and down.

Commutator material guide mechanism 10, comprises the guide arm 11 of a cylinder 7, slide unit 303, a crawl commutator, an arm drive unit 12 that drives arm to move up and down; Guide arm 11 is fixed on slide unit 303, this slide unit is connected with cylinder 7, thereby the commutator on commutator rack 13 19 can be imported to the movement travel end of guide arm 11, this end is just in time corresponding with the movement travel starting end of commutator pressing mechanism 15, thereby can make the commutator 19 on commutator material guide mechanism 10 can be delivered on commutator pressing mechanism 15.

Commutator material guide mechanism 10 is also provided with two commutator catch 14 at guide arm 11 movement travel starting end places on commutator rack 13, these catch 14 are driven by cylinder 7, these catch 14 are distributed in respectively the both sides of commutator 19, thereby a rear commutator 19 is separated with previous commutator 19.

On commutator material guide mechanism 10, at guide arm 11 movement travel ends, be also provided with a commutator detent mechanism 20, this mechanism comprises ratchet 21 and the connected cylinder 7 that is distributed in commutator 19 1 sides and positioning and guiding piece 22 and the connected reciprocating drive unit 23 that is positioned at commutator 19 opposite sides.Ratchet 21 tops are most advanced and sophisticated, and it is most advanced and sophisticated that the top of positioning and guiding piece 22 is similarly.The side that is arranged on cylinder 7 that wherein ratchet 21 can be stirred.In the time of in commutator 19 is placed on the cavity that commutator detent mechanism 20 forms, cylinder 7 drives ratchet 21 motions, make ratchet 21 block commutator 19, thereby then reciprocating drive unit 23 drive positioning and guiding pieces 22 from second position, to block commutator 19 towards commutator 19 motions can firmly to fix commutator 19 accurate location.

Commutator pressing mechanism 15, comprises cylinder 7, is pressed into arm 16, slide unit 303, pressing mechanism support 17; Being pressed into arm 16 is connected with cylinder 7, this arm is fixed on slide unit 303, slide unit is being fixed on pressing mechanism support 17 of correspondence, the stroke starting end that is pressed into arm 16 is corresponding with guide arm 11 movement travel ends, and its end is corresponding with the rotating shaft rotary grasping arm 301 movement travel ends that the rotating shaft of rotating shaft rotating fixing machine 3 is rotated.

For automatic transport commutator 19, can a commutator feed mechanism 24 be installed above at commutator material guide mechanism 10, this mechanism comprises a vibrating disc 501, a straight line conveying 502; This guide rail one end connects vibrating disc 501, and the other end connects the commutator rack 13 of commutator introducing mechanism 2, and vibrating disc 501 utilizes vibrations principle automatically commutator to be transported on commutator rack.

Please refer to Figure 18 and Figure 21, the adjustable swivel feeding device of pivot point in figure, comprises fixed support 25, the first cylinder 203, the first guide rail 26, the first slide unit 27, the first mount pad 28, swivel mount 29, rotating shaft rotary grasping arm 301; The first guide rail 26, the first slide unit 27 being connected with the first guide rail 26 are installed successively from inside to outside on fixed support 25, are arranged on the first mount pad 28, swivel mount 29, rotating shaft rotary grasping arm 301 on the first slide unit 27; The first mount pad 28 tops are connected with the first cylinder 203.

In order to increase swivel feeding mechanism horizontal feed ability, be not subject to the impact of distance between commutator press-in device 31 and paper-inserting machine, special at a main slide unit 33 of fixed support 25 low sides installations, also increase a master cylinder 34, support 35, main slide unit 33 slides and is fixed on support 35 simultaneously, it is connected with master cylinder 34, fixed support 25 is arranged on main slide unit 33, under the effect of master cylinder 34, drives fixed support 25 horizontal movements on main slide unit 33 like this.

In order to regulate the height of rotating shaft rotary grasping arm motion, special the second guide rail 36, the second slide unit 37, the second mount pads 38 installed successively from inside to outside between the first guide rail 26 and fixed support 25; The first guide rail 26 is fixed on the second mount pad 38, the first cylinder 203 is connected with second cylinder 205 by the connector 39 being fixed on fixed support 25, on fixed support 25, be processed with the cavity 40 moving up and down for connector 39, connector 39 middle parts just, in this cavity 40, just drive like this connector 39 motions and then drive the first cylinder 203 motions when the second cylinder 205 motion.Control device is controlled equipment can be moved as required the first cylinder 203, master cylinder 34, the second cylinder 205, and this control device is common control system.

Claims (10)

1. rotor mechanized production system, comprises rotating shaft pressing machine, paper-inserting machine, control device, it is characterized in that: also comprise end plate press-in device, commutator press-in device; Rotating shaft pressing machine is arranged on end plate press-in device the place ahead, and end plate press-in device comprises end plate pressing mechanism, rotating shaft rotating fixing machine; The both sides that are arranged on rotating shaft rotating fixing machine of two end plate pressing mechanism symmetries; Commutator press-in device, comprises commutator material guide mechanism, commutator pressing mechanism, rotating shaft rotating fixing machine, supporting seat; The movement travel end of commutator material guide mechanism is the movement travel starting end of corresponding commutator pressing mechanism just in time, and the movement travel end of commutator pressing mechanism is the movement travel end of corresponding rotating shaft rotating fixing machine, and the trip end below is supporting seat; Control device is connected with above-mentioned each mechanism.
2. according to the rotor mechanized production system described in claim 1, it is characterized in that: described end plate pressing mechanism, comprises end plate rack, end plate rotary grasping arm, the slide unit of drive arm horizontal movement, the cylinder that drives slide unit to move; End plate rack is arranged on end plate rotary grasping arm below, and end plate rotary grasping arm is fixed on slide unit, and this slide unit is connected with cylinder.
3. according to the rotor mechanized production system described in claim 1, it is characterized in that: described end plate press-in device also comprises end plate detent mechanism, this mechanism comprise promote location dead bolt motion straight reciprocating motion formula mechanism, be fixed on the location dead bolt that end plate is accurately positioned prevent its motion in campaign-styled mechanism; This dead bolt top becomes " V " shape corresponding with " V " shape groove of end plate.
4. according to the rotor mechanized production system described in claim 1, it is characterized in that: described end plate press-in device also comprises end plate feed mechanism, and this mechanism comprises vibrating disc, conveying; This guide rail one end connects vibrating disc, and the other end connects the end plate rack of end plate pressing mechanism, and described commutator pressing mechanism also comprises commutator feed mechanism, and this mechanism comprises vibrating disc, conveying; This guide rail one end connects vibrating disc, and the other end connects the commutator rack of commutator introducing mechanism.
5. according to the rotor mechanized production system described in claim 1, it is characterized in that: described commutator material guide mechanism, comprises the guide arm of cylinder, slide unit, crawl commutator, the arm drive unit that drives arm to move up and down; Guide arm is fixed on slide unit, and this slide unit is connected with cylinder, and the movement travel end of guide arm is corresponding with the movement travel starting end of commutator pressing mechanism.
6. according to the rotor mechanized production system described in claim 1, it is characterized in that: described commutator pressing mechanism, comprises cylinder, is pressed into arm, slide unit, pressing mechanism support; Be pressed into arm and be connected with cylinder, this arm is fixed on slide unit, and slide unit is being fixed on pressing mechanism support of correspondence.
7. according to the rotor mechanized production system described in claim 1, it is characterized in that: on described commutator material guide mechanism, at guide arm motion end of travel, be also provided with commutator detent mechanism, this mechanism comprises ratchet and the connected cylinder that is distributed in commutator one side and positioning and guiding piece and the connected reciprocating drive unit that is positioned at commutator opposite side.
8. according to the rotor mechanized production system described in claim 1, it is characterized in that: described commutator material guide mechanism also comprises two commutator catch at guide arm motion stroke starting end place, and these catch are distributed in respectively the both sides of commutator.
9. according to the rotor mechanized production system described in claim 1, it is characterized in that: described rotating shaft rotating fixing machine, comprise rotating shaft rotary grasping arm, mount pad, can drive mount pad horizontal movement slide unit, drive the cylinder of slide unit horizontal movement; Rotating shaft rotary grasping arm is fixed on mount pad, and this mount pad is fixed on slide unit, and this slide unit is connected with cylinder.
10. according to the rotor mechanized production system described in claim 1, it is characterized in that: described end plate press-in device and commutator press-in device the place ahead are equipped with rotating shaft gantry feed mechanism, the movement travel end of gantry straight line grasping mechanism is the starting end of the movement travel of the rotating shaft rotating fixing machine of corresponding these two devices just in time; This mechanism comprises gantry support, support slide unit, drives the vertical grabbing arm of the first cylinder, rotating shaft of this slide unit horizontal movement, the second cylinder that drives this arm to move up and down; Support slide unit is fixed on gantry support, and this slide unit is connected with the first cylinder; The second cylinder is fixed on support slide unit, the vertical grabbing arm of its top connection rotating shaft.
CN201210530046.5A 2012-12-07 2012-12-07 Automatic production system of rotor CN102957273B (en)

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CN203039522U (en) * 2012-12-07 2013-07-03 上虞市薪人机电科技有限公司 Automatic rotor production system

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