CN205629939U - Lens mount and ICR automatic assembly production line - Google Patents

Lens mount and ICR automatic assembly production line Download PDF

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Publication number
CN205629939U
CN205629939U CN201620346679.4U CN201620346679U CN205629939U CN 205629939 U CN205629939 U CN 205629939U CN 201620346679 U CN201620346679 U CN 201620346679U CN 205629939 U CN205629939 U CN 205629939U
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assembly
lens mount
icr
lens
positioning
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彭文
沈云栋
曾鹏
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Hangzhou Msung Automatic Technology Co Ltd
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Hangzhou Msung Automatic Technology Co Ltd
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Abstract

The utility model discloses a lens mount and ICR automatic assembly production line, including mounting platform, locate an assembly system, the 2nd assembly system, the 3rd assembly system and screw machine on the mounting platform in proper order to and be used for carrying on the feeding system of feed for an assembly system, the 2nd assembly system, the 3rd assembly system, wherein an assembly system is used for the automatic assembly to the lens mount, the 2nd assembly system is used for inserting ICR to the lens mount, the 3rd assembly system is used for carrying out automatic assembly with the PCB board. The utility model discloses a reasonable structure setting has realized the automation to the assembly of lens mount, ICR and PCB board in the camera, and it compares current semi -automatization production, and not only low in production cost, efficient is stable good moreover, has satisfied the production development demand of enterprise.

Description

一种镜头座及ICR自动化装配生产线A lens holder and ICR automatic assembly production line

技术领域technical field

本实用新型属于摄像机装配设备的技术领域,具体涉及一种实现对摄像机中的镜头座、ICR及PCB板进行自动化装配的镜头座及ICR自动化装配生产线。The utility model belongs to the technical field of camera assembly equipment, and in particular relates to a lens holder and an ICR automatic assembly production line for realizing automatic assembly of a lens holder, an ICR and a PCB board in a camera.

背景技术Background technique

随着科学技术的发展,全自动化的生产线逐渐代替了半自动化生产设备。其中,在摄像机中前端组件的自动化生产技术领域,其中前端组件包括镜头座、ICR、PCB板以及非必要的组件钣金件。With the development of science and technology, fully automated production lines have gradually replaced semi-automated production equipment. Among them, in the technical field of automated production of front-end components in cameras, the front-end components include lens mounts, ICRs, PCB boards, and non-essential component sheet metal parts.

目前,在摄像机前端组件的生产线中,并不存在一种全自动化的生产线,多为部分步骤有人工参与制备的半自动化生产。可以理解,现有的半自动化生产线,其不仅生产成本高,生产效率低,而且稳定性差,不能很好地满足企业的生产发展需求。At present, in the production line of camera front-end components, there is no fully automated production line, and most of them are semi-automatic production in which some steps are prepared manually. It can be understood that the existing semi-automatic production line not only has high production cost, low production efficiency, but also poor stability, which cannot well meet the production development needs of enterprises.

实用新型内容Utility model content

本实用新型的目的在于提供一种用于解决上述技术问题的镜头座及ICR自动化装配生产线。The purpose of this utility model is to provide a lens mount and an ICR automatic assembly line for solving the above technical problems.

本实用新型所提供的镜头座及ICR自动化装配生产线,用于对镜头座与ICR进行自动化装配,所述装配生产线包括:The lens mount and ICR automatic assembly production line provided by the utility model is used for automatic assembly of the lens mount and ICR, and the assembly production line includes:

装配平台,所述装配平台包括中间转盘及设于中间转盘上的多个装配工装;An assembly platform, the assembly platform includes an intermediate turntable and a plurality of assembly tools arranged on the middle turntable;

第一装配系统,包括用于对镜头座进行定位的镜头座定位机构,以及用于将镜头座定位机构上的镜头座移送至装配工装上的镜头座二次移载机构;The first assembly system includes a lens mount positioning mechanism for positioning the lens mount, and a lens mount secondary transfer mechanism for transferring the lens mount on the lens mount positioning mechanism to the assembly tool;

第二装配系统,包括用于对ICR进行定位的ICR定位机构,以及用于驱动ICR定位机构上的ICR插入至装配工装上的镜头座的装配驱动机构;The second assembly system includes an ICR positioning mechanism for positioning the ICR, and an assembly driving mechanism for driving the ICR on the ICR positioning mechanism to be inserted into the lens holder on the assembly tool;

以及上料系统,分别用于对第一装配系统、第二装配系统进行供料。And a feeding system, which is used to feed the first assembly system and the second assembly system respectively.

作为本实用新型的优选方案,所述装配平台依次包括上固定盘、下固定盘及设有上固定盘与下固定盘之间的中间转盘,其中所述上固定盘、中间转盘及下固定盘设置为台阶状。As a preferred solution of the present utility model, the assembly platform includes an upper fixed plate, a lower fixed plate and an intermediate turntable between the upper fixed plate and the lower fixed plate in turn, wherein the upper fixed plate, the middle turntable and the lower fixed plate Set in steps.

作为本实用新型的优选方案,所述装配工装上均设置两个插销,用于对置于该装配工装上的镜头座进行限位固定。As a preferred solution of the present utility model, two bolts are provided on each of the assembly tooling for limiting and fixing the lens holder placed on the assembly tooling.

作为本实用新型的优选方案,所述镜头座定位机构包括底板,及设于底板上的两个镜头座气动夹爪组件,其中所述镜头座气动夹爪组件分别通过支撑板固定在底板上;所述两个镜头座气动夹爪组件上各自连接有一镜头座仿形夹爪,用于对镜头座进行夹紧定位。As a preferred solution of the present utility model, the lens mount positioning mechanism includes a bottom plate, and two lens mount pneumatic gripper assemblies arranged on the bottom plate, wherein the lens mount pneumatic gripper assemblies are respectively fixed on the bottom plate through a support plate; Each of the two lens mount pneumatic gripper assemblies is connected with a lens mount profiling gripper for clamping and positioning the lens mount.

作为本实用新型的优选方案,所述镜头座二次移载机构包括安装架,用于抓取镜头座的抓取机构,以及用于驱动抓取机构在竖直方向上进行移动的竖直驱动机构,和用于驱动抓取机构在水平方向上进行移动的水平驱动机构。As a preferred solution of the present invention, the secondary transfer mechanism of the lens holder includes a mounting frame, a grabbing mechanism for grabbing the lens holder, and a vertical drive for driving the grabbing mechanism to move in the vertical direction mechanism, and a horizontal driving mechanism for driving the grabbing mechanism to move in the horizontal direction.

作为本实用新型的优选方案,所述第二装配系统还包括ICR导向压紧机构,以引导ICR插入至镜头座。As a preferred solution of the present invention, the second assembly system further includes an ICR guiding and pressing mechanism to guide the insertion of the ICR into the lens mount.

作为本实用新型的优选方案,所述ICR导向压紧机构包括支架,设于支架上的竖直驱动组件,以及固定在该竖直驱动组件的伸缩部上的压紧组件,其中所述压紧组件上设置有端面为斜面的导向块。As a preferred solution of the present utility model, the ICR guiding and pressing mechanism includes a bracket, a vertical driving assembly arranged on the bracket, and a pressing assembly fixed on the telescopic part of the vertical driving assembly, wherein the pressing The component is provided with a guide block whose end face is an inclined plane.

作为本实用新型的优选方案,所述上料系统包括料仓框架,提升机构、两个料盘交换装置和抓取装置;所述料仓框架上设置有两列料仓,其中每列料仓自上而下依次排布有多层料盘,且该两列料仓与料仓框架滑动连接,并可由提升机构进行上下来回驱动;所述的两个料盘交换装置与两列料仓相对设置,用于将对应料仓内的料盘进行拉出并推回;所述抓取装置用于对处于料盘交换装置上的料盘上的镜头座、ICR或者PCB板进行抓取并移送。As a preferred solution of the present utility model, the feeding system includes a bin frame, a lifting mechanism, two tray exchange devices and a grabbing device; two rows of bins are arranged on the bin frame, wherein each row of bins There are multi-layer trays arranged sequentially from top to bottom, and the two rows of bins are slidably connected with the bin frame, and can be driven up and down by the lifting mechanism; the two tray exchange devices and the two rows of bins Relatively set, used to pull out and push back the tray in the corresponding bin; the grabbing device is used to grab the lens holder, ICR or PCB board on the tray on the tray exchange device and transfer.

作为本实用新型的优选方案,所述抓取装置设置在两列料仓的一侧。As a preferred solution of the present invention, the grabbing device is arranged on one side of the two rows of storage bins.

作为本实用新型的优选方案,所述抓取装置设置在两列料仓之间的位置处。As a preferred solution of the present utility model, the grabbing device is arranged at a position between two rows of storage bins.

由于上述技术方案的应用,本实用新型具有以下有益效果:Due to the application of the above technical solutions, the utility model has the following beneficial effects:

本实用新型的镜头座及ICR自动化装配生产线,通过合理的结构设置,实现了对摄像机中镜头座、ICR及PCB板的装配的自动化,其相比现有的半自动化生产,不仅生产成本低、效率高,而且稳定性好,满足了企业的生产发展需求。The lens mount and ICR automatic assembly production line of the present utility model realizes the automation of the assembly of the lens mount, ICR and PCB board in the camera through reasonable structural settings. Compared with the existing semi-automatic production, it not only has low production cost, With high efficiency and good stability, it meets the production and development needs of enterprises.

附图说明Description of drawings

图1为本实用新型较佳实施例所提供镜头座及ICR自动化装配生产线的结构示意图。Fig. 1 is a schematic structural view of a lens mount and an ICR automatic assembly production line provided by a preferred embodiment of the present invention.

图2为本实用新型较佳实施例所提供镜头座及ICR自动化装配生产线的立体图。Fig. 2 is a perspective view of a lens mount and an ICR automatic assembly production line provided by a preferred embodiment of the present invention.

图3为图2的B部放大图。FIG. 3 is an enlarged view of part B of FIG. 2 .

图4为本实用新型中装配平台的结构示意图。Fig. 4 is a schematic structural diagram of the assembly platform in the present invention.

图5为本实用新型中第一智能上料系统的结构示意图。Fig. 5 is a structural schematic diagram of the first intelligent feeding system in the utility model.

图6为图5的A部放大图。FIG. 6 is an enlarged view of part A of FIG. 5 .

图7为本实用新型中镜头座定位机构的结构示意图。Fig. 7 is a structural schematic diagram of the lens holder positioning mechanism in the present invention.

图8为本实用新型中第二装配系统的结构示意图。Fig. 8 is a schematic structural diagram of the second assembly system in the present invention.

图9为镜头座与ICR装配时的结构示意图。FIG. 9 is a schematic diagram of the structure when the lens holder is assembled with the ICR.

图10为本实用新型中下料系统的结构示意图。Fig. 10 is a structural schematic diagram of the feeding system in the utility model.

具体实施方式detailed description

为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.

本实用新型较佳实施例所提供的镜头座及ICR自动化装配生产线1,是用于对摄像机中的前端组件进行自动化装配。其中,摄像机的前端组件具体包括镜头座10、ICR20和PCB板(图未示),当然了也可以根据摄像机的不同使用需求,其前端组件还包括钣金件。本实施例的装配生产线1所组装的前端组件具体包括镜头座10、ICR20、PCB板和钣金件(图未示)。The lens holder and the ICR automatic assembly production line 1 provided by the preferred embodiment of the present invention are used for automatic assembly of the front-end components in the camera. Wherein, the front-end assembly of the camera specifically includes the lens holder 10, the ICR20 and the PCB board (not shown in the figure). Of course, the front-end assembly may also include sheet metal parts according to different usage requirements of the camera. The front-end components assembled by the assembly line 1 of this embodiment specifically include the lens mount 10 , the ICR 20 , PCB board and sheet metal parts (not shown in the figure).

请参阅图1~图10,本实施例的装配生产线1根据其使用特点,具体包括装配平台100,上料系统,对镜头座10进行定位装配的第一装配系统300,对ICR20进行定位装配的第二装配系统400,对PCB板进行定位装配的第三装配系统500,对钣金件进行定位装配的第四装配系统600,用于将装配完成的前端组件进行打螺钉固定的螺钉机700,以及用于将装配好的前端组件进行下料的下料系统800。Please refer to Figures 1 to 10, the assembly line 1 of this embodiment specifically includes an assembly platform 100, a feeding system, a first assembly system 300 for positioning and assembling the lens mount 10, and a system for positioning and assembling the ICR 20 according to its use characteristics. The second assembly system 400, the third assembly system 500 for positioning and assembling PCB boards, the fourth assembly system 600 for positioning and assembling sheet metal parts, the screw machine 700 for screwing and fixing the assembled front-end components, And a blanking system 800 for blanking the assembled front-end components.

其中,所述装配平台100设置为台阶状的圆盘结构,且第一装配系统300、第二装配系统400、第三装配系统500、第四装配系统600、螺钉机700及下料系统800依次排布在该装配平台100的四周。本实施例的装配平台100根据其使用的目的具体设置为三层结构,其中位于中间位置的圆盘为中间转盘110,且所述中间转盘110上固定有装配工装111,以依次实现对镜头座10、ICR20、钣金件及PCB板的装配,并对装配好的前端组件进行打螺钉固定;而位于上、下两层位置的圆盘为固定不动的平台结构,分别定义为上固定盘120及下固定盘130,其上可设置第一装配系统300、第二装配系统400、第三装配系统500、第四装配系统600上对相应物料进行定位及移送的相关设备。Wherein, the assembly platform 100 is set as a stepped disc structure, and the first assembly system 300, the second assembly system 400, the third assembly system 500, the fourth assembly system 600, the screw machine 700 and the blanking system 800 are sequentially arranged around the assembly platform 100 . The assembly platform 100 of this embodiment is specifically configured as a three-layer structure according to the purpose of its use, wherein the disc located in the middle is the middle turntable 110, and the middle turntable 110 is fixed with an assembly tool 111 to sequentially realize the lens mount 10. Assemble ICR20, sheet metal parts and PCB boards, and fix the assembled front-end components with screws; the discs located on the upper and lower floors are fixed platform structures, which are respectively defined as upper fixed discs 120 and the lower fixed plate 130, on which the relevant equipment for positioning and transferring corresponding materials on the first assembly system 300, the second assembly system 400, the third assembly system 500, and the fourth assembly system 600 can be arranged.

可以理解,所述中间转盘110上对应地设置有多个装配工装111,以满足该装配生产线1在工作时,其上第一装配系统300、第二装配系统400、第三装配系统500、第四装配系统600、螺钉机700及下料系统800同时进行工作。可以理解,为了实现镜头座10、ICR20、钣金件及PCB板在装配工装111上进行装配,所述装配工装111上设置有限位结构,以满足该装配生产线1的装配要求。在本实施例中,所述装配工装111中的限位结构具体设置为两个插销1111,其充分利用了镜头座10及PCB板的结构特点。具体地,通过插销1111对镜头座10的两侧对角进行限位来实现对镜头座10整体的限位;利用PCB板上开设有的通孔,通过插销1111对PCB板上对应开设有通孔的部分插入来实现对PCB板整体的限位。It can be understood that the intermediate turntable 110 is correspondingly provided with a plurality of assembly tooling 111, so that when the assembly line 1 is working, the first assembly system 300, the second assembly system 400, the third assembly system 500, the Four assembly system 600, screw machine 700 and blanking system 800 work simultaneously. It can be understood that in order to realize the assembly of the lens mount 10 , ICR 20 , sheet metal parts and PCB board on the assembly tool 111 , the assembly tool 111 is provided with a limiting structure to meet the assembly requirements of the assembly line 1 . In this embodiment, the limiting structure in the assembly tool 111 is specifically set as two pins 1111, which make full use of the structural characteristics of the lens mount 10 and the PCB board. Specifically, the lens mount 10 is restricted as a whole by limiting the angles on both sides of the lens mount 10 through the pin 1111; using the through holes opened on the PCB board, the through holes correspondingly opened on the PCB board are opened through the pins 1111. Part of the hole is inserted to realize the limit of the PCB board as a whole.

所述上料系统是用于对第一装配系统300、第二装配系统400、第三装配系统500、第四装配系统600进行上料,以实现该装配生产线1的供料。在本实施例中,所述上料系统具体包括4个智能上料系统,以对应地给第一装配系统300、第二装配系统400、第三装配系统500、第四装配系统600进行上料。可以理解,根据该装配生产线1所需上料的镜头座10、ICR20、钣金件及PCB板的结构不同,可以将镜头座10、ICR20及PCB板的智能上料系统设置为同一结构,而将钣金件的智能上料系统则设置为另一结构。The feeding system is used for feeding the first assembly system 300 , the second assembly system 400 , the third assembly system 500 and the fourth assembly system 600 , so as to realize the feeding of the assembly line 1 . In this embodiment, the feeding system specifically includes 4 intelligent feeding systems to correspondingly feed the first assembly system 300, the second assembly system 400, the third assembly system 500, and the fourth assembly system 600 . It can be understood that according to the different structures of the lens mount 10, ICR20, sheet metal parts and PCB boards required for loading in the assembly line 1, the intelligent feeding system of the lens mount 10, ICR20 and PCB boards can be set to the same structure, and The intelligent feeding system for sheet metal parts is set to another structure.

下面就用于对镜头座10、ICR20及PCB板进行上料的智能上料系统,及对钣金件进行上料的智能上料系统做进一步的解释,为了方便两者之间的区分,分别定义为第一智能上料系统200和第二智能上料系统201。The following is a further explanation of the intelligent feeding system for loading the lens mount 10, ICR20 and PCB board, and the intelligent feeding system for sheet metal parts. In order to facilitate the distinction between the two, respectively Defined as the first intelligent feeding system 200 and the second intelligent feeding system 201 .

所述第一智能上料系统200包括料仓框架210、两列料仓220、两个料盘交换装置230、抓取装置240和提升机构250;所述的两列料仓220自上而下依次排列有多层料盘221,且该两列料仓220上的其中一层料盘221与两个料盘交换装置230相对设置,并与料仓框架210进行滑动连接,使得该第一智能上料系统200在工作时,在提升机构250的驱动下可在料仓框架210上进行上下来回移动。The first intelligent feeding system 200 includes a bin frame 210, two rows of bins 220, two tray exchange devices 230, a grabbing device 240 and a lifting mechanism 250; the two rows of bins 220 are arranged from top to bottom There are multiple layers of trays 221 arranged in sequence, and one layer of trays 221 on the two rows of bins 220 is set opposite to the two tray exchange devices 230, and is slidably connected to the bin frame 210, so that the first intelligent When the feeding system 200 is working, it can move up and down on the bin frame 210 under the drive of the lifting mechanism 250 .

其中,所述料仓框架210为该第一智能上料系统200的整体框架结构,其包括料仓底座211,且该料仓底座211在邻近地面的一侧设置有多个支脚212,以对料仓框架210进行支撑。本实施例的第一智能上料系统200将抓取装置240通过立柱241具体装配在料仓底座211上,以使该第一智能上料系统200形成一整体。Wherein, the silo frame 210 is the overall frame structure of the first intelligent feeding system 200, which includes a silo base 211, and the silo base 211 is provided with a plurality of legs 212 on the side adjacent to the ground, to support The silo frame 210 provides support. In the first intelligent loading system 200 of this embodiment, the grasping device 240 is specifically assembled on the bin base 211 through the column 241, so that the first intelligent loading system 200 forms a whole.

所述料仓220应用在该第一智能上料系统200具体是用于存储镜头座10、ICR20或者PCB板的,本实施例具体包括两列料仓220,每列料仓220自上而下依次分为多层且每层上分别用于放置具体存储镜头座10、ICR20及PCB板的料盘221。在本实施例中,所述料仓220具体是由料盘框架224组成的,且该料盘框架224的两侧面对应地固定有多个支架222,并用相对设置的两个支架222来对料盘221进行支撑,亦即,本实施例的料盘221具体是放置到料盘框架224两侧的支架222上的。进一步地,本实施例在每个支架222远离料盘交换装置230的一侧端部均设置有限位档条223,用于对放置到支架222上的料盘221进行限位,以防该料盘交换装置230将料盘221推回至料仓220时,料盘221从支架222上脱离。The silos 220 used in the first intelligent feeding system 200 are specifically used to store the lens holder 10, the ICR 20 or the PCB board. This embodiment specifically includes two columns of silos 220, and each column of silos 220 runs from top to bottom. It is divided into multiple layers in turn, and each layer is used to place the material tray 221 for specifically storing the lens holder 10, the ICR 20 and the PCB board. In this embodiment, the material bin 220 is specifically composed of a tray frame 224, and a plurality of brackets 222 are correspondingly fixed on both sides of the tray frame 224, and the two brackets 222 arranged oppositely are used to align the material. The tray 221 is supported, that is, the tray 221 in this embodiment is placed on the brackets 222 on both sides of the tray frame 224 . Further, in this embodiment, a limit bar 223 is provided at the end of each bracket 222 away from the tray exchange device 230, which is used to limit the tray 221 placed on the bracket 222 to prevent the tray 221 from When the tray exchanging device 230 pushes the tray 221 back to the bin 220 , the tray 221 is detached from the support 222 .

所述料盘交换装置230具体是用于将料盘221从料仓220里拉出,以便抓取装置240对料盘221里所存储的镜头座10、ICR20或者PCB板进行抓取并移送作业;同时也可以将空置的料盘221再次推回至料仓220。可以理解,本实施例的料盘交换装置230装配至该第一智能上料系统200中,可以对料仓220中每一层的料盘221进行推拉作用,为此在具体设置料盘交换装置230时,将料盘交换装置230正对料仓220中最上面一层的料盘221设置,此时该料仓220处于料仓框架210的底端。根据该料盘交换装置230的使用特点,本实施例的料盘交换装置230具体包括可相对于料仓220进行水平移动的水平移动组件(图未示),相对于料仓220竖直移动的竖直移动组件(图未示),以及用于拉钩料盘221的拉杆(图未示)。本实施例的料盘交换装置230在具体工作时,可以先用水平移动组件驱动拉杆伸入至料盘221所在的位置,然后用竖直移动组件驱动拉杆向上移动直至拉杆勾住料盘221,之后再用水平移动组件将勾住料盘221的拉杆移出,这样就实现了该料盘交换装置230将料盘221从料仓220内拉出。反之,也可以实现将空置的料盘221推回至料仓220内。其中,所述水平移动组件及竖直移动组件中的动力源具体可以由气缸来提供。当然了,该料盘交换装置230也可以用其它结构来实现,由于该料盘交换装置230不是该专利申请请求保护的重点,在此就不一一举例说明。The tray exchange device 230 is specifically used to pull the tray 221 out of the bin 220, so that the grabbing device 240 can grab and transfer the lens holder 10, ICR20 or PCB board stored in the tray 221. ; At the same time, the empty tray 221 can also be pushed back to the bin 220 again. It can be understood that the tray exchanging device 230 of this embodiment is assembled into the first intelligent feeding system 200, and can push and pull the trays 221 of each layer in the bin 220. At 230, the tray exchanging device 230 is set facing the uppermost tray 221 in the bin 220, and the bin 220 is at the bottom of the bin frame 210 at this moment. According to the use characteristics of the tray exchange device 230, the tray exchange device 230 of the present embodiment specifically includes a horizontal moving assembly (not shown) that can move horizontally relative to the bin 220, and a moving assembly (not shown) that moves vertically relative to the bin 220. Vertically moving assembly (not shown in the figure), and a pull rod (not shown in the figure) for the draw hook material tray 221. When the material tray exchanging device 230 of this embodiment is working, firstly, the horizontal moving component can be used to drive the pull rod to extend into the position where the material tray 221 is located, and then the vertical moving component can be used to drive the pull rod to move upward until the pull rod catches the material tray 221. Then use the horizontal moving assembly to move out the pull bar hooking the tray 221 , so that the tray exchange device 230 can pull the tray 221 out of the bin 220 . Conversely, it is also possible to push the empty tray 221 back into the bin 220 . Wherein, the power source in the horizontal moving assembly and the vertical moving assembly can be provided by a cylinder. Of course, the tray exchanging device 230 can also be implemented with other structures, since the tray exchanging device 230 is not the focus of the patent application for protection, no examples will be given here.

所述抓取装置240具体是用于对处于料盘交换装置230上的料盘221上的镜头座10、ICR20或者PCB板进行抓取并移送,进而实现该第一智能上料系统200的取料上料的作用。可以理解,本实施例的抓取装置240根据其使用的特点,其具体可以设置为机器臂的结构,且该抓取装置240应用在该第一智能上料系统200中使用,具体是对处于两个料盘交换装置230上的料盘221上的镜头座10、ICR20或者PCB板进行依次取料的,亦即该抓取装置240在工作时先对其中给一个料盘221上的镜头座10、ICR20或者PCB板进行抓取,抓取完成后再对另外一个料盘221上的镜头座10、ICR20或者PCB板进行抓取。The grabbing device 240 is specifically used to grab and transfer the lens holder 10, ICR 20 or PCB board on the tray 221 on the tray exchange device 230, and then realize the fetching of the first intelligent feeding system 200. The role of feeding materials. It can be understood that the grabbing device 240 of this embodiment can be specifically configured as a robot arm structure according to the characteristics of its use, and the grabbing device 240 is used in the first intelligent feeding system 200, specifically for the The lens holders 10, ICR20 or PCB boards on the trays 221 on the two tray exchange devices 230 are sequentially fetched, that is, the grabbing device 240 first feeds the lens holder on one of the trays 221 during work. 10. Grab the ICR20 or the PCB board, and then grab the lens mount 10 , the ICR20 or the PCB board on another tray 221 after the grabbing is completed.

所述提升机构250装配至该第一智能上料系统200中,具体是用于驱动料仓220在料仓框架210上进行上、下移动,以配合料盘交换装置230将载满镜头座10、ICR20或者PCB板的料盘221从料仓220内拉出,并将空置的料盘221推送至回料仓220。本实施例的提升机构250具体包括伺服电机(图未示)、丝杠(图未示)及与丝杠(图未示)螺纹连接的滑块(图未示),其中所述伺服电机通过联轴器(图未示)与丝杠连接,滑块与两列料仓220固定装配,这样就可以用伺服电机来具体驱动两列料仓220在料仓框架210上进行上、下来回移动。The lifting mechanism 250 is assembled into the first intelligent loading system 200, and is specifically used to drive the bin 220 to move up and down on the bin frame 210, so as to cooperate with the tray exchange device 230 to fully load the lens mount 10 The material tray 221 of ICR20 or PCB board is pulled out from the material bin 220 , and the empty material tray 221 is pushed to the return material bin 220 . The lifting mechanism 250 of this embodiment specifically includes a servo motor (not shown), a lead screw (not shown) and a slider (not shown) threaded with the lead screw (not shown), wherein the servo motor passes The shaft coupling (not shown) is connected with the lead screw, and the slide block is fixedly assembled with the two rows of feed bins 220, so that the two rows of feed bins 220 can be specifically driven to move up and down on the feed bin frame 210 with a servo motor .

可以理解,本实施例可以根据使用的需求将抓取装置240设置在两列料仓220的其中一侧,也可以设置在该两列料仓220的中部。当该抓取装置240设置在两列料仓220的一侧时,该两列料仓220是并列设置的,且该两列料仓220的料盘框架224共用一侧,相应地,所述提升机构250中的滑块与料盘框架224是固定连接;而当该抓取装置240设置在两列料仓220之间的位置处时,所述的两列料仓220各自通过料盘框架224与料仓框架210进行滑动连接,相应地,所述提升机构250中的滑块具体是通过一连杆(图未示)与两列料仓220的料盘框架224进行固定连接,以实现该提升机构250对两列料仓220的驱动作用。It can be understood that in this embodiment, the grabbing device 240 can be arranged on one side of the two rows of silos 220 or in the middle of the two rows of hoppers 220 according to the requirements of use. When the grabbing device 240 is arranged on one side of the two rows of bins 220, the two rows of bins 220 are arranged side by side, and the tray frames 224 of the two rows of bins 220 share one side, correspondingly, the The slide block in the lifting mechanism 250 is fixedly connected to the tray frame 224; and when the grabbing device 240 is arranged at a position between the two rows of bins 220, the two rows of bins 220 pass through the tray frame respectively. 224 is slidingly connected with the bin frame 210, and correspondingly, the slider in the lifting mechanism 250 is fixedly connected with the tray frames 224 of the two rows of bins 220 through a connecting rod (not shown), so as to realize The lifting mechanism 250 has a driving effect on the two rows of feed bins 220 .

由上可知,该第一智能上料系统200在工作时,首先,两个料盘交换装置230分别从两列料仓220上将料盘221拉出,抓取装置240依次对两个料盘交换装置230上的料盘221上的镜头座10、ICR20或者PCB板进行取件并移送;然后,当其中一个料盘221上的镜头座10、ICR20或者PCB板被抓取装置240取件完之后,对应的料盘交换装置230就将空置的料盘221推回至对应的料仓220,之后该提升机构250驱动两列料仓220上升一个料盘工位后,该料盘交换装置230再将对应料仓220内的料盘221拉出;这样就实现了将空置的料盘221推送回料仓220,并将位于下一层满的料盘221从料仓220内拉出;接着,另一个料盘221上的镜头座10、ICR20或者PCB板在被抓取装置240抓取的过程中,提升机构250也会驱动两列料仓220下降一个料盘工位后,且当取件完毕之后,另一个料盘交换装置230就会将空置的料盘221推回至对应的料仓220,提升机构250再驱动两列料仓220上升一个料盘工位后,该料盘交换装置230再将对应料仓220内的料盘221拉出。这样就完成了该第一智能上料系统200在对镜头座10、ICR20或者PCB板上料的一个循环,重复以上的操作,就实现了该第一智能上料系统200整体的上料过程。可以理解,采用上述的第一智能上料系统200实现了该抓取装置240工作的不间断,进而提高了该装配生产线1整体的工作效率。It can be seen from the above that when the first intelligent feeding system 200 is working, firstly, the two tray exchanging devices 230 pull out the trays 221 from the two rows of bins 220 respectively, and the grabbing device 240 sequentially pulls out the trays 221 from the two trays. The lens holder 10, ICR20 or PCB board on the material tray 221 on the exchange device 230 is picked up and transferred; Afterwards, the corresponding tray exchanging device 230 pushes the empty tray 221 back to the corresponding bin 220, and then the lifting mechanism 250 drives the two rows of bins 220 to raise a tray station, and the tray exchanging device 230 Then the material tray 221 in the corresponding feed bin 220 is pulled out; in this way, the empty feed tray 221 is pushed back into the feed bin 220, and the full feed tray 221 positioned at the next layer is pulled out from the feed bin 220; then , while the lens holder 10, ICR20 or PCB board on the other tray 221 is being grabbed by the grabbing device 240, the lifting mechanism 250 will also drive the two rows of magazines 220 to drop one tray station, and when the After the parts are completed, another tray exchange device 230 will push back the empty tray 221 to the corresponding bin 220, and the lifting mechanism 250 will drive the two rows of bins 220 to raise one tray station, and the tray will be exchanged. The device 230 then pulls out the tray 221 corresponding to the bin 220 . In this way, a cycle of the first intelligent feeding system 200 for loading the lens holder 10, the ICR 20 or the PCB board is completed, and the above operations are repeated to realize the overall feeding process of the first intelligent feeding system 200. It can be understood that the use of the above-mentioned first intelligent feeding system 200 realizes the uninterrupted operation of the grabbing device 240 , thereby improving the overall working efficiency of the assembly line 1 .

所述第二智能上料系统201具体包括四工位转盘(图未示),以及用于将钣金件从该四工位转盘上抓取并移送至装配平台100的中间转盘110上的移送机构(图未示)。所述四工位转盘的四个工位上分别设置有两个用于存储钣金件的智能料仓(图未示),且每个智能料仓上存储有多层钣金件。其中,该智能料仓在工作时其可以依次将置于其内的多层钣金件上升至表面,以便移动机构对置于该四工位转盘上的钣金件进行抓取。这样该第二智能上料系统201在工作时,可用移动机构将位于其中一个工位上的两个智能料仓内的钣金件依次抓取并移送,且当智能料仓空置时,可通过四工位转盘驱动旋转一个工位的角度,并对下一个工位上的智能料仓重复以上的动作,这样就确保了该移送机构不间断的工作。其中,所述第二智能上料系统中移送机构的工作原理与第一智能上料系统200上抓取装置240的工作原理相同,其结构可以具体参见抓取装置240,在此就不一一阐述了。The second intelligent feeding system 201 specifically includes a four-station turntable (not shown), and a transfer mechanism for grabbing sheet metal parts from the four-station turntable and transferring them to the middle turntable 110 of the assembly platform 100 institutions (not shown). The four stations of the four-station turntable are respectively provided with two smart bins (not shown) for storing sheet metal parts, and each smart bin stores multi-layer sheet metal parts. Wherein, when the intelligent silo is working, it can sequentially raise the multi-layer sheet metal parts placed inside to the surface, so that the moving mechanism can grab the sheet metal parts placed on the four-station turntable. In this way, when the second intelligent feeding system 201 is working, the sheet metal parts in the two intelligent silos located on one of the stations can be grasped and transferred sequentially by the mobile mechanism, and when the intelligent silos are empty, the The four-station turntable is driven to rotate the angle of one station, and repeats the above actions for the intelligent bin on the next station, thus ensuring the uninterrupted work of the transfer mechanism. Wherein, the working principle of the transfer mechanism in the second intelligent feeding system is the same as the working principle of the grasping device 240 on the first intelligent feeding system 200, and its structure can be referred to the grasping device 240, which will not be detailed here. expounded.

所述第一装配系统300包括镜头座定位机构310和镜头座二次移载机构320;其中,所述镜头座定位机构310固定在装配平台100的下固定盘130上,用于对由抓取装置240移送来的镜头座10进行精确定位;所述镜头座二次移载机构320固定在装配平台100的上固定盘120上,用于将镜头座定位机构310上的镜头座10移送至装配工装111上。The first assembly system 300 includes a lens holder positioning mechanism 310 and a lens holder secondary transfer mechanism 320; wherein, the lens holder positioning mechanism 310 is fixed on the lower fixed plate 130 of the assembly platform 100, and is used for grabbing The lens holder 10 transferred by the device 240 is accurately positioned; the second transfer mechanism 320 of the lens holder is fixed on the upper fixed plate 120 of the assembly platform 100, and is used to transfer the lens holder 10 on the lens holder positioning mechanism 310 to the assembly Tooling 111 on.

所述镜头座定位机构310包括固定在装配平台100中下固定盘130上的底板311,设于底板311上的两个镜头座气动夹爪组件312;所述的两个镜头座气动夹爪组件312分别通过支撑板313固定在底板311上,且该两个镜头座气动夹爪组件312的运动部各自连接有一镜头座仿形夹爪314,以用于对镜头座10进行夹紧定位;其中,所述支撑板313上设置有支撑台313,所述支撑台313具体设置在镜头座气动夹爪组件312的上方,且其在远镜头座气动夹爪组件312的一侧端面上开设有一定位槽(图未示),用于放置镜头座10。可以理解,所述镜头座仿形夹爪314在远离镜头座气动夹爪组件312的两侧端部相对设置,并位于定位槽的两侧,且该镜头座仿形夹爪314两相对侧的端面设置为匹配镜头座10的结构,使得该镜头座定位机构310在具体工作时,可以用镜头座气动夹爪组件312驱动镜头座仿形夹爪314对放置到支撑台313定位槽内的镜头座10进行夹紧,并通过该两个镜头座仿形夹爪314对镜头座10的挤压来实现对镜头座10的精确定位。本实施例的镜头座定位机构310对镜头座10进行精确定位时,其镜头座10放置到支撑台313定位槽的位置是可以调节的,以进一步提高该镜头座定位机构310装配的灵活度。在本实施例中,所述支撑板313与底板311是通过位置调节板315相连接固定,其中位置调节板315与底板311之间是用多个螺钉(图未示)进行拧紧固定,这样可以通过调节位置调节板315与底板311之间的螺钉位置来实现对支撑台313的位置调节。The lens holder positioning mechanism 310 includes a bottom plate 311 fixed on the lower fixed plate 130 of the assembly platform 100, and two lens holder pneumatic gripper assemblies 312 arranged on the bottom plate 311; the two lens holder pneumatic gripper assemblies 312 are respectively fixed on the bottom plate 311 through the support plate 313, and the moving parts of the two lens mount pneumatic clamping jaw assemblies 312 are respectively connected with a lens mount profiling jaw 314 for clamping and positioning the lens mount 10; , the support plate 313 is provided with a support platform 313, the support platform 313 is specifically arranged on the top of the lens holder pneumatic gripper assembly 312, and it has a positioning on one side end surface of the telescopic lens holder pneumatic gripper assembly 312 A groove (not shown in the figure) is used to place the lens holder 10. It can be understood that the profiling jaws 314 of the lens mount are oppositely arranged at the two ends far away from the pneumatic gripper assembly 312 of the lens mount, and are located on both sides of the positioning groove, and the profiling jaws 314 of the lens mount are on opposite sides The end face is set to match the structure of the lens mount 10, so that the lens mount positioning mechanism 310 can use the lens mount pneumatic gripper assembly 312 to drive the lens mount profiling gripper 314 to the lens placed in the positioning groove of the support table 313 when the lens mount positioning mechanism 310 is working. The lens mount 10 is clamped, and the precise positioning of the lens mount 10 is realized through the extrusion of the two lens mount profiling jaws 314 to the lens mount 10 . When the lens mount positioning mechanism 310 of this embodiment accurately positions the lens mount 10 , the position where the lens mount 10 is placed in the positioning groove of the support table 313 can be adjusted to further improve the assembly flexibility of the lens mount positioning mechanism 310 . In this embodiment, the support plate 313 and the bottom plate 311 are connected and fixed through the position adjustment plate 315, wherein the position adjustment plate 315 and the bottom plate 311 are tightened and fixed with a plurality of screws (not shown), so that The position adjustment of the support table 313 is realized by adjusting the screw position between the position adjustment plate 315 and the bottom plate 311 .

所述镜头座二次移载机构320包括用于固定在装配平台100中上固定盘120上的安装架321,固定在安装架321上的水平驱动机构322,固定在水平驱动机构322的运动部上的竖直驱动机构323,以及固定在竖直驱动机构323的运动部上用于对镜头座10进行抓取作业的抓取机构324。其中,所述水平驱动机构322可以驱动竖直驱动机构323及抓取机构324在水平方向上进行移动,而竖直驱动机构323可以驱动抓取机构324在竖直方向上移动,这样该镜头座二次移载机构320就可以实现将位于镜头座定位机构310上的镜头座10移送至装配工装111上。在本实施例中,所述水平驱动机构322及竖直驱动机构323具体包括气缸,并由气缸伸缩杆的驱动来对应实现相应的功能。The lens holder secondary transfer mechanism 320 includes a mounting frame 321 fixed on the upper fixed plate 120 in the assembly platform 100, a horizontal driving mechanism 322 fixed on the mounting frame 321, and a moving part fixed on the horizontal driving mechanism 322. The vertical driving mechanism 323 on the top, and the grabbing mechanism 324 fixed on the moving part of the vertical driving mechanism 323 for grabbing the lens mount 10 . Wherein, the horizontal driving mechanism 322 can drive the vertical driving mechanism 323 and the grasping mechanism 324 to move in the horizontal direction, and the vertical driving mechanism 323 can drive the grasping mechanism 324 to move in the vertical direction, so that the lens mount The secondary transfer mechanism 320 can transfer the lens mount 10 on the lens mount positioning mechanism 310 to the assembly tool 111 . In this embodiment, the horizontal driving mechanism 322 and the vertical driving mechanism 323 specifically include air cylinders, and corresponding functions are realized by driving the telescopic rods of the air cylinders.

所述第二装配系统400包括ICR定位机构410、ICR导向压紧机构420和装配驱动机构430,其中,所述ICR定位机构410固定在装配平台100的下固定盘130上,用于将由抓取装置240移送来的ICR20进行精确定位;所述装配驱动机构430设置在ICR定位机构410上,用于驱动定位好的ICR朝装配工装111上的镜头座10进行移动,以实现ICR20与镜头座10之间的装配,而所述ICR导向压紧机构420应用在该第二装配系统400中,是配合装配驱动机构430使用,以防该装配驱动机构430在驱动ICR20插入镜头座10的过程中,ICR20碰撞到镜头座10的内壁而造成ICR20的损坏。The second assembly system 400 includes an ICR positioning mechanism 410, an ICR guiding and pressing mechanism 420, and an assembly driving mechanism 430, wherein the ICR positioning mechanism 410 is fixed on the lower fixed plate 130 of the assembly platform 100, and is used for grabbing The ICR20 transferred by the device 240 is accurately positioned; the assembly driving mechanism 430 is arranged on the ICR positioning mechanism 410, and is used to drive the positioned ICR to move toward the lens mount 10 on the assembly tooling 111, so as to realize the alignment between the ICR20 and the lens mount 10. The assembly between, and the ICR guiding and pressing mechanism 420 is applied in the second assembly system 400, and it is used in conjunction with the assembly driving mechanism 430, so as to prevent the assembly driving mechanism 430 from driving the ICR20 into the lens holder 10. The ICR 20 collides with the inner wall of the lens mount 10 to cause damage to the ICR 20 .

由于ICR定位机构410应用在该第二装配系统400中具体是对由抓取装置240移送来的ICR20进行精确定位,故此,该ICR定位机构410的具体结构可以设置为与镜头座定位机构310的结构相类同。在此就两者存在的不同做进一步的解释:所述ICR定位机构410中用于对ICR20进行夹紧定位的ICR气动夹爪组件411上所用于夹持ICR20的位置具体设置在邻近装配工装111的一侧,亦即,当ICR20被ICR气动夹爪组件411夹持定位后,该ICR20朝装配工装111方向部分伸出,以便于ICR20与镜头座10之间的装配;且该ICR定位机构410中的ICR气动夹爪组件411可沿该上固定盘120的径向方向进行来回移动的,以将该ICR气动夹爪组件411夹持的ICR20插入至装配工装111的镜头座10上并实现两者之间的装配,亦即,该ICR气动夹爪组件411具体是通过导轨以滑动连接的方式装配在该ICR定位机构410上的。Since the ICR positioning mechanism 410 is used in the second assembly system 400 to precisely position the ICR20 transferred by the grabbing device 240, the specific structure of the ICR positioning mechanism 410 can be set to match the lens holder positioning mechanism 310. The structure is similar. Here is a further explanation on the difference between the two: the position for clamping the ICR20 on the ICR pneumatic jaw assembly 411 used for clamping and positioning the ICR20 in the ICR positioning mechanism 410 is specifically set near the assembly tooling 111 That is, when the ICR20 is clamped and positioned by the ICR pneumatic gripper assembly 411, the ICR20 protrudes toward the direction of the assembly tool 111, so as to facilitate the assembly between the ICR20 and the lens holder 10; and the ICR positioning mechanism 410 The ICR pneumatic gripper assembly 411 can move back and forth along the radial direction of the upper fixed plate 120, so as to insert the ICR20 clamped by the ICR pneumatic gripper assembly 411 into the lens holder 10 of the assembly tool 111 and realize two The assembly between them, that is, the ICR pneumatic gripper assembly 411 is specifically assembled on the ICR positioning mechanism 410 in a sliding connection manner through guide rails.

可以理解,所述装配驱动机构430应用在该第二装配系统400中,用于驱动ICR气动夹爪组件411朝装配工装111的方向进行来回移动的,在本实施例中,所述装配驱动机构430具体设置为气缸(图未示),且该气缸的伸缩部与ICR气动夹爪组件411直接或者间接固定,以实现驱动ICR气动夹爪组件411上夹持的ICR20插入至镜头座10上。It can be understood that the assembly drive mechanism 430 is applied in the second assembly system 400 to drive the ICR pneumatic gripper assembly 411 to move back and forth in the direction of the assembly tool 111. In this embodiment, the assembly drive mechanism 430 is specifically configured as a cylinder (not shown), and the telescopic part of the cylinder is directly or indirectly fixed to the ICR pneumatic gripper assembly 411 to realize the insertion of the ICR20 clamped on the driven ICR pneumatic gripper assembly 411 into the lens mount 10 .

所述ICR导向压紧机构420应用在该第二装配系统400上,具体是装配在装配平台100的上固定盘120上的,其包括固定到上固定盘120上的支架421,设于支架421上的竖直驱动组件422,以及固定在该竖直驱动组件422的伸缩部上的压紧组件423。在本实施例中,所述竖直驱动组件422设置为气缸,且该气缸具体设置在装配工装111的正上方,以驱动压紧组件423在竖直方向上进行来回移动。所述压紧组件423包括固定在气缸伸缩杆上的连接板4231,以及设置在该连接板两侧的斜面导向工装4232,可以理解,根据镜头座10与ICR20的结构特点,该斜面导向工装中具体起到按压导向作用的导向块4233的端面具体设置为斜面,且当该导向块4233压紧到镜头座10上时,其导向块4233的最低端与该镜头座10上用于与ICR20进行装配的顶端面相重合,以对插入镜头座10的ICR20进行引导,以防止ICR20碰撞到镜头座10的内壁而造成ICR20的损坏。The ICR guiding and pressing mechanism 420 is applied on the second assembly system 400, specifically assembled on the upper fixed plate 120 of the assembly platform 100, which includes a bracket 421 fixed on the upper fixed plate 120, and is arranged on the bracket 421 The vertical driving assembly 422 on the top, and the pressing assembly 423 fixed on the telescopic part of the vertical driving assembly 422 . In this embodiment, the vertical driving assembly 422 is configured as an air cylinder, and the air cylinder is specifically arranged directly above the assembly tool 111 to drive the pressing assembly 423 to move back and forth in the vertical direction. The pressing assembly 423 includes a connecting plate 4231 fixed on the telescopic rod of the cylinder, and inclined-plane guide tooling 4232 arranged on both sides of the connecting plate. The end face of the guide block 4233 that plays a role in pressing and guiding is specifically set as an inclined plane, and when the guide block 4233 is pressed onto the lens holder 10, the lowest end of the guide block 4233 and the lens holder 10 are used for contact with the ICR20. The top surfaces of the assembly are overlapped to guide the ICR 20 inserted into the lens mount 10 to prevent the ICR 20 from colliding with the inner wall of the lens mount 10 and causing damage to the ICR 20 .

所述第四装配系统600包括用于对钣金件进行精确定的钣金件定位机构610,以及用于抓取经由钣金件定位机构610精确定位好的钣金件移动至装配工装111上的钣金件二次移载机构620,用于实现对镜头座10、ICR20及钣金件的装配。由于钣金件对于该摄像机前端组件来说是非必要组成件,且该第四装配系统600的钣金件定位机构610及钣金件二次移载机构620所起到的作用,与第一装配系统300中的镜头座定位机构310及镜头座二次移载机构结构类似,在此就不一一阐述了。The fourth assembly system 600 includes a sheet metal positioning mechanism 610 for accurately determining the sheet metal, and is used to grab the precisely positioned sheet metal through the sheet metal positioning mechanism 610 and move it to the assembly tool 111 The secondary transfer mechanism 620 for the sheet metal parts is used to realize the assembly of the lens mount 10, the ICR20 and the sheet metal parts. Since sheet metal parts are unnecessary components for the camera front assembly, and the functions of the sheet metal part positioning mechanism 610 and the sheet metal part secondary transfer mechanism 620 of the fourth assembly system 600 are different from those of the first assembly system 600. The structure of the lens mount positioning mechanism 310 and the lens mount secondary transfer mechanism in the system 300 are similar, and will not be elaborated here.

所述第三装配系统500包括PCB板定位机构510和PCB板二次移载机构520,其中,所述PCB板定位机构510固定在装配平台100的下固定盘130上,用于将由抓取装置240移送来的PCB板进行精确定位,所述PCB板二次移载机构520固定在装配平台100的上固定盘120上,用于抓取将经由PCB板定位机构510定位好的PCB板并移送至装配工装111上,并实现与镜头座10、ICR20及钣金件之间的装配。The third assembly system 500 includes a PCB board positioning mechanism 510 and a PCB board secondary transfer mechanism 520, wherein the PCB board positioning mechanism 510 is fixed on the lower fixed plate 130 of the assembly platform 100, and is used for placing the PCB board by the grabbing device 240 to carry out accurate positioning of the PCB board transferred, and the secondary transfer mechanism 520 of the PCB board is fixed on the upper fixed plate 120 of the assembly platform 100, and is used to grab the PCB board that will be positioned by the PCB board positioning mechanism 510 and transfer it To the assembly tooling 111, and realize the assembly with the lens mount 10, the ICR20 and the sheet metal parts.

由于本实施例的PCB板定位机构510的工作原理与镜头座定位机构310的工作原理相同,所述PCB板二次移载机构520与镜头座二次移载机构320的工作原理也相同,故此,本实施例的PCB板定位机构510及PCB板二次移载机构520的具体结构也可以设置为与镜头座定位机构310及镜头座二次移载机构320的结构相类同,在此就存在的区别点做进一步的解释:所述PCB板定位机构510中用于对PCB板进行夹紧定位的PCB板气动夹爪组件(图未示)上的PCB板仿形夹爪,可以其所需要作用的PCB板的结构特点,可以设置为对角线的方式,并与PCB板自身两个对角上开设有缺口相配合,实现对PCB板的精确定位。Since the working principle of the PCB board positioning mechanism 510 of the present embodiment is the same as that of the lens holder positioning mechanism 310, the working principle of the secondary transfer mechanism 520 of the PCB board and the secondary transfer mechanism 320 of the lens holder is also the same, so The specific structure of the PCB board positioning mechanism 510 and the PCB board secondary transfer mechanism 520 of the present embodiment can also be set to be similar to the structure of the lens holder positioning mechanism 310 and the lens holder secondary transfer mechanism 320, here The existing differences are further explained: the PCB profiling gripper on the PCB pneumatic gripper assembly (not shown) used for clamping and positioning the PCB in the PCB positioning mechanism 510 can be The structural characteristics of the PCB board that needs to be used can be set as a diagonal line, and cooperate with the gaps on the two diagonal corners of the PCB board itself to achieve precise positioning of the PCB board.

所述螺钉机700应用在该装配生产线1上,是对装配完成的前端组件进行打螺钉固定。可以理解,根据该螺钉机700的使用需求,可以将该螺钉机700的枪口对应地设置在该前端组件上的固定孔(图未示)的上方,并通过一定的程序设置,使得当夹持有前端组件的装配工装111移送至螺钉机700所在的位置处,开始工作,实现对前端组件打螺钉固定。本实施例的螺钉机700具体可选用现有技术的螺钉机,故在本实施例中就不做具体阐述。在本实施例中,所述装配生产线1包括由两个螺钉机700,以满足前端组件的固定装配要求。The screw machine 700 is applied on the assembly line 1 to fix the assembled front-end components with screws. It can be understood that, according to the use requirements of the screw machine 700, the muzzle of the screw machine 700 can be correspondingly set above the fixing hole (not shown) on the front assembly, and set through a certain program so that when clamping The assembly tool 111 holding the front-end assembly is moved to the position where the screw machine 700 is located, and starts to work to realize screwing and fixing the front-end assembly. The screw machine 700 in this embodiment can specifically be a screw machine in the prior art, so it will not be described in detail in this embodiment. In this embodiment, the assembly line 1 includes two screw machines 700 to meet the fixed assembly requirements of the front-end components.

所述下料系统800包括180°翻转机构810和Z轴移载机构820,其中所述180°翻转机构810用于抓取前端组件并翻转180°,亦即实现将装配完成的前端组件从装配生产线上移出,所述Z轴移载机构820用于从该180°翻转机构810抓取前端组件,并移送至所调焦生产线上。The blanking system 800 includes a 180° turning mechanism 810 and a Z-axis transfer mechanism 820, wherein the 180° turning mechanism 810 is used to grab the front-end assembly and turn it over 180°, that is, to realize the assembled front-end assembly from the assembled Moved out from the production line, the Z-axis transfer mechanism 820 is used to grab the front-end assembly from the 180° turning mechanism 810 and transfer it to the focusing production line.

所述180°翻转机构810包括夹爪组件811、安装架812,及设于该安装架812上旋转气缸813,其中所述旋转气缸813的旋转角度为180°,且该旋转气缸813的转杆部通过连接架814与夹爪组件811固定连接。在本实施例中,所述夹爪组件811包括两个相对设置的气动夹爪组件811。The 180° turning mechanism 810 includes a jaw assembly 811, a mounting frame 812, and a rotating cylinder 813 on the mounting frame 812, wherein the rotating angle of the rotating cylinder 813 is 180°, and the rotating rod of the rotating cylinder 813 The part is fixedly connected with the jaw assembly 811 through the connecting frame 814 . In this embodiment, the jaw assembly 811 includes two pneumatic jaw assemblies 811 disposed opposite to each other.

所述Z轴移载机构820包括机械手移载组件821,设于机械手移载组件821上的Z轴连接组件822,以及用于抓取夹爪组件811上的前端组件的Z轴头部工具823,其中所述Z轴连接组件822以垂直的方式与机械手移载组件821滑动连接,所述Z轴头部工具823固定在Z轴连接组件822远离机械手移载组件821的一侧端部,并可沿Z轴连接组件822的延长线方向进行来回移动。亦即,该Z轴移载机构820在工作时可以驱动Z轴头部工具823对位于180°翻转机构810中夹爪组件811上的前端组件进行抓取并移送。在本实施例中,所述机械手移载组件821与Z轴连接组件822均设置为电缸,其中该Z轴连接组件822通过支架8221与滑块8211与机械手移载组件821相连接,进一步地,所述机械手移载组件821上设置一拖链8212,且该拖链8212的另一端与支架8221固定连接。其中,所述Z轴头部工具823包括固定在Z轴连接组件822上的连接板8231,及设于连接板8231上的两个气动夹爪组件(图未示)。The Z-axis transfer mechanism 820 includes a manipulator transfer assembly 821, a Z-axis connection assembly 822 disposed on the manipulator transfer assembly 821, and a Z-axis head tool 823 for grabbing the front end assembly on the gripper assembly 811 , wherein the Z-axis connection assembly 822 is slidably connected with the manipulator transfer assembly 821 in a vertical manner, the Z-axis head tool 823 is fixed at the end of the Z-axis connection assembly 822 away from the manipulator transfer assembly 821, and It can move back and forth along the direction of the extension line of the Z-axis connecting component 822 . That is to say, the Z-axis transfer mechanism 820 can drive the Z-axis head tool 823 to grab and transfer the front end assembly located on the jaw assembly 811 of the 180° turning mechanism 810 during operation. In this embodiment, the manipulator transfer assembly 821 and the Z-axis connection assembly 822 are both configured as electric cylinders, wherein the Z-axis connection assembly 822 is connected to the manipulator transfer assembly 821 through the bracket 8221 and the slider 8211, further A drag chain 8212 is arranged on the manipulator transfer assembly 821 , and the other end of the drag chain 8212 is fixedly connected to the bracket 8221 . Wherein, the Z-axis head tool 823 includes a connection plate 8231 fixed on the Z-axis connection assembly 822 , and two pneumatic jaw assemblies (not shown) arranged on the connection plate 8231 .

由上可知,本实施例的下料系统在工作时,位于180°翻转机构810上的夹爪组件811从装配生产线上将装配好的前端组件进行抓取,然后用旋转气缸813将吸附有前端组件的夹爪组件811翻转180°;接着机械手移载组件821开始工作,驱动Z轴连接组件822及Z轴头部工具823移动到翻转了180°的夹爪组件811的正上方后,Z轴连接组件822开始工作,驱动Z轴头部工具823向下移动直至该Z轴头部工具823上的气动夹爪组件与夹爪组件811吸附的前端组件相接触,然后夹爪组件811对前端组件进行松掉,而Z轴头部工具823上的气动夹爪组件开始工作对前端组件吸附;然后,Z轴连接组件822向上带动Z轴头部工具823向上移动并由机械手移载组件821带动Z轴连接组件822到调焦生产线所在的位置处,最后Z轴头部工具823上的气动夹爪组件对其吸附的前端组件进下料,并完成一个循环,这样就完成了该下料系统800对前端组件进行下料作业。It can be seen from the above that when the blanking system of this embodiment is working, the jaw assembly 811 located on the 180° turning mechanism 810 grabs the assembled front end assembly from the assembly line, and then uses the rotary cylinder 813 to absorb the front end assembly. The jaw assembly 811 of the assembly turns over 180°; then the manipulator transfer assembly 821 starts to work, drives the Z-axis connection assembly 822 and the Z-axis head tool 823 to move directly above the 180°-turned jaw assembly 811, and the Z-axis The connection assembly 822 starts to work, and drives the Z-axis head tool 823 to move down until the pneumatic jaw assembly on the Z-axis head tool 823 contacts the front-end assembly absorbed by the jaw assembly 811, and then the jaw assembly 811 is on the front-end assembly. Then, the Z-axis connecting assembly 822 drives the Z-axis head tool 823 to move upwards and the manipulator transfer assembly 821 drives the Z The shaft connection assembly 822 is at the position where the focusing production line is located, and finally the pneumatic gripper assembly on the Z-axis head tool 823 feeds the absorbed front end assembly, and completes a cycle, thus completing the unloading system 800 Perform blanking operations on the front-end components.

综上所述,本实用新型的镜头座及ICR自动化装配生产线,通过合理的结构设置,实现了对摄像机中镜头座、ICR及PCB板的装配的自动化,其相比现有的半自动化生产,不仅生产成本低、效率高,而且稳定性好,满足了企业的生产发展需求。In summary, the lens mount and ICR automatic assembly production line of the present utility model realizes the automation of the assembly of the lens mount, ICR and PCB board in the camera through reasonable structural settings. Compared with the existing semi-automatic production, Not only the production cost is low, the efficiency is high, but also the stability is good, which meets the production and development needs of the enterprise.

以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.

Claims (10)

1.一种镜头座及ICR自动化装配生产线,用于对镜头座与ICR进行自动化装配,其特征在于:所述装配生产线包括: 1. A lens mount and an ICR automated assembly production line are used to automate the assembly of the lens mount and the ICR, characterized in that: the assembly line includes: 装配平台,所述装配平台包括中间转盘及设于中间转盘上的多个装配工装; An assembly platform, the assembly platform includes an intermediate turntable and a plurality of assembly tools arranged on the middle turntable; 第一装配系统,包括用于对镜头座进行定位的镜头座定位机构,以及用于将镜头座定位机构上的镜头座移送至装配工装上的镜头座二次移载机构; The first assembly system includes a lens mount positioning mechanism for positioning the lens mount, and a lens mount secondary transfer mechanism for transferring the lens mount on the lens mount positioning mechanism to the assembly tool; 第二装配系统,包括用于对ICR进行定位的ICR定位机构,以及用于驱动ICR定位机构上的ICR插入至装配工装上的镜头座的装配驱动机构; The second assembly system includes an ICR positioning mechanism for positioning the ICR, and an assembly driving mechanism for driving the ICR on the ICR positioning mechanism to be inserted into the lens holder on the assembly tool; 以及上料系统,分别用于对第一装配系统、第二装配系统进行供料。 And a feeding system, which is used to feed the first assembly system and the second assembly system respectively. 2.根据权利要求1所述的镜头座及ICR自动化装配生产线,其特征在于:所述装配平台依次包括上固定盘、下固定盘及设有上固定盘与下固定盘之间的中间转盘,其中所述上固定盘、中间转盘及下固定盘设置为台阶状。 2. The lens mount and ICR automatic assembly production line according to claim 1, characterized in that: the assembly platform sequentially includes an upper fixed plate, a lower fixed plate, and an intermediate turntable between the upper fixed plate and the lower fixed plate, Wherein the upper fixed disk, the middle rotating disk and the lower fixed disk are set in a stepped shape. 3.根据权利要求1所述的镜头座及ICR自动化装配生产线,其特征在于:所述装配工装上均设置两个插销,用于对置于该装配工装上的镜头座进行限位固定。 3 . The lens mount and ICR automated assembly line according to claim 1 , wherein two pins are arranged on each of the assembly tooling for limiting and fixing the lens mount placed on the assembly tooling. 4 . 4.根据权利要求1所述的镜头座及ICR自动化装配生产线,其特征在于:所述镜头座定位机构包括底板,及设于底板上的两个镜头座气动夹爪组件,其中所述镜头座气动夹爪组件分别通过支撑板固定在底板上;所述两个镜头座气动夹爪组件上各自连接有一镜头座仿形夹爪,用于对镜头座进行夹紧定位。 4. The lens mount and ICR automated assembly line according to claim 1, wherein the lens mount positioning mechanism includes a bottom plate, and two lens mount pneumatic gripper assemblies arranged on the bottom plate, wherein the lens mount The pneumatic gripper components are respectively fixed on the bottom plate through the support plate; the two lens mount pneumatic gripper assemblies are respectively connected with a lens mount profiling gripper for clamping and positioning the lens mount. 5.根据权利要求1所述的镜头座及ICR自动化装配生产线,其特征在于:所述镜头座二次移载机构包括安装架,用于抓取镜头座的抓取机构,以及用于驱动抓取机构在竖直方向上进行移动的竖直驱动机构,和用于驱动抓取机构在水平方向上进行移动的水平驱动机构。 5. The lens mount and ICR automated assembly line according to claim 1, characterized in that: the secondary transfer mechanism of the lens mount includes a mounting frame, a gripping mechanism for grabbing the lens mount, and a driving mechanism for grabbing the lens mount There is a vertical drive mechanism for the fetching mechanism to move in the vertical direction, and a horizontal drive mechanism for driving the grabbing mechanism to move in the horizontal direction. 6.根据权利要求1所述的镜头座及ICR自动化装配生产线,其特征在于:所述第二装配系统还包括ICR导向压紧机构,以引导ICR插入至镜头座。 6 . The lens mount and ICR automated assembly line according to claim 1 , wherein the second assembly system further includes an ICR guiding and pressing mechanism to guide the insertion of the ICR into the lens mount. 7.根据权利要求6所述的镜头座及ICR自动化装配生产线,其特征在于:所述ICR导向压紧机构包括支架,设于支架上的竖直驱动组件,以及固定在该竖直驱动组件的伸缩部上的压紧组件,其中所述压紧组件上设置有端面为斜面的导向块。 7. The lens mount and ICR automated assembly line according to claim 6, characterized in that: the ICR guiding and pressing mechanism comprises a bracket, a vertical drive assembly arranged on the bracket, and a vertical drive assembly fixed on the vertical drive assembly. A pressing assembly on the telescoping part, wherein the pressing assembly is provided with a guide block whose end face is an inclined plane. 8.根据权利要求1所述的镜头座及ICR自动化装配生产线,其特征在于:所述上料系统包括料仓框架,提升机构、两个料盘交换装置和抓取装置;所述料仓框架上设置有两列料仓,其中每列料仓自上而下依次排布有多层料盘,且该两列料仓与料仓框架滑动连接,并可由提升机构进行上下来回驱动;所述的两个料盘交换装置与两列料仓相对设置,用于将对应料仓内的料盘进行拉出并推回;所述抓取装置用于对处于料盘交换装置上的料盘上的镜头座、ICR或者PCB板进行抓取并移送。 8. The lens mount and ICR automated assembly line according to claim 1, characterized in that: the feeding system includes a bin frame, a lifting mechanism, two tray exchanging devices and a grabbing device; the bin frame There are two rows of silos on the top, and each row of silos is arranged with multi-layer trays from top to bottom, and the two rows of silos are slidably connected to the frame of the silo, and can be driven up and down by the lifting mechanism; The two tray exchanging devices described above are arranged opposite to the two rows of bins, and are used to pull out and push back the trays in the corresponding bins; Grab and transfer the lens holder, ICR or PCB board on the machine. 9.根据权利要求8所述的镜头座及ICR自动化装配生产线,其特征在于:所述抓取装置设置在两列料仓的一侧。 9. The lens mount and ICR automated assembly line according to claim 8, characterized in that: the grabbing device is arranged on one side of the two rows of silos. 10.根据权利要求8所述的镜头座及ICR自动化装配生产线,其特征在于:所述抓取装置设置在两列料仓之间的位置处。 10. The lens mount and ICR automated assembly line according to claim 8, characterized in that: the grabbing device is arranged at a position between two rows of silos.
CN201620346679.4U 2016-04-21 2016-04-21 Lens mount and ICR automatic assembly production line Withdrawn - After Issue CN205629939U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105773139A (en) * 2016-04-21 2016-07-20 杭州马上自动化科技有限公司 Lens mount and ICR automatic assembly line
CN115179038A (en) * 2022-08-09 2022-10-14 东莞市本末科技有限公司 PCB (printed Circuit Board) automatic assembly process for base of direct-drive motor
CN115255919A (en) * 2022-08-09 2022-11-01 东莞市本末科技有限公司 Control panel assembling equipment of direct drive motor

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105773139A (en) * 2016-04-21 2016-07-20 杭州马上自动化科技有限公司 Lens mount and ICR automatic assembly line
CN105773139B (en) * 2016-04-21 2018-06-26 杭州马上自动化科技有限公司 A kind of lens mount and ICR automatic assembly production lines
CN115179038A (en) * 2022-08-09 2022-10-14 东莞市本末科技有限公司 PCB (printed Circuit Board) automatic assembly process for base of direct-drive motor
CN115255919A (en) * 2022-08-09 2022-11-01 东莞市本末科技有限公司 Control panel assembling equipment of direct drive motor
CN115255919B (en) * 2022-08-09 2023-10-24 东莞市本末科技有限公司 Control board assembly equipment for direct drive motors
CN115179038B (en) * 2022-08-09 2023-10-24 东莞市本末科技有限公司 Automatic PCB board assembly process for the base of direct drive motor

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