CN205093530U - Cashew nut production system of processing - Google Patents
Cashew nut production system of processing Download PDFInfo
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- CN205093530U CN205093530U CN201520800776.1U CN201520800776U CN205093530U CN 205093530 U CN205093530 U CN 205093530U CN 201520800776 U CN201520800776 U CN 201520800776U CN 205093530 U CN205093530 U CN 205093530U
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Abstract
The utility model discloses a cashew nut production system of processing belongs to cashew nut production processing technology field, include the classifying screen optional equipment, cooking device, division shell equipment and the shell kernel splitter that set gradually according to production processes, the key lies in: open shell equipment including open the shell frame, set up arrangement sequencing mechanism, push mechanism on opening the shell frame, the rejuvenator constructs and set up the cashew nut transfer passage between arrangement sequencing mechanism constructs with the rejuvenator, arrangement sequencing mechanism is including fixing hopper on opening the shell frame, setting up the roller that has a branch storage tank in hopper discharge gate below, the roller location is in division shell frame and have rotational degree of freedom with the help of feed drive arrangement, the thickness that divides storage tank align to grid and groove depth on the roller surface to be greater than the cashew nut divides the surface smooth transition of storage tank internal surface with the roller. The utility model discloses useful technological effect: each equipment structure is simple, efficient in the system, and each equipment room can be connected through conveyor, further boost efficiency.
Description
Technical field
The utility model belongs to Cashew Production technical field of processing equipment, is specially a kind of production and processing system for processing cashew nut.
Background technology
Cashew nut originates from the torrid zone, is the food be loved by the people.The process of manufacture of cashew nut mainly comprises classification, boiling, opens the operation such as shell, screening.
Document about Cashew Production processing technology has a lot, but the production and processing of cashew nut depends on relevant production equipment.In prior art, relevant Cashew Production equipment is fewer.And a kind of system that may be used for Cashew Production processing is not also disclosed at present.
Therefore be necessary to research and develop a kind of Cashew Production system of processing.
Summary of the invention
The technical problems to be solved in the utility model is to provide a kind of Cashew Production system of processing, reaches by each equipment in design system the object that structure is simple, compact in design, production efficiency are high, cost is low.
For solving the problems of the technologies described above, the technical solution adopted in the utility model is: a kind of Cashew Production system of processing, comprise the sizing screening equipment set gradually by production process, digesting apparatus, drive casing equipment and shell kernel separation equipment, key is: open casing equipment and comprise out shell frame, be arranged on out the arranging order mechanism in shell frame, delivery device, broken shell mechanism and the cashew nut transfer passage be arranged between arranging order mechanism and broken shell mechanism, described arranging order mechanism comprises the feed hopper be fixed on out in shell frame, be arranged on the roller with point storage tank below feed hopper discharging opening, roller to be positioned at out in shell frame and to have rotary freedom by feed drive unit, point storage tank evenly distributed and groove depth on roller outer surface is greater than the thickness of cashew nut, the outer surface smoother transition of point storage tank inner surface and roller.
Sizing screening equipment comprise screening frame, be arranged on screening frame on screen drum and screen drum drive unit, screen cloth in screen drum is provided with the screen cloth of at least two kinds of different size sieve apertures along screening direction, have secondary screen cloth in the screen cloth arranged outside of the minimum gauge sieve aperture being positioned at feeding end, the sieve aperture of secondary screen cloth is less than the sieve aperture of the screen cloth of minimum gauge sieve aperture.
Shell kernel separation equipment comprises separation frame, being separated disengagement chamber frame being provided with feeding mouth and discharging opening, is provided with the driving lever be connected with the output of drive unit in disengagement chamber; Described disengagement chamber is positioned at above separation frame by being fixed on the support bar be separated in frame, above separation frame, be provided with kernel and shell screening plant below disengagement chamber, kernel and shell screening plant comprising with hinged with sieving frame with the being separated frame respectively rocking bar in the screening frame of upper and lower two-layer screen cloth, two ends, being arranged on rocking bar with the reset tension spring be separated between frame and sieve driving mechanism.
Advantageous Effects of the present utility model is: in system, each device structure is simple, efficiency is high, and each equipment room can be connected by conveying device, further raising efficiency; The screen cloth arranged outside secondary screen cloth of minimum gauge sieve aperture in the screen cloth of sizing screening equipment, the screen cloth of minimum gauge coordinates with secondary screen cloth can effectively remove the impurity such as the stone be mixed in cashew nut, earth and long-time use also can not block sieve aperture; The roller opened in casing equipment is directly placed on below the material inlet of feed hopper, reach the object of cashew nut movement from feed hopper by the rotation of roller, structure is simple, devise the structure of point storage tank simultaneously, make cashew nut not easily shift out from feed hopper in process squeezed broken, groove on upper and lower cashew nut location-plate along cashew nut moving direction from deep to shallow, by wide to narrow setting, for cashew nut position adjustment provide larger activity space; Effective sorting of shell and kernel after shell can be reached out by shell kernel separation equipment; Cashew nut kernel dejacketer shaft is eccentrically set in cylinder, and by the relative rotation of rotating shaft with cylinder, the wire brush be arranged in rotating shaft effectively to cashew nut kernel broken skin, and can realize the effective decortication to cashew nut kernel under the cooperation of pericarp removal mechanism.
Below in conjunction with accompanying drawing, the utility model is described in detail.
Accompanying drawing explanation
Fig. 1 is the structural representation of sizing screening equipment in the utility model Cashew Production system of processing;
Fig. 2 is the perspective view opening casing equipment in the utility model Cashew Production system of processing;
Fig. 3 is another perspective view opening casing equipment in the utility model Cashew Production system of processing;
Fig. 4 is the structural representation that the utility model drives feed hopper in the arranging order mechanism of casing equipment;
Fig. 5 is the structural representation that the utility model drives roller in the arranging order mechanism of casing equipment;
Fig. 6 is the sectional view of Fig. 5;
Fig. 7 is the structural representation that the utility model opens lower tool rest in the broken shell mechanism of casing equipment;
Fig. 8 is the connection diagram that the utility model opens upper cutter head and frame in the broken shell mechanism of casing equipment;
Fig. 9 is the structural representation that the utility model opens the cashew nut transfer passage of casing equipment;
Figure 10 is the structural representation that the utility model drives lower cashew nut location-plate in the cashew nut transfer passage of casing equipment;
Figure 11 is the structural representation that the utility model drives upper cashew nut location-plate in the cashew nut transfer passage of casing equipment;
Figure 12 is the structural representation after the utility model opens casing equipment removal arranging order mechanism and broken shell mechanism;
Figure 13 is the structural representation that the utility model opens the cashew nut delivery device of casing equipment;
Figure 14 is that cashew nut that the utility model opens casing equipment sets right the structural representation of mechanism;
Figure 15 is the structural representation that the utility model drives casing equipment mid frame;
Figure 16 is the principle schematic that the utility model opens casing equipment;
Figure 17 is the structural representation of shell kernel separation equipment in the utility model Cashew Production system of processing;
Figure 18 is the structural representation of driving lever in disengagement chamber in Figure 17;
Figure 19 is driving lever another structural representation in disengagement chamber in Figure 17;
Figure 20 is the structural representation of cashew nut kernel peeler in the utility model Cashew Production system of processing;
Figure 21 is the structural representation that Figure 20 shaft and wire brush are arranged in cylinder;
Figure 22 is the structural representation that in Figure 20, wire brush is arranged in rotating shaft.
In accompanying drawing: A1 is screening frame, and A2 is screen drum, and A3 is screen drum drive unit, and A4 is secondary screen cloth, and A5 is feeding plate, and A6 is baffle plate;
100 are out shell frame, 101 is roller cleaning devices, 102 is receiving hoppers, 103 is arc cover plates, 200 is arranging order mechanisms, 201 is rollers, 201-1 is a point storage tank, 202 is baffle plates, 203 is vertical baffles, 204 is splicing plates, 205 is bearing pins, 206 is vibrating motors, 207 is limiting plates, 300 is broken shell mechanisms, 301 are out shell cutter, 301-1 cuts shell part, 301-2 breaks shell part, 302 is lower tool rests, 303 is upper cutter heads, 304 is mounting brackets, 305 is stop collars, 306 is adjustment bolts, 307 is stage clips, 308 is adjusting nuts, 400 is cashew nut transfer passages, 401 is upper cashew nut location-plates, 402 is lower cashew nut location-plates, 403 is grooves, 500 is cashew nut delivery devices, 501 is push rods, 600 is that cashew nut sets right mechanism, 601 is plectrums, arrow represents the direction of rotation of roller,
B1 is separated frame, and B2 is disengagement chamber, and B3 is support bar, and B4 is driving lever, and B5 is screening frame, and B6 is rocking bar, and B7 is reset tension spring, and B8 is pneumatic separation device;
C1 is decortication frame, and C2 is cylinder, and C3 is rotating shaft, and C4 is wire brush, and C5 is pericarp removal mechanism, and arrow A represents the direction of rotation of rotating shaft, the direction of rotation of represented by arrow B cylinder.
Detailed description of the invention
The utility model provides a kind of Cashew Production system of processing, comprise set gradually by production process sizing screening equipment, digesting apparatus, drive casing equipment and shell kernel separation equipment.
See accompanying drawing 1, first Cashew Production processing will carry out sizing screening through sizing screening equipment by the size of cashew nut.Sizing screening equipment comprise screening frame A1, be arranged on screening frame A1 on screen drum A2 and screen drum drive unit A3, screen cloth in screen drum A2 is provided with the screen cloth of at least two kinds of different size sieve apertures along screening direction, have secondary screen cloth A4 in the screen cloth arranged outside of the minimum gauge sieve aperture being positioned at feeding end, the sieve aperture of secondary screen cloth A4 is less than the sieve aperture of the screen cloth of minimum gauge sieve aperture.The object arranging secondary screen cloth A4 is can must be larger by the screen designs of minimum gauge sieve aperture, when cashew nut from the feeding end pan feeding of sizing screening equipment time, the cashew nut of minimum gauge and the impurity such as stone, earth are sized out fast and fall into secondary screen cloth A4, sieve out again at secondary screen cloth A4 place by the cashew nut of minimum gauge.When the cashew nut of minimum gauge falls into secondary screen cloth A4, one is the earth sticked on cashew nut can be shaken off, two is have certain impact to secondary screen cloth A4, make impurity sieve out fast from the sieve aperture of secondary screen cloth A4, and also can not block sieve aperture after long-time use.
The structure of screen drum A2 comprise be connected with screen drum drive unit rotating shaft, screen cloth and the gripper shoe that is arranged between rotating shaft and screen cloth.Screen drum screen frame A1 is specifically arranged time, on screening frame A1 and the feeding end place being positioned at screen drum A2 is provided with roller, the other end of screen drum is located by the bearing block coordinated with rotating shaft, and rotating shaft is passed bearing block and is connected with screen drum drive unit A3.Belt gear under screen drum drive unit A3 can adopt motor to drive or chain sprocket transmission mechanism drive rotating shaft to rotate.
Further, the screen cloth 3 in screen drum A2 is formed by connecting at gripper shoe place by the screen cloth of 2-6 kind different size sieve aperture, and the size of sieve aperture increases successively along cashew nut moving direction.Due to larger cashew nut sieve out more difficult, so cashew nut screening length along screening direction increase progressively successively.The sieve aperture of screen cloth can be circular, oval or bar shaped.
For convenience of the cashew nut collected after screening, screening frame A1 is provided with the cashew nut gathering-device corresponding with the screen cloth of different size sieve aperture, cashew nut gathering-device comprises the feeding plate A5 tilting to be located at below screen cloth, and two the baffle plate A6s corresponding to the screen cloth of different size sieve aperture be arranged on feeding plate A5, two baffle plate A6 are angularly arranged on end and form cashew nut collection mouth.
After cashew nut sizing screening completes, the cashew nut of different brackets enters in digesting apparatus and carries out boiling, and cashew nut carries out out shell operation after boiling also cooling.
See accompanying drawing 2,3,5 and 6, open that casing equipment comprises out shell frame 100, the arranging order mechanism 200 be arranged on out in shell frame 100, delivery device 500, broken shell mechanism 300 and the cashew nut transfer passage 400 that is arranged between arranging order mechanism 200 and broken shell mechanism 300, arranging order mechanism 200 comprises the feed hopper be fixed on out in shell frame 100, be arranged on the roller 201 with point storage tank 201-1 below feed hopper discharging opening, roller 201 to be positioned at out in shell frame 100 and to have rotary freedom by feed drive unit; Described point of storage tank 201-1 is evenly arranged on roller 201 and groove depth is greater than the thickness of cashew nut, the outer surface smoother transition of point storage tank 201-1 inner surface and roller 201.Roller 201 is directly positioned at the below of feed hopper, and drive roller 201 to rotate by feed drive unit, cashew nut enters point storage tank 201-1 and takes cashew nut out of feed hopper by the rotation of roller 201.Point storage tank 201-1 can also be the outer surface smoother transition of one or both sides to roller 201 of length direction.The medial surface of point storage tank 201-1 length direction or inner surface can make when having two cashew nuts to enter point storage tank 201-1 or enter the malposition of point storage tank 201-1 simultaneously to the outer surface smoother transition of roller, in the rotary course of roller 201, cashew nut contacts with feed hopper and it is steadily shifted out from point storage tank 201-1, prevents cashew nut to squeeze broken.
See accompanying drawing 1,5,6 and 15, point storage tank 201-1 is slightly larger than cashew nut, and groove depth is greater than the thickness of cashew nut, and point storage tank 201-1 evenly to be arranged and axis along roller 201 is evenly distributed along the circumferencial direction of roller 201.Such setting not only increases the blanking frequency of cashew nut, simultaneously can to the several cashew nut transfer passages be arranged on out in shell frame 100 feed simultaneously.Cashew nut transfer passage can be accurately fallen into for making cashew nut, opening the receiving hopper 102 shell frame 100 being provided with and matching with point storage tank 201-1, above the exit side, receiving hopper 102 of roller 201, be provided with arc cover plate 103, arc cover plate 103 is fixed on out in shell frame 100.After cashew nut shifts out from feed hopper, along with the rotation of roller 201, cashew nut is very easy to skid off from point storage tank 201-1, can not ensure that cashew nut accurately falls into corresponding receiving hopper 102, therefore, to open in shell frame 100 and the exit side being positioned at roller 201 is provided with arc cover plate 103.When point storage tank 201-1 with cashew nut turns over arc cover plate 103, then skid off from point storage tank 201-1, can ensure that cashew nut enters corresponding receiving hopper 102.
See accompanying drawing 3 and 4, the structure of feed hopper comprises two baffle plates be arranged in parallel 202, be connected to vertical plate washer 203 between two baffle plates 202 and splicing plate 204, splicing plate 204 is inclined between two baffle plates 202, the face that baffle plate 202 is relative with roller 201 is arcwall face, the upper end of splicing plate 204 by bearing pin 205 spacing between two baffle plates 202, lower end is spacing by the limiting plate 207 be fixed between two plate washers 202, and splicing plate 204 is fixed with vibrating motor 206.By the effect of vibrating motor 206, cashew nut can be made more easily to enter in point storage tank 201-1.Limiting plate 207 can also arrange cushion pad, produce excessive noise to prevent the vibration of vibrating motor 206.
See accompanying drawing 3 and 15, be provided with roller cleaning device 101 opening in shell frame 100.In the rotary course of roller 201, the real-time pair roller barrel 201 of the hairbrush in roller cleaning device 101 cleans.
See accompanying drawing 2,9,10,11, cashew nut transfer passage 400 comprises that be positioned at out shell frame 100 is the upper and lower cashew nut location-plate of the trapezoidal groove seamlessly transitted between adjacent surface with truncation surface, upper and lower cashew nut location-plate is oppositely arranged and opposite face gap is arranged, and the groove on upper cashew nut location-plate 401 and/or lower cashew nut location-plate 402 is along cashew nut moving direction from deep to shallow, by wide to narrow setting.The groove of upper and lower cashew nut location-plate is oppositely arranged the transfer passage defining cashew nut, and it is more and more less along cashew nut moving direction, arranging like this can make cashew nut have larger activity space so that ajust the position of cashew nut in the original position of transfer passage, cashew nut set right mechanism 600 effect under ajust the position of cashew nut gradually so that next step open shell.
Groove on upper cashew nut location-plate 401 and/or lower cashew nut location-plate 402 comprises the groove of at least two sections of different sizes, seamlessly transits between the groove of different size.It is more that the groove of different size is arranged, cashew nut to ajust process more smooth-going.Inclined-plane is adopted to seamlessly transit between the groove of different size.
The length of lower cashew nut location-plate 402 groove is greater than the length of cashew nut location-plate 401 groove, and the groove part had more is formed and meets fruit portion, and lower cashew nut location-plate 402 and upper cashew nut location-plate 401 go out the alignment of fruit end at cashew nut and arrange; The height that the groove groove width that lower cashew nut location-plate 402 meets fruit portion is greater than the length of cashew nut, groove depth is greater than cashew nut.
Arrange the groove 403 be communicated with its groove at lower cashew nut location-plate 402, groove 403 originates in and meets fruit portion and extend along cashew nut moving direction.Groove 403 is that cashew nut mechanism 600 of setting right designs.When the position of cashew nut adjusts similar, change and push cashew nut by delivery device 500 and ajust to carry out last position.Groove 403 also reduces the frictional force in cashew nut moving process and is convenient to the determination of cashew nut position.For ease of processing, lower cashew nut location-plate 402 is connected and fixed by left and right location-plate and forms.Upper cashew nut location-plate 401 is arranged for waiting wall thickness.Going up cashew nut location-plate 401 like this can be smaller near one end of broken shell mechanism, and the design arrangement for broken shell mechanism provides larger space.Lower cashew nut location-plate 402 is fixed on out in shell frame 100, and upper cashew nut location-plate 401 is movably connected in frame 1.When the varying in size of cashew nut, upper cashew nut location-plate 401 can carry out the adjustment of certain amplitude.
See accompanying drawing 2,7 and 8, broken shell mechanism 300 comprises upper and lower two tool rests be oppositely arranged on out in shell frame 100, is fixed with out shell cutter 301 in tool rest; Lower tool rest 302 with open shell frame 100 and be fixedly connected with, upper cutter head 303 is fixed on the mounting bracket 304 hinged with opening shell frame 100, at mounting bracket 304 and open between shell frame 100 and be also provided with tool rest adjusting device, tool rest adjusting device comprise the stop collar 305 be fixed on out in shell frame 100, through mounting bracket 304 with stop collar 305 and with open adjustment bolt 306 that shell frame 100 is connected and be arranged on stop collar 305 interior and be limited in mounting bracket 304 and drive the stage clip 307 between shell frame 100.Under the propelling movement effect of delivery device 500, cashew nut passes through from upper and lower tool rest, first cuts an edge of a knife then break into two with one's hands along the edge of a knife thus realize being separated of kernel and shell in this process in the both sides up and down of cashew nut.By regulating and the adjusting nut 308 i.e. position of adjustable upper cutter head 303 that coordinates of adjustment bolt 306, while stage clip 307 design can make automatically to adjust upper cutter head 303 when cashew nut is larger, broken to prevent cashew nut to squeeze.
Drive shell cutter 301 Y-shaped, Y shape open shell cutter 301 comprise in in-line cut shell part 301-1 and be in the shape of the letter V break shell part 301-2, cut the blade of the blade in the middle part of shell part 301-1 higher than two ends, the shell part 301-2 that breaks of V-shaped comprises angularly relative to cutting the symmetrical blade be fixed on tool rest of shell part 301-1.The angle of breaking between shell part 301-2 two blades is 30 °-60 °.Adjust the size of angle between two blades and adjustable power when shell broken to cashew nut.Because cashew nut is irregular shape, the blade breaking shell part 301-2 two blades is concordant with the blade end cutting shell part 301-1, contacts with kernel to avoid breaking shell part 301-2.
Move for convenience of cashew nut, upper and lower tool rest is provided with cashew nut and moves groove, drive shell cutter 301 and be positioned on the median plane of mobile groove.Cashew nut movable passageway when mobile fit depressions on upper and lower tool rest just defines out shell, in this passage, the position of cashew nut is certain, to ensure out the effect of shell.
See accompanying drawing 12 and 13, delivery device 500 adopts the kind of drive of sprocket wheel chain, push rod 501 to be fixed on chain and evenly to arrange many groups along chain, makes push rod 501 do reciprocal circumferential movement, realize full-automatic cashew nut and open shell under the cooperation of other mechanism by the rotation of sprocket wheel.Push rod 501 is positioned between the gap of upper and lower cashew nut location-plate, cashew nut is pushed to broken shell mechanism 300 and coordinate with broken shell mechanism 300 to open shell to cashew nut.
See accompanying drawing 12 and 14, cashew nut set right mechanism 600 adopt motor drive under sprocket wheel chain transmission mode, plectrum 601 is fixed by connecting plate and chain and evenly arrange many groups on chain.Sprocket wheel chain is positioned at the below of lower cashew nut location-plate 402, and plectrum 601 passes groove 403 and is in the groove of lower cashew nut location-plate 402.Under motor drives, then the splicing portion that first plectrum 601 enters lower cashew nut location-plate 402 pushes cashew nut along transfer passage and the position of cashew nut in cashew nut transfer passage of setting right gradually.When plectrum 601 moves to the end of groove 403, the position of cashew nut is determined substantially, and plectrum 601 leaves groove 403, and cashew nut moves to broken shell mechanism 300 and opens shell under delivery device 500 drives.Plectrum 601 is identical with the linear velocity of push rod 501, to ensure that cashew nut sets right and the continuity pushed, also prevents to interfere simultaneously.Therefore, delivery device 500 and cashew nut mechanism 600 of setting right can adopt same drive motors and supporting intermediate transmission mechanism to realize, to ensure the consistent of linear velocity.
Open casing equipment in use, the course of work is as follows: see accompanying drawing 16, starts the drive unit of each mechanism opened in casing equipment.Under feed drive unit drives, roller rotates along the direction of arrow shown in accompanying drawing 16.Cashew nut is poured in feed hopper, cashew nut to enter in point storage tank 201-1 and under roller 201 rotates cashew nut shift out from feed hopper and fall into lower cashew nut location-plate 402 through receiving hopper 102 meet fruit portion, cashew nut moves along cashew nut transfer passage by the plectrum 601 that now cashew nut sets right in mechanism 600, because transfer passage is more and more narrow, cashew nut position is ajusted gradually.After plectrum 601 moves to groove 403 end, by the push rod 501 in delivery device 500, cashew nut is continued to move and coordinate with broken shell mechanism to open shell to cashew nut along cashew nut transfer passage.
Cashew nut needs kernel to be separated with shell, the kernel sticked on shell after opening shell.Need to enter shell kernel separation equipment to be separated for this reason.Kernel can adopt the mode of selection by winnowing or the mode of vibration screening with being separated of shell or adopting color selector to be separated.See accompanying drawing 17-19, the shell kernel separation equipment sticking to the kernel separation on shell comprises separation frame B1, being separated disengagement chamber B2 frame B1 being provided with feeding mouth and discharging opening, in disengagement chamber B2, be provided with the driving lever B4 be connected with the output of drive unit; Described disengagement chamber B2 is positioned at above separation frame B1 by being fixed on the support bar B3 be separated on frame B1, above separation frame B1, below disengagement chamber B2, be provided with kernel and shell screening plant, kernel and shell screening plant comprise the screening frame B5 with upper and lower two-layer screen cloth, hinged with sieving frame B5 with the being separated frame B1 respectively rocking bar B6 in two ends, are arranged on rocking bar B6 with the reset tension spring B7 be separated between frame B1 and sieve driving mechanism.Driving lever B4 rotates under the driving of drive unit in disengagement chamber B2, the kernel adhered to shell after shell opened by cashew nut enters in disengagement chamber B2 from feeding mouth, move to the sidewall of disengagement chamber B2 under the impact of driving lever B4 and with side wall impact, kernel be separated with shell, finally discharging from discharging opening.Screening driving mechanism comprise be fixed on the screening drive motors be separated on frame B1, be arranged on the eccentric drive block on screening drive motors output shaft and coordinate with eccentric drive block be fixed on the drive rod sieved on frame B5.Screening drive motors starts drive eccentric drive block and rotates, and carries out eccentric drive block and intermittently carries out impacting the screening driving forming screening frame B5 to drive rod.Driving lever B4 is ganoid straight-bar or bow.
The sieve aperture of the upper strata screen cloth in screening frame B5 is greater than the sieve aperture of lower screen, and upper strata screen cloth is for sieving out shell and kernel, and lower screen is for sieving out broken kernel and complete kernel; The length of upper strata screen cloth is greater than the length of lower screen, so that upper strata screen cloth docks with pneumatic separation device, lower screen docks with material-receiving device.Lower screen is inclined on screening frame B5, so that the kernel sieved out can be collected fast in time, prevents kernel contaminated.
Under the effect of disengagement chamber B2, driving lever B4 and drive unit, the kernel that major part and shell adhere to and shell depart from, and still some is not separated needs again to be separated through separator or to be manually separated, and therefore needs this part to screen.Therefore, be connected with pneumatic separation device B8 at the end of the upper strata screen cloth of screening frame B5, pneumatic separation device comprises blower fan, the air channel be connected with fan outlet, is located at the shell gathering-device of air channel end and is located at the cashew nut gathering-device of discharging opening in air channel.Shell in the screen cloth of upper strata and the shell being still stained with kernel enter in air channel and carry out wind filter, lighter shell is collected by shell gathering-device under wind-force effect, and the shell being stained with kernel then enters cashew nut gathering-device and is separated again to enter in separator.
Further, cashew nut kernel peeler is also comprised to remove the peel cashew nut kernel in native system, the structure of cashew nut kernel peeler comprises decortication frame C1, be arranged on the pericarp removal mechanism C5 that broken skin mechanism on decortication frame C1 and feeding end be connected with the discharge end of broken skin mechanism, and described broken skin mechanism comprises the cylinder C2, the rotating shaft C 3 in cylinder C2 by rotating shaft drive unit with rotary freedom and the wire brush C4 be arranged in rotating shaft C 3 that are arranged on and peel on frame C1; Described rotating shaft C 3 is eccentrically set in cylinder C2, and described wire brush C4 is the steel wire evenly arranged in rotating shaft C 3, and the free end that steel wire contacts with cashew nut kernel is in the ρ shape seamlessly transitted or b shape.The two ends of rotating shaft C 3 are connected with decortication frame C1 by bearing block, and rotating shaft drive unit is fixed on the motor on decortication frame C1, and the intermediate transmission between motor and rotating shaft C 3 can adopt the mode such as belt transmission, sprocket wheel chain drive.Rotating shaft C 3 is eccentrically set in cylinder C2 and makes rotating shaft C 3 and cylinder C2 side apart from each other have larger space, and the cashew nut kernel amount entered in this space can be made like this to have increase by a relatively large margin, and broken skin effect also has lifting to a great extent simultaneously.Rotating shaft C 3 rotarily drives wire brush C4 along the direction shown in arrow A and contacts with cashew nut kernel under the effect of drive unit, cashew nut kernel and rub between wire brush C4 and cylinder C2, rubbing between cashew nut kernel and cashew nut kernel makes cashew nut kernel broken skin.Cylinder C2 is inclined on decortication frame C1, and the height of feeding end is higher than the height of discharge end.Cashew nut kernel enters from the feeding end of cylinder C2 and moves from trend discharge end by gravity.
Cylinder C2 has the free degree that rotate (direction along arrow B shown in) relative to rotating shaft C 2 by rotating driving device.Arranging like this can make cashew nut kernel move to the eccentric side of rotating shaft C 3, and wire brush C4 can be made to contact more fully with cylinder C2 with cashew nut kernel, cashew nut kernel, increases friction probability and frequency, promotes broken skin effect further.In the specific implementation, rotating driving device is fixed on the drive motors on decortication frame C1, the output of drive motors secures belt pulley, between cylinder C2 and belt pulley, is provided with driving belt.Drive motors drives belt pulley to rotate and then drives cylinder C2 to rotate by driving belt.
Pericarp removal mechanism C5 comprise peeling chamber, be arranged on peeling chamber bottom the valve be communicated with air compressor, be arranged on the suction skin mouth be communicated with blower fan removing the peel top of chamber.Cashew nut kernel after cylinder C2 broken skin and pericarp enter in peeling chamber together, and the pericarp sticked on cashew nut kernel is blown away by the gases at high pressure that the valve be communicated with air compressor sprays, and pericarp is by being collected by corresponding gathering-device to the suction skin mouth that blower fan is communicated with.Kernel screening plant is provided with, to filter out broken kernel at the discharge end of pericarp removal mechanism.
Cashew Production system of processing specific works process of the present utility model is as follows: to be delivered in classified screening device by cashew nut by conveying device and to carry out cashew nut sizing screening, the cashew nut after classification enters in digesting apparatus and carries out boiling.Feed out in casing equipment and carry out out shell after cashew nut cooling, open and feed shell kernel separation equipment by conveying device after shell.
Further, the kernel after separation feeds in cashew nut kernel dejacketer and peels, and kernel is carried out sorting through kernel sorting unit by kernel after decortication more by size.Become the cashew nut of different taste according to corresponding processes after cashew nut kernel sorting or directly pack.
Claims (10)
1. a Cashew Production system of processing, comprise the sizing screening equipment set gradually by production process, digesting apparatus, drive casing equipment and shell kernel separation equipment, it is characterized in that: open casing equipment and comprise out shell frame (100), be arranged on out the arranging order mechanism (200) in shell frame (100), delivery device (500), broken shell mechanism (300) and the cashew nut transfer passage (400) be arranged between arranging order mechanism (200) and broken shell mechanism (300), described arranging order mechanism (200) comprises the feed hopper be fixed on out in shell frame (100), be arranged on the roller (201) with point storage tank (201-1) below feed hopper discharging opening, roller (201) is positioned at out shell frame (100) and goes up and have rotary freedom by feed drive unit, point storage tank (201-1) evenly distributed and groove depth on roller (201) outer surface is greater than the thickness of cashew nut, the outer surface smoother transition of point storage tank (201-1) inner surface and roller (201).
2. Cashew Production system of processing according to claim 1, it is characterized in that: opening the receiving hopper (102) shell frame (100) being provided with and matching with point storage tank (201-1), the top of the exit side in roller (201), receiving hopper (102) is provided with arc cover plate (103), and arc cover plate (103) is fixed on out in shell frame (100).
3. Cashew Production system of processing according to claim 1, it is characterized in that: the structure of described feed hopper comprises two baffle plates be arranged in parallel (202), be connected to the vertical plate washer (203) between two baffle plates (202) and splicing plate (204), splicing plate (204) is inclined between two baffle plates (202), the face that baffle plate (202) is relative with roller (201) is arcwall face, the upper end of splicing plate (204) is spacing between two baffle plates (202) by bearing pin (205), lower end is spacing by the limiting plate (207) be fixed between two plate washers (202), splicing plate (204) is fixed with vibrating motor (206).
4. Cashew Production system of processing according to claim 1, it is characterized in that: cashew nut transfer passage (400) comprises that be positioned at out shell frame (100) is the upper and lower cashew nut location-plate of the trapezoidal groove seamlessly transitted between adjacent surface with truncation surface, upper and lower cashew nut location-plate is oppositely arranged and opposite face gap is arranged, and the groove on upper cashew nut location-plate (401) and/or lower cashew nut location-plate (402) is along cashew nut moving direction from deep to shallow, by wide to narrow setting.
5. Cashew Production system of processing according to claim 1, is characterized in that: described broken shell mechanism (300) comprises upper and lower two tool rests be oppositely arranged on out in shell frame (100), is fixed with out shell cutter (301) in tool rest, lower tool rest (302) with open shell frame (100) and be fixedly connected with, upper cutter head (303) is fixed on the mounting bracket (304) hinged with opening shell frame (100), at mounting bracket (304) and open between shell frame (100) and be also provided with tool rest adjusting device, tool rest adjusting device comprises the stop collar (305) be fixed on out in shell frame (100), through mounting bracket (304) with stop collar (305) and with open adjustment bolt (306) that shell frame (100) is connected and to be arranged in stop collar (305) and to be limited in mounting bracket (304) and to drive the stage clip (307) between shell frame (100).
6. Cashew Production system of processing according to claim 5, it is characterized in that: described in drive shell cutter (301) Y-shaped, Y shape open shell cutter (301) comprise in in-line cut shell part (301-1) and be in the shape of the letter V break shell part (301-2), cut the blade at shell part (301-1) middle part higher than the blade at two ends, the shell part (301-2) of breaking of V-shaped comprises and is angularly fixed on blade on tool rest relative to cutting shell part (301-1) symmetry.
7. Cashew Production system of processing according to claim 1, it is characterized in that: sizing screening equipment comprises screening frame (A1), be arranged on screen drum in screening frame (A1) and screen drum drive unit, screen cloth in screen drum is provided with the screen cloth of at least two kinds of different size sieve apertures along screening direction, have secondary screen cloth in the screen cloth arranged outside of the minimum gauge sieve aperture being positioned at feeding end, the sieve aperture of secondary screen cloth is less than the sieve aperture of the screen cloth of minimum gauge sieve aperture.
8. Cashew Production system of processing according to claim 1, it is characterized in that: shell kernel separation equipment comprises separation frame (B1), being separated the disengagement chamber (B2) frame (B1) being provided with feeding mouth and discharging opening, in disengagement chamber (B2), be provided with the driving lever (B4) be connected with the output of drive unit; Described disengagement chamber (B2) is positioned at separation frame (B1) top by being fixed on the support bar (B3) be separated in frame (B1), in separation frame (B1) top, disengagement chamber (B2) below is provided with kernel and shell screening plant, and kernel and shell screening plant comprising with hinged with sieving frame (B5) with being separated frame (B1) the respectively rocking bar (B6) in the screening frame (B5) of upper and lower two-layer screen cloth, two ends, being arranged on rocking bar (B6) with the reset tension spring (B7) be separated between frame (B1) and sieve driving mechanism.
9. the Cashew Production system of processing according to any one of claim 1-8, it is characterized in that: also comprise cashew nut kernel peeler, comprise decortication frame (C1), be arranged on the pericarp removal mechanism that broken skin mechanism in decortication frame (C1) and feeding end be connected with the discharge end of broken skin mechanism, described broken skin mechanism comprises and is arranged on the peel cylinder (C2) in frame (C1), the rotating shaft (C3) in cylinder (C2) by rotating shaft drive unit with rotary freedom and the wire brush (C4) be arranged in rotating shaft (C3); Described rotating shaft (C3) is eccentrically set in cylinder (C2), and described wire brush (C4) is that the free end that steel wire contacts with cashew nut kernel is in the ρ shape seamlessly transitted or b shape at rotating shaft (C3) the upper steel wire evenly arranged.
10. Cashew Production system of processing according to claim 9, is characterized in that: described cylinder (C2) has the free degree that rotate relative to rotating shaft (C2) by rotating driving device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520800776.1U CN205093530U (en) | 2015-10-13 | 2015-10-13 | Cashew nut production system of processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520800776.1U CN205093530U (en) | 2015-10-13 | 2015-10-13 | Cashew nut production system of processing |
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| Publication Number | Publication Date |
|---|---|
| CN205093530U true CN205093530U (en) | 2016-03-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520800776.1U Expired - Fee Related CN205093530U (en) | 2015-10-13 | 2015-10-13 | Cashew nut production system of processing |
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| Country | Link |
|---|---|
| CN (1) | CN205093530U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109998126A (en) * | 2019-04-08 | 2019-07-12 | 合肥工业大学 | Bidirectional stress graded crushing desktop grade automates hickory nut kernel-taking machine |
| CN112753985A (en) * | 2021-01-20 | 2021-05-07 | 河北承德露露股份有限公司 | Nut paste manufacturing and metering system |
-
2015
- 2015-10-13 CN CN201520800776.1U patent/CN205093530U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109998126A (en) * | 2019-04-08 | 2019-07-12 | 合肥工业大学 | Bidirectional stress graded crushing desktop grade automates hickory nut kernel-taking machine |
| CN109998126B (en) * | 2019-04-08 | 2021-10-08 | 合肥工业大学 | Automatic kernel taking machine for bidirectional stress grading crushing table top |
| CN112753985A (en) * | 2021-01-20 | 2021-05-07 | 河北承德露露股份有限公司 | Nut paste manufacturing and metering system |
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