CN205069362U - Vehicle -mounted transformer automation line - Google Patents
Vehicle -mounted transformer automation line Download PDFInfo
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- CN205069362U CN205069362U CN201520867031.7U CN201520867031U CN205069362U CN 205069362 U CN205069362 U CN 205069362U CN 201520867031 U CN201520867031 U CN 201520867031U CN 205069362 U CN205069362 U CN 205069362U
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Abstract
The utility model discloses a vehicle -mounted transformer automation line, earlier through spiral mechanism after the coil is made to the spiral on the transformer skeleton, remove rubber coating tape unit structure through transmission device and carry out the rubber coating area operation of coil, then move to multiposition soldering tin mechanism through transmission device and fix coil and terminal on the transformer skeleton, it realizes with iron core free accommodation coiler part to remove assemblage mechanism through transmission device again, the goods that the assemblage was accomplished remove the triaxial point gum machine through transmission device to be constructed in order to fix the iron core on the transformer skeleton, then, it covers the mechanism with in adorning an iron cover with the transformer skeleton to remove the dress through transmission device, the transformer skeleton that is equipped with iron cover removes to through transmission device and flows formula spot welding institution in order to fix iron cover on the transformer skeleton, remove the marking mechanism completion by transmission device at last and play the mark operation. The utility model discloses automation line can show improvement production efficiency, reduce staff and intensity of labour, reduces the production defective rate.
Description
Technical field
The utility model relates to a kind of production line of transformer, particularly relates to a kind of automatic production line of mobile transformer.
Background technology
At present, the mode of production of existing mobile transformer has been come by each operation human assistance machine, namely, each operation all needs people to participate in, and not only personnel demand is many, inefficiency, labour intensity is large, and quality is unstable, and newly entering operator also needs training, just can start to work, production cost increases.
Utility model content
For prior art Problems existing, the utility model provides a kind of mobile transformer automatic production line.This automatic production line can replace the manual work in mobile transformer production process, significantly improves production efficiency, reduces a staff and labour intensity, reduces and produces fraction defective.
For achieving the above object, technical solutions of the utility model are:
Mobile transformer automatic production line, comprises the transmitting device of connection control device, system of processing and checkout gear, described system of processing include arrange along transformer framework processing direction of transfer winding mechanism, adhesive tape wrapping machine structure, multiposition soldering mechanism, assembly mechanism, three axle glue applying mechanism, capping mechanism, flow-type spot-welding mechanism and marking mechanism, described transmitting device be arranged on described winding mechanism, adhesive tape wrapping machine structure, multiposition soldering mechanism, assembly mechanism, three axle glue applying mechanism, capping mechanism, between flow-type spot-welding mechanism and marking mechanism, add man-hour, after first through winding mechanism, on transformer framework, coil made by spiral, the encapsulate band operation that adhesive tape wrapping machine structure carries out coil is moved to through transmitting device, then moving to multiposition soldering mechanism through transmitting device is fixed on transformer framework by coil and terminal, move to assembly mechanism realization iron core through transmitting device again and encase coiler part, organize the goods stood and move to three axle glue applying mechanism to be fixed on transformer framework by iron core through transmitting device, then capping mechanism is moved to be installed to by transformer framework in an iron covering through transmitting device, the transformer framework that iron covering is housed moves to flow-type spot-welding mechanism to be fixed on transformer framework by iron covering through transmitting device, finally moving to marking mechanism by transmitting device completes mark operation.
Mobile transformer automatic production line as above, described checkout gear includes the first testing apparatus and the second testing apparatus; Organize the goods that stood to move to the first testing apparatus through transmitting device and carry out non-defective unit test, spot welding is fixed the goods of iron covering on transformer framework and is moved to the second testing apparatus through transmitting device and carry out non-defective unit test.
Mobile transformer automatic production line as above, described winding mechanism comprises the first reel winder and the second reel winder that arrange along transformer framework processing direction of transfer, transformer framework carries out after first time spiral operation through the first reel winder, move to changement by transmitting device and carry out 180 degree of upsets, then move to the second reel winder through transmitting device again and carry out secondary spiral operation; Described transmitting device is mobile material loading platform.
Mobile transformer automatic production line as above, three axle glue applying mechanism comprise glue-dropping tool backflow conveyer belt, are provided with goods attitude detection mechanism, three axle point gum machines, some glue testing apparatus, drying unit and moulding band mechanism along the direction of transfer of this glue-dropping tool backflow conveyer belt; Be distributed on glue-dropping tool backflow conveyer belt be mounted with glue-dropping tool that iron core encases the transformer framework of coiler part through a glue-dropping tool capture feed mechanism move to goods attitude detection mechanism be detected as put correct after, again by moving to three axle point gum machine point glue, so that iron core is fixed on after on transformer framework, then moves to a glue testing apparatus and carry out a some glue non-defective unit and detect; The defective products that some glue testing apparatus detects is discharged to defective products standing groove by the bad output mechanism of a glue, and the non-defective unit detected pushes mechanism by glue-dropping tool and glue-dropping tool is sent to drying unit oven dry; The glue-dropping tool of discharging from drying unit moves to a moulding band mechanism through a cooling conveyer belt, the adhesive tape floated during to depress oven dry.
Mobile transformer automatic production line as above, described capping mechanism comprises the multi-direction mobile goods grasping mechanism of a multiple-pass and an index dial rotated, and the rotation direction along this index dial is sequentially provided with an iron covering grasping mechanism, iron covering with or without checkout gear, capping detent mechanism, a capping checkout gear, buckle closure mechanism, a buckle closure checkout gear, non-defective unit grasping mechanism, defective products output mechanism; Add man-hour, iron covering grasping mechanism captures iron covering and drops into index dial; After iron covering to detect the iron covering set with or without checkout gear, the multi-direction mobile goods grasping mechanism of multiple-pass captures the transformer framework that is fixed with iron core and puts into after in iron covering, then presses down the card division of iron covering by the bending of capping detent mechanism; When capping checkout gear detects that iron covering capping puts in place, pressed down by buckle closure mechanism and fasten iron covering card division on iron covering body; After buckle closure checkout gear detects the goods that buckle closure is qualified, grabbed on the conveyer belt of next operation by non-defective unit grasping mechanism; After buckle closure checkout gear detects the underproof goods of buckle closure, discharged by bad output mechanism.
Mobile transformer automatic production line as above, described flow-type spot-welding mechanism comprises the first goods and captures feed mechanism, flow-type spot welding track, the first spot-welding mechanism, the one 90 degree of switching mechanism, second point welding mechanism, the 2 90 degree of switching mechanism, the second goods grasping mechanism, flow-type mark track; First goods crawl feed mechanism captures the transformer framework that iron covering is housed and is placed on flow-type spot welding track, flow-type spot welding track drives the transformer framework that iron covering is housed to move to the first spot-welding mechanism to carry out primary goods point postwelding, and the one 90 degree switching mechanism carries out primary 90 degree of upsets to the tool being mounted with first time and putting postwelding goods; Then flow-type spot welding track drives and is mounted with first time and turns over the tool turning 90 degrees goods and move to second point welding mechanism and carry out secondary goods spot welding, the tool being mounted with second time spot welding goods moves to after the 2 90 degree of switching mechanism carry out the 90 degree of upsets of secondary tool by the drive of flow-type spot welding track, the goods that second goods grasping mechanism captures through second time upset drop into flow-type mark track, to carry out next mark operation.
The usefulness of technique scheme is:
The mode of production of the utility model mobile transformer abandons the mode that prior art adopts human assistance machine.Winding mechanism, adhesive tape wrapping machine structure, multiposition soldering mechanism, the first testing apparatus, assembly mechanism, three axle glue applying mechanism, capping mechanism, flow-type spot-welding mechanism, the test of second time non-defective unit and marking mechanism is connected by controller, with complete spiral → encapsulate band → scolding tin → first time non-defective unit test I → group vertical → automatic production line of the mobile transformer of glue → capping → spot welding → second time non-defective unit test → mark, to replace manual work, can enhance productivity, reduce a staff and labour intensity, reduce and produce fraction defective.
Accompanying drawing explanation
Accompanying drawing described herein is used to provide further understanding of the present utility model, forms a part of the present utility model, and schematic description and description of the present utility model, for explaining the utility model, is not formed improper restriction of the present utility model.In the accompanying drawings:
Fig. 1 is the automatic production line structural representation of the utility model spiral → encapsulate band → scolding tin;
Fig. 2-1 is the plan structure schematic diagram of the utility model first testing apparatus;
Fig. 2-2 is main TV structure schematic diagrames of the utility model first testing apparatus;
Fig. 3-1 is the plan structure schematic diagram of the automatic production line of the utility model point glue → oven dry;
Fig. 3-2 is main TV structure schematic diagrames of the automatic production line of the utility model point glue → oven dry;
Fig. 4 is the structural representation of the utility model capping mechanism;
Fig. 5 is the buckle closure process schematic of the utility model iron covering;
Fig. 6-1 is the automatic production line plan structure schematic diagram of the utility model spot welding → second time non-defective unit test → mark;
Fig. 6-2 is main TV structure schematic diagrames of automatic production line of the utility model spot welding → second time non-defective unit test → mark.
Embodiment
In order to make technical problem to be solved in the utility model, technical scheme and beneficial effect clearly, understand, below in conjunction with drawings and Examples, the utility model is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the utility model, and be not used in restriction the utility model.
Mobile transformer automatic production line as shown in Figure 1, comprises the transmitting device of connection control device, system of processing and checkout gear.
Described system of processing include arrange along transformer framework processing direction of transfer winding mechanism A, adhesive tape wrapping machine structure B, multiposition soldering mechanism C, assembly mechanism, three axle glue applying mechanism E, capping mechanism F, flow-type spot-welding mechanism G and marking mechanism H.
Described checkout gear includes the first testing apparatus D and the second testing apparatus N that arrange along transformer framework processing direction of transfer.
Described transmitting device be arranged on winding mechanism A, adhesive tape wrapping machine structure B, multiposition soldering mechanism C, assembly mechanism, three axle glue applying mechanism E, capping mechanism F, between flow-type spot-welding mechanism G and marking mechanism H, with realize loading transformer framework be fed into one by one arrange along transformer framework processing direction of transfer winding mechanism A, adhesive tape wrapping machine structure B, multiposition soldering mechanism C, assembly mechanism, three axle glue applying mechanism E, capping mechanism F, flow-type spot-welding mechanism G and marking mechanism H.After first through winding mechanism A, on transformer framework, coil made by spiral, move to adhesive tape wrapping machine structure B through transmitting device and carry out the encapsulate band operation of coil to form insulating barrier, then moving to multiposition soldering mechanism C through transmitting device is fixed on transformer framework by coil and terminal, move to assembly mechanism realization iron core through transmitting device again and encase coiler part, organize the goods stood and move to three axle glue applying mechanism E to be fixed on transformer framework by iron core through transmitting device, then move to capping mechanism F through transmitting device and form a screening cover to be installed in an iron covering by transformer framework, the transformer framework that iron covering is housed moves to flow-type spot-welding mechanism G to be fixed on transformer framework by iron covering spot welding through transmitting device, finally moving to marking mechanism H by transmitting device completes mark operation.Organizing the goods that stood moves to after the first testing apparatus D carries out non-defective unit test via transmitting device, then moves to three axle glue applying mechanism E to be fixed on transformer framework by iron core; Iron covering spot welding is fixed on goods on transformer framework and first moves to after the second testing apparatus N carries out non-defective unit test through transmitting device, then moves to marking mechanism H by transmitting device and complete the operation marked on iron covering.Namely, the manufacturing procedure of transformer framework is sequentially as follows: spiral (spiral making coil) → encapsulate band (encapsulate band forms insulating barrier) → scolding tin (multiposition scolding tin is to be fixed on coil and terminal on transformer framework) → test I (first time non-defective unit test) → group vertical (iron core being encased coiler part to complete the vertical operation of group) → glue (three axle point glue are to be fixed on iron core on transformer framework) → capping (transformer framework that a upper operation iron core is fixing is contained in an iron covering to form a screening cover) → spot welding (multiple spot welding fixes iron covering on transformer framework) → test I I (test of second time non-defective unit) → mark (marking on iron covering).
Winding mechanism A in spiral operation comprises the first reel winder A1, the changement A2 and the second reel winder A3 that process direction of transfer setting along transformer framework (Bobbin), transformer framework is after the first reel winder A1 carries out first time spiral operation, move to changement A2 by transmitting device and carry out 180 degree of upsets, then move to the second reel winder A3 through transmitting device again and carry out secondary spiral operation, described transmitting device is mobile material loading platform A4.Specifically, vibrating barrel A5 in winding mechanism A shakes and is loaded into spiral by fractionation feed mechanism A6 after transformer framework and moves material loading platform A4, drive transformer framework to the first reel winder A1 by mobile material loading platform A4, the first reel winder A1 automatically inserts spiral tool (promote spring lock block by cylinder and push tool) and carries out first time spiral operation.First reel winder A1 pulls up transformer framework, move material loading platform A4 by spiral again to move to changement A2 and carry out 180 degree of upsets, spiral moves material loading platform A4 and drives after transformer framework moves to the second reel winder A3 again, automatically inserts spiral tool (promote spring lock block by cylinder and push tool) carry out secondary spiral operation by the second reel winder A3.After second reel winder A2 pulls up transformer framework, encapsulate moves material loading platform B1 and drives transformer framework to carry out the encapsulate band operation of coil to the adhesive tape wrapping machine B2 of encapsulation mechanism B.The operation of encapsulate band is complete, then moves material loading platform C1 by scolding tin and drives transformer framework to multiposition soldering mechanism C, carried out scolding tin work coil and terminal are fixed on transformer framework by multiposition tin soldering machine C2.As shown in Figure 1, the XYZ mobile platform C3 be provided with in multiposition soldering mechanism C drives scolding tin tool to detect transformer framework with or without loss (being detected by photoelectric sensor) to skeleton with or without testing agency C4, then flux bath C5 soldering flux applying is moved to, then C6 scolding tin elevating mechanism scolding tin is moved to, then move to scolding tin 180 degree of switching mechanism C7 and carry out 180 degree of upsets (in order to weld Bobbin another side terminal), be discharged to the vertical conveyer belt of group finally by scolding tin output mechanism C8.So just achieve transformer framework automatic charging, complete the automated job of spiral → encapsulate band → scolding tin.
Transformer framework through multiposition scolding tin founds operation through the group group sending Tape movement to encase coiler part to assembly mechanism realization iron core of writing a biography, and organizes the goods that stand and moves to the first testing apparatus D through the first test conveyer belt and carry out first time non-defective unit and test.As shown in Fig. 2-1,2-2, first testing apparatus D comprises measurement jig and reclaims conveyer belt D3 and measurement jig infeed conveyors D2, draws together between measurement jig recovery conveyer belt D3 and the two ends of measurement jig infeed conveyors D2 and is connected with left measurement jig change rail mechanism D1 and right measurement jig change rail mechanism D5.The goods that group has been stood put into the first measurement jig, and (measurement jig is the workpiece loading goods, it is on the vertical conveyer belt of group, goods flowing is driven to carry out test jobs, the vertical conveyer belt of group there is multiple first measurement jig recycling), first measurement jig reclaims conveyer belt D3 by measurement jig and to turn left flowing, become rail mechanism D1 by left measurement jig to be transitioned into measurement jig infeed conveyors D2 and to turn right flowing, push the first test machine D6 by measurement jig feed mechanism D4 again to test, test goods to be caught away by good/bad classification grasping mechanism D7, defective products grabs bad pendulum disk mechanism D8 and carries out balance, non-defective unit grabs next operation point glue (the glue-dropping tool E1 in Fig. 3-1), first measurement jig is transitioned into measurement jig recovery conveyer belt D3 finally by right measurement jig change rail mechanism D5 and back recycles.
The goods completing first time non-defective unit test (carry the workpiece of goods by a glue-dropping tool grasping mechanism E15 automatic capturing to glue-dropping tool, glue-dropping tool is distributed in glue-dropping tool backflow conveyer belt, convenient flowing, drive goods to carry out a glue and dry operation, some glue is realized iron core to be fixed on transformer framework by three axle glue applying mechanism).As shown in Fig. 3-1,3-2, three axle glue applying mechanism comprise glue-dropping tool backflow conveyer belt E1, are provided with goods attitude detection mechanism E2, three axle glue applying mechanism E4, some glue testing apparatus E5, drying unit and moulding band mechanism along the direction of transfer of this glue-dropping tool backflow conveyer belt E1.Be distributed in and glue-dropping tool backflow conveyer belt E1 is mounted with glue-dropping tool that iron core encases the transformer framework of coiler part captures feed mechanism E3 movement through a glue-dropping tool, sequentially (cylinder-spring lock block-guide rod-photoelectric sensor mechanism is adopted to carry out goods attitude detection through goods attitude detection mechanism, prevent goods from putting bad, punctures goods during point glue) carry out goods attitude detection, be detected as and put correctly, capture feed mechanism E3 by glue-dropping tool again to capture to three axle point gum machine E4 point glue, so that iron core is fixed on after on transformer framework, move to CCD detection (the detection dripping glue state that a glue testing apparatus E5 carries out a glue non-defective unit again, identification point glue is good/bad).The defective products that some glue testing apparatus E5 detects is discharged to defective products standing groove E7 by the bad output mechanism E6 of some glue, the non-defective unit detected captures feed mechanism E3 by glue-dropping tool and glue-dropping tool is pushed a glue non-defective unit conveyer belt E8, push mechanism E9 by a glue-dropping tool again and push drying unit, this drying unit is a continuous tunnel furnace E10.Continuous tunnel furnace 10 is discharged to a cooling conveyer belt E12 by a glue-dropping tool output mechanism E11 after drying, then glue-dropping tool backflow conveyer belt E1 is discharged to by glue-dropping tool output mechanism E13, goods are through a moulding band mechanism E14 moulding band (under generation group when drying being stood the goods correction that adhesive tape floats, facilitate the operation of next operation capping) after caught away by the multi-direction mobile goods grasping mechanism F1 of multiple-pass, enter next operation capping.Glue-dropping tool (goods are caught away by next operation) now enters glue-dropping tool backflow conveyer belt E1 band by the change rail mechanism on right side and back recycles, then becomes by the tool in left side the station wait-receiving mode first time non-defective unit that rail mechanism is pushed to glue-dropping tool grasping mechanism E15 and test the goods be over.
Capping mechanism as shown in Figure 4 comprises the index dial F2 that the multi-direction mobile goods grasping mechanism F1 of a multiple-pass and rotates, and the rotation direction along this index dial F2 is sequentially provided with an iron covering grasping mechanism F3, iron covering with or without checkout gear F4, capping detent mechanism F5, a capping checkout gear F6, buckle closure mechanism F7, a buckle closure checkout gear F8, non-defective unit grasping mechanism F9, defective products output mechanism F10.Add man-hour, iron covering drops into enter vibrating barrel F11, shakes successively to separate an iron covering to the linear oscillator groove of feeding distribution mechanism F12, facilitates iron covering grasping mechanism F3 to capture and puts on index dial F2, when iron covering (is detected by cylinder-spring lock block-photoelectric sensor mechanism with or without checkout gear F4, when iron covering disappearance or when not setting, detect, do not carry out capping) iron covering set detected after, goods grasping mechanism F1 (is made up of electric cylinder and four cylinders, electricity cylinder lead agency moves and captures last operation goods and this operation capping, gripping cylinder gripping goods, front and back cylinder and two upper and lower air cylinders realize the operation of segmentation capping, avoid stuck glue band bad) capture the transformer framework that is fixed with iron core and put into after in iron covering, shown in Fig. 5, the object that the card division Q1 adopting pneumatic clamps bending to press down iron covering Q by capping detent mechanism F5 again locates to reach clamping iron covering, when capping checkout gear F6 detects that iron covering capping puts in place, (be made up of four cylinders buckle closure mechanism F7, wherein, upper and lower air cylinders drives elasticity thimble consolidated article, before and after a cylinder drivening rod mechanism in cylinder and upper and lower air cylinders realize bending buckle, before and after one, cylinder pushes down grab) press down fastening iron covering card division Q1 on iron covering body Q2, make the buckle Q3 on the Q1 of iron covering card division and the tight snapping of grab Q4 on iron covering body Q2.
When the goods that index dial F2 drives capping to complete move to buckle closure checkout gear F8, after buckle closure checkout gear F8 (being detected by photoelectric sensor) detects the goods that buckle closure is qualified, grab on flow-type spot-welding mechanism conveyer belt G1 by non-defective unit grasping mechanism F9; After buckle closure checkout gear F8 detects the underproof goods of buckle closure, be discharged in bad box by bad output mechanism F10.
Flow-type spot-welding mechanism G as shown in Fig. 6-1,6-2, to the transformer framework that iron covering is housed be moved to flow-type spot-welding mechanism to be fixed on transformer framework by iron covering through transmitting device, finally moving to marking mechanism by transmitting device and complete mark operation.Described flow-type spot-welding mechanism G comprises the first goods and captures feed mechanism G2, flow-type spot welding track G3, the first spot-welding mechanism G4, the one 90 degree switching mechanism G5, second point welding mechanism G8, the 2 90 degree of switching mechanism G12, the second goods crawl feed mechanism G11, flow-type mark track H1.First goods crawl feed mechanism G2 captures from flow-type spot-welding mechanism conveyer belt G1 the transformer framework that iron covering is housed and is placed on flow-type spot welding track G3.Flow-type spot welding track drives the transformer framework that iron covering is housed to move to the first spot-welding mechanism G4, and (spot-welding mechanism is made up of front and back feeding cylinder, upper and lower air cylinders, buffer unit, regulator and industrial electro ferrochrome, front and back feeding cylinder and upper and lower air cylinders drive industrial electro ferrochrome to move to cleaning and spot welding two positions, buffering and regulator prevent impact failure goods) first time is carried out to goods put postwelding, one 90 degree of switching mechanism G5 carries out primary 90 degree of upsets, to carry out secondary goods spot welding to the tool being mounted with first time point postwelding goods.Coordinate with the first spot-welding mechanism G4 and be also provided with the first automatic tin adding mechanism G6 (when effect is solder horn spot welding, by motor driven gear feeding tin silk) and the first automatic cleaning solder horn mechanism G7 (effect is because having oxide after the several goods of solder horn spot welding, and this mechanism electric roller brush cleans).Then flow-type spot welding track G3 drives first time to turn over the tool turn 90 degrees to move to second point welding mechanism G8 and carry out secondary goods spot welding, coordinates also to be provided with automatically to clean solder horn mechanism G7 (act on and second automatic to clean solder horn mechanism same) with the second automatic tin adding mechanism G9 (act on the first automatic tin adding mechanism with) and second with this second point welding mechanism G8.The tool being mounted with second time spot welding goods moves to the 2 90 degree of switching mechanism G12 by the drive of flow-type spot welding track G3, and (effect spot welding tool is turned over turn 90 degrees, because the one 90 degree of switching mechanism G5 has overturn 90 degree to weld another side, overturn, could recirculation use) carry out secondary tool 90 degree overturn after, second goods grasping mechanism G11 captures goods and drops into the flow-type mark track H1 of marking mechanism H (by four cylinders, four flowings groove (composition rectangle frame) and tens measurement jig compositions, goods are loaded on measurement jig, driven by cylinder and recycle), to carry out the mark operation of next goods, and the tool of sky is back recycled after being overturn by the 2 90 degree of switching mechanism G12.
Before goods carry out mark, first carry out secondary non-defective unit test through the second testing apparatus N.Flow-type spot welding track G3 drives goods to move the second testing apparatus N, captured on measurement jig that feed mechanism G11 grabs goods on flow-type mark track H1 by the two the second goods and test, goods are at the second testing apparatus N (after cylinder drives probes touch goods, by oscilloscope, pressure-resistant machine, inductance instrument carries out concurrent testing) carry out in the test of secondary non-defective unit, defective products is undertaken discharging and balance of classifying by bad discharge and pendulum disk mechanism H2, non-defective unit captures switching mechanism H3 by goods and turnback is turned in goods crawl, to facilitate laser marking, because goods are terminal (in order to test needs) upward, printing surface can not carry out stamp down, so will stamp be turned., finished goods manually takes outward appearance away, empty measurement jig back recycles.
Above-mentioned explanation illustrate and describes preferred embodiment of the present utility model, as previously mentioned, be to be understood that the utility model is not limited to the form disclosed by this paper, should not regard the eliminating to other embodiments as, and can be used for other combinations various, amendment and environment, and can in utility model contemplated scope described herein, changed by the technology of above-mentioned instruction or association area or knowledge.And the change that those skilled in the art carry out and change do not depart from spirit and scope of the present utility model, then all should in the protection range of the utility model claims.
Claims (6)
1. mobile transformer automatic production line, is characterized in that: comprise the transmitting device of connection control device, system of processing and checkout gear, described system of processing include arrange along transformer framework processing direction of transfer winding mechanism, adhesive tape wrapping machine structure, multiposition soldering mechanism, assembly mechanism, three axle glue applying mechanism, capping mechanism, flow-type spot-welding mechanism and marking mechanism, described transmitting device be arranged on described winding mechanism, adhesive tape wrapping machine structure, multiposition soldering mechanism, assembly mechanism, three axle glue applying mechanism, capping mechanism, between flow-type spot-welding mechanism and marking mechanism, add man-hour, after first through winding mechanism, on transformer framework, coil made by spiral, the encapsulate band operation that adhesive tape wrapping machine structure carries out coil is moved to through transmitting device, then moving to multiposition soldering mechanism through transmitting device is fixed on transformer framework by coil and terminal, move to assembly mechanism realization iron core through transmitting device again and encase coiler part, organize the goods stood and move to three axle glue applying mechanism to be fixed on transformer framework by iron core through transmitting device, then capping mechanism is moved to be installed to by transformer framework in an iron covering through transmitting device, the transformer framework that iron covering is housed moves to flow-type spot-welding mechanism to be fixed on transformer framework by iron covering through transmitting device, finally moving to marking mechanism by transmitting device completes mark operation.
2. mobile transformer automatic production line as claimed in claim 1, is characterized in that: described checkout gear includes the first testing apparatus and the second testing apparatus; Organize the goods that stood to move to the first testing apparatus through transmitting device and carry out non-defective unit test, spot welding is fixed the goods of iron covering on transformer framework and is moved to the second testing apparatus through transmitting device and carry out non-defective unit test.
3. mobile transformer automatic production line as claimed in claim 1 or 2, it is characterized in that: described winding mechanism comprises the first reel winder and the second reel winder that arrange along transformer framework processing direction of transfer, transformer framework carries out after first time spiral operation through the first reel winder, move to changement by transmitting device and carry out 180 degree of upsets, then move to the second reel winder through transmitting device again and carry out secondary spiral operation; Described transmitting device is mobile material loading platform.
4. mobile transformer automatic production line as claimed in claim 1 or 2, is characterized in that: three axle glue applying mechanism comprise glue-dropping tool backflow conveyer belt, are provided with goods attitude detection mechanism, three axle point gum machines, some glue testing apparatus, drying unit and moulding band mechanism along the direction of transfer of this glue-dropping tool backflow conveyer belt; Be distributed on glue-dropping tool backflow conveyer belt be mounted with glue-dropping tool that iron core encases the transformer framework of coiler part through a glue-dropping tool capture feed mechanism move to goods attitude detection mechanism be detected as put correct after, again by moving to three axle point gum machine point glue, so that iron core is fixed on after on transformer framework, then moves to a glue testing apparatus and carry out a some glue non-defective unit and detect; The defective products that some glue testing apparatus detects is discharged to defective products standing groove by the bad output mechanism of a glue, and the non-defective unit detected pushes mechanism by glue-dropping tool and glue-dropping tool is sent to drying unit oven dry; The glue-dropping tool of discharging from drying unit moves to a moulding band mechanism through a cooling conveyer belt, the adhesive tape floated during to depress oven dry.
5. mobile transformer automatic production line as claimed in claim 1 or 2, it is characterized in that: described capping mechanism comprises the multi-direction mobile goods grasping mechanism of a multiple-pass and an index dial rotated, and the rotation direction along this index dial is sequentially provided with an iron covering grasping mechanism, iron covering with or without checkout gear, capping detent mechanism, a capping checkout gear, buckle closure mechanism, a buckle closure checkout gear, non-defective unit grasping mechanism, defective products output mechanism; Add man-hour, iron covering grasping mechanism captures iron covering and drops into index dial; After iron covering to detect the iron covering set with or without checkout gear, the multi-direction mobile goods grasping mechanism of multiple-pass captures the transformer framework that is fixed with iron core and puts into after in iron covering, then presses down the card division of iron covering by the bending of capping detent mechanism; When capping checkout gear detects that iron covering capping puts in place, pressed down by buckle closure mechanism and fasten iron covering card division on iron covering body; After buckle closure checkout gear detects the goods that buckle closure is qualified, grabbed on the conveyer belt of next operation by non-defective unit grasping mechanism; After buckle closure checkout gear detects the underproof goods of buckle closure, discharged by bad output mechanism.
6. mobile transformer automatic production line as claimed in claim 1 or 2, is characterized in that: described flow-type spot-welding mechanism comprises the first goods and captures feed mechanism, flow-type spot welding track, the first spot-welding mechanism, the one 90 degree of switching mechanism, second point welding mechanism, the 2 90 degree of switching mechanism, the second goods grasping mechanism, flow-type mark track; First goods crawl feed mechanism captures the transformer framework that iron covering is housed and is placed on flow-type spot welding track, flow-type spot welding track drives the transformer framework that iron covering is housed to move to the first spot-welding mechanism to carry out primary goods point postwelding, and the one 90 degree switching mechanism carries out primary 90 degree of upsets to the tool being mounted with first time and putting postwelding goods; Then flow-type spot welding track drives and is mounted with first time and turns over the tool turning 90 degrees goods and move to second point welding mechanism and carry out secondary goods spot welding, the tool being mounted with second time spot welding goods moves to after the 2 90 degree of switching mechanism carry out the 90 degree of upsets of secondary tool by the drive of flow-type spot welding track, the goods that second goods grasping mechanism captures through second time upset drop into flow-type mark track, to carry out next mark operation.
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| CN201520867031.7U CN205069362U (en) | 2015-11-03 | 2015-11-03 | Vehicle -mounted transformer automation line |
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| CN201520867031.7U CN205069362U (en) | 2015-11-03 | 2015-11-03 | Vehicle -mounted transformer automation line |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105206410A (en) * | 2015-11-03 | 2015-12-30 | 信华科技（厦门）有限公司 | Automated production line of vehicle-mounted transformers |
| CN106140659A (en) * | 2016-08-26 | 2016-11-23 | 明光万佳联众电子有限公司 | A kind of 31D automatic shutter and pressure-resistant testing machine |
| CN106238353A (en) * | 2016-08-31 | 2016-12-21 | 厦门赛特勒磁电有限公司 | A kind of high frequency transformer automatic testing equipment and disc loading apparatus |
| CN106623005A (en) * | 2016-12-07 | 2017-05-10 | 东莞普思电子有限公司 | Automatic detection device for network transformer |
| CN106816308A (en) * | 2017-03-31 | 2017-06-09 | 龙口市埃迪克自动化设备有限公司 | Induction coil full-automatic integral machine production equipment |
| CN107516598A (en) * | 2017-08-22 | 2017-12-26 | 东莞市蓉工自动化科技有限公司 | A kind of terminal pins interposer of double shaped framework coils |
| CN107520608A (en) * | 2017-08-22 | 2017-12-29 | 东莞市蓉工自动化科技有限公司 | A kind of automatic assembling of double shaped framework coils |
| WO2020052041A1 (en) * | 2018-09-12 | 2020-03-19 | 深圳市海目星激光智能装备股份有限公司 | Transformer production line |
| WO2020056723A1 (en) * | 2018-09-21 | 2020-03-26 | 深圳市诚捷智能装备股份有限公司 | Capacitor assembling and stamping processing system and capacitor assembling and stamping combined machine |
-
2015
- 2015-11-03 CN CN201520867031.7U patent/CN205069362U/en not_active Withdrawn - After Issue
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105206410A (en) * | 2015-11-03 | 2015-12-30 | 信华科技（厦门）有限公司 | Automated production line of vehicle-mounted transformers |
| CN106140659A (en) * | 2016-08-26 | 2016-11-23 | 明光万佳联众电子有限公司 | A kind of 31D automatic shutter and pressure-resistant testing machine |
| CN106238353A (en) * | 2016-08-31 | 2016-12-21 | 厦门赛特勒磁电有限公司 | A kind of high frequency transformer automatic testing equipment and disc loading apparatus |
| CN106238353B (en) * | 2016-08-31 | 2019-02-22 | 厦门赛特勒磁电有限公司 | A kind of high frequency transformer automatic testing equipment and disc loading apparatus |
| CN106623005A (en) * | 2016-12-07 | 2017-05-10 | 东莞普思电子有限公司 | Automatic detection device for network transformer |
| CN106623005B (en) * | 2016-12-07 | 2019-07-09 | 东莞普思电子有限公司 | A kind of network transformer automatic detection device |
| CN106816308A (en) * | 2017-03-31 | 2017-06-09 | 龙口市埃迪克自动化设备有限公司 | Induction coil full-automatic integral machine production equipment |
| CN106816308B (en) * | 2017-03-31 | 2018-03-13 | 龙口市埃迪克自动化设备有限公司 | Induction coil automatic one machine production equipment |
| CN107516598A (en) * | 2017-08-22 | 2017-12-26 | 东莞市蓉工自动化科技有限公司 | A kind of terminal pins interposer of double shaped framework coils |
| CN107520608A (en) * | 2017-08-22 | 2017-12-29 | 东莞市蓉工自动化科技有限公司 | A kind of automatic assembling of double shaped framework coils |
| WO2020052041A1 (en) * | 2018-09-12 | 2020-03-19 | 深圳市海目星激光智能装备股份有限公司 | Transformer production line |
| WO2020056723A1 (en) * | 2018-09-21 | 2020-03-26 | 深圳市诚捷智能装备股份有限公司 | Capacitor assembling and stamping processing system and capacitor assembling and stamping combined machine |
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