CN204874643U - Diaphragm spring quenching line automatic collection device - Google Patents
Diaphragm spring quenching line automatic collection device Download PDFInfo
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- CN204874643U CN204874643U CN201520434485.5U CN201520434485U CN204874643U CN 204874643 U CN204874643 U CN 204874643U CN 201520434485 U CN201520434485 U CN 201520434485U CN 204874643 U CN204874643 U CN 204874643U
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- diaphragm spring
- fixed
- fixture
- high temperature
- line automatic
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- Heat Treatments In General, Especially Conveying And Cooling (AREA)
Abstract
The utility model relates to a diaphragm spring quenching line automatic collection device, including the work piece that has a sensor put in place detection mechanism, manipulator and have the collection mechanism of material stock board, the work piece puts detection mechanism in place and establishes in the exit of high temperature furnace conveyer, and the manipulator is fixed the export of high temperature furnace conveyer and punching press bed the near, is equipped with the swinging boom on the manipulator, and the work of swinging boom is held and is equipped with rotatable anchor clamps, and collection mechanism establishes between punching press bed and manipulator, when the sensor detects diaphragm spring, swinging boom and anchor clamps rotation to specific position, anchor clamps transport flat diaphragm spring to the punching press lathe, after the punching press is quenched, the rotatory extremely specific position of swinging boom and anchor clamps, anchor clamps are placed the spring diaphragm of curved surface on the material stock board. The device simple structure, erection space are little, efficient.
Description
Technical field
The utility model relates to a kind of diaphragm spring quenching line automatic collecting device, automatically can collect the diaphragm spring on quenching line.
Technical background
Diaphragm spring is a strength member on vehicular clutch, in order to ensure that diaphragm spring has specific performance need and first heats rear punching press quench treatment to it, diaphragm spring is entered in High Temperature Furnaces Heating Apparatus by High Temperature Furnaces Heating Apparatus transfer roller and heats, after heating, flat diaphragm spring is placed on press bed, flat diaphragm spring punching press is quenched to the diaphragm spring of the curved surface of medial recess by press bed, is finally collected by the diaphragm spring of curved surface.
Temperature is higher after the heating should not manually capture for diaphragm spring, and low being not suitable for of artificial crawl efficiency is produced in enormous quantities, therefore a kind of diaphragm spring quenching line automatic collecting device is needed, can automatically grab on press bed by the diaphragm spring after heating, the curved surface spring after punching press can also being quenched captures and collects.Patent 201310305511.X discloses " a kind of diaphragm spring quenching line automatic discharge apparatus ", and this device is positioned diaphragm spring by the Workpiece fixing frame of V-type, by workpiece supporting mechanism, diaphragm spring is held up, by discharging mechanical manipulator the diaphragm spring of picking-up picked up and be placed on press bed, being taken away by the diaphragm spring after punching press is quenched by reclaimer robot.There is following problem in this device: 1. complex structure, and workpiece supporting mechanism is difficult to install; 2. completed the crawl work of a work step respectively by two mechanical manipulators, cost is high, and efficiency is low; 3. install two mechanical manipulators, erection space is larger; 4. there is no holding structure after reclaimer robot feeding and deposit diaphragm spring; 5. the Grasp Modes of discharging mechanical manipulator is that the endoporus stretching into diaphragm spring by three " fingers " then outwards firmly captures simultaneously, and this grasping mechanism is complicated, operational difficulty, and easy landing.
Utility model content
The purpose of this utility model is to provide a kind of diaphragm spring quenching line automatic collecting device, diaphragm after heating can capture on press bed from High Temperature Furnaces Heating Apparatus transfer roller by this device automatically, diaphragm spring after can also automatically punching press being quenched captures to storeroom, and this apparatus structure is simple, erection space is little, efficiency is high.
The technical scheme that the utility model adopts is:
A kind of diaphragm spring quenching line automatic collecting device, comprise workpiece with sensor to position detecting mechanism, mechanical manipulator and the collecting mechanism with material stock plate, workpiece is located at the exit of High Temperature Furnaces Heating Apparatus transfer roller to position detecting mechanism, near the outlet that mechanical manipulator is fixed on High Temperature Furnaces Heating Apparatus transfer roller and press bed, mechanical manipulator is provided with pivot arm, the working end of pivot arm is provided with rotatable fixture, and collecting mechanism is located between press bed and mechanical manipulator; When sensor detects diaphragm spring, pivot arm and fixture rotate to specific position, and flat diaphragm spring is transported to press machine by fixture, after punching press quenching, pivot arm and fixture rotate to specific position, and the spring diaphragm of curved surface is placed on material stock plate by fixture.
As further improvement of the utility model, described fixture comprises L-type web plate, electromagnetic adsorption mechanism for the flat machine clamping mechanism of diaphragm spring of gripping and the diaphragm spring for adsorption curve, the middle part of L-type web plate is fixed on the working end of pivot arm, the working end of pivot arm can drive fixture to rotate, and machine clamping mechanism and electromagnetic adsorption mechanism are separately fixed at the two ends of L-type web plate.
As further improvement of the utility model, described machine clamping mechanism comprises cylinder and fixture block, cylinder is located on L-type web plate, fixture block is hinged with the push rod of L-type web plate and cylinder respectively, higher than the hinged place of L-type web plate and fixture block, between the bottom surface of fixture block and L-type plate, there is certain gap in the push rod of cylinder and the hinged place of fixture block; Cylinder promotion fixture block rotates the edge for the flat diaphragm spring of gripping.
As further improvement of the utility model, described L-type web plate is provided with the electromagnetic adsorption mechanism of the rounded arrayed of many groups, described electromagnetic adsorption mechanism comprises the fixed block, screw rod and the screw sleeve that connect successively, fixed block is fixed on L-type web plate, one end of screw rod is connected with fixed block by bearing pin, the other end cover of screw rod has screw sleeve, and the narrower outlet of formation is outwards shunk in the front end of screw sleeve, is provided with electro-magnet in screw sleeve.
As further improvement of the utility model, in described screw sleeve, be also provided with spring and packing ring, screw rod, spring, packing ring and electro-magnet close contact successively.
As further improvement of the utility model, described fixed block is fixed by screw and L-type web plate.
As further improvement of the utility model, described workpiece also comprises montant, cross bar and contiguous block to position detecting mechanism, sensor to be vertically fixed on cross bar and to be positioned at the upper surface of High Temperature Furnaces Heating Apparatus transfer roller transporting mechanism, montant is connected with cross bar, and contiguous block is located at the bottom of montant and is fixed on by montant in the frame of High Temperature Furnaces Heating Apparatus transfer roller; The exit of High Temperature Furnaces Heating Apparatus transfer roller is provided with two groups of workpiece about High Temperature Furnaces Heating Apparatus transfer roller throughput direction symmetry to position detecting mechanism.
As further improvement of the utility model, described collecting mechanism also comprises conveyer, and material stock plate comprises base plate and is fixed on the cylinder on base plate, and described base plate is fixed on the travelling belt of conveyer.
The beneficial effects of the utility model are:
1. the diaphragm after heating can capture on press bed from High Temperature Furnaces Heating Apparatus transfer roller by the utility model, and the diaphragm spring after punching press can also being quenched captures on material stock plate, and level of automation is high; Just can be completed the crawl task of two stations by the pivot arm on a mechanical manipulator and rotatable fixture, structure is simple, and erection space is little, and cost is low.
2. the working end of pivot arm drives L-type web plate to rotate, complete the transformation of different gripping mode-by the flat diaphragm spring of machine clamping mechanism gripping, the mode gripping comparing electromagnetic adsorption is more reliable and more stable, solves electromagnetic adsorption and breaks down and cause the problem that high temperature workpiece drops; By the diaphragm spring of electromagnetic adsorption mechanism adsorption curve, solve a difficult problem-easy disfiguring workpiece of mechanical gripping curve surface work pieces that mechanical gripping is not suitable for curved surface.
3. cylinder promote that fixture block rotates can the edge of the flat diaphragm spring of gripping, compared to the endoporus by " finger " gripping diaphragm spring, structure is simple, and gripping is stable, and cost is low.
4. the rounded arrayed of plurality of electromagnetic adsorbing mechanism is conducive to multiple positions of adsorption film leaf spring, and stability is high, and screw rod rotates around bearing pin thus changes the angle of electro-magnet, can according to the angle of different curved surface sizes adjustment electro-magnet, and adaptability is high.
5. spring and pad apply pressure to electro-magnet all the time, ensure that electro-magnet is positioned at the front end of screw sleeve all the time.
6. in the exit of High Temperature Furnaces Heating Apparatus transfer roller, pair of workpieces is set to position detecting mechanism, when diaphragm spring puts in place, only have two sensors to send signal, mechanical arm just can carry out gripping simultaneously, ensure that the positional accuracy of diaphragm spring, also to diaphragm spring, there is correcting simultaneously.
7. the diaphragm spring after punching press quenching is placed on material stock plate by mechanical manipulator, diaphragm spring is enclosed within the cylinder on material stock plate and also successively stacks, when the diaphragm spring deposited reaches some amount, material stock plate is transported by conveyer, the position of material stock plate is changed by conveyer, can effectively reduce the range of movement of mechanical arm, material stock plate facilitates the concentrated of diaphragm spring and takes.
Accompanying drawing explanation
Fig. 1 is operating diagram of the present utility model.
Fig. 2 be in the utility model workpiece to the structural representation of position detecting mechanism.
Fig. 3 is the structural representation of fixture in the utility model.
Fig. 4 is the explosive view of electromagnetic adsorption mechanism in the utility model.
Fig. 5 is the structural representation of collecting mechanism in the utility model.
In figure: 1-High Temperature Furnaces Heating Apparatus; 2-High Temperature Furnaces Heating Apparatus transfer roller; 3-diaphragm spring; 4-workpiece is to position detecting mechanism; 5-fixture; 6-stamping machine; 7-material stock plate; 8-conveyer; 9-pivot arm; 10-fixed leg; 11-sensor; 12-cross bar; 13-montant; 14-contiguous block; 15-electromagnetic adsorption mechanism; 16-L type web plate; 17-cylinder; 18-briquetting; 19-electro-magnet; 20-pad; 21-screw sleeve; 22-spring; 23-screw rod; 24-bearing pin; 25-fixed block; 26-cylinder; 27-base plate; 28-travelling belt.
Embodiment
Below in conjunction with drawings and Examples, the utility model is further described.
As shown in Figure 1, a kind of diaphragm spring 3 quenching line automatic collecting device, comprise workpiece with sensor 11 to position detecting mechanism 4, mechanical manipulator and the collecting mechanism with material stock plate 7, workpiece is located at the exit of High Temperature Furnaces Heating Apparatus transfer roller 2 to position detecting mechanism 4, near the outlet that mechanical manipulator (by fixed leg 10) is fixed on High Temperature Furnaces Heating Apparatus transfer roller 2 and press bed, mechanical manipulator is provided with pivot arm 9(pivot arm 9 and is located on fixed leg 10), the working end of pivot arm 9 is provided with rotatable fixture 5, and collecting mechanism is located between press bed and mechanical manipulator; When sensor 11 detects diaphragm spring 3, pivot arm 9 and fixture 5 rotate to specific position, and flat diaphragm spring 3 is transported to stamping machine 6 by fixture 5, after punching press quenching, pivot arm 9 and fixture 5 rotate to specific position, and spring 22 diaphragm of curved surface is placed on material stock plate 7 by fixture 5.
Diaphragm after heating can capture on press bed from High Temperature Furnaces Heating Apparatus transfer roller 2 by the utility model, and the diaphragm spring 3 after punching press can also being quenched captures on material stock plate 7, and level of automation is high; Just can be completed the crawl task of two stations by the pivot arm 9 on a mechanical manipulator and rotatable fixture 5, structure is simple, and erection space is little, and cost is low.
As shown in figures 1 and 3, in the present embodiment, described fixture 5 comprises L-type web plate 16, electromagnetic adsorption mechanism 15 for the flat machine clamping mechanism of diaphragm spring 3 of gripping and the diaphragm spring 3 for adsorption curve, the middle part of L-type web plate 16 is fixed on the working end of pivot arm 9, the working end of pivot arm 9 can drive fixture 5 to rotate, and machine clamping mechanism and electromagnetic adsorption mechanism 15 are separately fixed at the two ends of L-type web plate 16.The working end of pivot arm 9 drives L-type web plate 16 to rotate, complete the transformation of different gripping mode-by the flat diaphragm spring 3 of machine clamping mechanism gripping, the mode gripping comparing electromagnetic adsorption is more reliable and more stable, solves electromagnetic adsorption and breaks down and cause the problem that high temperature workpiece drops; By the diaphragm spring 3 of electromagnetic adsorption mechanism 15 adsorption curve, solve a difficult problem-easy disfiguring workpiece of mechanical gripping curve surface work pieces that mechanical gripping is not suitable for curved surface.
As shown in Figure 3, in the present embodiment, described machine clamping mechanism comprises cylinder 17 and fixture block, cylinder 17 is located on L-type web plate 16, fixture block is hinged with the push rod of L-type web plate 16 and cylinder 17 respectively, higher than the hinged place of L-type web plate 16 with fixture block, between the bottom surface of fixture block and L-type plate, there is certain gap in the push rod of cylinder 17 and the hinged place of fixture block; Cylinder 17 promotes fixture block and rotates edge for the flat diaphragm spring 3 of gripping.Cylinder 17 promotes that fixture block rotates can the edge of the flat diaphragm spring 3 of gripping, and compared to the endoporus by " finger " gripping diaphragm spring 3, structure is simple, and gripping is stable, and cost is low.
As shown in Figure 3 and Figure 4, in the present embodiment, described L-type web plate 16 is provided with the electromagnetic adsorption mechanism 15 of the rounded arrayed of many groups, described electromagnetic adsorption mechanism 15 comprises the fixed block 25, screw rod 23 and the screw sleeve 21 that connect successively, fixed block 25 is fixed on L-type web plate 16, and one end of screw rod 23 is connected with fixed block 25 by bearing pin 24, and the other end cover of screw rod 23 has screw sleeve 21, the narrower outlet of formation is outwards shunk in the front end of screw sleeve 21, is provided with electro-magnet 19 in screw sleeve 21.The rounded arrayed of plurality of electromagnetic adsorbing mechanism 15 is conducive to multiple positions of adsorption film leaf spring 3, stability is high, screw rod 23 rotates around bearing pin 24 thus changes the angle of electro-magnet 19, can according to the angle of different curved surface sizes adjustment electro-magnet 19, and adaptability is high.
As shown in Figure 3 and Figure 4, in the present embodiment, in described screw sleeve 21, spring 22 and packing ring is also provided with, screw rod 23, spring 22, packing ring and electro-magnet 19 close contact successively; Described fixed block 25 is fixed by screw and L-type web plate 16.Spring 22 and pad 20 apply pressure to electro-magnet 19 all the time, ensure that electro-magnet 19 is positioned at the front end of screw sleeve 21 all the time.
As shown in Figure 2, in the present embodiment, described workpiece comprises sensor 11(touch sensor 11 to position detecting mechanism 4), montant 13, cross bar 12 and contiguous block 14, sensor 11 to be vertically fixed on cross bar 12 and to be positioned at the upper surface of High Temperature Furnaces Heating Apparatus transfer roller 2 conveyer 8 structure, montant 13 is connected with cross bar 12, and contiguous block 14 is located at the bottom of montant 13 and is fixed on by montant 13 in the frame of High Temperature Furnaces Heating Apparatus transfer roller 2; The exit of High Temperature Furnaces Heating Apparatus transfer roller 2 is provided with two groups of workpiece about High Temperature Furnaces Heating Apparatus transfer roller 2 throughput direction symmetry to position detecting mechanism 4.Pair of workpieces is set in the exit of High Temperature Furnaces Heating Apparatus transfer roller 2 to position detecting mechanism 4, when diaphragm spring 3 puts in place, only have two sensors 11 to send signal, mechanical arm just can carry out gripping simultaneously, ensure that the positional accuracy of diaphragm spring 3, also to diaphragm spring 3, there is correcting simultaneously.
As shown in Figure 5, in the present embodiment, described collecting mechanism comprises conveyer 8 and material stock plate 7, the cylinder 26 that material stock plate 7 comprises base plate 27 and is fixed on base plate 27, and described base plate 27 is fixed on the travelling belt 28 of conveyer 8.Diaphragm spring 3 after punching press is quenched by mechanical manipulator is placed on material stock plate 7, diaphragm spring 3 is enclosed within the cylinder 26 on material stock plate 7 and also successively stacks, when the diaphragm spring 3 deposited reaches some amount, material stock plate 7 is transported by conveyer 8, the position of material stock plate 7 is changed by conveyer 8, can effectively reduce the range of movement of mechanical arm, material stock plate 7 facilitates the concentrated of diaphragm spring 3 and takes.
Should be understood that, for those of ordinary skills, can be improved according to the above description or convert, and all these improve and convert the protection domain that all should belong to the utility model claims.
Claims (8)
1. a diaphragm spring quenching line automatic collecting device, it is characterized in that: comprise workpiece with sensor to position detecting mechanism, mechanical manipulator and the collecting mechanism with material stock plate, workpiece is located at the exit of High Temperature Furnaces Heating Apparatus transfer roller to position detecting mechanism, near the outlet that mechanical manipulator is fixed on High Temperature Furnaces Heating Apparatus transfer roller and press bed, mechanical manipulator is provided with pivot arm, the working end of pivot arm is provided with rotatable fixture, and collecting mechanism is located between press bed and mechanical manipulator; When sensor detects diaphragm spring, pivot arm and fixture rotate to specific position, and flat diaphragm spring is transported to press machine by fixture, after punching press quenching, pivot arm and fixture rotate to specific position, and the spring diaphragm of curved surface is placed on material stock plate by fixture.
2. a kind of diaphragm spring quenching line automatic collecting device as claimed in claim 1, it is characterized in that: described fixture comprises L-type web plate, electromagnetic adsorption mechanism for the flat machine clamping mechanism of diaphragm spring of gripping and the diaphragm spring for adsorption curve, the middle part of L-type web plate is fixed on the working end of pivot arm, the working end of pivot arm can drive fixture to rotate, and machine clamping mechanism and electromagnetic adsorption mechanism are separately fixed at the two ends of L-type web plate.
3. a kind of diaphragm spring quenching line automatic collecting device as claimed in claim 2, it is characterized in that: described machine clamping mechanism comprises cylinder and fixture block, cylinder is located on L-type web plate, fixture block is hinged with the push rod of L-type web plate and cylinder respectively, higher than the hinged place of L-type web plate and fixture block, between the bottom surface of fixture block and L-type plate, there is certain gap in the push rod of cylinder and the hinged place of fixture block; Cylinder promotion fixture block rotates the edge for the flat diaphragm spring of gripping.
4. a kind of diaphragm spring quenching line automatic collecting device as claimed in claim 2, it is characterized in that: described L-type web plate is provided with the electromagnetic adsorption mechanism of the rounded arrayed of many groups, described electromagnetic adsorption mechanism comprises the fixed block, screw rod and the screw sleeve that connect successively, fixed block is fixed on L-type web plate, one end of screw rod is connected with fixed block by bearing pin, the other end cover of screw rod has screw sleeve, the narrower outlet of formation is outwards shunk in the front end of screw sleeve, is provided with electro-magnet in screw sleeve.
5. a kind of diaphragm spring quenching line automatic collecting device as claimed in claim 4, is characterized in that: be also provided with spring and packing ring in described screw sleeve, screw rod, spring, packing ring and electro-magnet close contact successively.
6. a kind of diaphragm spring quenching line automatic collecting device as claimed in claim 4, is characterized in that: described fixed block is fixed by screw and L-type web plate.
7. a kind of diaphragm spring quenching line automatic collecting device as claimed in claim 1, it is characterized in that: described workpiece also comprises montant, cross bar and contiguous block to position detecting mechanism, sensor to be vertically fixed on cross bar and to be positioned at the upper surface of High Temperature Furnaces Heating Apparatus transfer roller transporting mechanism, montant is connected with cross bar, and contiguous block is located at the bottom of montant and is fixed on by montant in the frame of High Temperature Furnaces Heating Apparatus transfer roller; The exit of High Temperature Furnaces Heating Apparatus transfer roller is provided with two groups of workpiece about High Temperature Furnaces Heating Apparatus transfer roller throughput direction symmetry to position detecting mechanism.
8. a kind of diaphragm spring quenching line automatic collecting device as claimed in claim 1, is characterized in that: described collecting mechanism also comprises conveyer, and material stock plate comprises base plate and is fixed on the cylinder on base plate, and described base plate is fixed on the travelling belt of conveyer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520434485.5U CN204874643U (en) | 2015-06-24 | 2015-06-24 | Diaphragm spring quenching line automatic collection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520434485.5U CN204874643U (en) | 2015-06-24 | 2015-06-24 | Diaphragm spring quenching line automatic collection device |
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| Publication Number | Publication Date |
|---|---|
| CN204874643U true CN204874643U (en) | 2015-12-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520434485.5U Expired - Fee Related CN204874643U (en) | 2015-06-24 | 2015-06-24 | Diaphragm spring quenching line automatic collection device |
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| CN (1) | CN204874643U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107663573A (en) * | 2016-07-31 | 2018-02-06 | 湖北大帆汽车零部件有限公司 | A kind of apparatus for placing of the diaphragm spring heat treatment with detection function |
-
2015
- 2015-06-24 CN CN201520434485.5U patent/CN204874643U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107663573A (en) * | 2016-07-31 | 2018-02-06 | 湖北大帆汽车零部件有限公司 | A kind of apparatus for placing of the diaphragm spring heat treatment with detection function |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151216 Termination date: 20200624 |
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| CF01 | Termination of patent right due to non-payment of annual fee |