CN204747822U - No humanization processingequipment based on manipulator welding system - Google Patents

Abstract

The utility model provides a no humanization processingequipment based on manipulator welding system, get including rotatory main part and put module, vision positioning module, welding position module, rotatory component and get and put module, support, bottom plate, major ingredient vibrations dish, auxiliary material vibrations dish, wherein the support sets firmly on the bottom plate for support each module stationary use, major ingredient vibrations dish is placed on the bottom plate with auxiliary material vibrations dish. The utility model discloses successful solution the main part material loading, the location, the auxiliary material loading, the automatic process flow of the accurate assembly of main part and auxiliary, thereby realize the unmanned metaplasia of whole process product, the system uses PLC as the controller, and it is online in the manipulator welding machine, realize full automatic processing, thereby saving manpower, reduce under operator working strength's the prerequisite, and product quality has been guaranteed, the stability of the typical products in mass production is medium -term and long -term to be used is improved, reached and used manpower sparingly, the mesh of material resources, and improves the production efficiency.

Description

A kind of unmanned processing unit (plant) based on manipulator welding system

Technical field

The utility model relates to a kind of welding processing technique device assembled between hardware, particularly relates to by five metals auxiliary and the automatic automatic charging of main part, and is assemblied on five metals main part, and coordinates the utility model device of welding by specified size high accuracy.

Background technology

When existing manipulator welding machine carries out welding processing to the component parts that tool has assembled, whole assembling process, by operator, is put into main accessory by hand, is then put into auxiliary accessories, re-use the instruments such as quick clip piecemeal auxiliary is fixed on main part; After press manipulator start button, realize solder technology.

Existing technical operation mode is that operator manually puts into main accessory by hand, then auxiliary accessories is put into, re-use the instruments such as quick clip piecemeal auxiliary is fixed on main part, after press manipulator start button, manipulator bonding machine is started working, because people works completed knocked down products, in an assembling process for preventing the placement of product incorrect, cause welding rear size bad, therefore mental high concentration is needed, thus added cost of labor, the waste of the cost of material and the processing of front operation is produced again after product is bad, visible, after the distortion of tool and fixing sheet material, serious constrains production efficiency.

Utility model content

The purpose of this utility model is to provide a kind of unmanned processing unit (plant) based on manipulator welding system, is intended to solve low old the high problem of prior art production efficiency.

The utility model realizes like this, a kind of unmanned processing unit (plant) based on manipulator welding system, it is characterized in that, comprise rotate main part pick and place module, vision locating module, welding locating module, rotate component pick and place module, support, base plate, major ingredient vibrating disc, auxiliary material vibrating disc, its medium-height trestle is fixedly arranged on base plate, and for supporting, modules is fixing to be used, and major ingredient vibrating disc and auxiliary material vibrating disc are positioned on base plate.

Preferably, described rotation main part picks and places module and comprises: ROTATING ATMOSPHERE cylinder, rotation v frame, pneumatic-finger, finger fixture block, lift cylinder; Wherein lift cylinder is fixedly arranged on support, and ROTATING ATMOSPHERE cylinder is connected with lift cylinder piston rod, rotates v frame and is connected with ROTATING ATMOSPHERE cylinder piston, and pneumatic-finger is fixedly arranged on and rotates on v frame, and finger fixture block is connected with pneumatic-finger piston.

Preferably, described vision locating module comprises: positioning motor, vision camera, localization tool; Wherein positioning motor is fixedly arranged on support, and localization tool is connected with positioning motor rotating shaft, and vision camera is fixedly arranged on directly over locating piece, well can carry out camera shooting to the material on locating piece;

Preferably, described welding locating module comprises: welding fixture, discharging cylinder, discharging slide block; Described welding fixture is fixedly arranged on support, discharging cylinder sets firmly below localization tool, and discharging slide block is connected with the piston of discharging cylinder;

Preferably, described rotation component picks and places module and comprises: rotate little cylinder, runing rest, microposition motor, rotary guide, little cylinder, magnetic location guide pillar, wherein rotate that little cylinder is fixedly arranged on support, runing rest is connected with rotation small cylinder piston, microposition motor is fixedly arranged on runing rest, rotary guide is connected with microposition electric machine rotational axis, little cylinder is fixedly arranged on rotary guide, and magnetic location guide pillar is connected with small cylinder piston.

The utility model successfully solves the automatic process flow process of lean and correct assembly of main part material loading, location, auxiliary material loading, main part and auxiliary, thus realize whole process manless production, system uses PLC as controller, and it is online in manipulator bonding machine, realize full-automatic processing, thus saving manpower, under reducing the prerequisite of operator working strength, and ensure that product quality, improve the stability of the medium-term and long-term use of typical products in mass production, reach saving manpower, the object of material resources, improves production efficiency.

Accompanying drawing explanation

Fig. 1 is the utility model state analysis figure;

Fig. 2 is the utility model main part material loading analysis diagram;

Fig. 3 is that the utility model auxiliary is got the raw materials ready analysis diagram;

Fig. 4 is the utility model main part location analysis diagram;

Fig. 5 puts into welding fixture analysis diagram behind the utility model main part location;

Fig. 6 is the utility model main part, auxiliary assembles complete processing analysis diagram;

Fig. 7 is this practical completion of processing discharging analysis diagram.

100: base plate

101: support

102: main part vibrating disc

103: auxiliary vibrating disc

200: lift cylinder

201: ROTATING ATMOSPHERE cylinder

202: rotate v frame

203: pneumatic-finger

204: finger fixture block

300: vision camera

301: localization tool

302: positioning motor

400: welding fixture

401: discharging slide block

402: discharging cylinder

500: rotate little cylinder

501: runing rest

502: microposition motor

503: little cylinder

504: magnetic location guide pillar

505: rotary guide

Detailed description of the invention

In order to make the purpose of this utility model, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the utility model is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the utility model, and be not used in restriction the utility model.

With reference to shown in Fig. 1, the utility model embodiment operation principle is achieved in that first by this device main part vibrating disc 102 and auxiliary vibrating disc 103 power supply opening, start to start arrangement to main part and auxiliary, after marshalling, operating personnel presses start button, now lift cylinder 200 works, lift cylinder 200 piston is retracted, the large cylinder 201 of driven rotary declines, the associated components be simultaneously connected with ROTATING ATMOSPHERE cylinder 201 all declines, after pneumatic-finger 203 work strip after putting in place that declines starts to refer to that fixture block 204 clamps main part, lift cylinder 200 rises, as shown in Figure 2,

After lift cylinder 200 rising puts in place, ROTATING ATMOSPHERE cylinder 201 is started working, driven rotary v frame 202 and pneumatic-finger 203 rotate in the lump, and main part is put on tool localization tool 301 from finger fixture block 204, meanwhile rotate in component module, little cylinder 503 works, magnetic location guide pillar 504 is driven to decline, contact auxiliary vibrating disc 103 after the auxiliary that arranges out, return (because magnetic location guide pillar is carrying magnetic, the auxiliary of this metal material can directly adsorb) as shown in Figure 3;

After main part shown in Fig. 3 places OK in localization tool 301, vision camera 300 is started working, the Pictures location photographed and required position inconsistent time, misalignment angle is given and PLC, PLC controls positioning motor 302 and rotates, drive localization tool 301 to rotate simultaneously, physical location is corrected to consistent with theoretical position, the rotation component synchronously carried out therewith picks and places 3 little cylinders 503 in module, often work once, microposition motor 502 rotates a set angle, meet 3 little cylinders 503, all work once, absorption 3 auxiliaries on magnetic location guide pillar 504 simultaneously, as shown in Figure 4,

When the localization tool 301 in vision locating module be positioned rotate 3 magnetic location guide pillars 504 that component picks and places module and adsorb after 3 subassemblies complete simultaneously, rotation main part picks and places the fast middle lift cylinder 200 of mould and again declines, and capture main part, there are 2 pneumatic-fingers 203 because rotating v frame simultaneously, by main part vibrating disc 102 and localization tool 301 the product of having located take out simultaneously and rotate, the main part of no-fix is put into localization tool 301, the main part be decided to be is put into welding fixture 400, the little cylinder 500 of rotation that rotation component picks and places in module simultaneously is also started working, driven rotary support 501 rotates, got the raw materials ready 3 magnetic location guide pillars 503 are rotated to above welding fixture 400, as shown in Figure 5

Now, main part has put into welding fixture 400, 3 little cylinders 503 work simultaneously, magnetic location guide pillar 504 is driven to decline, auxiliary is combined with main part, and self-starter tool hand bonding machine, start processing (while of note welding processing, rotate component to pick and place the little cylinder 503 that the other end in module do not get the raw materials ready and work, often prop up little cylinder 503 to work and once both got the raw materials ready once, microposition motor 502 rotates once, be switched to down little cylinder 503 position to start to get the raw materials ready, simultaneously in vision locating module, vision camera starts to take the photograph bat to the major ingredient on localization tool, and start location), as shown in Figure 6,

After welding, after initial point got back to by manipulator, the little cylinder 503 simultaneously pushing down 3 of the complete product of welding is return, and the discharging cylinder 402 return after putting in place below welding fixture 400 works, and drives top on discharging slide block 401, the product machined is deviate from welding fixture, utilize the principle of the deadweight of product, depart from tool, fall in the glue case got ready below, complete time processing, as shown in Figure 7;

After product drops, discharging cylinder 402 quits work, and discharging slide block 401 is retracted, system returns original state, rotate main part until next time to pick and place mould and be again automatically put into main part soon and rotate after component picks and places that mould is fast and automatically again put into auxiliary, go round and begin again, repetitive operation is processed.

Visible the utility model, successfully achieves, unmanned operation automatic welding technique, is found, the utility model can better be raised the efficiency, and saves labour turnover, steady production quality by practicality, thus effectively promotes the object of operating efficiency.

The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all do within spirit of the present utility model and principle any amendment, equivalent to replace and improvement etc., all should be included within protection domain of the present utility model.

Claims (5)

1. the unmanned processing unit (plant) based on manipulator welding system, it is characterized in that, comprise rotate main part pick and place module, vision locating module, welding locating module, rotate component pick and place module, support, base plate, major ingredient vibrating disc, auxiliary material vibrating disc, its medium-height trestle is fixedly arranged on base plate, for supporting, modules is fixing to be used, and major ingredient vibrating disc and auxiliary material vibrating disc are positioned on base plate.

2. as claimed in claim 1 based on the unmanned processing unit (plant) of manipulator welding system, it is characterized in that, described rotation main part picks and places module and comprises: ROTATING ATMOSPHERE cylinder, rotation v frame, pneumatic-finger, finger fixture block, lift cylinder; Wherein lift cylinder is fixedly arranged on support, and ROTATING ATMOSPHERE cylinder is connected with lift cylinder piston rod, rotates v frame and is connected with ROTATING ATMOSPHERE cylinder piston, and pneumatic-finger is fixedly arranged on and rotates on v frame, and finger fixture block is connected with pneumatic-finger piston.

3., as claimed in claim 2 based on the unmanned processing unit (plant) of manipulator welding system, it is characterized in that, described vision locating module comprises: positioning motor, vision camera, localization tool; Wherein positioning motor is fixedly arranged on support, and localization tool is connected with positioning motor rotating shaft, and vision camera is fixedly arranged on directly over locating piece, well can carry out camera shooting to the material on locating piece.

4., as claimed in claim 3 based on the unmanned processing unit (plant) of manipulator welding system, it is characterized in that, described welding locating module comprises: welding fixture, discharging cylinder, discharging slide block; Described welding fixture is fixedly arranged on support, discharging cylinder sets firmly below localization tool, and discharging slide block is connected with the piston of discharging cylinder.

5. as claimed in claim 4 based on the unmanned processing unit (plant) of manipulator welding system, it is characterized in that, described rotation component picks and places module and comprises: rotate little cylinder, runing rest, microposition motor, rotary guide, little cylinder, magnetic location guide pillar, wherein rotate that little cylinder is fixedly arranged on support, runing rest is connected with rotation small cylinder piston, microposition motor is fixedly arranged on runing rest, rotary guide is connected with microposition electric machine rotational axis, little cylinder is fixedly arranged on rotary guide, and magnetic location guide pillar is connected with small cylinder piston.