CN204539738U - A kind of clear film rotary tillage combination machine - Google Patents

A kind of clear film rotary tillage combination machine Download PDF

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Publication number
CN204539738U
CN204539738U CN201520229460.1U CN201520229460U CN204539738U CN 204539738 U CN204539738 U CN 204539738U CN 201520229460 U CN201520229460 U CN 201520229460U CN 204539738 U CN204539738 U CN 204539738U
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film
frame
sprocket wheel
rotary tillage
rotary
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吴建民
赵武云
孙伟
柳春和
王虎存
王军鹏
张华�
张瑞
李亚丽
李迪
康迪鑫
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Gansu Agricultural University
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Gansu Agricultural University
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Abstract

一种清膜旋耕联合机,包括机架,所述机架的前端设置动力输出轴,所述动力输出轴通过万向节与第一轴连接,所述第一轴的另一端设置在变速箱上,所述变速箱设置在机架前端上方,所述机架下方设置行走地轮,所述机架前部活动连接仿地形启膜铲刀,所述仿地形启膜铲刀与机架之间设置弹簧,所述仿地形启膜铲刀中部上方设置卷膜装置,所述卷膜装置设置在机架上,所述卷膜装置连接变速箱,所述仿地形启膜铲刀后方的机架下方设置旋耕装置。本实用新型将旋耕作业机和清膜作业机有机的结合在一起,既回收了残膜又旋耕整地,形成一体化作业,大大节省了劳动力。

A film cleaning and rotary tillage combined machine, comprising a frame, the front end of the frame is provided with a power output shaft, and the power output shaft is connected with the first shaft through a universal joint, and the other end of the first shaft is set at the speed changer On the box, the gearbox is arranged above the front end of the frame, and the ground wheel is set below the frame, and the front part of the frame is movably connected with a terrain-imitating film-opening blade, and the terrain-imitating film-opening blade is connected to the frame Springs are arranged between, and a film rolling device is arranged above the middle part of the terrain-imitating film opening blade, and the film rolling device is arranged on the frame, and the film rolling device is connected to the gearbox, and the film rolling device behind the terrain-imitating film opening blade A rotary tiller is arranged below the frame. The utility model organically combines the rotary tillage operation machine and the film cleaning operation machine, which not only recovers the residual film but also rotary tillage and land preparation, forming an integrated operation and greatly saving labor force.

Description

一种清膜旋耕联合机A film-cleaning rotary tillage combined machine

技术领域 technical field

本实用新型属于农业机械技术领域,具体涉及一种清膜旋耕联合机。 The utility model belongs to the technical field of agricultural machinery, in particular to a film-cleaning rotary tillage combined machine.

背景技术 Background technique

传统的旋耕机在旋耕过程无法进行残膜捡拾的过程,只能将大量的残膜及其杂质埋入耕地中,造成土地的破坏。因此,技术工作人员在旋耕之前必须进行残膜捡拾的工序,目前存在的残膜捡拾机由于结构设计的特点,收集后的残膜不容易去下,从而耗费大量的人力。同时旋耕机和残膜捡拾机不同时工作,需要两次动力,造成资源浪费。所以在现在农村配套动力比较健全的形势下,需要设计一种残膜捡拾加旋耕整地的联合作业机具。 The traditional rotary tiller cannot pick up the residual film during the rotary tillage process, and can only bury a large amount of residual film and its impurities in the cultivated land, causing land damage. Therefore, technicians must carry out the process of picking up residual film before rotary tillage. Due to the characteristics of structural design of the existing residual film picking machines, the collected residual film is not easy to remove, thus consuming a lot of manpower. At the same time, the rotary cultivator and the residual film picker do not work at the same time, requiring two powers, resulting in waste of resources. Therefore, in the current situation where the supporting power in rural areas is relatively sound, it is necessary to design a combined operation tool for picking up residual film and rotary tillage.

实用新型内容 Utility model content

本实用新型所要解决的技术问题是针对现有技术中的缺点而提供一种能够一次实现捡拾和旋耕作业的清膜旋耕联合机。 The technical problem to be solved by the utility model is to provide a film cleaning and rotary tillage combined machine capable of one-time picking up and rotary tillage in view of the shortcomings in the prior art.

 为解决本实用新型的技术问题采用如下技术方案: In order to solve the technical problems of the utility model, the following technical solutions are adopted:

一种清膜旋耕联合机,包括机架,所述机架的前端设置动力输出轴,所述动力输出轴通过万向节与第一轴连接,所述第一轴的另一端设置在变速箱上,所述变速箱设置在机架前端上方,所述机架下方设置行走地轮,所述机架前部活动连接仿地形启膜铲刀,所述仿地形启膜铲刀与机架之间设置弹簧,所述仿地形启膜铲刀中部上方设置卷膜装置,所述卷膜装置设置在机架上,所述卷膜装置连接变速箱,所述仿地形启膜铲刀后方的机架下方设置旋耕装置。 A film cleaning and rotary tillage combined machine, comprising a frame, the front end of the frame is provided with a power output shaft, and the power output shaft is connected with the first shaft through a universal joint, and the other end of the first shaft is set at the speed changer On the box, the gearbox is arranged above the front end of the frame, and the ground wheel is set below the frame, and the front part of the frame is movably connected with a terrain-imitating film-opening blade, and the terrain-imitating film-opening blade is connected to the frame Springs are arranged between, and a film rolling device is arranged above the middle part of the terrain-imitating film opening blade, and the film rolling device is arranged on the frame, and the film rolling device is connected to the gearbox. A rotary tiller is arranged below the frame.

所述仿地形启膜铲刀前部下方设置限深板。 A depth-limiting plate is arranged below the front part of the terrain-following film-opening blade.

所述卷膜装置包括传动轴,所述传动轴连接变速箱,所述传动轴通过套筒连接在机架上,所述传动轴上设置滑动套,所述滑动套上活动连接若干小连杆,所述小连杆另一端活动连接卷膜杆,其中一所述卷膜杆上设置挑膜锥,所述卷膜杆两端连接支撑板,所述支撑板套装在传动轴两端,所述支撑板与滑动套之间设置小长杆。 The film rolling device includes a transmission shaft, the transmission shaft is connected to the gearbox, the transmission shaft is connected to the frame through a sleeve, a sliding sleeve is arranged on the transmission shaft, and several small connecting rods are movably connected to the sliding sleeve , the other end of the small connecting rod is movably connected to the film roll rod, one of the film roll rods is provided with a film picking cone, the two ends of the film roll rod are connected to a support plate, and the support plate is sleeved at both ends of the transmission shaft, so that A small long rod is arranged between the support plate and the sliding sleeve.

所述旋耕装置后方设置挡土板,所述挡土板一端设置在机架上。 An earth retaining plate is arranged behind the rotary tiller, and one end of the earth retaining plate is arranged on the frame.

所述变速箱的输出轴的一端设置第一链轮,所述第一链轮设置在机架一侧,所述第一链轮通过第一链条连接第二链轮,所述第二链轮设置在旋耕装置上,所述输出轴上与第一链轮并排设置第三链轮,所述第三链轮通过第二链条与另一端的第五链轮形成链传动,所述第五链轮设置在第二轴上,所述第二轴上设置与链轮并排的第四链轮,所述第四链轮通过第三链条与第六链轮连接,所述第六链轮设置在第三轴上,所述第三轴上固定连接套筒。 One end of the output shaft of the gearbox is provided with a first sprocket, the first sprocket is arranged on one side of the frame, the first sprocket is connected to the second sprocket through the first chain, and the second sprocket Set on the rotary tillage device, the output shaft and the first sprocket are arranged side by side with the third sprocket, the third sprocket forms a chain drive with the fifth sprocket at the other end through the second chain, and the fifth sprocket The sprocket is arranged on the second shaft, the fourth sprocket is arranged side by side with the sprocket on the second shaft, the fourth sprocket is connected with the sixth sprocket through the third chain, and the sixth sprocket is set On the third shaft, the connecting sleeve is fixed on the third shaft.

所述旋耕装置包括旋耕刀主轴,所述旋耕刀主轴活动链接在机架上,所述旋耕刀主轴上设置旋耕刀。 The rotary tiller includes a main shaft of a rotary tiller, the main shaft of the rotary tiller is movably linked to a frame, and a rotary tiller is arranged on the main shaft of the rotary tiller.

本实用新型将旋耕作业机和清膜作业机有机的结合在一起,既回收了残膜又旋耕整地,形成一体化作业,大大节省了劳动力,效防止了白色污染所带来的危害,该实用新型所设计的捡膜机构中,设有能适应各种复杂环境的仿地形铲刀,可以完全清除地表及土壤中的残膜,与现有技术中的捡膜装置相比,结构更加合理,捡膜效果更加明显,此外,该捡膜机构中的卷膜辊装置可随时调整卷膜辊内径大小,以便顺利卸膜,解决了长期以来难以卸膜的问题。综上所述,该实用新型既能顺利捡膜又能直接旋耕整地,旋耕机对捡膜后的地块直接旋耕整地,避免了残膜缠于旋耕刀片所带来的麻烦,实现了一体化作业,完全解决了人工捡膜的困难,大大节省了劳动力,一定程度上减缓了西北及平庆地区劳动力不足的紧张局面,为农业机械化发展增砖添瓦,该实用新型也解决了残膜所带来的白色污染,倡导了可持续发展思想。 The utility model organically combines the rotary tillage operation machine and the film cleaning operation machine, which not only recycles the residual film but also rotary tillage land preparation, forming an integrated operation, which greatly saves labor and effectively prevents the harm caused by white pollution. In the film-picking mechanism designed by this utility model, there is a terrain-imitating spatula that can adapt to various complex environments, which can completely remove residual film on the surface and in the soil. Compared with the film-picking device in the prior art, the structure is more Reasonable, the effect of picking up the film is more obvious. In addition, the film rolling roller device in the film picking mechanism can adjust the inner diameter of the film rolling roller at any time, so as to unload the film smoothly, and solve the long-term problem of difficult film unloading. To sum up, this utility model can not only pick up the film smoothly but also directly cultivate the land by rotary tillage. The rotary tiller can directly cultivate the land after picking up the film, which avoids the trouble caused by the residual film being wrapped around the rotary blade. It realizes integrated operation, completely solves the difficulty of manual film picking, greatly saves labor force, alleviates the tense situation of labor shortage in Northwest and Pingqing areas to a certain extent, and adds bricks and tiles to the development of agricultural mechanization. This utility model also solves the problem of It eliminates the white pollution caused by residual film and advocates the idea of sustainable development.

附图说明 Description of drawings

图1为本实用新型结构示意图; Fig. 1 is the structural representation of the utility model;

图2为实用新型总体主视图; Fig. 2 is the overall front view of the utility model;

图3为图1的俯视图; Fig. 3 is the top view of Fig. 1;

图4为图1的左视图; Fig. 4 is the left view of Fig. 1;

图5为本实用新型卷膜装置结构示意图; Fig. 5 is a structural schematic diagram of the film roll device of the present invention;

图6为本实用新型仿地形启膜铲刀结构示意图; Fig. 6 is a schematic diagram of the structure of the utility model imitating terrain film opening blade;

 图7为本实用新型滑动套的结构示意图。 Figure 7 is a schematic structural view of the utility model sliding sleeve.

具体实施方式 Detailed ways

下面将结合附图对本实用新型做进一步的说明: The utility model will be further described below in conjunction with the accompanying drawings:

1、如图1、图2、图3、图4所示,一种清膜旋耕联合机,包括机架4,机架4前部上方安装牵引架5,在机架4的前端设有动力输出轴1,动力输出轴1通过万向节2与第一轴3连接,第一轴3的另一端与变速箱6连接,变速箱6安装在机架4前端上方,机架4下方两侧安装行走地轮10,在机架4前部通过轴23活动连接仿地形启膜铲刀13,如图6所示,仿地形启膜铲刀13与机架4之间安装弹簧24,以提高仿地形能力。仿地形启膜铲刀13前部下方焊接限深板11。仿地形启膜铲刀13中部上方安装卷膜装置12,如图5所示,卷膜装置12安装在机架4上,卷膜装置12包括传动轴12-1,传动轴12-1连接变速箱6,传动轴12-1通过套筒29连接在机架4上,传动轴12-1上安装两组滑动套12-3,如图7所示,滑动套12-3上活动连接若干小连杆12-6,小连杆12-6另一端活动连接卷膜杆12-2,在其中一卷膜杆12-2上上螺纹连接挑膜锥12-7,卷膜杆12-2两端连接支撑板12-4,支撑板12-4套装在传动轴12-1两端。支撑板12-4与滑动套12-3之间通过螺纹连接小长杆12-5,卸膜时去掉支撑板12-4后,直接拉动两端小长杆12-5可使滑动套12-3沿轴向滑动,缩小5个卷膜杆12-2所围成的内径大小,从而顺利卸膜。仿地形启膜铲刀13后方的机架4下方设置旋耕装置9。旋耕装置9包括旋耕刀主轴21,旋耕刀主轴21活动链接在机架4上,旋耕刀主轴21安装若干旋耕刀9-1。旋耕装置9后方机架4上焊接挡土板8的一端。 1. As shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, a film-cleaning rotary tillage combined machine includes a frame 4, a traction frame 5 is installed above the front of the frame 4, and a front end of the frame 4 is provided with The power output shaft 1, the power output shaft 1 is connected with the first shaft 3 through the universal joint 2, the other end of the first shaft 3 is connected with the gearbox 6, the gearbox 6 is installed above the front end of the frame 4, two The walking ground wheel 10 is installed on the side, and the terrain imitation film opening blade 13 is movably connected by the shaft 23 at the front portion of the frame 4, as shown in Figure 6, a spring 24 is installed between the terrain imitation membrane opening blade 13 and the frame 4, to Improve terrain imitation ability. The depth-limiting plate 11 is welded on the bottom of the terrain opening film shovel 13. A film rolling device 12 is installed above the middle part of the terrain-imitating film opening blade 13, as shown in Figure 5, the film rolling device 12 is installed on the frame 4, the film rolling device 12 includes a transmission shaft 12-1, and the transmission shaft 12-1 is connected to a variable speed Case 6, transmission shaft 12-1 is connected on the frame 4 by sleeve 29, two groups of sliding sleeves 12-3 are installed on the transmission shaft 12-1, as shown in Figure 7, several small Connecting rod 12-6, the other end of small connecting rod 12-6 movably connects film rolling rod 12-2, and threaded connection picks film cone 12-7 on one of the film rolling rods 12-2, two film rolling rods 12-2 The ends are connected to a support plate 12-4, and the support plate 12-4 is sleeved on both ends of the drive shaft 12-1. The small long rod 12-5 is threadedly connected between the support plate 12-4 and the sliding sleeve 12-3. After removing the support plate 12-4 when unloading the film, directly pull the small long rods 12-5 at both ends to make the sliding sleeve 12- 3 slide along the axial direction to reduce the size of the inner diameter surrounded by 5 roll film rods 12-2, thereby unloading the film smoothly. Rotary tillage device 9 is set below the frame 4 at the rear of the imitation terrain opening film blade 13 . The rotary tiller 9 includes a rotary tiller main shaft 21, which is movably linked on the frame 4, and several rotary tiller 9-1 are installed on the rotary tiller main shaft 21. One end of the welding soil retaining plate 8 on the frame 4 of the rotary tiller 9 rear.

变速箱6的输出轴7的一端设置第一链轮26,第一链轮26位于在机架4一侧,第一链轮26通过第一链条17连接第二链轮18,第二链轮18安装在旋耕装置9的旋耕刀主轴21上,输出轴7上与第一链轮26并排设有第三链轮16,第三链轮16通过第二链条15与另一端的第五链轮14形成链传动,第五链轮14安装在第二轴28上,第二轴28上设有与链轮14并排的第四链轮27,第四链轮27通过第三链条19与第六链轮20连接,第六链轮20安装在第三轴22上,第三轴22上固定连接套筒29。 One end of the output shaft 7 of the gearbox 6 is provided with a first sprocket 26, and the first sprocket 26 is positioned at one side of the frame 4, and the first sprocket 26 is connected to the second sprocket 18 by the first chain 17, and the second sprocket 18 is installed on the rotary tiller main shaft 21 of the rotary tiller 9, and the output shaft 7 is provided with the third sprocket 16 side by side with the first sprocket 26, and the third sprocket 16 is connected with the fifth sprocket at the other end through the second chain 15. Sprocket 14 forms chain drive, and the 5th sprocket 14 is installed on the second axle 28, and the second axle 28 is provided with the 4th sprocket 27 side by side with sprocket 14, and the 4th sprocket 27 passes the 3rd chain 19 and The sixth sprocket 20 is connected, the sixth sprocket 20 is installed on the third shaft 22 , and the connecting sleeve 29 is fixed on the third shaft 22 .

整个机具工作时,首先,拖拉机输出轴将动力传至动力输出轴1,动力输出轴1又将动力通过万向节2和第一轴3传至变速箱6, 变速箱6中的输出轴7将动力传至第一链轮26和第三链轮16,第一链轮26通过第一链条17连接第二链轮18形成链传动,将动力传至旋耕装置9。第三链轮16通过第二链条15连接到第五链轮14,将动力传至机架4前端,第四链轮27通过第三链条19连接到第六链轮20,将动力传至卷膜装置12,为捡膜提供动力。机组在前进过程中,仿地形启膜铲刀13及限深板11、弹簧24的作用将残膜挑起,卷膜装置12上的挑膜锥12-7将残膜收卷到卷膜装置12上,达到残膜回收的目的为后面的旋耕整地装置顺利整地做好准备工作。综上所述,整个机具将残膜回收与旋耕整地结合起来,形成一体化作业,此外,所设计的卷膜装置12卷膜完成后,可通过卸掉挑膜锥12-7和支撑板12-4,通过拉动小连杆12-5使得滑动套12-3向两侧移动,同时支撑卷膜杆12-2的小杆12-6沿传动轴12-1倾倒来缩小整个卷膜装置12的内径,然后将卷膜装置12顺利拔出,完成卸膜过程,这样就克服了在残膜回收上卷膜辊难以卸膜的困难,减轻工作人员的劳动强度。 When the whole implement is working, at first, the output shaft of the tractor transmits the power to the power output shaft 1, and the power output shaft 1 transmits the power to the gearbox 6 through the universal joint 2 and the first shaft 3, and the output shaft 7 in the gearbox 6 The power is transmitted to the first sprocket 26 and the third sprocket 16 , the first sprocket 26 is connected to the second sprocket 18 through the first chain 17 to form a chain drive, and the power is transmitted to the rotary tiller 9 . The third sprocket 16 is connected to the fifth sprocket 14 by the second chain 15, and the power is transmitted to the frame 4 front end, and the fourth sprocket 27 is connected to the sixth sprocket 20 by the third chain 19, and the power is transmitted to the coil The membrane device 12 provides power for picking up the membrane. When the unit is moving forward, the action of the terrain-imitating film-opening blade 13, the depth-limiting plate 11, and the spring 24 lifts up the residual film, and the film-picking cone 12-7 on the film-rolling device 12 winds up the residual film to the film-rolling device 12, to achieve the purpose of recycling the residual film and make preparations for the smooth soil preparation of the subsequent rotary tillage and land preparation device. In summary, the entire machine tool combines residual film recovery with rotary tillage to form an integrated operation. In addition, after the film rolling device 12 is designed to roll the film, it can be removed by removing the film picking cone 12-7 and the support plate. 12-4, by pulling the small connecting rod 12-5 to make the sliding sleeve 12-3 move to both sides, and at the same time supporting the small rod 12-6 of the film rolling rod 12-2 topple over along the drive shaft 12-1 to reduce the entire film rolling device 12, and then smoothly pull out the film rolling device 12 to complete the film unloading process, which overcomes the difficulty of unloading the film roll on the residual film recovery and reduces the labor intensity of the staff.

Claims (6)

1. a clear film rotary tillage combination machine, comprise frame, the front end of described frame arranges power take-off, described power take-off is connected with the first axle by universal joint, the other end of described first axle is arranged on gearbox, described gearbox is arranged on above frame front end, below described frame, walking ground wheel is set, it is characterized in that: described frame (4) front portion is flexibly connected imitative landform and opens film perching knife (13), described imitative landform opens between film perching knife (13) and frame (4) and arranges spring (24), described imitative landform opens top, film perching knife (13) middle part and arranges film rolling device (12), described film rolling device (12) is arranged in frame (4), described film rolling device (12) connects gearbox (6), frame (4) below that described imitative landform opens film perching knife (13) rear arranges rotary cultivator attachment (9).
2. the clear film rotary tillage combination machine of one according to claim 1, is characterized in that: described imitative landform opens film perching knife (13) lower front and arranges depth control shoe (11).
3. the clear film rotary tillage combination machine of one according to claim 1 and 2, it is characterized in that: described film rolling device (12) comprises power transmission shaft (12-1), described power transmission shaft (12-1) connects gearbox (6), described power transmission shaft (12-1) is connected in frame (4) by sleeve (29), described power transmission shaft (12-1) is arranged slip cap (12-3), described slip cap (12-3) is upper is flexibly connected some small rods (12-6), described small rod (12-6) other end is flexibly connected film rolling rob (12-2), wherein film cone (12-7) is chosen in the upper setting of film rolling rob described in (12-2), described film rolling rob (12-2) two ends connect gripper shoe (12-4), described gripper shoe (12-4) is sleeved on power transmission shaft (12-1) two ends, little stock (12-5) is set between described gripper shoe (12-4) and slip cap (12-3).
4. the clear film rotary tillage combination machine of the one according to claim 1 or 3, is characterized in that: described rotary cultivator attachment (9) rear arranges breast boards (8), and described breast boards (8) one end is arranged in frame (4).
5. the clear film rotary tillage combination machine of one according to claim 4, it is characterized in that: output shaft (7) end of described gearbox (6) arranges the first sprocket wheel (26), described first sprocket wheel (26) is arranged on frame (4) side, described first sprocket wheel (26) connects the second sprocket wheel (18) by chain (17), described second sprocket wheel (18) is arranged on rotary cultivator attachment (9), described output shaft (7) is upper is arranged side by side the 3rd sprocket wheel (16) with the first sprocket wheel (26), described 3rd sprocket wheel (16) forms Chain conveyer by roller chain (15) and the sprocket wheel (14) of the other end, described sprocket wheel (14) is arranged on the second axle (28), described second axle (28) is upper to be arranged and sprocket wheel (14) the 4th sprocket wheel (27) side by side, described 4th sprocket wheel (27) is connected with sprocket wheel (20) by roller chain (19), described sprocket wheel (20) is arranged on the 3rd axle (22), described 3rd axle (22) is fixedly connected with sleeve (29).
6. a kind of clear film rotary tillage combination machine according to claim 1 or 5, it is characterized in that: described rotary cultivator attachment (9) comprises rotary blade main shaft (21), described rotary blade main shaft (21) active link, in frame (4), described rotary blade main shaft (21) arranges rotary blade (9-1).
CN201520229460.1U 2015-04-16 2015-04-16 A kind of clear film rotary tillage combination machine Withdrawn - After Issue CN204539738U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104737651A (en) * 2015-04-16 2015-07-01 甘肃农业大学 Film clearing and rotary tillage combined machine
CN111418284A (en) * 2020-05-14 2020-07-17 中国科学院东北地理与农业生态研究所 A farming machine for clearing stubble and deep loosening of seed beds

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104737651A (en) * 2015-04-16 2015-07-01 甘肃农业大学 Film clearing and rotary tillage combined machine
CN104737651B (en) * 2015-04-16 2016-08-17 甘肃农业大学 Clear film rotary tillage combine
CN111418284A (en) * 2020-05-14 2020-07-17 中国科学院东北地理与农业生态研究所 A farming machine for clearing stubble and deep loosening of seed beds

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