CN204261963U - Full-automatic copper axle sorting collecting equipment - Google Patents

Abstract

The utility model discloses a kind of Full-automatic copper axle sorting collecting equipment, comprises feeding unit material, for by conveying arranged in a straight line for copper axle; Separation unit, for by copper axle regularly direction spaced apart; With rewinding unit, for by the copper axle finishing collecting after sorting; Wherein, separation unit comprises industrial camera, for judge the importer of copper axle to; And thumb wheel, for sorting copper axle, importer is sorted out to identical copper axle.It comprises material loading, sorting, rewinding unit, and the identification and sorting that adopt industrial camera and thumb wheel to match to carry out copper axle, its structure is simple, can realize the full-automatic sorting of copper axle.

Description

Fully automatic copper shaft sorting and receiving equipment

technical field

The utility model relates to the technical field of copper shaft sorting equipment, and particularly discloses a fully automatic copper shaft sorting and receiving equipment.

Background technique

Copper shafts are sorted and sorted by human eyes, which has high labor costs and low sorting efficiency. In the case of human eye fatigue, it is easy to cause errors in judgment and sorting, resulting in waste of subsequent resources, which directly leads to quality claims and material loss. cause huge losses. Therefore, automated sorting equipment is gradually emerging, such as automatic sorting machines, which are machines that sort items according to preset computer instructions and deliver the sorted items to designated locations.

However, there are relatively few automatic sorting equipment for copper shaft products at present. For example, patent CN101085441A discloses an automatic sorting system for bearing channels, which consists of: a frame (1) with an upper beam (7) and a lower beam (9), characterized in that: the frame (1) is Three supporting mechanisms (3) and a driving mechanism (4) are respectively fixed, the transmission mechanism (2) is installed on the driving mechanism (4), and a set of sorting mechanism (5) is fixed on the upper beam (7) , the frame (1) is provided with a storage bin (6). Patent CN203184245U discloses a kind of bearing retainer workpiece concave-convex automatic sorting machine, the sorting turntable (13) on the base plate (8) is connected with the dial (16) below, and the positioning disc (3) is evenly arranged with positioning points. The sorting sleeve (G) is inserted into the sorting rod (2), installed on the sorting turntable (13), the lift cylinder (22) in the machine compartment (9) pushes the positioning plate (3) to rise, and pushes the cylinder (20 ) to connect the push-and-turn connecting rod (27) to drive the positioning cylinder (26) to rotate, and push the dial (16) to connect the sorting turntable (13) to rotate; the lifting cylinder (22) descends, and the positioning and sorting on the positioning plate (3) The sleeve (G) cooperates with the corresponding sorting bottom mold (14) on the sorting carousel (13), sorts and classifies the irregular workpieces that fall on the sorting bottom mold (14), and sets them on the sorting bar (2) on; pushing and turning cylinder (20) connects pushing and turning connecting rod (27) and positioning cylinder (26) gets back to the original position, and repeats the cyclical action.

But above-mentioned patented technology all does not have the sorting that is aimed at copper shaft to distinguish the direction, also does not have the technology of loading before sorting and receiving after sorting. In actual production, it is more common that it is necessary to classify and sort the messy and large quantities of copper shafts to facilitate subsequent automatic assembly.

Utility model content

The purpose of this utility model is to provide a kind of automatic copper shaft sorting and receiving equipment, which includes feeding, sorting, and receiving units, and adopts industrial cameras and dials to cooperate to identify and sort copper shafts. The structure is simple, and the automatic sorting of copper shafts can be realized.

The utility model provides a fully automatic copper shaft sorting and receiving equipment, comprising

The feeding unit is used to arrange and convey the copper shafts in a straight line;

a sorting unit for separating and arranging the copper shafts in regular directions; and

The receiving unit is used for sorting and collecting the sorted copper shafts;

Among them, the sorting unit includes

Industrial camera, used to determine the import direction of the copper shaft;

The dial is used for sorting copper shafts, sorting out the copper shafts with the same import direction.

Preferably, the feeding unit includes a vibrating plate and a linear feeder, and the linear feeder is connected with the vibrating plate to transport the copper shafts to the dial in a straight line.

Preferably, the sorting unit also includes left and right slides arranged on both sides of the dial, and after sorting, the copper shafts with the same import direction are transported to the receiving unit through the left and right slides.

Preferably, the material receiving unit includes a cylinder, a push rod and a material receiving box, and the push rod is connected with the cylinder to push the copper shafts into the material receiving box one by one.

Preferably, the dial is driven by a motor, and both the motor and the industrial camera are electromechanically connected with the PLC industrial control.

The beneficial effects of the utility model have:

The disc vibrating plate and linear feeder are used to feed the material to the dial, and the PLC industrial computer is used to connect the industrial camera and the drive motor to automatically sort and receive the copper shaft.

The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.

Description of drawings

Fig. 1 is a schematic diagram of the overall structure of the fully automatic copper shaft sorting and receiving equipment of the present invention.

Fig. 2 is a partial structural schematic diagram of the fully automatic copper shaft sorting and receiving equipment of the present invention.

In the figure, 1-vibration plate, 2-linear feeder, 3-track wheel, 4-industrial camera, 5-slide, 6-stepper motor, 7-PLC industrial computer, 8-cylinder, 9-push rod, 10-Material receiving box.

Detailed ways

This embodiment is a preferred implementation mode of the present utility model. Others whose principle and basic structure are the same or similar to this embodiment are within the protection scope of the present utility model.

Please refer to accompanying drawings 1 to 2 in combination, the fully automatic copper shaft sorting and receiving equipment of the present utility model includes

The feeding unit is used to convey the copper shafts in a straight line, including a vibrating plate 1 and a linear feeder 2, the linear feeder 2 is connected to the vibrating plate 1, and transports the copper shafts to the dial wheel 3 in a straight line;

a sorting unit for separating and arranging the copper shafts in regular directions; and

The material receiving unit is used for sorting and collecting the sorted copper shafts, including a cylinder 8, a push rod 9 and a material receiving box 10, the push rod 9 is connected with the cylinder 8, and the copper shafts are pushed into the material receiving box 10 one by one;

Among them, the sorting unit includes

Industrial camera 4, used to determine the import direction of the copper shaft;

The dial 3 is used for sorting the copper shafts, sorting out the copper shafts with the same import direction;

The left and right slides 5 are arranged on both sides of the dial 3. After sorting, the copper shafts with the same import direction are transported to the receiving unit through the left and right slides 5;

The dial 3 is driven by a stepping motor 6, and both the stepping motor 6 and the industrial camera 4 are electrically connected with the PLC industrial computer 7, and the PLC industrial computer 7 also has a touch screen.

Linear feeder, also known as linear vibrating feeder, is a mechanical device that can convey the material conveyed by the vibrating plate in a straight line.

Its working principle is:

Pour messy and large quantities of copper shafts into the vibrating plate 1, and the disc vibrating plate 1 will send the copper shaft workpieces into the circular slideway of the disc vibrating plate 1 in a straight line, and then send them to the dial wheel by the linear feeder 2 3; The industrial camera 4 collects the image of the copper shaft workpiece, and after comparative analysis and processing, it gives a signal "0" (for example, 0 means that the sleeve end enters) or "1" (for example, 1 means that the through hole end enters ) to the PLC industrial computer 7, and then the PLC industrial computer 7 sends an instruction to the stepper motor 6 whether to "rotate forward" or "reverse", to distinguish the directions of the two ends of the copper shaft workpiece, and to enter the left and right neatly. Slideway 5; the copper shaft workpieces neatly arranged in the left and right slideways 5 are pushed out individually by the cylinder 8 to control the push rod 9, and the automatic displacement of the X and Z axes ensures that the copper shaft workpieces are neatly arranged in the receiving box 10; The sorted copper shaft workpieces are transferred to the next process for use.

The automatic copper shaft sorting and receiving equipment of the utility model has the following characteristics:

1. The combination of disc vibrating plate and direct vibrating plate is used to form the automatic feeding of the copper shaft to the dial wheel,

2. Using industrial cameras combined with software identification and stepping motor control to achieve the functions of copper shaft judgment and sorting;

3. Use the photoelectric signal to control the cylinder to load the sorted copper shafts into the receiving box in sequence;

4. Use the stepper motor to control the linear guide rail slider to realize the precise and orderly receiving of the copper shaft after sorting;

5. Use the touch screen to realize the summary and automatic control of most electrical functions.

What is disclosed above is only the preferred embodiment of the present utility model, and of course the scope of rights of the present utility model cannot be limited with this. Therefore, the equivalent changes made according to the patent scope of the utility model still belong to the scope covered by the utility model .

Claims (5)

1. a Full-automatic copper axle sorting collecting equipment, comprises

Feeding unit material, for by conveying arranged in a straight line for copper axle;

Separation unit, for by copper axle regularly direction spaced apart; With

Rewinding unit, for by the copper axle finishing collecting after sorting;

Wherein, separation unit comprises

Industrial camera, for judge the importer of copper axle to; With

Thumb wheel, for sorting copper axle, sorts out importer to identical copper axle.

2. Full-automatic copper axle sorting collecting equipment according to claim 1, it is characterized in that: feeding unit material involving vibrations dish and straight line feeder, straight line feeder is connected with vibrating disk, is delivered to thumb wheel by arranged in a straight line for copper axle.

3. Full-automatic copper axle sorting collecting equipment according to claim 1, is characterized in that: separation unit also comprises the left and right slideway being arranged at thumb wheel both sides, and the importer after sorting is delivered to rewinding unit to the identical left and right slideway of copper beam warp.

4. Full-automatic copper axle sorting collecting equipment according to claim 1, is characterized in that: rewinding unit comprises cylinder, push rod and rewinding box, and push rod and cylinders connect, and copper axle is pushed rewinding box one by one.

5. Full-automatic copper axle sorting collecting equipment according to claim 3, it is characterized in that: thumb wheel is driven by motor, motor and industrial camera are all electrically connected with PLC industrial computer.