CN204711214U - Automatic loading/unloading flange-cutting machine - Google Patents
Automatic loading/unloading flange-cutting machine Download PDFInfo
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- CN204711214U CN204711214U CN201520423811.2U CN201520423811U CN204711214U CN 204711214 U CN204711214 U CN 204711214U CN 201520423811 U CN201520423811 U CN 201520423811U CN 204711214 U CN204711214 U CN 204711214U
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- machine tool
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- conveying plate
- conveying
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- 238000012545 processing Methods 0.000 claims abstract description 25
- 238000007599 discharging Methods 0.000 claims abstract description 11
- 238000003860 storage Methods 0.000 claims description 17
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 8
- 238000012546 transfer Methods 0.000 claims description 6
- 229910052742 iron Inorganic materials 0.000 claims description 4
- 230000001737 promoting effect Effects 0.000 claims 1
- 238000003754 machining Methods 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
The utility model provides a kind of automatic loading/unloading flange-cutting machine, comprise: the first lathe, it comprises: bedstead, is arranged on the processing knife rest in the middle part of bedstead, be arranged on the fixture of bedstead one end, and be arranged on feeding device above bedstead and be arranged on the device for discharging of holding tank side.The utility model controls each device by PLC, and mechanical routing motion completes automatic dress, turning, unloads the workflow of flange successively, significantly improves flange working (machining) efficiency, reduces personnel cost.
Description
Technical Field
The utility model relates to a digit control machine tool field, concretely relates to automatic go up unloading flange machine tool.
Background
The existing numerical control lathe carries out loading and unloading manually, and has the defects of high labor intensity of workers, low working efficiency, troublesome operation, complex working procedures and the like. At present, a numerical control lathe is also provided with a feeding and discharging manipulator, and the manipulator replaces the operation of workers to realize automatic production, mechanization and automation; however, these matching manipulators are generally equipped with systems such as a numerical control servo motor, and are composed of parts such as positioning, clamping and turning, and the like, so that the structure is complex, and the matching manipulators have the defects of high price, large volume, difficult maintenance and the like.
SUMMERY OF THE UTILITY MODEL
The utility model provides an automatic go up unloading flange machine tool to solve the problem that current numerical control lathe work efficiency is low, the structure is complicated.
The technical scheme of the utility model is realized like this:
the utility model provides an automatic go up unloading flange machine tool, includes: a first machine tool, comprising: bedstead installs the processing knife rest at bedstead middle part, installs the fixing device in bedstead one end, installs the loading attachment in bedstead top, includes: the device comprises a storage tank, a first cylinder and a first baffle plate, wherein the first cylinder and the first baffle plate are respectively positioned at two ends of the storage tank, and a distance is reserved between the storage tank and the first baffle plate to form a channel; the second cylinder is used for pushing the blank flange and is positioned on one side of the channel and is vertical to the storage groove; the first conveying plate is positioned right below the channel; a discharging device installed at one side of the storing bath, comprising: the second conveying plate and a fourth cylinder driving the second conveying plate to swing left and right, the fourth cylinder is obliquely arranged, and the fourth cylinder drives the second conveying plate to swing to one side of the second conveying plate from the right front side of the fixing device.
The utility model has the advantages as follows:
1. the utility model discloses a PLC controls each cylinder and motor, and automatic dress, turning, the work flow of unloading the flange are accomplished in proper order to mechanical cooperation motion, improve flange machining efficiency at double, reduce personnel's cost.
2. The utility model discloses a transmission device links together two lathes, conveys another lathe after a lathe processing A face and continues processing B face, has improved the machining efficiency of flange.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic diagram of an exemplary embodiment of an automated charging and discharging flange processing machine;
FIG. 2 is a schematic diagram of another illustrative embodiment of an automated charging and discharging flange processing machine; (ii) a
Fig. 3 is a schematic structural view of a second transport plate of the discharge apparatus in the example;
FIG. 4 is a schematic structural view of the conveying apparatus in the embodiment.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Fig. 1 and 2 are schematic structural diagrams of an automatic loading and unloading flange processing machine according to the embodiment.
The unloading flange machine tool in embodiment in automation includes first lathe, and it includes: the device comprises a bedstead 1, a processing knife rest 2 arranged in the middle of the bedstead 1, a fixing device 3 arranged at one end of the bedstead 1 and used for fixing a blank flange 10, a feeding device arranged above the bedstead 1, and a discharging device arranged at one side of a storage tank 42; wherein,
the loading attachment includes: the blank flange conveying device comprises a storage groove 42, a first air cylinder 41 and a first baffle 43 which are respectively positioned at two ends of the storage groove 42, a second air cylinder for pushing the blank flange 10, an inverted L-shaped first conveying plate 45 and a third air cylinder 44 for driving the inverted L-shaped first conveying plate to move up and down; a distance is left between the storage groove 42 and the first baffle 43 to form a channel; the second cylinder is positioned at one side of the channel and is vertical to the storage groove 42; the first transport plate 45 is located directly below the tunnel;
the discharge device comprises: the second conveying plate 46 and a fourth cylinder 47 driving the second conveying plate to swing left and right, the fourth cylinder 47 is obliquely arranged, and the fourth cylinder 47 drives the second conveying plate 46 to swing to one side of the fixing device 3 from the right front side.
The unloading flange machine tool in the embodiment of automatically still includes: a fifth cylinder 5 installed at the other end of the frame 1 to correspond to the fixing device 3; and a push rod 51 connected to the first transport plate 45 by a spring, corresponding to a hole opened at the center of the first transport plate 45, and the fifth cylinder 5 pushes the push rod 51 to pass through the hole of the first transport plate 45.
In the first lathe of the embodiment, a storage groove 42 for storing flange rough culture is installed right behind the first lathe in a direction parallel to the main shaft, and after the flange rough culture is loaded into the storage groove 42, the first lathe is pressed by a first cylinder 41. The second cylinder is installed in the direction horizontally vertical to the storage tank 42, the flange rough culture is pushed to the first conveying plate 45 moving in the direction vertical to the main shaft, the third cylinder 44 drives the first conveying plate 45 to move to the three-jaw chuck of the fixing device 3, the ejector rod 51 is pushed by the fifth cylinder 5, the flange rough culture is installed on the three-jaw chuck to be clamped, the first conveying plate 45 returns to an original lathe after being clamped to start turning, the fourth cylinder 47 of the discharging device drives the second conveying plate 46 to move to the three-jaw chuck after turning is completed, the three-jaw chuck is loosened, the processed flange falls on the second conveying plate 46, the fourth cylinder 47 pushes the second conveying plate 46 to move outwards, and flange unloading is completed. In the embodiment, the fixing device 3 and the processing tool rest 2 of the machine tool belong to the existing machine tool structure.
Preferably, the jaws of the three-jaw chuck of the fixing device 3 are provided with holes, and a spring and a pin are sequentially arranged in the holes. When the flange is clamped on the three-jaw chuck in a rough culture manner, the flange presses the pin, and the spring is in a compressed state; after the processing is finished, the three-jaw chuck is loosened, the spring is outwards bounced, and the processed flange is bounced off the three-jaw chuck.
Fig. 3 is a schematic structural view of a second transport plate of the discharging device in the embodiment.
Preferably, the second transport plate 46 includes a vertical baffle 461 and an L-shaped baffle 462 hinged by a bolt 464, a back surface of the vertical baffle 461 is connected with a lower end of the L-shaped baffle 462 by a spring, and an upper end of the L-shaped baffle 462 is fixedly connected with the first baffle 43 by an iron wire 463.
In the embodiment, the fourth cylinder 47 directly pulls the vertical baffle 461 to move, when the second transport plate 46 moves to the three-jaw chuck, the iron wire 463 is not stressed, and the spring is in an original state; when the fourth cylinder 47 pushes the second transport plate 46 to the outside, the iron wire 463 pulls the L-shaped baffle 462 to rotate outwards around the bolt 464, the L-shaped baffle 462 tilts, the machined flange falls out, and the spring is in a stretched state, so that unloading is realized.
The unloading flange machine tool in the embodiment of automatically still includes: and the second machine tool and the first machine tool are respectively used for processing two surfaces of the flange blank.
In the embodiment, when the conveying device is not arranged between the two machine tools, the two machine tools can be the same, and the flange which is processed by the first machine tool to finish the surface A needs to be manually conveyed to the storage tank of the second machine tool midway to continue processing the surface B.
Fig. 4 is a schematic structural diagram of the conveying device in the embodiment.
The conveying device in the embodiment is used for connecting two machine tools, and one machine tool is used for machining the surface A and then is conveyed to the other machine tool to continue machining the surface B, so that the machining efficiency of the flange is improved.
The transfer device in an embodiment includes: a rotating shaft 61, a tray 62, a conveying frame 63 for conveying the flange unloaded by the second conveying plate 46, a rack 64, a gear 65 and a sixth air cylinder 66, as well as a lifting frame 67, a vertically arranged chain 68 and a motor for driving the chain 68 to rotate; wherein, one end of the transmission frame 63 is movably connected with the rotating shaft 61 and is positioned above the tray 62; the tray 62 is fixed and is arranged obliquely; the initial position of the transfer frame 63 is located directly below the second transport plate 46, at the high end of the tray 62; the gear 65 is sleeved below the rotating shaft 61, the sixth air cylinder 66 pushes the rack 64, and the rack 64 is matched with the gear 65 to drive the rotating shaft 61 to rotate so as to drive the conveying frame 63 to move along the tray 62; the lifting frame 67 is fixedly arranged on the chain 68, the initial position of the lifting frame 67 is positioned below the lower end of the tray 62, and the top end of the chain 68 corresponds to the feeding device of the second machine tool.
Preferably, the outside of the transfer frame 63 is not sealed.
In the embodiment, after the A surface of the blank flange is processed by the first machine tool, the blank flange is unloaded into the conveying frame 63 through the unloading device, the flange is vertically placed, the processed A surface is outward, and at the moment, the conveying frame 63 is positioned at the high end of the tray 62, so that the flange cannot slide out of the conveying frame 63; after the flange is driven by the rotating shaft 61 to rotate 180 degrees along the tray 62, the unprocessed B surface of the flange faces outwards, and at the moment, the flange slides out from the outer side of the conveying frame 63 because the conveying frame 63 is positioned at the lower end of the tray 62; and enters the lifting frame 67, the flange is still vertically placed at the moment, and the flange is conveyed to the feeding device of the second machine tool through a chain 68.
Preferably, in order to make the transfer device cooperate better with the second machine tool, the loading device of the second machine tool comprises, compared with the first machine tool: the feeding groove is obliquely arranged and is perpendicular to the axial direction of the second machine tool; the lifting frame 67 feeds the flange to the feeding groove, the flange slides to the processing channel along the feeding groove, and the flange enters a processing procedure through the third air cylinder 44 and the first conveying plate 45 without arranging feeding parts such as the first air cylinder and the second air cylinder.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides an automatic go up unloading flange machine tool, includes: a first machine tool, comprising: bedstead (1), install processing knife rest (2) at bedstead (1) middle part, install fixing device (3) in bedstead (1) one end, its characterized in that, first machine tool still includes:
install loading attachment in bedstead (1) top includes:
the device comprises a storage tank (42), a first cylinder (41) and a first baffle (43) which are respectively positioned at two ends of the storage tank (42), wherein a distance is reserved between the storage tank (42) and the first baffle (43) to form a channel;
the second cylinder is used for pushing the blank flange and is positioned on one side of the channel and is vertical to the storage groove (42);
the device comprises a reverse L-shaped first conveying plate (45) and a third air cylinder (44) driving the reverse L-shaped first conveying plate to move up and down, wherein the first conveying plate (45) is positioned right below the channel;
a discharging device installed at one side of the storing bath (42), comprising: the second conveying plate (46) and a fourth cylinder (47) driving the second conveying plate to swing left and right, the fourth cylinder (47) is obliquely arranged, and the fourth cylinder (47) drives the second conveying plate (46) to swing to one side of the second conveying plate from the front of the fixing device (3).
2. The automatic loading and unloading flange processing machine tool of claim 1, further comprising:
a fifth cylinder (5) installed at the other end of the bed frame (1) to correspond to the fixing device (3);
and the ejector rod (51) is connected with the first conveying plate (45) through a spring and corresponds to a hole formed in the center of the first conveying plate (45), and the fifth cylinder (5) pushes the ejector rod (51) to penetrate through the hole of the first conveying plate (45).
3. The automatic feeding and discharging flange processing machine tool as claimed in claim 1, wherein the second transport plate (46) comprises a vertical baffle (461) and an L-shaped baffle (462), the two are hinged through a bolt (464), the back surface of the vertical baffle (461) is connected with the lower end of the L-shaped baffle (462) through a spring, and the upper end of the L-shaped baffle (462) is fixedly connected with the first baffle (43) through an iron wire (463).
4. The automatic loading and unloading flange processing machine tool of claim 1, further comprising: and the second machine tool and the first machine tool are respectively used for processing two surfaces of the flange blank.
5. The automatic loading and unloading flange processing machine tool of claim 4, further comprising:
a rotating shaft (61), a tray (62), a conveying frame (63) for conveying the flange unloaded by the second conveying plate (46), a rack (64), a gear (65) and a sixth air cylinder (66); one end of the conveying frame (63) is movably connected with the rotating shaft (61) and is positioned above the tray (62); the tray (62) is fixed and is obliquely arranged; the initial position of the transfer frame (63) is located directly below the second transport plate (46) at the high end of the tray (62); the gear (65) is sleeved below the rotating shaft (61), the sixth air cylinder (66) pushes the rack (64), and the rack (64) is matched with the gear (65) to drive the rotating shaft (61) to rotate so as to drive the conveying frame (63) to move along the tray (62);
promote frame (67), vertical chain (68) that sets up and drive chain (68) pivoted motor, promote frame (67) set firmly in on chain (68), the initial position of promoting frame (67) is located the below of the low side of tray (62), the top of chain (68) with the loading attachment of second lathe is corresponding.
6. The automatic loading and unloading flange processing machine tool of claim 5, wherein the loading device of the second machine tool comprises: the feeding groove is obliquely arranged and is perpendicular to the axial direction of the second machine tool; the lifting frame (67) conveys the flange to the feeding groove, and the flange slides to the processing channel along the feeding groove.
7. The automatic loading and unloading flange processing machine tool according to claim 5, characterized in that the outside of the transfer frame (63) is not sealed.
8. The automatic loading and unloading flange processing machine tool according to claim 1, characterized in that the jaws of the three-jaw chuck of the fixture (3) are provided with holes, in which a spring and a pin are arranged in sequence.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201520423811.2U CN204711214U (en) | 2015-06-18 | 2015-06-18 | Automatic loading/unloading flange-cutting machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201520423811.2U CN204711214U (en) | 2015-06-18 | 2015-06-18 | Automatic loading/unloading flange-cutting machine |
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CN204711214U true CN204711214U (en) | 2015-10-21 |
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CN201520423811.2U Expired - Fee Related CN204711214U (en) | 2015-06-18 | 2015-06-18 | Automatic loading/unloading flange-cutting machine |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106078299A (en) * | 2016-07-13 | 2016-11-09 | 鹰普(中国)有限公司 | A kind of elastic fixture mechanism |
CN106862987A (en) * | 2017-04-01 | 2017-06-20 | 华中科技大学无锡研究院 | A kind of processing unit (plant) of rolling element |
CN115122142A (en) * | 2022-08-30 | 2022-09-30 | 江苏汉峰数控科技有限公司 | Multi-cutter-set numerical control machine tool with automatic feeding and discharging functions |
-
2015
- 2015-06-18 CN CN201520423811.2U patent/CN204711214U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106078299A (en) * | 2016-07-13 | 2016-11-09 | 鹰普(中国)有限公司 | A kind of elastic fixture mechanism |
CN106078299B (en) * | 2016-07-13 | 2018-03-27 | 鹰普(中国)有限公司 | A kind of elastic fixture mechanism |
CN106862987A (en) * | 2017-04-01 | 2017-06-20 | 华中科技大学无锡研究院 | A kind of processing unit (plant) of rolling element |
CN115122142A (en) * | 2022-08-30 | 2022-09-30 | 江苏汉峰数控科技有限公司 | Multi-cutter-set numerical control machine tool with automatic feeding and discharging functions |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151021 Termination date: 20180618 |
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CF01 | Termination of patent right due to non-payment of annual fee |