CN204188788U - LED charging crane in a kind of LED pick-up unit - Google Patents

LED charging crane in a kind of LED pick-up unit Download PDF

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Publication number
CN204188788U
CN204188788U CN201420705830.XU CN201420705830U CN204188788U CN 204188788 U CN204188788 U CN 204188788U CN 201420705830 U CN201420705830 U CN 201420705830U CN 204188788 U CN204188788 U CN 204188788U
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CN
China
Prior art keywords
guide plate
actuator
led
mechanical arm
pick
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Expired - Fee Related
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CN201420705830.XU
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Chinese (zh)
Inventor
陈江涛
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Zhejiang Future Lighting Co., Ltd.
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HAINING FUTURE LIGHRTING Co Ltd
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Priority to CN201420705830.XU priority Critical patent/CN204188788U/en
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Publication of CN204188788U publication Critical patent/CN204188788U/en
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Abstract

The utility model provides the LED charging crane in a kind of LED pick-up unit, belongs to LED checkout equipment technical field.LED charging crane in this LED pick-up unit comprises link, guide plate one, guide plate two, actuator one, actuator two, actuator three and mechanical arm, guide plate one and web joint be arranged in parallel, actuator one is connected on link, actuator one and guide plate one are connected and can drive guide plate one horizontal translation, guide plate two is connected on guide plate one, actuator two is connected on guide plate one and actuator two can drive guide plate two relative to guide plate one upper and lower translation, actuator three is connected on guide plate two, mechanical arm is connected on actuator three and actuator three can rotate set angle by driving mechanical hand.The utility model not only structure is simple, and cost of manufacture is low, and has adjustable function.

Description

LED charging crane in a kind of LED pick-up unit
Technical field
The utility model belongs to LED checkout equipment technical field, relates to a kind of LED pick-up unit, the LED charging crane particularly in a kind of LED pick-up unit.
Background technology
Not only energy utilization rate is high relative to traditional electricity-saving lamp for LEDbulb lamp, and the lamp scrapped is easy to reclaim, and environmental pollution is little, so global each large enterprises fall over each other the production line researching and developing LEDbulb lamp.
But great majority all belong to manual line or semi-automatic production line at present, and production efficiency is low, and cost is high, causes price cannot compete with traditional electricity-saving lamp.Find that the bottleneck affecting its efficiency and automatization level height is exactly the indivedual crucial station in whole production line by studying, as detected station, LED detects and is mostly that line manually detects outward, particularly in testing process, it is installed, dismantles LED is all need artificial direct control to complete substantially, labor intensity is large, efficiency is low, affect the production efficiency of LED, production cost is high simultaneously.
As Chinese invention patent application (application number: the pick-up unit 201210253241.8) providing a kind of LED, belongs to field of mechanical technique.It solve the problem that existing LED pick-up unit sensing range is little, precision is low.The pick-up unit of this LED, comprise horizontally disposed strip worktable, be located at the driving-belt on worktable, with be located at this worktable bottom by the motor-driven sprocket wheel for driving driving-belt to transmit, driving-belt is ellipticity, sprocket wheel lays respectively at the both ends place of this ellipticity driving-belt, the surface of driving-belt is provided with some lamp group seats arranged along worktable Width, lamp group seat is uniformly distributed, and each lamp group seat is made up of 6-10 equally distributed lamp socket, high-pressure detection unit is respectively equipped with above worktable, photoelectric parameter testing unit and automatic separative element, high-pressure detection unit, photoelectric parameter testing unit and automatic separative element distribute successively along the transmission direction of driving-belt.Wherein refer to a kind of LED charging crane in this invention, it is relatively more accurate that this charging crane captures LED, but complicated structure, cost are high, and usable range is little, is not suitable for small-sized peer enterprises.
Summary of the invention
The purpose of this utility model there are the problems referred to above for existing technology, proposes the LED charging crane in a kind of LED pick-up unit, the utility model structure is simple, cost is low, applicability is strong.
The purpose of this utility model realizes by following technical proposal: the LED charging crane in a kind of LED pick-up unit, the pick-up unit of LED comprises frame, it also comprises guide frame, driving wheel, engaged wheel and the web joint with lamp socket, described guide frame is connected in frame, above-mentioned web joint is long plate shape and adjacent two web joint edges are hinged, above-mentioned some web joints are connected to form ringwise driven pedrail, above-mentioned driving wheel and engaged wheel are connected to the two ends place of guide frame, described driven pedrail is enclosed within driving wheel and engaged wheel, described driving wheel and one can drive its actuator rotated to be connected, it is characterized in that, mechanism comprises link, guide plate one, guide plate two, actuator one, actuator two, actuator three and mechanical arm, above-mentioned guide plate one be arranged in parallel with web joint, described actuator one is connected on link, described actuator one is connected with guide plate one and can drives guide plate one horizontal translation, above-mentioned guide plate two is connected on guide plate one, described actuator two is connected on guide plate one and actuator two can drive guide plate two relative to guide plate one upper and lower translation, described actuator three is connected on guide plate two, described mechanical arm is connected on actuator three and actuator three can rotate set angle by driving mechanical hand.
The actuator driving driving wheel to rotate is motor, the output shaft of motor is connected with driving wheel, starter motor, output shaft on motor drives driving wheel to rotate, engaged wheel coordinates driving wheel to drive driven pedrail to rotate, link is positioned at the top of whole driven pedrail, mechanical arm indirectly drives its left and right horizontal to move by actuator one, it is indirectly driven to move up and down by actuator two, staff can regulate mechanical arm in the position in left and right horizontal direction by actuator one, improve the degree of accuracy captured, actuator two controls machinery sagging translation is dynamic on hand to coordinate it constantly to capture, decontrol LED, actuator three can control mechanical arm and rotate and reverse the action completing respectively and get and fill LED.
Described link has recessed gathering sill one, described gathering sill one parallels with web joint, and above-mentioned guide plate one is positioned at gathering sill one place, and described guide plate one has recessed gathering sill two, described gathering sill two is vertical with gathering sill one to be arranged, and above-mentioned guide plate two is positioned at gathering sill two place.Guide plate one sidepiece has the projection embedding gathering sill one, the gathering sill one that guide plate one can be embedded on link by its projection carries out left right horizontal movement on link, guide plate two sidepiece has the projection embedding gathering sill two, and the gathering sill two that guide plate two can be embedded on guide plate one by its projection carries out upper and lower vertical movement on guide plate one.
Described actuator one and actuator two are cylinder or are oil cylinder.Cylinder and oil cylinder all have the function making coupled guide plate one and guide plate two do straight reciprocating motion.
Described actuator three is servomotor, and rotating shaft and the above-mentioned mechanical arm of described servomotor are connected.Generally common motor is its rotating speed uncontrollable, be difficult to mechanical arm with the use of, servomotor can make control rate, positional precision is very accurate, voltage signal can be converted into torque and rotational speed with drived control object, staff can utilize servomotor controller tool hand to capture the speed of the rotation of LED, avoids the testing because of mechanical arm velocity of rotation undue influence LED.
Described guide plate two is fixed with some actuators three, described each actuator three is all connected with and its mechanical arm one to one.Quantity on mechanical arm is identical with the lamp socket quantity on each web joint, the corresponding lamp socket of each mechanical arm.
Described mechanical arm comprises cylinder, be connected in body on cylinder and two claws, described body interior is cavity, the piston rod outer end of above-mentioned cylinder is positioned at body, described piston rod both sides all have tooth bar, described claw the inner is hinged on body, described claw the inner also has the gear be engaged on above-mentioned tooth bar, and described two claw outer ends form the holding section for clamping LED.Start cylinder, the piston rod of cylinder can carry out doing straight reciprocating motion, when the piston rod of cylinder promotes, the gear of two claw the inners is under the rack drives of piston rod both sides, two claws are made to have an action of opening, when the piston rod of cylinder is return, the gear of two claw the inners, under the rack drives of piston rod both sides, makes two claws have an action captured.
Described claw outer end cover has the contact site of flexible material.Mechanical arm easily damages when capturing LED; the damage of LED is effectively avoided at the sheathed contact site in claw outer end; contact site can also can for being enclosed within the cloth pad of claw outer end for the rubber sleeve being enclosed within claw outer end; rubber sleeve and cloth pad are all flexible material; when claw contacts with LED, protective value is good.
Compared with prior art, the advantage of the LED charging crane in this LED pick-up unit have following some
The structure of the LED charging crane 1, in this LED pick-up unit is simple, cost is low, and applicability is strong.
2, the mechanical arm in the LED charging crane in this LED pick-up unit can adjusting position accordingly when loading and unloading LED, and precision is high.
Accompanying drawing explanation
Fig. 1 is the structural representation of the LED charging crane in this LED pick-up unit.
Fig. 2 is the front view of the pick-up unit of LED.
Fig. 3 is the cut-open view of mechanical arm.
In figure, 1, frame; 2, guide frame; 3, driving wheel; 4, engaged wheel; 5, web joint; 5a, lamp socket; 6, link; 7, guide plate one; 8, guide plate two; 9, actuator one; 10, actuator two; 11, actuator three; 12, mechanical arm; 12a, cylinder; 12a1, piston rod; 12a2, tooth bar; 12b, body; 12c, claw; 12c1, gear; 12d, holding section; 12e, contact site; 13, gathering sill one; 14, gathering sill two.
Embodiment
Be below specific embodiment of the utility model and by reference to the accompanying drawings, the technical solution of the utility model is further described, but the utility model be not limited to these embodiments.
As Fig. 1, Fig. 2, shown in Fig. 3, LED charging crane in a kind of LED pick-up unit, the pick-up unit of LED comprises frame 1, it also comprises guide frame 2, driving wheel 3, engaged wheel 4 and the web joint 5 with lamp socket 5a, guide frame 2 is connected in frame, web joint 5 is in long plate shape and adjacent two web joint 5 edges are hinged, some web joints 5 are connected to form ringwise driven pedrail, driving wheel 3 and engaged wheel 4 are connected to the two ends place of guide frame 2, driven pedrail is enclosed within driving wheel 3 and engaged wheel 4, driving wheel 3 and one can drive its actuator rotated to be connected, mechanism comprises link 6, guide plate 1, guide plate 28, actuator 1, actuator 2 10, actuator 3 11 and mechanical arm 12, guide plate 1 and web joint 5 be arranged in parallel, actuator 1 is connected on link 6, actuator 1 and guide plate 1 are connected and can drive guide plate 1 horizontal translation, guide plate 28 is connected on guide plate 1, actuator 2 10 is connected on guide plate 1 and actuator 2 10 can drive guide plate 28 relative to guide plate 1 upper and lower translation, actuator 3 11 is connected on guide plate 28, mechanical arm 12 is connected on actuator 3 11 and actuator 3 11 can rotate set angle by driving mechanical hand 12.
The actuator driving driving wheel 3 to rotate is motor, the output shaft of motor is connected with driving wheel 3, starter motor, output shaft on motor drives driving wheel 3 to rotate, engaged wheel 4 coordinates driving wheel 3 to drive driven pedrail to rotate, link 6 is positioned at the top of whole driven pedrail, mechanical arm 12 indirectly drives its left and right horizontal to move by actuator 1, it is indirectly driven to move up and down by actuator 2 10, staff can regulate mechanical arm 12 in the position in left and right horizontal direction by actuator 1, improve the degree of accuracy captured, actuator 2 10 controls the vertical mobile cooperation of mechanical arm about 12, and it constantly captures, decontrol LED, actuator 3 11 can control mechanical arm 12 and rotate and reverse the action completing respectively and get and fill LED.
Link 6 has recessed gathering sill 1, gathering sill 1 parallels with web joint 5, and guide plate 1 is positioned at gathering sill 1 place, guide plate 1 has recessed gathering sill 2 14, gathering sill 2 14 is vertical with gathering sill 1 to be arranged, and guide plate 28 is positioned at gathering sill 2 14 place.Guide plate 1 sidepiece has the projection embedding gathering sill 1, the gathering sill 1 that guide plate 1 can be embedded on link 6 by its projection carries out left right horizontal movement on link 6, guide plate 28 sidepiece has the projection embedding gathering sill 2 14, and the gathering sill 2 14 that guide plate 28 can be embedded on guide plate 1 by its projection carries out upper and lower vertical movement on guide plate 1.
Actuator 1 and actuator 2 10 are cylinder 12a or are oil cylinder.Cylinder 12a and oil cylinder all have the function making coupled guide plate 1 and guide plate 28 do straight reciprocating motion.Actuator 3 11 is servomotor, and rotating shaft and the mechanical arm 12 of servomotor are connected.Generally common motor is its rotating speed uncontrollable, be difficult to mechanical arm 12 with the use of, servomotor can make control rate, positional precision is very accurate, voltage signal can be converted into torque and rotational speed with drived control object, staff can utilize servomotor controller tool hand 12 to capture the speed of the rotation of LED, avoids the testing because of mechanical arm 12 velocity of rotation undue influence LED.Guide plate 28 is fixed with some actuators 3 11, each actuator 3 11 is all connected with and its mechanical arm 12 one to one.Quantity on mechanical arm 12 is identical with the lamp socket 5a quantity on each web joint 5, the corresponding lamp socket 5a of each mechanical arm 12.
Mechanical arm 12 comprises cylinder 12a, body 12b and two the claw 12c be connected on cylinder 12a, body 12b inside is cavity, the piston rod 12a1 outer end of cylinder 12a is positioned at body 12b, piston rod 12a1 both sides all have tooth bar 12a2, claw 12c the inner is hinged on body 12b, claw 12c the inner also has the gear 12c1 be engaged on tooth bar 12a2, two the holding section 12ds of claw 12c outer end formation for clamping LED.Start cylinder 12a, the piston rod 12a1 of cylinder 12a can carry out doing straight reciprocating motion, when the piston rod 12a1 of cylinder 12a promotes, under the gear 12c1 of two the claw 12c the inners tooth bar 12a2 in piston rod 12a1 both sides drives, two claw 12c are made to have an action of opening, when the piston rod 12a1 of cylinder 12a returns, under the gear 12c1 of two the claw 12c the inners tooth bar 12a2 in piston rod 12a1 both sides drives, two claw 12c are made to have an action captured.Claw 12c outer end cover has the contact site 12e of flexible material.Mechanical arm 12 easily damages when capturing LED; the damage of LED is effectively avoided at the sheathed contact site 12e in claw 12c outer end; contact site 12e can also can for being enclosed within the cloth pad of claw 12c outer end for the rubber sleeve being enclosed within claw 12c outer end; rubber sleeve and cloth pad are all flexible material; when claw 12c contacts with LED, protective value is good.
Ultimate principle: need detected LED to be arranged on the lamp socket 5a on web joint 5, driven by motor driving wheel 3 rotates, engaged wheel 4 drives driven pedrail to rotate, LED charging crane is arranged on above driven pedrail, wherein actuator 1 and guide plate 1 are arranged on link 6, actuator 2 10 and guide plate 28 are arranged on guide plate 1, actuator 3 11 is arranged on guide plate 28, actuator 3 11 is connected with mechanical arm 12, moved left and right by actuator 1 conditioner mechanical arm 12, improve the degree of accuracy that mechanical arm 12 captures LED, actuator 2 10 controls mechanical arm 12 and has moved up and down grasping movement, actuator 3 11 makes mechanical arm 12 rotate installation and removal process when catching LED,
Specific embodiment described herein is only to the explanation for example of the utility model spirit.The utility model person of ordinary skill in the field can make various amendment or supplements or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present utility model or surmount the scope that appended claims defines.
Although more employ the terms such as frame 1, guide frame 2, driving wheel 3, engaged wheel 4, web joint 5, lamp socket 5a, link 6, guide plate 1, guide plate 28, actuator 1, actuator 2 10, actuator 3 11, mechanical arm 12, cylinder 12a, piston rod 12a1, tooth bar 12a2, body 12b, claw 12c, gear 12c1, holding section 12d, contact site 12e, gathering sill 1, gathering sill 2 14 herein, do not get rid of the possibility using other term.These terms are used to be only used to describe and explain essence of the present utility model more easily; The restriction that they are construed to any one additional is all contrary with the utility model spirit.

Claims (7)

1. the LED charging crane in a LED pick-up unit, the pick-up unit of LED comprises frame (1), it also comprises guide frame (2), driving wheel (3), engaged wheel (4) and there is the web joint (5) of lamp socket (5a), described guide frame (2) is connected in frame, above-mentioned web joint (5) is in long plate shape and adjacent two web joints (5) edge is hinged, above-mentioned some web joints (5) are connected to form ringwise driven pedrail, above-mentioned driving wheel (3) and engaged wheel (4) are connected to the two ends place of guide frame (2), described driven pedrail is enclosed within driving wheel (3) and engaged wheel (4), described driving wheel (3) and one can drive its actuator rotated to be connected, it is characterized in that, mechanism comprises link (6), guide plate one (7), guide plate two (8), actuator one (9), actuator two (10), actuator three (11) and mechanical arm (12), above-mentioned guide plate one (7) be arranged in parallel with web joint (5), described actuator one (9) is connected on link (6), described actuator one (9) is connected with guide plate one (7) and can drives guide plate one (7) horizontal translation, above-mentioned guide plate two (8) is connected on guide plate one (7), described actuator two (10) is connected in that guide plate one (7) is upper and actuator two (10) can drive guide plate two (8) relative to guide plate one (7) upper and lower translation, described actuator three (11) is connected on guide plate two (8), described mechanical arm (12) is connected to actuator three (11) and goes up and actuator three (11) energy driving mechanical hand (12) rotation set angle.
2. the LED charging crane in a kind of LED pick-up unit according to claim 1, it is characterized in that, described link (6) has recessed gathering sill one (13), described gathering sill one (13) parallels with web joint (5), above-mentioned guide plate one (7) is positioned at gathering sill one (13) place, described guide plate one (7) has recessed gathering sill two (14), described gathering sill two (14) is vertical with gathering sill one (13) to be arranged, and above-mentioned guide plate two (8) is positioned at gathering sill two (14) place.
3. the LED charging crane in a kind of LED pick-up unit according to claim 1, is characterized in that, described actuator one (9) and actuator two (10) are cylinder or are oil cylinder.
4. the LED charging crane in a kind of LED pick-up unit according to claim 1, is characterized in that, described actuator three (11) is servomotor, and rotating shaft and the above-mentioned mechanical arm (12) of described servomotor are connected.
5. the LED charging crane in a kind of LED pick-up unit according to claim 1, it is characterized in that, described guide plate two (8) is fixed with some actuators three (11), described each actuator three (11) is all connected with and its mechanical arm (12) one to one.
6. the LED charging crane in a kind of LED pick-up unit according to claim 5, it is characterized in that, described mechanical arm (12) comprises cylinder (12a), be connected in the body (12b) on cylinder and two claws (12c), described body (12b) inside is cavity, piston rod (12a1) outer end of above-mentioned cylinder (12a) is positioned at body (12b), described piston rod (12a1) both sides all have tooth bar (12a2), described claw (12c) the inner is hinged on body (12b), described claw (12c) the inner also has the gear (12c1) be engaged on above-mentioned tooth bar (12a2), described two claw (12c) outer ends form the holding section (12d) for clamping LED.
7. the LED charging crane in a kind of LED pick-up unit according to claim 6, is characterized in that, described claw (12c) outer end cover has the contact site (12e) of flexible material.
CN201420705830.XU 2014-11-21 2014-11-21 LED charging crane in a kind of LED pick-up unit Expired - Fee Related CN204188788U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420705830.XU CN204188788U (en) 2014-11-21 2014-11-21 LED charging crane in a kind of LED pick-up unit

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420705830.XU CN204188788U (en) 2014-11-21 2014-11-21 LED charging crane in a kind of LED pick-up unit

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CN204188788U true CN204188788U (en) 2015-03-04

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107537791A (en) * 2016-09-21 2018-01-05 北京卫星环境工程研究所 Filler test instrument for spacecraft thermal vacuum test infrared lamp
CN107792430A (en) * 2017-11-24 2018-03-13 海盐博友五金制造有限责任公司 A kind of line slideway packing device
CN109283473A (en) * 2018-08-20 2019-01-29 浙江凯耀照明股份有限公司 A kind of long point service life method for tracing and system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107537791A (en) * 2016-09-21 2018-01-05 北京卫星环境工程研究所 Filler test instrument for spacecraft thermal vacuum test infrared lamp
CN107792430A (en) * 2017-11-24 2018-03-13 海盐博友五金制造有限责任公司 A kind of line slideway packing device
CN107792430B (en) * 2017-11-24 2024-01-02 海盐博友五金制造有限责任公司 Linear guide packaging device
CN109283473A (en) * 2018-08-20 2019-01-29 浙江凯耀照明股份有限公司 A kind of long point service life method for tracing and system

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C14 Grant of patent or utility model
GR01 Patent grant
C56 Change in the name or address of the patentee
CP01 Change in the name or title of a patent holder

Address after: Jiaxing City, Zhejiang province 314419 Haining city Zhejiang Haining warp knitting industrial park Yuen Road No. 1002 Building No. 1

Patentee after: Zhejiang Future Lighting Co., Ltd.

Address before: Jiaxing City, Zhejiang province 314419 Haining city Zhejiang Haining warp knitting industrial park Yuen Road No. 1002 Building No. 1

Patentee before: HAINING FUTURE LIGHRTING CO., LTD.

CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150304

Termination date: 20171121

CF01 Termination of patent right due to non-payment of annual fee