CN204123059U - A kind of full-automatic online pump housing assembling muffler equipment - Google Patents
A kind of full-automatic online pump housing assembling muffler equipment Download PDFInfo
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- CN204123059U CN204123059U CN201420525101.6U CN201420525101U CN204123059U CN 204123059 U CN204123059 U CN 204123059U CN 201420525101 U CN201420525101 U CN 201420525101U CN 204123059 U CN204123059 U CN 204123059U
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Abstract
The utility model relates to pump housing assembling muffler apparatus field, it comprises frame, product muffler is installed to the muffler installing mechanism in the frock on streamline, the screw sub-material Chui Liao mechanism of screw supply can be realized fast and effectively, screw can be transported to the screw feed mechanism of normal place, can draw screw lock sleeve mechanism and by screw locking, the muffler entered in muffler locks elevating mechanism, the utility model achieves full-automatic production model, automatically carry out displacement to the accessory muffler of the pump housing to install, automatically locking of muffler screw is carried out, and detect locking effect in the process locked.This equipment achieves high installation accuracy, and feedback locks effect and torsion precision in time, substantially increases the precision of pump housing assembling, and full-automatic production model saves manpower simultaneously, improves safety coefficient.
Description
Technical field:
The utility model relates to pump housing assembling muffler apparatus field, relates to a kind of full-automatic online pump housing assembling muffler equipment in particular.
Background technology:
When the accessory muffler of the pump housing is installed, need to be displaced to standard operation position to muffler, then the feeding of muffler screw is carried out, and in the process of feeding, feeding effect is detected, then automatically locking of muffler screw is carried out, and detect locking effect in the process locked, install for realizing high accuracy, and feed back feeding in time and lock effect and torsion precision, substantially increase the precision of pump housing assembling, now just need a kind of full-automatic online pump housing assembling muffler equipment to complete aforesaid operations.
Utility model content:
The purpose of this utility model is to provide a kind of full-automatic online pump housing assembling muffler equipment, and it automatically carries out displacement to the accessory muffler of the pump housing and installs, and automatically carries out locking of muffler screw, and detects locking effect in the process locked.
Technology solution of the present utility model is as follows:
A kind of full-automatic online pump housing assembling muffler equipment, it comprises frame, muffler installing mechanism, muffler lock elevating mechanism, lock sleeve mechanism, screw feed mechanism and screw sub-material Chui Liao mechanism, described screw sub-material Chui Liao mechanism is positioned at the left side of frame, described muffler installing mechanism, muffler lock elevating mechanism and screw feed mechanism is arranged in frame respectively, described in lock sleeve mechanism and be arranged on muffler and lock on elevating mechanism.
Described muffler installing mechanism comprises base plate, X-axis mechanism, Y-axis mechanism, Z-axis mechanism and vacuum adsorption mechanism, and described Z-axis mechanism is arranged on base plate, and X-axis mechanism is arranged on Z-axis mechanism, and described Y-axis mechanism is arranged in X-axis mechanism; Described vacuum adsorption mechanism is arranged in Y-axis mechanism; Described vacuum adsorption mechanism comprises suction disc connecting plate, suction disc and vacuum cups, described suction disc connecting plate one end is arranged in Y-axis mechanism, the other end and described suction disc link together, and suction disc and the mutual vertical distribution of suction disc connecting plate, described vacuum cups is arranged on the front lower portion of suction disc, adsorbable muffler below vacuum cups.
Described muffler locks elevating mechanism, and it comprises gantry base and lift servo motor, described gantry base is provided with left and right gripper shoe, left-and-right supporting plate is provided with servomotor fixing seat, described servomotor fixing seat is provided with lift servo motor; The lower end of described lift servo motor is provided with elevating screw, and described elevating screw coordinates and is provided with screw, described screw is provided with connecting plate, and the left and right sides, bottom of described connecting plate is vertically installed with lifting connecting plate respectively; The inner side of described left and right gripper shoe is respectively equipped with two slide rails, each slide rail coordinates and is provided with slide block, and slide block links together with the lifting connecting plate of corresponding side; The installed in front of described two lifting connecting plates has a lifter plate; The lower end of described lifter plate is vertically installed with installing plate, described installing plate is provided with two groups and locks sleeve mechanism; The outside of described left support plate is provided with and locks mounting bar, mounting bar is provided with and locks photoelectric sensor, described lifter plate is provided with lock that photoelectric sensor matches lock sensing chip.
Described screw feed mechanism it comprise base and feeding servomotor, described base is provided with the linear module of feeding and feeding mounting bar, feeding mounting bar is provided with feeding photoelectric sensor; The linear module of described feeding is provided with carrier connecting plate, and described feeding servomotor is linked together by feeding shaft coupling and the linear module of feeding; Described carrier connecting plate is provided with screw carrier; The side of described module connecting plate is provided with the feeding sensing chip matched with feeding photoelectric sensor; Described base is provided with Connection Block, Connection Block is vertically installed with riser, riser is provided with and blows material tracheae holder; Described blowing on material tracheae holder is provided with sensor holder, sensor holder is provided with sensor controller, described carrier connecting plate is provided with sensor sensing probe.
The described sleeve mechanism that locks comprises screwdriver main body, screwdriver bit connecting plate, line shaft gripper shoe, sensor, sensor stand, screwdriver bit installation shaft, torsion adjustment control and screwdriver bit, described screwdriver main body lower end is connected with screwdriver bit installation shaft by sensor, and the lower end of screwdriver bit installation shaft is connected with screwdriver bit; Described screwdriver bit installation shaft is arranged in line shaft gripper shoe, and line shaft gripper shoe is arranged on screwdriver bit connecting plate upper end; Described sensor stand is provided with torsion adjustment control.
Described screw sub-material Chui Liao mechanism comprises sub-material frame, described sub-material frame is spirally connected a dividing plate is installed, described dividing plate is provided with a storing feed bin, vibrating disk and Zhi Zhen mechanism, storing feed bin is communicated with a tapping channel, the outlet of tapping channel is positioned at above vibrating disk; Described vibrating disk is provided with a vibration discharging opening, can vibrate screw from vibration discharging opening; Described vibrating disk is built with vibrating disk inductor; Described sub-material frame is also provided with a Cuo Liao testing agency, described Zhi Zhen mechanism one end is connected with vibration discharging opening, and the Zhi Zhen mechanism other end is connected with Cuo Liao testing agency; Described sub-material frame is provided with a waste material dish, and waste material dish is positioned at immediately below Cuo Liao testing agency; Described Cuo Liao testing agency comprises bottom plate stanchions, base plate, gripper shoe pillar, gripper shoe, longitudinal pushing mechanism, horizontal pushing mechanism and splicing Chui Liao mechanism, described bottom plate stanchions is arranged in sub-material frame, base plate is arranged in bottom plate stanchions, described base plate is provided with gripper shoe pillar, gripper shoe pillar is provided with gripper shoe; Described gripper shoe is provided with a slotted eye a, and base plate is provided with a slotted eye b, and slotted eye b is positioned at immediately below slotted eye a, and described waste material dish is positioned at immediately below slotted eye b; Described gripper shoe is provided with a longitudinal pushing mechanism, horizontal pushing mechanism and splicing Chui Liao mechanism, described longitudinal pushing mechanism comprises longitudinal cylinder, longitudinal holder, sensor holder, sensor and longitudinal contiguous block, described longitudinal holder is installed on the supporting plate, and longitudinal contiguous block is arranged on longitudinal holder; Described longitudinal contiguous block is provided with a longitudinal slot, and described Zhi Zhen mechanism is connected with longitudinal contiguous block; Described longitudinal cylinder is arranged on longitudinal holder, and the piston of longitudinal cylinder is connected with longitudinal pushing block, and longitudinal pushing block is positioned at longitudinal slot, and can longitudinally move by slotted eye; The side of described longitudinal holder is provided with sensor holder, and sensor holder is provided with sensor; Described longitudinal contiguous block is provided with longitudinal cover plate.
Described horizontal pushing mechanism comprises lateral cylinder, transverse holder and lateral connection block, and described transverse holder is installed on the supporting plate, and lateral connection block is arranged in transverse holder; Described lateral connection block is provided with a horizontal slotted eye, and described lateral cylinder is arranged in transverse holder, and the piston of lateral cylinder is connected with horizontal pushing block, and horizontal pushing block is positioned at horizontal slotted eye, and can transversely move by slotted eye; Longitudinally be provided with a feed well in the middle part of described lateral connection block, feed well is connected with horizontal slotted eye, is provided with a discharge opening be connected with feed well in the middle part of lateral connection block left part; Described lateral connection block is provided with horizontal cover plate; One limiting plate is installed on the left of described transverse holder.
Described splicing Chui Liao mechanism comprises servomotor, shaft coupling, linear module, linear module slide block, gas-tpe fitting installing plate, gas-tpe fitting and blows material tracheae, described linear module is installed on the supporting plate, and described servomotor is arranged on linear module by shaft coupling; Described linear module is provided with linear module slide block, described linear module slide block is provided with gas-tpe fitting installing plate; Described gas-tpe fitting installing plate is provided with gas-tpe fitting, and gas-tpe fitting lower end is connected with blows material tracheae; The other end blowing material tracheae is arranged on tracheae fixed head, is linked together between the screw carrier on tracheae fixed head and screw feed mechanism by conveyance conduit; Described gripper shoe is provided with mounting bar, mounting bar is provided with photoelectric sensor, described linear module slide block is provided with sensing chip.
As preferably, described base plate is symmetrically installed with two groups of Z-axis mechanisms, often organizes on Z-axis mechanism and a ZuXZhou mechanism is installed, Mei Zu X-axis mechanism is provided with a ZuYZhou mechanism.
As preferably, described base plate and suction disc connecting plate are provided with line pipe joint respectively by line pipe joint mount pad.
As preferably, described in lock photoelectric sensor and have more than three groups, the oscilaltion distance of lifter plate is determined by locking photoelectric sensor.
As preferably, described screw carrier is provided with can the circular hole of placing screws.
As preferably, described screwdriver main body is servomotor, and the output shaft of servomotor is connected to sensor.
As preferably, described torsion adjustment control is electrically connected by control circuit with screwdriver main body.
As preferably, described frame and sub-material frame are separately installed with hood a and hood b, and are respectively equipped with the Sound-proof material that can reduce noise in hood a or hood b.
As preferably, described bottom plate stanchions and gripper shoe pillar have four respectively.
As preferably, described gas-tpe fitting has four, and each gas-tpe fitting lower end is connected to one and blows material tracheae.
The beneficial effects of the utility model are:
Muffler installing mechanism of the present utility model automatically can carry out displacement to the accessory muffler of the pump housing and install, by the cooperation of X-axis mechanism, Y-axis mechanism and Z-axis mechanism, the vacuum cups of vacuum adsorption mechanism can be driven to arrive standard operation position, adsorbable product muffler in irregular shape, and be installed in the frock on streamline.Its installation accuracy is high, can complete diverse location, the installation of different product muffler, substantially increases the precision of pump housing assembling, and full-automatic production model saves manpower simultaneously, improves safety coefficient.
Muffler of the present utility model locks elevating mechanism and adopts gantry cross-line formula to lock, highly regulate and driven by lift servo motor, drive elevating screw rotates, thus make screw drive connecting plate to move up and down, connecting plate drives lifting connecting plate to move up and down along slide rail, lifter plate is finally made to drive screwdriver lock adhering mechanism to move up and down, carrier detected by sensor send signal when muffler is put into, lift servo motor acknowledge(ment) signal drives screw mandrel to rotate, and makes screwdriver lock adhering mechanism entire lowering.When starting operation close to providing signal screwdriver lock adhering mechanism during product, screw locking being entered product, completes and lock operation.It is high that it locks precision, and can lock two groups of screws, its operating efficiency is high simultaneously.
The replaceable screwdriver bit of sleeve mechanism that locks of the present utility model is to lock the screw of different model; Effectively can detect the Lou situation such as lock, attached lock, sliding tooth, adjustable torque range locks the screw of different torque range.Present invention achieves high installation accuracy, and feedback locks effect and torsion precision in time, substantially increase the precision of pump housing assembling, full-automatic production model saves manpower simultaneously, improves safety coefficient.
Screw feed mechanism of the present utility model coordinates screw sub-material Chui Liao mechanism to use, when screw blows in screw carrier by screw sub-material Chui Liao mechanism, sensor sensing probe detects whether have screw, screw is had just to provide signal, the linear module of driven by servomotor makes carrier connecting plate move along linear module, thus driving screw carrier to be displaced to assigned address, under last screwdriver bit, general who has surrendered's screw is drawn, and linear module resets and waits for next signal.
Screw sub-material Chui Liao mechanism of the present utility model can realize the supply of screw fast and effectively, due to the space using tracheae feed to save equipment itself, can realize the supply of the equipment material that some have size to limit.The present invention has storing feed bin can realize long unmanned feed, and additional hood b has Sound-proof material to reduce noise.Screw is loaded feed bin by artificial or machinery, when vibrating disk sensor detect do not expect time, storing feed bin is started working and screw is supplied vibrating disk, screw shakes by vibrating disk, sequence screw through straight shake enters Cuo Liao testing agency, length and the thread damaged condition of screw is detected by sensor, waste material can fall into waste material box automatically, non-defective unit enters and blows material tracheae, blow material tracheae and once can blow out four material saving feed time, tracheae fixed head can be fixed on the place of needs by blowing material tracheae, but blows material tracheae and can not extrude bending.
The utility model achieves full-automatic production model, automatically carries out displacement to the accessory muffler of the pump housing and installs, automatically carry out locking of muffler screw, and detect locking effect in the process locked.This equipment achieves high installation accuracy, and feedback locks effect and torsion precision in time, substantially increases the precision of pump housing assembling, and full-automatic production model saves manpower simultaneously, improves safety coefficient.
Accompanying drawing illustrates:
Below in conjunction with accompanying drawing, the utility model is described further:
Fig. 1 is structural representation of the present utility model;
Structural representation when Fig. 2 is the utility model band hood;
Fig. 3 is the structural representation of muffler installing mechanism of the present utility model;
Fig. 4 is the structural representation that muffler of the present utility model locks elevating mechanism;
Fig. 5 is the structural representation locking sleeve mechanism of the present utility model;
Fig. 6 is the structural representation of screw feed mechanism of the present utility model;
Fig. 7 is the structural representation of screw sub-material Chui Liao mechanism of the present utility model;
Fig. 8 is the structural representation of Cuo Liao testing agency in Fig. 7 and waste material dish.
Detailed description of the invention:
Embodiment, see accompanying drawing 1 ~ 8, a kind of full-automatic online pump housing assembling muffler equipment, it comprises frame I, muffler installing mechanism II, muffler lock elevating mechanism III, lock sleeve mechanism IV, screw feed mechanism V and screw sub-material Chui Liao mechanism VI, described screw sub-material Chui Liao mechanism is positioned at the left side of frame, described muffler installing mechanism, muffler lock elevating mechanism and screw feed mechanism is arranged in frame respectively, described in lock sleeve mechanism and be arranged on muffler and lock on elevating mechanism.
Described muffler installing mechanism it comprise base plate 1, X-axis mechanism, Y-axis mechanism and Z-axis mechanism, also comprise vacuum adsorption mechanism, base plate is symmetrically installed with two groups of Z-axis mechanisms, often organizes on Z-axis mechanism and a ZuXZhou mechanism is installed, Mei Zu X-axis mechanism is provided with a ZuYZhou mechanism; Described vacuum adsorption mechanism is arranged in Y-axis mechanism.
Described vacuum adsorption mechanism comprises suction disc connecting plate 2, suction disc 3 and vacuum cups 4, described suction disc connecting plate one end is arranged in Y-axis mechanism, the other end and described suction disc link together, and suction disc and the mutual vertical distribution of suction disc connecting plate, described vacuum cups is arranged on the front lower portion of suction disc, adsorbable muffler 5 below vacuum cups.
Described Z-axis mechanism comprises Z axis motor 6, Z axis shaft coupling 7, Z axis screw mandrel 8, screw mandrel supporting seat 9, screw mandrel holder 10, Z axis screw 11, ZX connecting plate 12, screw mandrel guide pillar 13, guide pillar connecting plate 14, Z axis mounting bar 15, Z axis photoelectric sensor 16 and Z axis sensing chip 17, described Z axis motor is arranged on below base plate, described Z axis motor is linked together by Z axis shaft coupling and Z axis screw mandrel, Z axis screw mandrel is connected with Z axis screw, screw mandrel supporting seat is arranged on base plate, screw mandrel holder is vertically mounted on screw mandrel supporting seat, the upper end of Z axis screw mandrel is arranged in screw mandrel holder, described ZX connecting plate and Z axis screw link together, described ZX connecting plate is provided with four screw mandrel guide pillars, and screw mandrel guide pillar is through base plate, and the lower end of every two longitudinal screw mandrel guide pillars is linked together by guide pillar connecting plate, described screw mandrel supporting seat side is provided with Z axis mounting bar, Z axis mounting bar is provided with Z axis photoelectric sensor, is provided with Z axis sensing chip on rear side of described ZX connecting plate.
Described X-axis mechanism comprises X-axis motor 18, X-axis shaft coupling 19, the linear module 20 of X-axis, XY connecting plate 21, X-axis slide rail 22, X-axis slide block, X-axis mounting bar 23, X-axis photoelectric sensor 24 and X-axis sensing chip, the linear module of described X-axis, X-axis slide rail and X-axis mounting bar are arranged on ZX connecting plate respectively, and the linear module of X-axis, X-axis slide rail and X-axis mounting bar are parallel to each other, and X-axis slide rail are provided with X-axis slide block; Described X-axis mounting bar is provided with three X-axis photoelectric sensors; Described X-axis motor is linked together by X-axis shaft coupling and the linear module of X-axis; The linear module of described X-axis and X-axis slide block are connected to XY connecting plate, and X-axis sensing chip is arranged on the sidepiece of XY connecting plate.
Described Y-axis mechanism comprises y-axis motor 25, Y-axis shaft coupling 26, the linear module of Y-axis 27, the linear module slide block 28 of Y-axis, Y-axis mounting bar, Y-axis photoelectric sensor and Y-axis sensing chip, the linear module of described Y-axis and Y-axis mounting bar are arranged on XY connecting plate respectively, and the linear module of Y-axis and Y-axis mounting bar are parallel to each other; Described Y-axis mounting bar is provided with Y-axis photoelectric sensor; Described y-axis motor is linked together by Y-axis shaft coupling and the linear module of Y-axis; The linear module of described Y-axis is connected to the linear module slide block of Y-axis, the linear module slide block of Y-axis is provided with suction disc connecting plate, and Y-axis sensing chip is arranged on the side of the linear module slide block of Y-axis.
Described base plate is symmetrically installed with two groups of Z-axis mechanisms, such two groups of vacuum adsorption mechanisms can carry out simultaneously, improve production efficiency.Described base plate, ZX connecting plate and suction disc connecting plate are provided with line pipe joint 30 respectively by line pipe joint mount pad 29, are convenient to arrange electric wire or cable etc., make mechanism neat and tidy more.Described XY connecting plate is provided with the hood 31 of a protection Y-axis mechanism, prevents foreign material from entering mechanism, affect the normal operation of mechanism.
Described muffler locks elevating mechanism, and it comprises gantry base 32 and lift servo motor 33, described gantry base is provided with left and right gripper shoe 34,35, left-and-right supporting plate is provided with servomotor fixing seat 36, described servomotor fixing seat is provided with lift servo motor; The lower end of described lift servo motor is provided with elevating screw 37, described elevating screw coordinates and is provided with screw 38, described screw is provided with connecting plate 39, and the left and right sides, bottom of described connecting plate is vertically installed with lifting connecting plate 40 respectively; The inner side of described left and right gripper shoe is respectively equipped with two slide rails 41, each slide rail coordinates and is provided with slide block 42, and slide block links together with the lifting connecting plate of corresponding side; The installed in front of described two lifting connecting plates has a lifter plate 43; The lower end of described lifter plate is vertically installed with installing plate 44, is provided with two and strengthens gusset 45, described installing plate is provided with two groups and locks sleeve mechanism between lifter plate and installing plate; The outside of described left support plate is provided with and locks mounting bar 46, mounting bar is provided with and locks photoelectric sensor 47, described lifter plate is provided with lock that photoelectric sensor matches lock sensing chip 48.The described photoelectric sensor that locks has three groups, and the oscilaltion distance of lifter plate is determined by photoelectric sensor.
Described gantry base comprises supporting seat, reinforced seat, transverse slat and gripper shoe, described supporting seat has two, and supporting seat is L-type structure, and each L-type structure internal fixtion has a reinforced seat, described transverse slat is arranged on two supporting seats, and the back of described transverse slat is installed with a gripper shoe.
The described sleeve mechanism that locks comprises screwdriver main body 49, screwdriver bit connecting plate 50, line shaft gripper shoe 51, sensor 52, sensor stand 53, screwdriver bit installation shaft 54, torsion adjustment control 55 and screwdriver bit 56, described screwdriver main body lower end is connected with screwdriver bit installation shaft by sensor, the lower end of screwdriver bit installation shaft is connected with screwdriver bit, the replaceable screw locking different model of screwdriver bit; Described screwdriver bit installation shaft is arranged in line shaft gripper shoe, and line shaft gripper shoe is arranged on screwdriver bit connecting plate upper end; Described sensor stand is provided with torsion adjustment control.
Described screwdriver bit connecting plate can be arranged on muffler and lock on the installing plate of elevating mechanism, is convenient to wholely lock the fixing of sleeve mechanism.
Described screwdriver main body is servomotor, and the output shaft of servomotor is connected to sensor, and sensor effectively can detect the Lou situation such as lock, attached lock, sliding tooth, which enhances installation accuracy.
Described torsion adjustment control is electrically connected by control circuit with screwdriver main body, and the adjustable torque range of torsion adjustment control locks the screw of different torque range.
Described screw feed mechanism comprises base 57 and feeding servomotor 58, described base is provided with the linear module 59 of feeding and feeding mounting bar 60, feeding mounting bar is provided with feeding photoelectric sensor 61; The linear module of described feeding is provided with carrier connecting plate 62, and described feeding servomotor is linked together by feeding shaft coupling 63 and the linear module of feeding; Described carrier connecting plate is provided with screw carrier 64; The side of described module connecting plate is provided with the feeding sensing chip 65 matched with feeding photoelectric sensor; Described base is provided with Connection Block 66, Connection Block is vertically installed with riser 67, riser is provided with and blows material tracheae holder 68; Described blowing on material tracheae holder is provided with sensor holder 69, sensor holder is provided with sensor controller 70, described carrier connecting plate is provided with sensor sensing probe 71.
Described screw carrier is provided with can the circular hole of placing screws, and when screw is blown to screw carrier by screw sub-material Chui Liao mechanism, screw is just in time put on circular hole, is convenient to the location of screw.
Described feeding photoelectric sensor has three, is separately fixed on feeding mounting bar, and the linear module of its feeding driven by servomotor feeding makes carrier connecting plate move along the linear module of feeding, and the distance of movement is determined by feeding photoelectric sensor.
The motor fixing seat of described feeding servomotor is provided with the line pipe joint mount pad 72 of a L shape, line pipe joint mount pad is provided with line pipe joint 73, be convenient to the arrangement of cable.
Described screw sub-material Chui Liao mechanism comprises sub-material frame 74, described sub-material frame is spirally connected a dividing plate 75 is installed, described dividing plate is provided with a storing feed bin 76, vibrating disk 77 and Zhi Zhen mechanism 78, storing feed bin is communicated with a tapping channel, the outlet of tapping channel is positioned at above vibrating disk; Described vibrating disk is provided with a vibration discharging opening, can vibrate screw from vibration discharging opening; Described vibrating disk is built with vibrating disk inductor, and vibrating disk sensor can detect in vibrating disk whether have material, and when not expecting, storing feed bin is started working and screw supplied vibrating disk, and screw shakes by vibrating disk.
Described sub-material frame is also provided with a Cuo Liao testing agency, described Zhi Zhen mechanism one end is connected with vibration discharging opening, and the Zhi Zhen mechanism other end is connected with Cuo Liao testing agency; Described sub-material frame is provided with a waste material dish 79, and waste material dish is positioned at immediately below Cuo Liao testing agency.
Described Cuo Liao testing agency comprises bottom plate stanchions 80, base plate 81, gripper shoe pillar 82, gripper shoe 83, longitudinal pushing mechanism, horizontal pushing mechanism and splicing Chui Liao mechanism, described bottom plate stanchions has four, be arranged in sub-material frame respectively, base plate is arranged in bottom plate stanchions, described base plate is provided with four gripper shoe pillars, gripper shoe pillar is provided with gripper shoe; Described gripper shoe is provided with a slotted eye a, and base plate is provided with a slotted eye b, and slotted eye b is positioned at immediately below slotted eye a, and described waste material dish is positioned at immediately below slotted eye b.
Described gripper shoe is provided with a longitudinal pushing mechanism, horizontal pushing mechanism and splicing Chui Liao mechanism, described longitudinal pushing mechanism comprises longitudinal cylinder 84, longitudinal holder 85, sensor holder 86, sensor 87 and longitudinal contiguous block 88, described longitudinal holder is installed on the supporting plate, and longitudinal contiguous block is arranged on longitudinal holder; Described longitudinal contiguous block is provided with a longitudinal slot, and described Zhi Zhen mechanism is connected with longitudinal contiguous block; Described longitudinal cylinder is arranged on longitudinal holder, and the piston of longitudinal cylinder is connected with longitudinal pushing block, and longitudinal pushing block is positioned at longitudinal slot, and can longitudinally move by slotted eye; The side of described longitudinal holder is provided with sensor holder, and sensor holder is provided with sensor; Described longitudinal contiguous block is provided with longitudinal cover plate.
Described horizontal pushing mechanism comprises lateral cylinder 89, transverse holder 90 and lateral connection block 91, and described transverse holder is installed on the supporting plate, and lateral connection block is arranged in transverse holder; Described lateral connection block is provided with a horizontal slotted eye, and described lateral cylinder is arranged in transverse holder, and the piston of lateral cylinder is connected with horizontal pushing block, and horizontal pushing block is positioned at horizontal slotted eye, and can transversely move by slotted eye; Longitudinally be provided with a feed well in the middle part of described lateral connection block, feed well is connected with horizontal slotted eye, is provided with a discharge opening be connected with feed well in the middle part of lateral connection block left part; Described lateral connection block is provided with horizontal cover plate; Be provided with a limiting plate on the left of described transverse holder, limiting plate can limit the shift position of screw in horizontal slotted eye, ensures that screw enters discharge opening.
Described splicing Chui Liao mechanism comprises servomotor 92, shaft coupling 93, linear module 94, linear module slide block 95, gas-tpe fitting installing plate 96, gas-tpe fitting 97 and blows material tracheae 98, described linear module is installed on the supporting plate, and described servomotor is arranged on linear module by shaft coupling; Described linear module is provided with linear module slide block, described linear module slide block is provided with gas-tpe fitting installing plate; Described gas-tpe fitting installing plate is provided with four gas-tpe fittings, each gas-tpe fitting lower end is connected to one and blows material tracheae, four other ends blowing material tracheae are arranged on tracheae fixed head 99 respectively, are linked together between the screw carrier on tracheae fixed head and screw feed mechanism by conveyance conduit; Described gripper shoe is provided with mounting bar 100, mounting bar is provided with photoelectric sensor 101, described linear module slide block is provided with sensing chip 102, the displacement of its gas-tpe fitting installing plate is determined by photoelectric sensor, be convenient to gas-tpe fitting and can accurately arrive discharge opening position, blow material tracheae and access screw.
Described frame and sub-material frame are separately installed with hood a103 and hood b104, and are respectively equipped with the Sound-proof material that can reduce noise in hood a or hood b, can noise be reduced.
Utility model works principle: screw sub-material Chui Liao mechanism and screw feed mechanism with the use of, screw is loaded in the storing feed bin of screw sub-material Chui Liao mechanism, when vibrating disk inductor detects and does not expect, storing feed bin is started working and screw is supplied vibrating disk, screw shakes from vibration discharging opening and to enter Zhi Zhen mechanism by vibrating disk, the vibrations of straight shake in-house screw enter in the longitudinal slot on longitudinal contiguous block, are detected length and the thread damaged condition of screw by sensor, then longitudinal air cylinder driven can drive longitudinal pushing block to move and promote screw and move forward in longitudinal slot, enter in horizontal slotted eye by the feed well on lateral connection block, lateral cylinder drive horizontal pushing block can be driven to move and promote screw move forward in horizontal slotted eye arrival discharge opening place, if waste material can fall into waste material box automatically from discharge opening, if non-defective unit, the drive motors of splicing Chui Liao mechanism drives, linear module slide block moves on linear module, thus drive gas-tpe fitting just in time to move to immediately below discharge opening, screw enters and blows material tracheae, most after-blow material tracheae blowout screw, screw is sent in the screw carrier in screw conveying material mechanism, muffler installing mechanism, by the cooperation of X-axis mechanism, Y-axis mechanism and Z-axis mechanism, can drive the vacuum cups of vacuum adsorption mechanism to arrive standard operation position, adsorbable product muffler in irregular shape, and be installed in the carrier frock on streamline, carrier detected by sensor send signal when muffler is put into, the lift servo motor that muffler locks elevating mechanism drives, drive elevating screw rotates, thus make screw drive connecting plate to move up and down, connecting plate drives lifting connecting plate to move up and down along slide rail, finally make lifter plate drive lock sleeve mechanism to move up and down, when the detection of sensor sensing probe has screw just to provide signal, the linear module of feeding driven by servomotor feeding makes carrier connecting plate move along the linear module of feeding, thus drive screw carrier to be displaced to assigned address, the screwdriver main body locking sleeve mechanism drives, screwdriver bit is driven by screwdriver bit installation shaft, under screwdriver bit, general who has surrendered's screw is drawn, the linear module of feeding resets and waits for next signal, then lock elevating mechanism by muffler to move to and lock position, when starting to lock screw close to providing signal during product, the adjustable torque range of torsion adjustment control locks the screw of different torque range simultaneously, sensor can effectively detect Lou to be locked, attached lock or sliding tooth situation, finally complete assembling procedure.
Above-described embodiment is the specific descriptions of carrying out the utility model; just the utility model is further described; can not be interpreted as the restriction to the utility model protection domain, those skilled in the art makes some nonessential improvement according to the content of above-mentioned utility model and adjustment all falls within protection domain of the present utility model.
Claims (10)
1. a full-automatic online pump housing assembling muffler equipment, it is characterized in that: it comprises frame, muffler installing mechanism, muffler lock elevating mechanism, lock sleeve mechanism, screw feed mechanism and screw sub-material Chui Liao mechanism, described screw sub-material Chui Liao mechanism is positioned at the left side of frame, described muffler installing mechanism, muffler lock elevating mechanism and screw feed mechanism is arranged in frame respectively, described in lock sleeve mechanism and be arranged on muffler and lock on elevating mechanism;
Described muffler installing mechanism comprises base plate, X-axis mechanism, Y-axis mechanism, Z-axis mechanism and vacuum adsorption mechanism, and described Z-axis mechanism is arranged on base plate, and X-axis mechanism is arranged on Z-axis mechanism, and described Y-axis mechanism is arranged in X-axis mechanism; Described vacuum adsorption mechanism is arranged in Y-axis mechanism; Described vacuum adsorption mechanism comprises suction disc connecting plate, suction disc and vacuum cups, described suction disc connecting plate one end is arranged in Y-axis mechanism, the other end and described suction disc link together, and suction disc and the mutual vertical distribution of suction disc connecting plate, described vacuum cups is arranged on the front lower portion of suction disc, adsorbable muffler below vacuum cups;
Described muffler locks elevating mechanism, and it comprises gantry base and lift servo motor, described gantry base is provided with left and right gripper shoe, left-and-right supporting plate is provided with servomotor fixing seat, described servomotor fixing seat is provided with lift servo motor; The lower end of described lift servo motor is provided with elevating screw, and described elevating screw coordinates and is provided with screw, described screw is provided with connecting plate, and the left and right sides, bottom of described connecting plate is vertically installed with lifting connecting plate respectively; The inner side of described left and right gripper shoe is respectively equipped with two slide rails, each slide rail coordinates and is provided with slide block, and slide block links together with the lifting connecting plate of corresponding side; The installed in front of described two lifting connecting plates has a lifter plate; The lower end of described lifter plate is vertically installed with installing plate, described installing plate is provided with two groups and locks sleeve mechanism; The outside of described left support plate is provided with and locks mounting bar, mounting bar is provided with and locks photoelectric sensor, described lifter plate is provided with lock that photoelectric sensor matches lock sensing chip;
Described screw feed mechanism it comprise base and feeding servomotor, described base is provided with the linear module of feeding and feeding mounting bar, feeding mounting bar is provided with feeding photoelectric sensor; The linear module of described feeding is provided with carrier connecting plate, and described feeding servomotor is linked together by feeding shaft coupling and the linear module of feeding; Described carrier connecting plate is provided with screw carrier; The side of described module connecting plate is provided with the feeding sensing chip matched with feeding photoelectric sensor; Described base is provided with Connection Block, Connection Block is vertically installed with riser, riser is provided with and blows material tracheae holder; Described blowing on material tracheae holder is provided with sensor holder, sensor holder is provided with sensor controller, described carrier connecting plate is provided with sensor sensing probe;
The described sleeve mechanism that locks comprises screwdriver main body, screwdriver bit connecting plate, line shaft gripper shoe, sensor, sensor stand, screwdriver bit installation shaft, torsion adjustment control and screwdriver bit, described screwdriver main body lower end is connected with screwdriver bit installation shaft by sensor, and the lower end of screwdriver bit installation shaft is connected with screwdriver bit; Described screwdriver bit installation shaft is arranged in line shaft gripper shoe, and line shaft gripper shoe is arranged on screwdriver bit connecting plate upper end; Described sensor stand is provided with torsion adjustment control;
Described screw sub-material Chui Liao mechanism comprises sub-material frame, described sub-material frame is spirally connected a dividing plate is installed, described dividing plate is provided with a storing feed bin, vibrating disk and Zhi Zhen mechanism, storing feed bin is communicated with a tapping channel, the outlet of tapping channel is positioned at above vibrating disk; Described vibrating disk is provided with a vibration discharging opening, can vibrate screw from vibration discharging opening; Described vibrating disk is built with vibrating disk inductor; Described sub-material frame is also provided with a Cuo Liao testing agency, described Zhi Zhen mechanism one end is connected with vibration discharging opening, and the Zhi Zhen mechanism other end is connected with Cuo Liao testing agency; Described sub-material frame is provided with a waste material dish, and waste material dish is positioned at immediately below Cuo Liao testing agency; Described Cuo Liao testing agency comprises bottom plate stanchions, base plate, gripper shoe pillar, gripper shoe, longitudinal pushing mechanism, horizontal pushing mechanism and splicing Chui Liao mechanism, described bottom plate stanchions is arranged in sub-material frame, base plate is arranged in bottom plate stanchions, described base plate is provided with gripper shoe pillar, gripper shoe pillar is provided with gripper shoe; Described gripper shoe is provided with a slotted eye a, and base plate is provided with a slotted eye b, and slotted eye b is positioned at immediately below slotted eye a, and described waste material dish is positioned at immediately below slotted eye b; Described gripper shoe is provided with a longitudinal pushing mechanism, horizontal pushing mechanism and splicing Chui Liao mechanism, described longitudinal pushing mechanism comprises longitudinal cylinder, longitudinal holder, sensor holder, sensor and longitudinal contiguous block, described longitudinal holder is installed on the supporting plate, and longitudinal contiguous block is arranged on longitudinal holder; Described longitudinal contiguous block is provided with a longitudinal slot, and described Zhi Zhen mechanism is connected with longitudinal contiguous block; Described longitudinal cylinder is arranged on longitudinal holder, and the piston of longitudinal cylinder is connected with longitudinal pushing block, and longitudinal pushing block is positioned at longitudinal slot, and can longitudinally move by slotted eye; The side of described longitudinal holder is provided with sensor holder, and sensor holder is provided with sensor; Described longitudinal contiguous block is provided with longitudinal cover plate;
Described horizontal pushing mechanism comprises lateral cylinder, transverse holder and lateral connection block, and described transverse holder is installed on the supporting plate, and lateral connection block is arranged in transverse holder; Described lateral connection block is provided with a horizontal slotted eye, and described lateral cylinder is arranged in transverse holder, and the piston of lateral cylinder is connected with horizontal pushing block, and horizontal pushing block is positioned at horizontal slotted eye, and can transversely move by slotted eye; Longitudinally be provided with a feed well in the middle part of described lateral connection block, feed well is connected with horizontal slotted eye, is provided with a discharge opening be connected with feed well in the middle part of lateral connection block left part; Described lateral connection block is provided with horizontal cover plate; One limiting plate is installed on the left of described transverse holder;
Described splicing Chui Liao mechanism comprises servomotor, shaft coupling, linear module, linear module slide block, gas-tpe fitting installing plate, gas-tpe fitting and blows material tracheae, described linear module is installed on the supporting plate, and described servomotor is arranged on linear module by shaft coupling; Described linear module is provided with linear module slide block, described linear module slide block is provided with gas-tpe fitting installing plate; Described gas-tpe fitting installing plate is provided with gas-tpe fitting, and gas-tpe fitting lower end is connected with blows material tracheae; The other end blowing material tracheae is arranged on tracheae fixed head, is linked together between the screw carrier on tracheae fixed head and screw feed mechanism by conveyance conduit; Described gripper shoe is provided with mounting bar, mounting bar is provided with photoelectric sensor, described linear module slide block is provided with sensing chip.
2. the full-automatic online pump housing assembling muffler equipment of one according to claim 1, it is characterized in that: described base plate is symmetrically installed with two groups of Z-axis mechanisms, often organize on Z-axis mechanism and a ZuXZhou mechanism is installed, Mei Zu X-axis mechanism is provided with a ZuYZhou mechanism.
3. the full-automatic online pump housing assembling muffler equipment of one according to claim 1, is characterized in that: described base plate and suction disc connecting plate are provided with line pipe joint respectively by line pipe joint mount pad.
4. one according to claim 1 full-automatic online pump housing assembling muffler equipment, is characterized in that: described in lock photoelectric sensor and have more than three groups, the oscilaltion distance of lifter plate is determined by locking photoelectric sensor.
5. one according to claim 1 full-automatic online pump housing assembling muffler equipment, is characterized in that: described screw carrier is provided with can the circular hole of placing screws.
6. the full-automatic online pump housing assembling muffler equipment of one according to claim 1, is characterized in that: described screwdriver main body is servomotor, and the output shaft of servomotor is connected to sensor.
7. the full-automatic online pump housing assembling muffler equipment of one according to claim 1, is characterized in that: described torsion adjustment control is electrically connected by control circuit with screwdriver main body.
8. the full-automatic online pump housing assembling muffler equipment of one according to claim 1, is characterized in that: described frame and sub-material frame are separately installed with hood a and hood b, and are respectively equipped with the Sound-proof material that can reduce noise in hood a or hood b.
9. the full-automatic online pump housing assembling muffler equipment of one according to claim 1, is characterized in that: described bottom plate stanchions and gripper shoe pillar have four respectively.
10. the full-automatic online pump housing assembling muffler equipment of one according to claim 1, it is characterized in that: described gas-tpe fitting has four, each gas-tpe fitting lower end is connected to one and blows material tracheae.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420525101.6U CN204123059U (en) | 2014-09-12 | 2014-09-12 | A kind of full-automatic online pump housing assembling muffler equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420525101.6U CN204123059U (en) | 2014-09-12 | 2014-09-12 | A kind of full-automatic online pump housing assembling muffler equipment |
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| Publication Number | Publication Date |
|---|---|
| CN204123059U true CN204123059U (en) | 2015-01-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420525101.6U Withdrawn - After Issue CN204123059U (en) | 2014-09-12 | 2014-09-12 | A kind of full-automatic online pump housing assembling muffler equipment |
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| Country | Link |
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| CN (1) | CN204123059U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104259832A (en) * | 2014-09-12 | 2015-01-07 | 苏州博众精工科技有限公司 | Full-automatic on-line pump assembly muffler device |
| CN104772623A (en) * | 2015-02-17 | 2015-07-15 | 苏州博众精工科技有限公司 | Whole line control method for intelligent assembly production line for high-precision compressor pump body |
-
2014
- 2014-09-12 CN CN201420525101.6U patent/CN204123059U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104259832A (en) * | 2014-09-12 | 2015-01-07 | 苏州博众精工科技有限公司 | Full-automatic on-line pump assembly muffler device |
| CN104772623A (en) * | 2015-02-17 | 2015-07-15 | 苏州博众精工科技有限公司 | Whole line control method for intelligent assembly production line for high-precision compressor pump body |
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