CN104772623A - Whole line control method for intelligent assembly production line for high-precision compressor pump body - Google Patents

Whole line control method for intelligent assembly production line for high-precision compressor pump body Download PDF

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Publication number
CN104772623A
CN104772623A CN201510084544.5A CN201510084544A CN104772623A CN 104772623 A CN104772623 A CN 104772623A CN 201510084544 A CN201510084544 A CN 201510084544A CN 104772623 A CN104772623 A CN 104772623A
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CN
China
Prior art keywords
described
frock
assembling
control operation
assembly
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Application number
CN201510084544.5A
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Chinese (zh)
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CN104772623B (en
Inventor
吕绍林
杨愉强
吴小平
贺鹏
丁超
谢玉明
徐小武
吴文峰
曹德基
陈长胜
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苏州博众精工科技有限公司
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Priority to CN201510084544.5A priority Critical patent/CN104772623B/en
Publication of CN104772623A publication Critical patent/CN104772623A/en
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Publication of CN104772623B publication Critical patent/CN104772623B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23POTHER WORKING OF METAL; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed

Abstract

The invention discloses a whole line control method for an intelligent assembly production line for a high-precision compressor pump body. The whole line control method comprises the following steps: (1) setting a control process for each assembly station that a tool passes by an upper computer; (2) arranging the assembly stations according to an assembly task sequence, and matching a corresponding assembly station with each control process; (3) detecting whether the tool arrives the assembly stations or not by the upper computer; when the upper computer detects that the tool arrives an assembly station, jacking up the tool on the production line to execute the corresponding control process so as to perform assembly on a product on the production line; after a corresponding assembly process is completed by the tool, putting the tool back to the production line; (4) when the tool passes the last assembly station, ending the assembly process. According to the whole line control method disclosed by the invention, all assembly steps can be automatically completed; the control process out of order is intelligently and independently interrupted, so that normal operation of other control processes is not influenced; the starting time of each control process is intelligently adjusted and corrected, so that the production efficiency of the production line is increased, and the production cost is reduced.

Description

The whole line control method of intelligent assembly production chain of high-accuracy compressor pump

Technical field

The present invention relates to the whole line control method of a kind of streamline, particularly relate to a kind of whole line control method of intelligent assembly production chain of high-accuracy compressor pump.

Background technology

In the industrial production, compressor pump needs the ordered fabrication through its spare and accessory parts could form finished product use, Normal squeezing pump body comprises following parts: bent axle, cylinder, upper flange, lower flange, upper muffler and bottom silencer, after bent axle installs cylinder and upper flange, need manually the product after assembling to be carried out turn-over and lower flange is installed, in addition, when a certain automatic Composition station runs into fault, original control method middle-end, all assembling stations are caused to quit work, the assembling mode production efficiency that this semi-automation controls and sections fit station fault causes whole line all to be stopped transport is lower, production cost is higher.

Therefore, be necessary to provide the whole line control method of a kind of new streamline to solve the problems referred to above.

Summary of the invention

The object of the present invention is to provide a kind of automaticity high, can the whole line control method of intelligent assembly production chain of the independent open failure assembling station of intelligence.

To achieve these goals, the technical solution adopted in the present invention is as follows:

A kind of whole line control method of intelligent assembly production chain of high-accuracy compressor pump, described high-accuracy compressor pump comprises bent axle, cylinder, upper flange, lower flange, upper muffler and the bottom silencer assembled successively, described bent axle, cylinder, upper flange, lower flange, upper muffler and bottom silencer are placed in frock, described frock is provided with the ID label that can scan, described frock is by pipeline to different assembling stations, and described whole line control method comprises the following steps:

1) host computer is each assembling station setup control operation of described frock process, and described control operation comprises axis body survey height control operation, upper flange installation controls operation, axis body installation control operation, lower flange installation control operation, upper muffler install control operation and bottom silencer installation control operation;

2) arrange described assembling station according to assembling task order, control operation described in each and select to assemble station accordingly successively and mate;

3) host computer scans the ID label of frock and stores ID number information, detect frock and whether arrive assembling station, when detecting that frock arrives described assembling station, from streamline, jack-up frock performs corresponding control operation, product in frock is assembled, after frock completes corresponding assembling process, again scan the ID label of frock and store the assembling process that frock corresponding to this ID label completed, frock being put back on streamline;

4) when described frock completes all assembling tasks and described frock assembles station by last, assembling process completes.

Preferably, step 2) described in control operation the arrangement of assembling task order be followed successively by according to precedence: axis body is surveyed and high is controlled operation, upper flange install control operation, axis body install control operation, lower flange install control operation, upper muffler installs and controls operation and bottom silencer and install and control operation.

Preferably, described host computer controls operation by each and controls corresponding assembling station execution assembling product operation, and when described assembling station fault, described host computer sends alarm signal and disconnects this control operation.

Preferably, host computer described in step 3) according to adjacent former and later two assembling stations between distances calculate described frock from last assembling station to rear one assembling station needed for time, according to the operation end time of last assembling station, the start-up time of the rear assembling station of adjustment automatically.

Compared with prior art, the beneficial effect of the whole line control method of intelligent assembly production chain of the high-accuracy compressor pump of the present invention is: automation can complete each number of assembling steps, intelligence disconnects out of order control operation separately, do not affect other control operation normally to run, adjustment corrects the start-up time of each control operation, improve production line balance efficiency, reduce production cost.

Detailed description of the invention

Below in conjunction with specific embodiment, the present invention is described further.

The invention provides a kind of whole line control method of intelligent assembly production chain of high-accuracy compressor pump, described high-accuracy compressor pump comprises bent axle, cylinder, upper flange, lower flange, upper muffler and the bottom silencer assembled successively, described bent axle, cylinder, upper flange, lower flange, upper muffler and bottom silencer are placed in frock, described frock is provided with the ID label that can scan, described ID label adopts bar coded sticker or two-dimension code label, described frock is by pipeline to different assembling stations, and described whole line control method comprises the following steps:

1) host computer is each assembling station setup control operation of described frock process, and described control operation comprises axis body survey height control operation, upper flange installation controls operation, axis body installation control operation, lower flange installation control operation, upper muffler install control operation and bottom silencer installation control operation;

2) arrange described assembling station according to assembling task order, control operation described in each and select to assemble station accordingly successively and mate;

3) host computer scans the ID label of frock and stores ID number information, detect frock and whether arrive assembling station, when detecting that frock arrives described assembling station, from streamline, jack-up frock performs corresponding control operation, product in frock is assembled, after frock completes corresponding assembling process, again scan the ID label of frock and store the assembling process that frock corresponding to this ID label completed, frock being put back on streamline;

4) when described frock completes all assembling tasks and described frock assembles station by last, assembling process completes.

Step 2) described in control operation the arrangement of assembling task order be followed successively by according to precedence: axis body is surveyed and high is controlled operation, upper flange install control operation, axis body install control operation, lower flange install control operation, upper muffler installs and controls operation and bottom silencer and install and control operation.

When practical application, in order to improve the versatility of streamline, the whole line control system of general same streamline can control the assembling of the compressor pump of multiple different size, according to the appearance and size of the different compressors pump housing, needs the assembly operation displacement and the time that adjust some assembling station.Described host computer according to adjacent former and later two assembling stations between distances calculate described frock from last assembling station to rear one assembling station needed for time, according to the operation end time of last assembling station, the start-up time of an assembling station after automatic adjustment, shorten the reaction time of assembling station, start fast, intelligence degree is high.

In the present embodiment, described host computer controls operation by each and controls corresponding assembling station execution assembling product operation, when described assembling station fault, described host computer sends alarm signal and disconnects this control operation, now can take manually to replace machine to carry out emergent installation to operate, close out of order assembling station and independent maintenance process is carried out to it, after repairing, opening this assembling station again.This control mode avoids and to cause when the single assembling station fault of streamline streamline all to stop transport problem, can not affect other and control operation and normally run, improve production line balance efficiency.

Schematically above be described the present invention and embodiment thereof, this description does not have restricted, and actual structure is not limited thereto.So, if those of ordinary skill in the art enlightens by it, when not departing from the invention aim, designing the frame mode similar to this technical scheme and embodiment without creationary, all should protection scope of the present invention be belonged to.

Claims (4)

1. the whole line control method of intelligent assembly production chain of a high-accuracy compressor pump, described high-accuracy compressor pump comprises bent axle, cylinder, upper flange, lower flange, upper muffler and the bottom silencer assembled successively, described bent axle, cylinder, upper flange, lower flange, upper muffler and bottom silencer are placed in frock, described frock is provided with the ID label that can scan, described frock by pipeline to different assembling station, it is characterized in that, described whole line control method comprises the following steps:
1) host computer is each assembling station setup control operation of described frock process, and described control operation comprises axis body survey height control operation, upper flange installation controls operation, axis body installation control operation, lower flange installation control operation, upper muffler install control operation and bottom silencer installation control operation;
2) arrange described assembling station according to assembling task order, control operation described in each and select corresponding assembling station to mate;
3) host computer scans the ID label of frock and stores ID number information, detect frock and whether arrive described assembling station, when detecting that frock arrives described assembling station, from streamline, jack-up frock performs corresponding control operation, product in frock is assembled, after frock completes corresponding assembling process, again scan the ID label of frock and store the assembling process that frock corresponding to this ID label completed, frock being put back on streamline;
4) when described frock completes all assembling tasks and described frock assembles station by last, assembling process completes.
2. the whole line control method of intelligent assembly production chain of high-accuracy compressor pump as claimed in claim 1, it is characterized in that, step 2) described in control operation the arrangement of assembling task order be followed successively by according to precedence: axis body is surveyed and high is controlled operation, upper flange install control operation, axis body install control operation, lower flange install control operation, upper muffler installs and controls operation and bottom silencer and install and control operation.
3. the whole line control method of intelligent assembly production chain of high-accuracy compressor pump as claimed in claim 2, it is characterized in that, described host computer controls operation by each and controls corresponding assembling station execution assembling product operation, when described assembling station fault, described host computer sends alarm signal and disconnects this control operation.
4. the whole line control method of intelligent assembly production chain of high-accuracy compressor pump as claimed in claim 3, it is characterized in that, host computer described in step 3) according to adjacent former and later two assembling stations between distances calculate described frock from last assembling station to rear one assembling station needed for time, according to the operation end time of last assembling station, the start-up time of the rear assembling station of adjustment automatically.
CN201510084544.5A 2015-02-17 2015-02-17 The whole line control method of the intelligent assembly production chain of high-accuracy compressor pump CN104772623B (en)

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CN201510084544.5A CN104772623B (en) 2015-02-17 2015-02-17 The whole line control method of the intelligent assembly production chain of high-accuracy compressor pump

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106141673A (en) * 2016-08-25 2016-11-23 中车株洲电力机车有限公司 A kind of tread brake assembly system
CN106475772A (en) * 2015-08-25 2017-03-08 杭州巨星科技股份有限公司 Hand-held tool Automated assembly technique based on state aware robot
CN107272627A (en) * 2017-07-21 2017-10-20 东莞职业技术学院 Intelligent flexible production line and its production method

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CN102922282A (en) * 2012-11-17 2013-02-13 浙江凌翔科技有限公司 Intelligent assembly testing production line of hydraulic plunger pump
US20130049976A1 (en) * 2011-08-25 2013-02-28 Sartorius Stedim Biotech Gmbh Assembling method, monitoring method, augmented reality system and computer program product
CN103042385A (en) * 2012-12-28 2013-04-17 重庆飞龙江利汽车部件有限公司 Method and system for assembling water pump of automobile
CN104259832A (en) * 2014-09-12 2015-01-07 苏州博众精工科技有限公司 Full-automatic on-line pump assembly muffler device
CN204123059U (en) * 2014-09-12 2015-01-28 苏州博众精工科技有限公司 A kind of full-automatic online pump housing assembling muffler equipment

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130049976A1 (en) * 2011-08-25 2013-02-28 Sartorius Stedim Biotech Gmbh Assembling method, monitoring method, augmented reality system and computer program product
EP2800061A2 (en) * 2011-08-25 2014-11-05 Sartorius Stedim Biotech GmbH Monitoring method and augmented reality system
CN102922282A (en) * 2012-11-17 2013-02-13 浙江凌翔科技有限公司 Intelligent assembly testing production line of hydraulic plunger pump
CN103042385A (en) * 2012-12-28 2013-04-17 重庆飞龙江利汽车部件有限公司 Method and system for assembling water pump of automobile
CN104259832A (en) * 2014-09-12 2015-01-07 苏州博众精工科技有限公司 Full-automatic on-line pump assembly muffler device
CN204123059U (en) * 2014-09-12 2015-01-28 苏州博众精工科技有限公司 A kind of full-automatic online pump housing assembling muffler equipment

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106475772A (en) * 2015-08-25 2017-03-08 杭州巨星科技股份有限公司 Hand-held tool Automated assembly technique based on state aware robot
CN106141673A (en) * 2016-08-25 2016-11-23 中车株洲电力机车有限公司 A kind of tread brake assembly system
CN106141673B (en) * 2016-08-25 2018-07-31 中车株洲电力机车有限公司 A kind of tread brake assembly system
CN107272627A (en) * 2017-07-21 2017-10-20 东莞职业技术学院 Intelligent flexible production line and its production method

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Address after: The 215200 West Jiangsu city of Suzhou province Wujiang economic and Technological Development Zone No. 666

Patentee after: Bo Seiko Polytron Technologies Inc

Address before: The 215200 West Jiangsu city of Suzhou province Wujiang economic and Technological Development Zone No. 666

Patentee before: Suzhou Bozhong Precision Industry Technology Co., Ltd.