CN203817753U - Semi-automatic assembling machine for metal connector - Google Patents

Semi-automatic assembling machine for metal connector Download PDF

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Publication number
CN203817753U
CN203817753U CN201420094023.9U CN201420094023U CN203817753U CN 203817753 U CN203817753 U CN 203817753U CN 201420094023 U CN201420094023 U CN 201420094023U CN 203817753 U CN203817753 U CN 203817753U
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China
Prior art keywords
rotating disk
batch
type
sealing ring
metal joint
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Expired - Fee Related
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CN201420094023.9U
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Chinese (zh)
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周俊雄
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Individual
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Individual
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Abstract

The utility model discloses a semi-automatic assembling machine for a metal connector. The semi-automatic assembling machine for the metal connector comprises an intermittent turntable, wherein twenty fixtures are uniformly arranged on the intermittent turntable along the periphery at intervals; a connector main body human hand feeding workstation, a dust collection device, a connector main body foreign body detection device, a first sealing ring feeding device, a first sealing ring in-situ detection device, a spacer ring loading device, a spacer ring in-situ detection device, a second sealing ring feeding device, a second sealing ring in-situ detection device, a safety ring pressing device, a safety ring in-situ detection device, a locking spring loading device, a locking spring in-situ detection device and a material taking manipulator are arranged around the intermittent turntable in sequence. According to the semi-automatic assembling machine for the metal connector, various processes are linked by the intermittent turntable provided with twenty workstations; semi-automatic production of all processes is realized by various inductors and electric element control mechanical mechanisms; the production efficiency is improved, and the manual operation is simplified.

Description

Metal joint Semi-automatic assembler
Technical field
The utility model relates to a kind of joint mounting equipment, specifically a kind of metal joint Semi-automatic assembler.
Background technology
It is CN202861756U that State Intellectual Property Office discloses publication number on April 10th, 2013, patent name is the patent of full-automatic screw assembling device, this patent, comprise product fixed mechanism and assembling mechanism, it is characterized in that: described product fixed mechanism comprises the movable substrate on rack platform that is arranged at, on described substrate interval be provided with two support arms, between described two support arms, be provided with rotatable product fixation plate; Described assembling mechanism comprises and is arranged at a guide rail of described product fixation plate top, No. two guide rails that can slide along a described guide rail, No. three guide rails that can move along described No. two guide rails, a described guide rail is led equal level and vertical setting mutually with described No. two, on described No. three guide rails, is provided with the pneumatic gun that can move up and down for tighten the screws.The utility model adopts screw pneumatic gun to detect the method for combination with image, whether whether realized the position of looking for screw hole by image, and installed and install correct at the complete rear detection screw of screwed lock, not only packaging efficiency is high, and operation is also more convenient, greatly improve the qualification rate of product.
There is the difference of essence in above-mentioned patented technology scheme and this patent, the problem difference solving.
Summary of the invention
The purpose of this utility model is to provide one and can increases work efficiency, and has simplified manual operation, has reduced the metal joint Semi-automatic assembler of labour intensity.
For achieving the above object, the technical scheme that the utility model adopts is:
Metal joint Semi-automatic assembler, include batch (-type) rotating disk, on described batch (-type) rotating disk, be evenly equipped with 20 tools along its peripheral intervals, be provided with successively adapter body staff feeding station around described batch (-type) rotating disk, dust exhaust apparatus, adapter body detection device for foreign matter, a sealing ring feeding device, a sealing ring is at level detecting apparatus, shading ring charging apparatus, shading ring is at level detecting apparatus, No. two sealing ring feeding devices, No. two sealing rings are at level detecting apparatus, safety collar press-loading apparatus, safety collar is at level detecting apparatus, snap charging apparatus, snap is at level detecting apparatus and reclaimer robot, adapter body is put into the tool on batch (-type) rotating disk at adapter body staff feeding station by staff, batch (-type) rotating disk turns to inhales foreign matter station, described dust exhaust apparatus, is mainly made up of cylinder and soup stick, and cylinder drives soup stick to move down, and the lower end of soup stick extend in the cavity of described adapter body dust is drawn, and cylinder drives on soup stick and moves, and batch (-type) rotating disk turns to foreign matter and detects station, described adapter body detection device for foreign matter adopts height detection mechanism, judges in the cavity of adapter body whether have foreign matter by the lower elongation of probe, and batch (-type) rotating disk turns to sealing ring feeding station No. one, a described sealing ring feeding device, mainly formed by vibrating disk, straight line feeder, induction optical fiber and manipulator, described vibrating disk sends a sealing ring to straight line feeder, straight line feeder puts a sealing ring transmission in place, induction optical fiber starts manipulator while sensing a sealing ring, manipulator captures sealing ring put into the adapter body of the tool on batch (-type) rotating disk, and batch (-type) rotating disk turns to sealing ring detection station in place No. one, a described sealing ring adopts height detection mechanism at level detecting apparatus, judges by the lower elongation of probe whether a sealing ring is in place, and batch (-type) rotating disk turns to shading ring and packs station into, described shading ring charging apparatus, mainly formed by vibrating disk, straight line feeder, induction optical fiber and manipulator, described vibrating disk sends shading ring to straight line feeder, straight line feeder puts shading ring transmission in place, induction optical fiber starts manipulator while sensing shading ring, manipulator captures shading ring put into the adapter body of the tool on batch (-type) rotating disk, and batch (-type) rotating disk turns to shading ring detection station in place, described shading ring adopts height detection mechanism at level detecting apparatus, judges by the lower elongation of probe whether shading ring is in place, batch (-type) rotating disk turns to successively No. two sealing ring feeding stations, No. two sealing ring detection stations in place and safety collar and press-fits station, No. two sealing rings are installed and detection in place at level detecting apparatus by No. two sealing ring feeding devices and No. two sealing rings, described No. two sealing ring feeding devices and No. two sealing rings are identical in the structure of level detecting apparatus with a sealing ring feeding device, a sealing ring respectively at level detecting apparatus, described safety collar press-loading apparatus, mainly by rotating machine arm, transfer tool, vibrating disk, straight line feeder, induction optical fiber and manipulator form, described rotating machine arm from batch (-type) rotating disk by adapter body gripping and rotate to transfer tool, described vibrating disk sends safety collar to straight line feeder, straight line feeder puts safety collar transmission in place, induction optical fiber starts manipulator while sensing safety collar, manipulator captures safety collar put into the adapter body of transfer tool, rotating machine arm is put back to adapter body in the tool on batch (-type) rotating disk, batch (-type) rotating disk turns to safety collar detection station in place, described safety collar adopts height detection mechanism at level detecting apparatus, judges by the lower elongation of probe whether safety collar is in place, and batch (-type) rotating disk turns to snap and packs station into, described snap charging apparatus, mainly formed by vibrating disk, straight line feeder, induction optical fiber and manipulator, described vibrating disk sends snap to straight line feeder, straight line feeder puts snap transmission in place, induction optical fiber starts manipulator while sensing snap, manipulator captures snap put into the adapter body of the tool on batch (-type) rotating disk, and batch (-type) rotating disk turns to snap detection station in place, described snap adopts height detection mechanism at level detecting apparatus, judges by the lower elongation of probe whether snap is in place, batch (-type) rotating disk turns to metal joint assembly and takes out station, metal joint assembly is taken away from batch (-type) rotating disk by reclaimer robot.
Described adapter body staff feeding station is provided with safe grating.
Metal joint Semi-automatic assembler, also comprise metal joint assembly air-tightness detection device, described reclaimer robot is taken metal joint assembly put into away metal joint assembly air-tightness detection device from batch (-type) rotating disk, described metal joint assembly air-tightness detection device, in order to detect the air-tightness of metal joint assembly.
Metal joint Semi-automatic assembler, also comprises three catching robots and hopper, and underproof air-tightness metal joint assembly is put into hopper by described three catching robots.
Metal joint Semi-automatic assembler, also comprise metal joint assembly binder, described metal joint assembly binder is mainly made up of rotating disk, correlation optical fiber and multiple barrel, multiple barrels are distributed on rotating disk, three described catching robots pack metal joint assembly qualified air-tightness in barrel into, described correlation optical fiber, in order to the metal joint assembly being encased in barrel is counted, when a barrel installs to some, rotating disk forwards empty barrel to metal joint assembly and packs station into.
The beneficial effects of the utility model: the machine is realized the linking of each technique by the batch (-type) rotating disk of 20 stations, carry out successively adapter body staff material loading, dust suction, adapter body foreign matter detects, a sealing ring material loading, a sealing ring detection in place, shading ring packs into, shading ring detection in place, No. two sealing ring material loadings, No. two sealing ring detections in place, safety collar press-fits, safety collar detection in place, snap packs into, snap detection in place and feeding, all process steps is by various inductors and semi-automatic production of electric elements control machinery winding machine, improve production efficiency, simplify manual operation.
Brief description of the drawings
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail:
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of metal joint assembly air-tightness detection device of the present utility model and binder.
In figure: 1, batch (-type) rotating disk; 2, tool; 3, adapter body staff feeding station; 4, dust exhaust apparatus; 5, adapter body detection device for foreign matter; 6, a sealing ring feeding device; 7, a sealing ring is at level detecting apparatus; 8, shading ring charging apparatus; 9, shading ring is at level detecting apparatus; 10, No. two sealing ring feeding devices; 11, No. two sealing rings are at level detecting apparatus; 12, safety collar press-loading apparatus; 13, safety collar is at level detecting apparatus; 14, snap charging apparatus; 15, snap is at level detecting apparatus; 16, reclaimer robot; 17, metal joint assembly air-tightness detection device; 18, three catching robots; 19, hopper; 20, metal joint assembly binder; 21, safe grating; 22, vibrating disk; 23, straight line feeder; 24, manipulator; 25, vibrating disk; 26, straight line feeder; 27, manipulator; 28, rotating machine arm; 29, transfer tool; 30, vibrating disk; 31, straight line feeder; 32, manipulator; 33, vibrating disk; 34, straight line feeder; 35, manipulator; 36, rotating disk; 37, barrel.
Detailed description of the invention
As shown in Figure 1, metal joint Semi-automatic assembler, include batch (-type) rotating disk 1, on described batch (-type) rotating disk 1, be evenly equipped with 20 tools 2 along its peripheral intervals, be provided with successively adapter body staff feeding station 3 around described batch (-type) rotating disk 1, dust exhaust apparatus 4, adapter body detection device for foreign matter 5, a sealing ring feeding device 6, a sealing ring is at level detecting apparatus 7, shading ring charging apparatus 8, shading ring is at level detecting apparatus 9, No. two sealing ring feeding devices 10, No. two sealing rings are at level detecting apparatus 11, safety collar press-loading apparatus 12, safety collar is at level detecting apparatus 13, snap charging apparatus 14, snap is at level detecting apparatus 15 and reclaimer robot 16.The diameter of described batch (-type) rotating disk is 750mm.
Adapter body is put into the tool 2 on batch (-type) rotating disk 1 at adapter body staff feeding station 3 by staff, batch (-type) rotating disk 1 turns to inhales foreign matter station.Described adapter body staff feeding station 3 is provided with safe grating 21.
Described dust exhaust apparatus 4, is mainly made up of cylinder and soup stick, and cylinder drives soup stick to move down, and the lower end of soup stick extend in the cavity of described adapter body dust is drawn, and cylinder drives on soup stick and moves, and batch (-type) rotating disk 1 turns to foreign matter and detects station.
Described adapter body detection device for foreign matter 5 adopts height detection mechanism, judges in the cavity of adapter body whether have foreign matter by the lower elongation of probe, and batch (-type) rotating disk 1 turns to sealing ring feeding station No. one.
A described sealing ring feeding device 6, mainly formed by vibrating disk 22, straight line feeder 23, induction optical fiber and manipulator 24, described vibrating disk 22 sends a sealing ring to straight line feeder 23, straight line feeder 23 puts a sealing ring transmission in place, induction optical fiber starts manipulator 24 while sensing a sealing ring, manipulator 24 captures sealing ring put into the adapter body of the tool 2 on batch (-type) rotating disk 1, and batch (-type) rotating disk 1 turns to sealing ring detection station in place No. one.
A described sealing ring adopts height detection mechanism at level detecting apparatus 7, judges by the lower elongation of probe whether a sealing ring is in place, and batch (-type) rotating disk turns to shading ring and packs station into.
Described shading ring charging apparatus 8, mainly formed by vibrating disk 25, straight line feeder 26, induction optical fiber and manipulator 27, described vibrating disk 25 sends shading ring to straight line feeder 26, straight line feeder 26 puts shading ring transmission in place, induction optical fiber starts manipulator 27 while sensing shading ring, manipulator 27 captures shading ring put into the adapter body of the tool on batch (-type) rotating disk 1, and batch (-type) rotating disk 1 turns to shading ring detection station in place.
Described shading ring adopts height detection mechanism at level detecting apparatus 9, judges by the lower elongation of probe whether shading ring is in place.
Batch (-type) rotating disk 1 turns to successively No. two sealing ring feeding stations, No. two sealing ring detection stations in place and safety collar and press-fits station, No. two sealing rings are installed and detection in place at level detecting apparatus 11 by No. two sealing ring feeding devices 10 and No. two sealing rings, described No. two sealing ring feeding devices 10 and No. two sealing rings are identical in the structure of level detecting apparatus 7 with sealing ring feeding device 6, a sealing ring respectively at level detecting apparatus 11.
Described safety collar press-loading apparatus 12, mainly by rotating machine arm 28, transfer tool 29, vibrating disk 30, straight line feeder 31, induction optical fiber and manipulator 32 form, described rotating machine arm 28 from batch (-type) rotating disk 1 by adapter body gripping and rotate to transfer tool 29, described vibrating disk 30 sends safety collar to straight line feeder 31, straight line feeder 31 puts safety collar transmission in place, induction optical fiber starts manipulator 32 while sensing safety collar, manipulator 32 captures safety collar put into the adapter body of transfer tool 29, rotating machine arm 28 is put back to adapter body in the tool on batch (-type) rotating disk 1, batch (-type) rotating disk 1 turns to safety collar detection station in place.
Described safety collar adopts height detection mechanism at level detecting apparatus 13, judges by the lower elongation of probe whether safety collar is in place, and batch (-type) rotating disk 1 turns to snap and packs station into.
Described snap charging apparatus 14, mainly formed by vibrating disk 33, straight line feeder 34, induction optical fiber and manipulator 35, described vibrating disk 33 sends snap to straight line feeder 34, straight line feeder 34 puts snap transmission in place, induction optical fiber starts manipulator 35 while sensing snap, manipulator 35 captures snap put into the adapter body of the tool on batch (-type) rotating disk 1, and batch (-type) rotating disk 1 turns to snap detection station in place.
Described snap adopts height detection mechanism at level detecting apparatus 15, judges by the lower elongation of probe whether snap is in place.
Batch (-type) rotating disk 1 turns to metal joint assembly and takes out station, metal joint assembly is taken away from batch (-type) rotating disk 1 by reclaimer robot 16.
As shown in Figure 2, metal joint Semi-automatic assembler, also comprise metal joint assembly air-tightness detection device 17, described reclaimer robot 16 is taken metal joint assembly put into away metal joint assembly air-tightness detection device 17 from batch (-type) rotating disk 1, described metal joint assembly air-tightness detection device 17, in order to detect the air-tightness of metal joint assembly.
Metal joint Semi-automatic assembler, also comprises three catching robots 18 and hopper 19, and underproof air-tightness metal joint assembly is put into hopper 19 by described three catching robots 18.
Metal joint Semi-automatic assembler, also comprise metal joint assembly binder 20, described metal joint assembly binder 20 is mainly by rotating disk 36, correlation optical fiber and multiple barrel 37 form, multiple barrels 37 are distributed on rotating disk 36, three described catching robots 18 pack metal joint assembly qualified air-tightness in barrel 37 into, described correlation optical fiber, in order to the metal joint assembly being encased in barrel 37 is counted, when a barrel installs to some, rotating disk 36 forwards empty barrel to metal joint assembly and packs station into, continue the bale packing operation of metal joint assembly.
The above is preferred embodiment of the present utility model; certainly can not limit with this interest field of the utility model; should be understood that; for those skilled in the art; the technical solution of the utility model is modified or is equal to replacement, do not depart from the protection domain of technical solutions of the utility model.

Claims (6)

1. a metal joint Semi-automatic assembler, include batch (-type) rotating disk, on described batch (-type) rotating disk, be evenly equipped with 20 tools along its peripheral intervals, it is characterized in that: be provided with successively adapter body staff feeding station around described batch (-type) rotating disk, dust exhaust apparatus, adapter body detection device for foreign matter, a sealing ring feeding device, a sealing ring is at level detecting apparatus, shading ring charging apparatus, shading ring is at level detecting apparatus, No. two sealing ring feeding devices, No. two sealing rings are at level detecting apparatus, safety collar press-loading apparatus, safety collar is at level detecting apparatus, snap charging apparatus, snap is at level detecting apparatus and reclaimer robot, adapter body is put into the tool on batch (-type) rotating disk at adapter body staff feeding station by staff, batch (-type) rotating disk turns to inhales foreign matter station, described dust exhaust apparatus, is mainly made up of cylinder and soup stick, and cylinder drives soup stick to move down, and the lower end of soup stick extend in the cavity of described adapter body dust is drawn, and cylinder drives on soup stick and moves, and batch (-type) rotating disk turns to foreign matter and detects station, described adapter body detection device for foreign matter adopts height detection mechanism, judges in the cavity of adapter body whether have foreign matter by the lower elongation of probe, and batch (-type) rotating disk turns to sealing ring feeding station No. one, a described sealing ring feeding device, mainly formed by vibrating disk, straight line feeder, induction optical fiber and manipulator, described vibrating disk sends a sealing ring to straight line feeder, straight line feeder puts a sealing ring transmission in place, induction optical fiber starts manipulator while sensing a sealing ring, manipulator captures sealing ring put into the adapter body of the tool on batch (-type) rotating disk, and batch (-type) rotating disk turns to sealing ring detection station in place No. one, a described sealing ring adopts height detection mechanism at level detecting apparatus, judges by the lower elongation of probe whether a sealing ring is in place, and batch (-type) rotating disk turns to shading ring and packs station into, described shading ring charging apparatus, mainly formed by vibrating disk, straight line feeder, induction optical fiber and manipulator, described vibrating disk sends shading ring to straight line feeder, straight line feeder puts shading ring transmission in place, induction optical fiber starts manipulator while sensing shading ring, manipulator captures shading ring put into the adapter body of the tool on batch (-type) rotating disk, and batch (-type) rotating disk turns to shading ring detection station in place, described shading ring adopts height detection mechanism at level detecting apparatus, judges by the lower elongation of probe whether shading ring is in place, batch (-type) rotating disk turns to successively No. two sealing ring feeding stations, No. two sealing ring detection stations in place and safety collar and press-fits station, No. two sealing rings are installed and detection in place at level detecting apparatus by No. two sealing ring feeding devices and No. two sealing rings, described No. two sealing ring feeding devices and No. two sealing rings are identical in the structure of level detecting apparatus with a sealing ring feeding device, a sealing ring respectively at level detecting apparatus, described safety collar press-loading apparatus, mainly by rotating machine arm, transfer tool, vibrating disk, straight line feeder, induction optical fiber and manipulator form, described rotating machine arm from batch (-type) rotating disk by adapter body gripping and rotate to transfer tool, described vibrating disk sends safety collar to straight line feeder, straight line feeder puts safety collar transmission in place, induction optical fiber starts manipulator while sensing safety collar, manipulator captures safety collar put into the adapter body of transfer tool, rotating machine arm is put back to adapter body in the tool on batch (-type) rotating disk, batch (-type) rotating disk turns to safety collar detection station in place, described safety collar adopts height detection mechanism at level detecting apparatus, judges by the lower elongation of probe whether safety collar is in place, and batch (-type) rotating disk turns to snap and packs station into, described snap charging apparatus, mainly formed by vibrating disk, straight line feeder, induction optical fiber and manipulator, described vibrating disk sends snap to straight line feeder, straight line feeder puts snap transmission in place, induction optical fiber starts manipulator while sensing snap, manipulator captures snap put into the adapter body of the tool on batch (-type) rotating disk, and batch (-type) rotating disk turns to snap detection station in place, described snap adopts height detection mechanism at level detecting apparatus, judges by the lower elongation of probe whether snap is in place, batch (-type) rotating disk turns to metal joint assembly and takes out station, metal joint assembly is taken away from batch (-type) rotating disk by reclaimer robot.
2. metal joint Semi-automatic assembler according to claim 1, is characterized in that: described adapter body staff feeding station is provided with safe grating.
3. metal joint Semi-automatic assembler according to claim 1, it is characterized in that: also comprise metal joint assembly air-tightness detection device, described reclaimer robot is taken metal joint assembly put into away metal joint assembly air-tightness detection device from batch (-type) rotating disk, described metal joint assembly air-tightness detection device, in order to detect the air-tightness of metal joint assembly.
4. metal joint Semi-automatic assembler according to claim 3, is characterized in that: also comprise three catching robots and hopper, underproof air-tightness metal joint assembly is put into hopper by described three catching robots.
5. metal joint Semi-automatic assembler according to claim 4, it is characterized in that: also comprise metal joint assembly binder, described metal joint assembly binder is mainly by rotating disk, correlation optical fiber and multiple barrel form, multiple barrels are distributed on rotating disk, three described catching robots pack metal joint assembly qualified air-tightness in barrel into, described correlation optical fiber, in order to the metal joint assembly being encased in barrel is counted, when a barrel installs to some, rotating disk forwards empty barrel to metal joint assembly and packs station into.
6. metal joint Semi-automatic assembler according to claim 1, is characterized in that: the diameter of described batch (-type) rotating disk is 750mm.
CN201420094023.9U 2014-03-04 2014-03-04 Semi-automatic assembling machine for metal connector Expired - Fee Related CN203817753U (en)

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Application Number Priority Date Filing Date Title
CN201420094023.9U CN203817753U (en) 2014-03-04 2014-03-04 Semi-automatic assembling machine for metal connector

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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103817522A (en) * 2014-03-04 2014-05-28 周俊雄 Semi-automatic assembly machine for metal joints
CN106402564A (en) * 2016-06-23 2017-02-15 上海群力橡塑制品有限公司 Full-automatic installation and detection device for water cooling connection
CN108092120A (en) * 2018-01-24 2018-05-29 宁波禹泰自动化科技有限公司 Connector assembly machine
CN111250948A (en) * 2020-03-13 2020-06-09 余姚市耐德自动化科技有限公司 Automatic assembling machine for SD integral valve element joint

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103817522A (en) * 2014-03-04 2014-05-28 周俊雄 Semi-automatic assembly machine for metal joints
CN106402564A (en) * 2016-06-23 2017-02-15 上海群力橡塑制品有限公司 Full-automatic installation and detection device for water cooling connection
CN106402564B (en) * 2016-06-23 2018-04-13 上海群力橡塑制品有限公司 The full-automatic installation of water-cooling joint and detection device
CN108092120A (en) * 2018-01-24 2018-05-29 宁波禹泰自动化科技有限公司 Connector assembly machine
CN111250948A (en) * 2020-03-13 2020-06-09 余姚市耐德自动化科技有限公司 Automatic assembling machine for SD integral valve element joint

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Granted publication date: 20140910

Termination date: 20160304