CN203340641U - System utilizing kitchen waste for cultivating edible mushrooms - Google Patents
System utilizing kitchen waste for cultivating edible mushrooms Download PDFInfo
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- CN203340641U CN203340641U CN 201320268028 CN201320268028U CN203340641U CN 203340641 U CN203340641 U CN 203340641U CN 201320268028 CN201320268028 CN 201320268028 CN 201320268028 U CN201320268028 U CN 201320268028U CN 203340641 U CN203340641 U CN 203340641U
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- 238000011081 inoculation Methods 0.000 claims abstract description 21
- 241000233866 Fungi Species 0.000 claims description 91
- 239000000463 material Substances 0.000 claims description 17
- 238000001816 cooling Methods 0.000 claims description 13
- 238000006748 scratching Methods 0.000 claims description 13
- 239000010813 municipal solid waste Substances 0.000 claims description 12
- 230000002393 scratching effect Effects 0.000 claims description 12
- 238000004806 packaging method and process Methods 0.000 claims description 10
- 238000002156 mixing Methods 0.000 claims description 8
- 238000005057 refrigeration Methods 0.000 claims description 8
- 238000012856 packing Methods 0.000 claims 1
- 239000002994 raw material Substances 0.000 abstract description 6
- 244000251953 Agaricus brunnescens Species 0.000 abstract description 3
- 240000006499 Flammulina velutipes Species 0.000 abstract description 3
- 235000016640 Flammulina velutipes Nutrition 0.000 abstract description 3
- 240000000588 Hericium erinaceus Species 0.000 abstract description 3
- 235000007328 Hericium erinaceus Nutrition 0.000 abstract description 3
- 244000252132 Pleurotus eryngii Species 0.000 abstract description 3
- 235000001681 Pleurotus eryngii Nutrition 0.000 abstract description 3
- 241000318836 Pleurotus nebrodensis Species 0.000 abstract description 3
- 240000001462 Pleurotus ostreatus Species 0.000 abstract description 3
- 235000001603 Pleurotus ostreatus Nutrition 0.000 abstract description 3
- 230000035784 germination Effects 0.000 abstract 3
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- 229910052602 gypsum Inorganic materials 0.000 description 4
- 239000010440 gypsum Substances 0.000 description 4
- 239000004571 lime Substances 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
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- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
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- Micro-Organisms Or Cultivation Processes Thereof (AREA)
Abstract
The utility model discloses a system utilizing kitchen waste for cultivating edible mushrooms, and belongs to edible mushroom cultivating systems. The system is formed by sequentially connecting a kitchen waste processing and bagging subsystem and an edible mushroom germination and inoculation subsystem. The kitchen waste processing and bagging subsystem is arranged in front of the edible mushroom germination and inoculation subsystem, so that kitchen waste is used as cultivation raw materials of the edible mushroom germination and inoculation subsystem after being processed and bagged, and cultivation of the edible mushrooms is achieved. The system is simple in structure and convenient to operate, and can achieve the purpose of cultivating and producing the edible mushrooms such as pleurotus nebrodensis, oyster mushrooms, pleurotus eryngii, Chinese mushrooms, hericium erinaceus, flammulina velutipes and agaricus bisporus by utilizing the kitchen waste in an industrialized mode.
Description
Technical Field
The utility model relates to a cultivation system of domestic fungus, especially a system for utilize kitchen garbage batch production cultivation domestic fungus.
Background
In recent years, with the rapid development of domestic and foreign edible fungus industries, low-fat and high-protein edible fungus products play an increasingly important role in improving human dietary structure, enhancing immunologic function and improving health level. The edible fungus industry is a new industry formed by closely combining agriculture and industry, production and consumption, cities and rural areas. The culture medium is soil for growth and development of edible fungi, and the culture of the edible fungi is to use other industrial wastes (such as crop straws and byproducts thereof, sawdust, industrial leftovers and the like) as raw materials to prepare the culture medium. With the rapid increase of the demand, the rapid development of the production of the edible fungi urgently needs an edible fungi production raw material which has high quality, large quantity and rich carbon and nitrogen sources.
The main components of the kitchen waste are water and organic matters, wherein the organic components mainly comprise crude protein and crude fat, and also comprise carbon sources such as cellulose, starch, sugar and the like, so that the kitchen waste is an ideal culture medium for microorganisms, completely meets the basic conditions of the growth of edible fungi through proper nutrition allocation, and can be used for cultivating edible fungi products. Through the thought, the kitchen waste treatment and edible fungus cultivation are organically combined, the edible fungus is cultivated by utilizing the kitchen waste, the harmless treatment of the kitchen waste is realized, the method is an important supplement and development for the existing technology for treating the kitchen waste by biological fermentation, and is a creative technology which is relatively suitable for the national conditions of China.
At present, the kitchen waste is utilized to cultivate edible fungi, the operation and management experience is rich, the cultivated edible fungi product can be comparable to the edible fungi product cultivated by the traditional process in quality and yield, and all sanitary indexes meet the national food safety and health standard. However, the current cultivation scale is still in the pilot-scale stage, and in order to better bring the technology to the society and realize industrial production, the cultivation of edible fungus products by utilizing kitchen waste in a large scale is the final purpose of the process. Therefore, a set of automatic processing complete equipment for cultivating edible fungi by utilizing the kitchen waste is developed, the industrial production of the edible fungi cultivated by the kitchen waste is realized, the processing scale of the kitchen waste and the large-scale operation development of the edible fungi industry are promoted, and the urgent demands of the market on high-quality organic food are met.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to provide an utilize system of kitchen garbage cultivation domestic fungus, can effectively utilize kitchen garbage cultivation domestic fungus to overcome the current situation that can't utilize kitchen garbage batch production cultivation domestic fungus at present.
The technical scheme for solving the technical problems is as follows:
the utility model provides an utilize system of kitchen garbage cultivation domestic fungus, this system is handled system bag subsystem and domestic fungus and is sent out fungus cultivation subsystem and connect gradually and form by kitchen garbage.
The utility model has the advantages that: the kitchen waste treatment bag-making subsystem is arranged in front of the edible fungus spawn running cultivation subsystem, so that kitchen waste can be treated to make bags and then used as a cultivation medium of the edible fungus spawn running cultivation subsystem, and large-scale production cultivation of edible fungi is achieved. The system is simple in structure and convenient to operate, and can be used for realizing industrial cultivation of edible fungi such as pleurotus nebrodensis, pleurotus ostreatus, pleurotus eryngii, shiitake mushrooms, hericium erinaceus, flammulina velutipes, agaricus bisporus and the like by utilizing the kitchen waste.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the description below are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a system according to an embodiment of the present invention;
fig. 2 is a schematic diagram of an internal structure of a system according to an embodiment of the present invention;
fig. 3 is a schematic view of the kitchen waste separator provided by the embodiment of the utility model.
Detailed Description
The technical solutions in the embodiments of the present invention are described below clearly and completely, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiment of the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The embodiment of the utility model provides an utilize system of kitchen garbage cultivation domestic fungus, as shown in fig. 1, 2, this system is formed by kitchen garbage handles system of making a bag subsystem and domestic fungus cultivation subsystem connect gradually.
In the above system, the kitchen waste disposal bag-making subsystem 20 includes: the kitchen waste treatment device comprises a kitchen waste separator 1, a crusher 2, a material mixing machine 3, a bagging machine 4, a sterilizer 5 and a cooling chamber 6;
wherein, kitchen garbage separating centrifuge is equipped with kitchen garbage entry A, kitchen garbage separating centrifuge 1 export in proper order with rubbing crusher 2, mixer 3, sack filling machine 4, steriliser 5 and cooling chamber 6 are connected.
As shown in fig. 3, the kitchen waste separator 1 in the above system is composed of a draining device 101 and a sorting device 102; the kitchen waste inlet A is arranged on the draining device 101, and the outlet of the draining device 101 is sequentially connected with the sorting device 102. The outlet of the kitchen waste separator 1 is connected with the pulverizer 2 through a conveyor belt; the mixer 3 is connected with the bagging machine 4 through a conveyor belt. The draining device 101 in the kitchen waste separator 1 can reduce the kitchen waste with high water content to a normal level (water content is 75-85%) in the separation process, and the separation device 102 can effectively remove impurities such as plastic bags and glass bottles and ensure the integrity of fragile impurities in the separation process.
In the above system, the crusher 2 is provided with the impurity discharge port B. Furthermore, a manual sorting post can be arranged beside a conveyor belt connected between the kitchen waste separator 1 and the crusher 2 of the system, and impurities which are not completely separated by the kitchen waste separator are further removed in a manual sorting mode.
In the above system, the mixer 3 is provided with an auxiliary material inlet C. Further, a material weighing device can be arranged at the lower end of the material mixing machine 3, and a certain amount of auxiliary materials such as miscellaneous wood chips, cottonseed hulls, lime powder and gypsum powder are added according to a required proportion by taking the weight of the kitchen waste as a reference before material mixing.
The edible fungus spawn running cultivation subsystem 21 in the system comprises: an inoculation room 7, a spawn running room 8, a refrigeration warehouse 9, a mycelium stimulation machine 10, a fruiting room 11 and a packaging room 12; wherein the inoculation chamber 7 is provided with a fungus bag inlet and an edible fungus strain conveying port D which are adjacent to the outlet of the cooling chamber 6;
an outlet of the inoculation chamber 7 is sequentially provided with a spawn running chamber 8, a refrigerating warehouse 9, a spawn scratching chamber 10, a fruiting room 11 and a packaging room 12 from near to far;
the packaging room 12 is provided with an edible fungus finished product outlet E.
The specific structure of the system shown in fig. 2 is: the kitchen waste separating machine 1, the pulverizer 2, the material mixing machine 3 and the bagging machine 4 are arranged in the same workshop, an outlet of the bagging machine 4 is connected with a sterilizer 5, the sterilizer 5 is adjacent to a cooling chamber 6, an outlet of the cooling chamber 6 is connected with a series of inoculation chambers 7, an outlet of each inoculation chamber 7 is connected with a series of fungus growing chambers 8, a refrigeration house 9 and a fungus scratching chamber 10 are arranged near the fungus growing chambers 8, and a series of mushroom growing rooms 11 and a packaging room 12 are arranged outside the fungus scratching chamber 10.
When the system for industrially cultivating edible fungi by utilizing kitchen waste works, the kitchen waste is treated and bagged by the kitchen waste treatment bag making subsystem 20, the kitchen waste is separated by the kitchen waste separator 1, then the kitchen waste is crushed by the crusher 2 after impurities such as plastic bags and glass bottles are discharged, the crushed kitchen waste enters the mixer 3, the kitchen waste is stirred by adding auxiliary materials such as sawdust, cottonseed hulls, lime powder and gypsum powder, the mixed kitchen waste enters the bagging machine 4 and is bagged, the kitchen waste enters the sterilizer 5 for sterilization, then the kitchen waste is cooled to room temperature in the cooling chamber 6, and the fungus bags as cultivation media for forming edible fungi enter the edible fungi spawn running cultivation subsystem 21;
the fungus bags firstly enter an inoculation chamber 7 of an edible fungus spawn running cultivation subsystem 21, a target edible fungus spawn is inoculated and then transferred to a spawn running chamber 8 for spawn running, as shown in figure 2, the spawn running chamber 8 can adopt a plurality of spawn running chambers arranged in parallel, a fungus stick is transferred to a refrigeration house 9 after spawn running and a later maturation period, the fungus stick is transferred to a fungus scratching chamber 10 for fungus scratching after low-temperature stimulation, the fungus scratching is transferred to a fungus growing room 11 for fungus growing, mature edible fungus bodies are picked and packaged in a packaging room 12, and a molded edible fungus product is obtained.
It can be known that fig. 2 is only a specific setting mode of each component in the system of the present invention, but according to the requirement of practical production, the relative position relationship of each component can be arranged in other modes, as long as it is convenient for the factory cultivation of edible fungi. In addition, areas such as office workers, research and development, dormitories, parking spaces and the like which are convenient for industrial production can be arranged according to needs in fig. 2.
The system can be used for processing and cultivating pleurotus nebrodensis, and can also be used for cultivating any one of oyster mushroom, pleurotus eryngii, shiitake mushroom, hericium erinaceus, flammulina velutipes, agaricus bisporus and the like.
Compared with the prior edible fungus cultivation technology, the utility model discloses a system has following advantage: firstly, the kitchen waste is used as the culture material for culturing the edible fungi, so that the problem of shortage of edible fungi culture raw materials is solved, the edible fungi culture raw materials are easier to collect and process than the traditional raw materials, and the nutritional ingredients in the kitchen waste are effectively utilized. And secondly, the edible fungi are cultivated by utilizing the kitchen waste, so that the kitchen waste as waste is effectively utilized, the edible fungi product with higher nutritive value is cultivated, higher economic benefit is generated, the pollution of the kitchen waste to the environment is reduced, and the method can be used as a new way for producing and cultivating the edible fungi. Thirdly, the system is used for cultivating edible fungi in an industrial mode, the kitchen waste treatment amount is large, the manpower requirement is low, the production efficiency is high, and the system is suitable for sustainable production and large-scale cultivation.
The present invention will be further described with reference to the following specific embodiments.
Example 1
Referring to the system of fig. 1, the system for industrially cultivating edible fungi by using kitchen waste comprises a kitchen waste separator 1, a pulverizer 2, a mixer 3, a bagging machine 4, a sterilizer 5, a cooling chamber 6, an inoculation chamber 7, a fungus growing chamber 8, a refrigeration chamber 9, a fungus scratching chamber 10, a mushroom growing room 11 and a packaging room 12 which are connected in sequence; the kitchen waste separating machine 1, the pulverizer 2, the material mixing machine 3, the bagging machine 4, the sterilizer 5 and the cooling chamber 6 are connected to form a kitchen waste processing bag-making subsystem, and the inoculation chamber 7, the fungus-growing chamber 8, the refrigerating warehouse 9, the fungus scratching machine 10, the mushroom growing room 11 and the packaging room 12 are sequentially connected to form an edible fungus growing and cultivating subsystem.
When the system works, kitchen waste is conveyed into the kitchen waste separator 1 through the conveyor belt, the kitchen waste separator 1 mainly comprises a draining device 101 and a sorting device 102, the draining device 101 can reduce the water content of the kitchen waste to 75-85% in the sorting process, and the sorting device 102 can effectively remove impurities such as plastic bags and glass bottles and ensure the integrity of fragile impurities in the sorting process; the kitchen waste separator 1 is connected with the crusher 2 through a conveyor belt, a manual sorting post can be arranged between the conveyor belts for connecting the kitchen waste separator 1 and the crusher, and impurities which are not completely separated by the kitchen waste separator 1 are further removed in a manual sorting mode; the kitchen waste separated and manually sorted by the kitchen waste separator 1 is conveyed to a grinder 2 through a conveyor belt to be ground, a filter screen with the aperture of 10mm is arranged in the grinder 2, and the ground kitchen waste is filtered by the filter screen and then output;
the grinder 2 is connected to the upper end of the mixer 3, the grinded kitchen waste is directly output to the mixer 3, the lower end of the mixer 3 is provided with a material weighing device, and a certain amount of auxiliary materials such as miscellaneous wood chips, cottonseed hulls, lime powder, gypsum powder and the like can be added according to the required formula proportion on the basis of the weight of the kitchen waste before mixing; in general, the ratio of each component is as follows: 70-80% of kitchen waste, 0-30% of miscellaneous wood chips, 0-30% of cottonseed hulls, 1-3% of lime powder and 1-2% of gypsum powder; the water content of the mixed material is ensured to be 60-70%, and the carbon-nitrogen ratio is ensured to be 25-33%. The material mixing machine 3 is connected with the bagging machine 4 through a conveying belt, and the uniformly mixed materials are conveyed into the bagging machine 4 through the conveying belt for bagging; the fungus bag that the bagging-off finishes can utilize carrier or automatic conveyor to transport and disinfect in sterilizer 5, and this sterilizer 5 is high pressure steam sterilizer, and it adopts the mode of many times evacuation, input high temperature steam to replace the room air and disinfect, has characteristics such as the intensification is fast, the penetrability is strong, indoor temperature is even.
The cooling chamber 6, the inoculation chamber 7, the spawn running chamber 8 and the refrigeration warehouse 9 are constructed in sequence adjacent to the sterilizer 5, the sterilized fungus bags are placed in the cooling chamber 6 to be cooled to the room temperature and then are transferred to the inoculation chamber 7 for inoculation, and the inoculation chamber 7 is provided with a plurality of full-automatic inoculation machines and can perform inoculation in a production line manner. The inoculated fungus bags are placed in a fungus growing chamber 8 for growing fungus, the room temperature of the fungus growing chamber 8 is controlled to be 18-26 ℃, the relative humidity of air is 65-70%, no light is applied, and the fungus growing period is 30-40 days generally. After the hyphae completely grow over the fungus bags, the fungus bags are subjected to post-maturation for about 30 days, the fungus bags are transferred to a refrigeration house 9 with the temperature of 0-5 ℃ after the post-maturation for low-temperature stimulation for 7-10 days, and then the fungus bags are conveyed to a fungus scratching chamber 10 and are scratched by a fungus scratching machine. The mushroom growing room 11 can be an outdoor plastic greenhouse generally, the temperature is controlled to be 5-18 ℃, and the relative humidity of air is 85% -98%. And (3) conveying the mushroom sticks subjected to mushroom scratching to a mushroom growing room 11 for mushroom growing, picking edible mushrooms when the edible mushrooms grow to be mature, and conveying the edible mushrooms to a packaging room 12 for packaging and processing.
The above description is only for the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are all covered by the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (7)
1. A system for cultivating edible fungi by utilizing kitchen waste is characterized in that the system is formed by sequentially connecting a kitchen waste treatment bag-making subsystem and an edible fungi spawn running cultivation subsystem.
2. The system of claim 1, wherein the kitchen waste disposal subsystem comprises:
the kitchen waste treatment device comprises a kitchen waste separator, a crusher, a material mixing machine, a bagging machine, a sterilizer and a cooling chamber; wherein,
the kitchen waste separating centrifuge is equipped with the kitchen waste entry, the export of kitchen waste separating centrifuge in proper order with rubbing crusher, mixer, sack filling machine, sterilizer and cooling chamber are connected.
3. The system as claimed in claim 2, wherein the kitchen waste separator is composed of a draining device and a sorting device; the kitchen waste inlet is arranged on the draining device, and the outlet of the draining device is sequentially connected with the sorting device.
4. The system of claim 2, wherein the shredder is provided with a trash discharge port.
5. The system of claim 2, wherein the mixer is provided with an auxiliary material addition port.
6. The system as claimed in claim 2, wherein the outlet of the kitchen waste separator is connected with the pulverizer through a conveyor belt;
the mixer is connected with the bagging machine through a conveyor belt.
7. The system of any one of claims 1 to 6, wherein the edible fungus inoculation subsystem comprises:
inoculation room, spawn running room, refrigeration house, mushroom-scratching machine, mushroom-growing room and packing room; wherein,
the inoculation chamber is provided with a fungus bag inlet and an edible fungus seed inlet which are connected with the outlet of the cooling chamber;
the outlet of the inoculation chamber is sequentially connected with the fungus growing chamber, the refrigeration house, the fungus scratching chamber, the mushroom growing chamber and the packaging room;
the fruiting room is provided with an edible mushroom finished product outlet.
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CN 201320268028 CN203340641U (en) | 2013-05-16 | 2013-05-16 | System utilizing kitchen waste for cultivating edible mushrooms |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107244947A (en) * | 2017-02-27 | 2017-10-13 | 广东省生物工程研究所(广州甘蔗糖业研究所) | The method that culture medium of edible fungus is made using cane sugar manufacture accessory substance continuous high-efficient |
CN114505327A (en) * | 2022-02-18 | 2022-05-17 | 贵州信惠农业发展有限公司 | Method for converting kitchen waste into energy auxiliary material |
CN114793766A (en) * | 2022-06-06 | 2022-07-29 | 河南省农业科学院植物营养与资源环境研究所 | Industrialized production system for oyster mushrooms |
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2013
- 2013-05-16 CN CN 201320268028 patent/CN203340641U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107244947A (en) * | 2017-02-27 | 2017-10-13 | 广东省生物工程研究所(广州甘蔗糖业研究所) | The method that culture medium of edible fungus is made using cane sugar manufacture accessory substance continuous high-efficient |
CN114505327A (en) * | 2022-02-18 | 2022-05-17 | 贵州信惠农业发展有限公司 | Method for converting kitchen waste into energy auxiliary material |
CN114793766A (en) * | 2022-06-06 | 2022-07-29 | 河南省农业科学院植物营养与资源环境研究所 | Industrialized production system for oyster mushrooms |
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Granted publication date: 20131218 Termination date: 20190516 |