CN107244947A - The method that culture medium of edible fungus is made using cane sugar manufacture accessory substance continuous high-efficient - Google Patents
The method that culture medium of edible fungus is made using cane sugar manufacture accessory substance continuous high-efficient Download PDFInfo
- Publication number
- CN107244947A CN107244947A CN201710462058.1A CN201710462058A CN107244947A CN 107244947 A CN107244947 A CN 107244947A CN 201710462058 A CN201710462058 A CN 201710462058A CN 107244947 A CN107244947 A CN 107244947A
- Authority
- CN
- China
- Prior art keywords
- culture medium
- edible fungus
- conveyer
- bagasse
- tank
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F5/00—Fertilisers from distillery wastes, molasses, vinasses, sugar plant or similar wastes or residues, e.g. from waste originating from industrial processing of raw material of agricultural origin or derived products thereof
- C05F5/002—Solid waste from mechanical processing of material, e.g. seed coats, olive pits, almond shells, fruit residue, rice hulls
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/20—Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Botany (AREA)
- Environmental & Geological Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Micro-Organisms Or Cultivation Processes Thereof (AREA)
- Mushroom Cultivation (AREA)
Abstract
The invention discloses the method that culture medium of edible fungus is made using cane sugar manufacture accessory substance continuous high-efficient.The present invention is on the bagasse output device of cane milling production line plus with special continuous production culture medium of edible fungus proportioner, cane sugar manufacture accessory substance (bagasse, molasses, filter mud, filter wash water distribution) is configured by a certain percentage, realize that automation, continuous high-efficient make culture medium of edible fungus, and culture medium is sterilized using evaporation sugar boiling waste heat, sugaring and production culture medium of edible fungus integration can be achieved, new thinking is provided for the transformation of Sugarcane Industry pattern；Culture medium of edible fungus nutritive proportion prepared by the inventive method rationally, can meet the nutrient needed for each growth period of edible mushroom, can accelerate fruiting speed, shorten cultivation period, and biological transformation ratio is high.
Description
Technical field
The invention belongs to utilization of waste as resource field, relate more specifically to a kind of continuous using cane sugar manufacture accessory substance
The method for efficiently making culture medium of edible fungus.
Background technology
Edible fungi nutrition enriches, delicious in taste, it has also become the new lover on people's dining table.Nowadays, mushroom industry has turned into
The fifth-largest plantation industry after grain, oil plant, fruit and vegetables, it is in scale, yield, quality, safety, processing and benefit
In terms of quantitation trend is also presented, it means that to edible fungus industrial production and process technology propose higher requirement.
At present, conventional culture medium of edible fungus raw material mainly has wood chip, agricultural crop straw, corn flour, dregs of beans and vinasse etc.,
However, some Main Cultivation cost of material rise steadily, just so-called when the river rises the boat goes up so that edible mushroom holds at high price.Therefore,
Seek a reduction edible fungus culturing cost, improve out the way of bacterium quality and quantity, higher market competition valency could be obtained
Value.
Sugarcane is significant to national security and development as a kind of energy crop.China's cane sugar manufacture amount is big,
National year processes more than 8,800 ten thousand tons of sugarcane, however, cane sugar manufacture accessory substance is more, and sugarcane production is but govern the problem of processing difficulty
The development of industry, this make it that sugaring is of poor benefits, and cane planting enthusiasm is low, and dealing with improperly for discarded object causes dirt to environment
Dye.Therefore, change Sugarcane Industry pattern, reasonably realize that the recycling of cane sugar manufacture accessory substance is very urgent.
Cane sugar manufacture accessory substance includes bagasse, molasses, filter mud, sugar production wastewater.Wherein, bagasse is the master of sugar industry
Byproduct is wanted, the 24%~27% of sugarcane-squeezing amount is accounted for, the current main utilization ways of bagasse are direct burn heat production generating and papermaking,
More than the 85% of bagasse yield is accounted for, added value of product is low, be often accompanied by secondary pollution.It will be squeezed out during molasses sugaring
Juice from sugar cane, it is heated, neutralize, precipitation, filtering, concentration, thick liquid remaining after the process sugaring such as crystallization, sugar content is general
48%, tool viscosity is larger.Filter mud be sugar refinery produced during sugaring with CaCO3For the discarded object of main component, 1 is often produced
Ton sugar will discharge about 1 ton of filter mud, be used directly to fertilize the soil or discard for a long time.This does not only take up substantial amounts of soil, also because of it
It is easily mouldy, smelly containing gas chromatography and glucide, fly is grown, air, influence health is polluted.Sugar production wastewater master
If refining sugar process filter wash water distribution, the daily filter wash cloth water in sugar refinery for per diem squeezing 500 tons reaches as many as 1000~2000 tons, and washes
SS contents are up to 0.3~1.0%, COD contents for 1000~5000mgL in filter cloth water, also containing certain sugar.It is most
Filter wash water distribution is not all added any processing to drain with other waste water by sugar refinery, causes serious environmental pollution.Filter wash water distribution
Amount is big, easily smelly after discharge, and intractability is big, is the three major source of pollution (alcohol effluent, ash-flushing water, filter wash water distribution) in sugar refinery
One of.The processing of current filter wash water distribution mainly uses the method such as aeration or oxidation pond processing, cinder clarification, but these methods need
Place is wide, investment is big, and operating cost is high.
CN104341236A discloses the compound method by the use of bagasse as Oyster mushroom culture medium and used, however, mesh
Preceding four kinds of sugaring accessory substances also not by more than are back to the compound method for preparing culture medium of edible fungus entirely, especially for solid
Thing and the content of organic matter are high, slant acidity, easily corruption pollution, it is difficult to the water after washing filter cloth in sugar refinery of processing, a kind of comprehensive utilization of exploitation
Cane sugar manufacture accessory substance and the method for being converted into culture medium of edible fungus, there is realistic meaning very much.Further, since bagasse contains less
Sugar is measured, miscellaneous bacteria is easily contaminated with the bagasse of sugar production wastewater, and fiber is elongated, and the molasses viscosity added is high, using now
There is equipment to carry out spice process and easily cause card machine, it is less efficient, prepared to bagasse culture medium of edible fungus and bring many troubles.
To sum up, a kind of method that utilization cane sugar manufacture accessory substance continuous high-efficient makes culture medium of edible fungus is developed, realizes system
Sugar and production culture medium of edible fungus integration, can provide new thinking for the transformation of Sugarcane Industry pattern.
The content of the invention
It is an object of the invention to provide a kind of achievable sugaring and production culture medium of edible fungus integration, sugarcane system is utilized
The method that sugared accessory substance continuous high-efficient makes culture medium of edible fungus.
The technical solution used in the present invention is：
The method that culture medium of edible fungus is made using cane sugar manufacture accessory substance continuous high-efficient, is comprised the following steps：
(1) on the bagasse output device of cane milling production line plus with special continuous production culture medium of edible fungus dispensing dress
Put, the proportioner includes conveyer plus alkali mechanism, water compensation mechanism plus nitrogen mechanism；
(2) add alkali mechanism to be provided with plus alkali tank plus alkali regulating valve, filter mud and molasses are added added in alkali tank in advance, unlatching
Plus the agitating device in alkali tank, setting stir speed (S.S.) is 100~200r/min, plus alkali regulating valve flow is 175~500mL/
Filter mud and molasses mixture, are uniformly sprayed on the bagasse conveyed on conveyer by min by shower nozzle；
(3) water compensation mechanism is provided with replenisher tank, moisturizing regulating valve, and sugar production wastewater is connected into replenisher tank by pipeline in advance
In, it is 250~500mL/min to set moisturizing regulating valve flow, and sugar production wastewater is uniformly sprayed at into conveyer by shower nozzle
On the bagasse of upper conveying；
(4) add nitrogen mechanism to be provided with nitrogen source tank, spin vibration sieve net, organic nitrogen source is added in nitrogen source tank in advance, shaken using rotation
Organic nitrogen source is uniformly sprinkling upon on the bagasse conveyed on conveyer by screen cloth, and it is 120~180r/min to set rotation vibration frequency；
(5) transfer rate for setting conveyer is 1.75~2.5kg/min, enters the same of conveyer in bagasse
When, synchronous operation, which adds alkali mechanism, water compensation mechanism and added, is provided with rabbling mechanism in nitrogen mechanism, conveyer, set speed of agitator
For 180~300r/min；
(6) bagasse is continuous to driving front with conveyer, through adding alkali mechanism, water compensation mechanism and adding the uniform dispensing of nitrogen mechanism
Afterwards, continuously exported from discharging opening, into sack filling machine pack；
(7) vapours produced in the exhaust steam and evaporization process that are produced using sugar refinery boiler is gone out to pack material
Bacterium, obtains culture medium of edible fungus；Gained culture medium of edible fungus pH is 7~8, and water content is 60%~65%, by following components by weight
Measure part composition：70~100 parts of bagasse, 5~15 parts of filter mud, 10~20 parts of sugar production wastewater, 2~5 parts of molasses, organic nitrogen source 0~
10 parts.
As the preferred of such scheme, the organic nitrogen source is at least one of brewex's grains, wheat bran, corn flour, dregs of beans.
As the further preferred of such scheme, the culture medium of edible fungus is made up of by weight following components：Sugarcane
82~90 parts of slag, 5~10 parts of filter mud, 12~18 parts of sugar production wastewater, 3~5 parts of molasses, 0~6 part of brewex's grains, 0~2 part of wheat bran.
As the preferred of such scheme, the sugar production wastewater is the water after washing filter cloth in sugar refinery.
As the preferred of such scheme, the special continuous production culture medium of edible fungus proportioner includes and cane milling
On conveyer that production line is directly docked and the bagasse that can be conveyed to conveyer uniform addition filter mud and molasses plus
Alkali mechanism, the water compensation mechanism of uniform addition sugar production wastewater and uniform addition organic nitrogen source plus nitrogen mechanism, the conveyer tool
There is the side frame set along direction of transfer, the side frame is provided with rabbling mechanism, and the rabbling mechanism includes some laterally settings
Agitating roller and the drive mechanism that the agitating roller can be driven to rotate, leave between the agitating roller and conveyer and pass through for bagasse
Gap.
As the preferred of such scheme, the roll surface of the agitating roller is provided with the stirring fin of some tapers.
As the preferred of such scheme, the two ends of each agitating roller are installed on side frame by bearing block, described to drive
Motivation structure includes motor, the drive sprocket for being located at motor output end, the driven sprocket with each agitating roller coaxial transmission
With drive connection drive sprocket and the driving chain of driven sprocket.
As the preferred of such scheme, the top of the conveyer is provided with some shower nozzles, described plus alkali along direction of transfer
Mechanism includes plus alkali tank and be located at the liquid outlet of described plus alkali tank plus alkali regulating valve, and the liquid outlet of described plus alkali tank is by adding
Liquid pipe is connected with shower nozzle, and electric mixing device is provided with described plus alkali tank；The water compensation mechanism includes replenisher tank and is located at moisturizing
Moisturizing regulating valve at the liquid outlet of tank, the liquid outlet of the replenisher tank is connected by liquid-feeding tube with shower nozzle.
As the preferred of such scheme, described plus nitrogen mechanism includes nitrogen source tank, is located at the exit plus nitrogen tune of nitrogen source tank
Section valve and the spin vibration sieve net being located at below the outlet of nitrogen source tank, the mesh diameter of the spin vibration sieve net is 0.5~1cm.
As the preferred of such scheme, the conveyer includes conveyer belt, and the end of the conveyer belt is provided with can be with dress
The guide structure of bag machine docking.
The beneficial effects of the invention are as follows：
(1) present invention is on the bagasse output device of cane milling production line plus with special continuous production culture medium of edible fungus
Proportioner, is configured by a certain percentage to cane sugar manufacture accessory substance (bagasse, molasses, filter mud, filter wash water distribution), is realized automatic
Change, continuous high-efficient is made culture medium of edible fungus, and culture medium is sterilized using evaporation sugar boiling waste heat, sugaring can be achieved and produces
Culture medium of edible fungus integration, new thinking is provided for the transformation of Sugarcane Industry pattern.
(2) method that the present invention makes culture medium of edible fungus using cane sugar manufacture accessory substance continuous high-efficient, in manufacturing process
In, addition filter wash water distribution regulation water content and culture medium nitrogen, addition filter mud regulation medium pH, addition molasses improve culture medium
Sugar content, without composition additions such as extra addition lime, sugar, can greatly save the addition of organic nitrogen source, and uniformity is more preferably,
Also realize that discarded object is recycled simultaneously, effectively reduction culture medium of edible fungus cost, increase economic efficiency, reduce environmental pollution.
(3) method that the present invention makes culture medium of edible fungus using cane sugar manufacture accessory substance continuous high-efficient, to bagasse, sugar
Honey, filter mud, filter wash water distribution carry out full reuse, and the culture medium of edible fungus nutritive proportion continuously made rationally, can meet edible mushroom each
Nutrient needed for growth period, can accelerate fruiting speed, shorten cultivation period, and biological transformation ratio is high.
(4) the special continuous production culture medium of edible fungus proportioner used in the present invention, using conveyer by bagasse
To driving front, therebetween by adding alkali mechanism to add filter mud and molasses, filter wash water distribution is added by water compensation mechanism, by adding nitrogen mechanism
Organic nitrogen source is added, completes to stir while conveying by agitating roller, wherein agitating roller sets multiple protect along conveying direction
Card bagasse stirs, it is final after enter sack filling machine pack from discharging opening, the device is directly arranged at bagasse output device
Rear, utilize bagasse wet feed continuous high-efficient make culture medium of edible fungus, realize automation, continuous high-efficient make edible mushroom training
Matrix is supported, not only production efficiency is high, Functionality, quality and appealing design, and sterilization time is short, energy-conserving and environment-protective, greatly improves production efficiency and culture medium
Uniformity.
Brief description of the drawings
Fig. 1：Special continuous production culture medium of edible fungus proportioner schematic diagram；
Fig. 2：Special continuous production culture medium of edible fungus proportioner docks schematic diagram with cane milling production line.
Embodiment
Special continuous production culture medium of edible fungus proportioner
Special continuous production culture medium of edible fungus proportioner, referring to Fig. 1；The proportioner and cane milling production line
Docking, referring to Fig. 2.
Special continuous production culture medium of edible fungus proportioner includes filling with the transmission that cane milling production line 1 is directly docked
Put 2 and the bagasse that can be conveyed to conveyer 2 on uniform addition filter mud and molasses plus alkali mechanism, uniform addition sugaring it is useless
The water compensation mechanism of water adds nitrogen mechanism with uniform addition organic nitrogen source, and the conveyer 2 includes conveyer belt, the conveyer belt
End is provided with the guide structure 21 that can be docked with sack filling machine；The conveyer 2 has the side frame 22 set along direction of transfer, two
The passage of conveying bagasse is formed between the side frame 22 of side, the side frame 22 is provided with rabbling mechanism, if the rabbling mechanism includes
Set on the dry agitating roller 23 laterally set and the drive mechanism that the agitating roller 23 can be driven to rotate, the roll surface of the agitating roller 23
There is the stirring fin of some tapers, it is to avoid cause card machine.Leave what is passed through for bagasse between the agitating roller 23 and conveyer 2
Gap；Ensure the production efficiency and uniformity of culture medium in the case where conveyer belt conveys the stirring action with agitating roller 23.
Above-mentioned proportioner utilizes conveyer by bagasse to driving front, therebetween by adding alkali mechanism to add filter mud and sugar
Honey, sugar production wastewater is added by water compensation mechanism, by adding nitrogen mechanism to add organic nitrogen source, it is ensured that humidity, pH controls are in edible mushroom
The optimum humidity of growth, pH, while completing to stir while conveying by agitating roller 23, wherein agitating roller 23 is along conveying direction
Set it is multiple ensures that bagasse stirs, it is final after enter sack filling machine pack from discharging opening；Above-mentioned proportioner is directly set
The rear of cane sugar manufacture production line is placed in, culture medium of edible fungus is made using bagasse wet feed continuous high-efficient, realizes and automates, continuously
Culture medium of edible fungus is efficiently made, not only production efficiency is high, Functionality, quality and appealing design, and sterilization time is short, energy-conserving and environment-protective, greatly improves life
Produce efficiency and culture medium uniformity.
Wherein, the two ends of each agitating roller 23 are installed on side frame 22 by bearing block, and the drive mechanism includes
Motor, the drive sprocket for being located at motor output end, the driven sprocket with each coaxial transmission of agitating roller 23 and transmission connect
Connect the driving chain of drive sprocket and driven sprocket.Each agitating roller 23 is driven by motor and synchronizes rotation, driving electricity
The output speed of machine is adjustable.
The top of the conveyer 2 is provided with some shower nozzles 3 along direction of transfer, and described plus alkali mechanism includes plus the He of alkali tank 41
It is located at the liquid outlet of described plus alkali tank 41 plus alkali regulating valve 42, described plus alkali tank 41 and is provided with the device of electric stirring 43, keeps away
Exempt from precipitation；The liquid outlet of described plus alkali tank 41 is connected by liquid-feeding tube 31 with shower nozzle 3.The water compensation mechanism includes the He of replenisher tank 51
The moisturizing regulating valve 52 at the liquid outlet of replenisher tank 51 is located at, the liquid outlet of the replenisher tank 51 passes through liquid-feeding tube 31 and shower nozzle 3
It is connected.Plus alkali regulating valve 42 and moisturizing regulating valve 52 are used for the addition of material in control plus alkali tank 41 and replenisher tank 51.Plus alkali
Material in tank 41 and replenisher tank 51 can be uniformly sprayed on the bagasse that conveyer belt is conveyed by shower nozzle 3.
Nitrogen mechanism is added to include nitrogen source tank 61, be located at the exit plus nitrogen regulating valve 62 of nitrogen source tank 61 in the proportioner
And the spin vibration sieve net 63 below the outlet of nitrogen source tank 61 is located at, organic nitrogen source can uniformly be sprinkling upon transmission dress by spin vibration sieve net 63
Put on the bagasse of conveying；The mesh diameter of the spin vibration sieve net 63 is 0.5~1cm, and the rotation vibration frequency of spin vibration sieve net 63 is used for
Control the addition of organic nitrogen source in nitrogen source tank.
Described sugar production wastewater is the water after washing filter cloth in sugar refinery.
The present invention is explained further with experimental example with reference to embodiments.
Application specific continuously produces culture medium of edible fungus proportioner, while cane sugar manufacture, utilizes cane sugar manufacture pair
Product continuous high-efficient makes culture medium of edible fungus, realizes the sugaring industrial production mode integrated with production culture medium of edible fungus.Tool
Body performance is as described in embodiment 1~3.
The basic parameter of cane sugar manufacture accessory substance is as follows in embodiment 1~3：
Bagasse：Cellulose is 30%~48%, hemicellulose 19%~24%, lignin 20%~32%, water content
40%~50%；
Filter mud：Calcium carbonate content 70~80%, water content 50%~70%, pH is 9~10；
Molasses：Sugar content is 45%；
Described sugar production wastewater is the water after washing filter cloth in sugar refinery.
The water after washing filter cloth in sugar refinery：COD is 1500mg/L, and SS is 6500mg/L, and pH is 6.5~7.0.
Embodiment 1, the method using cane sugar manufacture accessory substance continuous high-efficient making culture medium of edible fungus
The culture medium of edible fungus that continuous high-efficient makes, pH is 7.5, and water content 63% is made up of by weight following components：
82 parts of bagasse, 10 parts of filter mud, 12 parts of the water after washing filter cloth in sugar refinery, 4 parts of molasses, 6 parts of brewex's grains, 2 parts of wheat bran.
By above-mentioned formula ratio, the method that continuous high-efficient makes culture medium of edible fungus comprises the following steps：
(1) on the bagasse output device of cane milling production line plus with special continuous production culture medium of edible fungus dispensing dress
Put, the proportioner is provided with conveyer plus alkali mechanism, water compensation mechanism and adds nitrogen mechanism；
(2) add alkali mechanism to be provided with plus alkali tank plus alkali regulating valve, filter mud and molasses are added added in alkali tank in advance, unlatching
Plus the agitating device in alkali tank, setting stir speed (S.S.) is 150r/min, plus alkali regulating valve flow is 350mL/min, passes through shower nozzle
Filter mud and molasses are uniformly sprayed on the bagasse conveyed on conveyer；
(3) water compensation mechanism is provided with replenisher tank, moisturizing regulating valve, and the water after washing filter cloth in sugar refinery is connected into benefit by pipeline in advance
In water pot, moisturizing regulating valve flow 300mL/min is set, the water after washing filter cloth in sugar refinery is uniformly sprayed at by conveyer by shower nozzle
On the bagasse of upper conveying；
(4) plus nitrogen mechanism is provided with nitrogen source tank, spin vibration sieve net, in advance will brewex's grains and wheat bran mix after add nitrogen source tank
In, brewex's grains and bran mixture are uniformly sprinkling upon to the sugarcane conveyed on conveyer using aperture for 0.8cm spin vibration sieves net
On slag, it is 150r/min to set rotation vibration frequency；
(5) transfer rate for setting conveyer is 2kg/min, while bagasse enters conveyer, synchronous fortune
Row, which adds alkali mechanism, water compensation mechanism and added, is provided with rabbling mechanism in nitrogen mechanism, conveyer, setting speed of agitator is 200r/
min；
(6) bagasse is continuous to driving front with conveyer, through adding alkali mechanism, water compensation mechanism and adding the uniform dispensing of nitrogen mechanism
Afterwards, continuously exported from discharging opening, into sack filling machine pack；
(7) vapours produced in the exhaust steam and evaporization process that are produced using sugar refinery boiler is gone out to pack material
Bacterium, obtains culture medium of edible fungus.
Embodiment 2, the method using cane sugar manufacture accessory substance continuous high-efficient making culture medium of edible fungus
The culture medium of edible fungus that continuous high-efficient makes, pH is 7.5, and water content 65% is made up of by weight following components：
90 parts of bagasse, 10 parts of filter mud, 18 parts of the water after washing filter cloth in sugar refinery, 5 parts of molasses.
By above-mentioned formula ratio, the method that continuous high-efficient makes culture medium of edible fungus comprises the following steps：
(1) on the bagasse output device of cane milling production line plus with special continuous production culture medium of edible fungus dispensing dress
Put, the proportioner is provided with conveyer plus alkali mechanism, water compensation mechanism and adds nitrogen mechanism；
(2) add alkali mechanism to be provided with plus alkali tank plus alkali regulating valve, filter mud and molasses are added added in alkali tank in advance, unlatching
Plus the agitating device in alkali tank, setting stir speed (S.S.) is 150r/min, plus alkali regulating valve flow is 375mL/min, passes through shower nozzle
Filter mud and molasses are uniformly sprayed on the bagasse conveyed on conveyer；
(3) water compensation mechanism is provided with replenisher tank, moisturizing regulating valve, and the water after washing filter cloth in sugar refinery is connected into benefit by pipeline in advance
In water pot, it is 450mL/min to set moisturizing regulating valve flow, and the water after washing filter cloth in sugar refinery is uniformly sprayed to transmission dress by shower nozzle
Put on the bagasse of conveying；
(4) transfer rate for setting conveyer is 2.25kg/min, synchronous while bagasse enters conveyer
Rabbling mechanism is provided with operation plus alkali mechanism, water compensation mechanism, conveyer, setting speed of agitator is 250r/min；
(5) bagasse is continuous to driving front with conveyer, through adding alkali mechanism, water compensation mechanism and adding the uniform dispensing of nitrogen mechanism
Afterwards, continuously exported from discharging opening, into sack filling machine pack；
(6) vapours produced in the exhaust steam and evaporization process that are produced using sugar refinery boiler is gone out to pack material
Bacterium, obtains culture medium of edible fungus.
Embodiment 3, the method using cane sugar manufacture accessory substance continuous high-efficient making culture medium of edible fungus
The culture medium of edible fungus that continuous high-efficient makes, pH is 7.0, and water content 60% is made up of by weight following components：
82 parts of bagasse, 5 parts of filter mud, 12 parts of the water after washing filter cloth in sugar refinery, 3 parts of molasses, 6 parts of brewex's grains, 2 parts of wheat bran.
By above-mentioned formula ratio, the method that continuous high-efficient makes culture medium of edible fungus comprises the following steps：
(1) on the bagasse output device of cane milling production line plus with special continuous production culture medium of edible fungus dispensing dress
Put, the proportioner is provided with conveyer plus alkali mechanism, water compensation mechanism and adds nitrogen mechanism；
(2) add alkali mechanism to be provided with plus alkali tank plus alkali regulating valve, filter mud and molasses are added added in alkali tank in advance, unlatching
Plus the agitating device in alkali tank, setting stir speed (S.S.) is 150r/min, plus alkali regulating valve flow is 200mL/min, passes through shower nozzle
Filter mud and molasses are uniformly sprayed on the bagasse conveyed on conveyer；
(3) water compensation mechanism is provided with replenisher tank, shower nozzle, moisturizing regulating valve, in advance connects the water after washing filter cloth in sugar refinery by pipeline
It is connected in replenisher tank, it is 300mL/min to set moisturizing regulating valve flow, is uniformly sprayed at the water after washing filter cloth in sugar refinery by shower nozzle
On the bagasse conveyed on conveyer；
(4) add nitrogen mechanism to be provided with nitrogen source tank, spin vibration sieve net, added after organic nitrogen source is mixed in advance in nitrogen source tank, profit
It is that organic nitrogen source is uniformly sprinkling upon on the bagasse conveyed on conveyer by 0.8cm spin vibration sieve nets with aperture, sets rotation to shake frequently
Rate is 150r/min；
(5) transfer rate for setting conveyer is 2kg/min, while bagasse enters conveyer, synchronous fortune
Row, which adds alkali mechanism, water compensation mechanism and added, is provided with rabbling mechanism in nitrogen mechanism, conveyer, setting speed of agitator is 250r/
min；
(6) bagasse is continuous to driving front with conveyer, through adding alkali mechanism, water compensation mechanism and adding the uniform dispensing of nitrogen mechanism
Afterwards, continuously exported from discharging opening, into sack filling machine pack；
(7) vapours produced in the exhaust steam and evaporization process that are produced using sugar refinery boiler is gone out to pack material
Bacterium, obtains culture medium of edible fungus.
Experimental example 1, culture medium of edible fungus cultivation effect are evaluated
5 groups of cultivation experiments are set, it is as follows respectively：
(1) Experiment of Pleurotus Ostreatus group 1：The culture medium of edible fungus made using embodiment 1 plants flat mushroom；
(2) Experiment of Pleurotus Ostreatus group 2：The culture medium of edible fungus made using embodiment 2 plants flat mushroom；
(3) flat mushroom control group：The mushroom cultivation culture medium prepared using conventional bagasse is used as culture matrix, specific formula
For：Bagasse 79%, brewex's grains 10%, wheat bran 5%, corn flour 2%, sugar 1%, lime 2%, gypsum 1%；Plant flat mushroom；
(4) Hericium erinaceus test group：The culture medium of edible fungus made using embodiment 1 plants Hericium erinaceus；
(5) Hericium erinaceus control group：The Hericium erinaceus culture culture medium prepared using conventional bagasse is as culture matrix, specifically
It is formulated and is：Bagasse 40%, wood chip 40%, corn flour 3%, gypsum 1%, calcium superphosphate 1%；Plant Hericium erinaceus.
Specific cultural method is as follows：Strain need to accordingly be planted by being accessed into every group of culture matrix, be placed in darkroom bacterium germination culture；
By controlling the temperature difference to carry out flower bud when planted mycelia covers with cultivating bag；Management of producing mushroom is then carried out, temperature control during fruiting
At 20~25 DEG C, air humidity is 90% or so, keeps mushroom house ventilation, culture to be plucked after terminating, and statistics each group biology turns
Rate, the long purseful time, plucks number of times, mycelium growth vigor.
The edible fungus culturing situation of 1 every group of cultivation of table
Note：Biological transformation ratio=edible mushroom fresh weight/raw material stoving to weight × 100%.
As shown in table 1, the biological transformation ratio of Experiment of Pleurotus Ostreatus group 1 and 2, long purseful time, number of times is plucked, mycelium growth vigor shows
Write and be better than flat mushroom control group, the biological transformation ratio of Hericium erinaceus test group, long purseful time, mycelium growth vigor is significantly better than flat mushroom pair
According to group, illustrate culture medium of edible fungus nutritive proportion prepared by the inventive method rationally, needed for meeting each growth period of edible mushroom
Nutrient, can accelerate fruiting speed, shorten cultivation period, and biological transformation ratio is high, mycelium growth vigor is good.
Above example is only to introduce the preferred case of the present invention, to those skilled in the art, without departing substantially from this
Any obvious changes and improvements carried out in the range of spirit, are regarded as the part of the present invention.
Claims (10)
1. making the method for culture medium of edible fungus using cane sugar manufacture accessory substance continuous high-efficient, comprise the following steps：
(1) on the bagasse output device of cane milling production line plus with special continuous production culture medium of edible fungus proportioner,
The proportioner includes conveyer plus alkali mechanism, water compensation mechanism plus nitrogen mechanism；
(2) add alkali mechanism to be provided with plus alkali tank plus alkali regulating valve, filter mud and molasses are added added in alkali tank in advance, unlatching plus alkali
Agitating device in tank, setting stir speed (S.S.) is 100~200r/min, plus alkali regulating valve flow is 175~500mL/min, is led to
Cross shower nozzle filter mud and molasses mixture are uniformly sprayed on the bagasse conveyed on conveyer；
(3) water compensation mechanism is provided with replenisher tank, moisturizing regulating valve, is in advance connected to sugar production wastewater in replenisher tank by pipeline,
It is 250~500mL/min to set moisturizing regulating valve flow, is uniformly sprayed at sugar production wastewater by shower nozzle defeated on conveyer
On the bagasse sent；
(4) add nitrogen mechanism to be provided with nitrogen source tank, spin vibration sieve net, organic nitrogen source is added in nitrogen source tank in advance, spin vibration sieve net is utilized
Organic nitrogen source is uniformly sprinkling upon on the bagasse conveyed on conveyer, it is 120~180r/min to set rotation vibration frequency；
(5) transfer rate for setting conveyer is 1.75~2.5kg/min, while bagasse enters conveyer, together
Step operation, which adds alkali mechanism, water compensation mechanism and added, is provided with rabbling mechanism in nitrogen mechanism, conveyer, it is 180 to set speed of agitator
~300r/min；
(6) bagasse is continuous to driving front with conveyer, after adding alkali mechanism, water compensation mechanism and adding the uniform dispensing of nitrogen mechanism,
Continuously exported from discharging opening, into sack filling machine pack；
(7) vapours produced in the exhaust steam and evaporization process that are produced using sugar refinery boiler is sterilized to pack material, is obtained
Culture medium of edible fungus；Gained culture medium of edible fungus pH is 7~8, and water content is 60%~65%, by following components group by weight
Into：70~100 parts of bagasse, 5~15 parts of filter mud, 10~20 parts of sugar production wastewater, 2~5 parts of molasses, 0~10 part of organic nitrogen source.
2. the method that utilization cane sugar manufacture accessory substance continuous high-efficient according to claim 1 makes culture medium of edible fungus, its
It is characterised by：The organic nitrogen source is at least one of brewex's grains, wheat bran, corn flour, dregs of beans.
3. the method that utilization cane sugar manufacture accessory substance continuous high-efficient according to claim 2 makes culture medium of edible fungus, its
It is characterised by：The culture medium of edible fungus is made up of by weight following components：82~90 parts of bagasse, 5~10 parts of filter mud, system
Sugared 12~18 parts of waste water, 3~5 parts of molasses, 0~6 part of brewex's grains, 0~2 part of wheat bran.
4. the utilization cane sugar manufacture accessory substance continuous high-efficient according to any one of claims 1 to 3 makes culture medium of edible fungus
Method, it is characterised in that：The sugar production wastewater is the water after washing filter cloth in sugar refinery.
5. the method that utilization cane sugar manufacture accessory substance continuous high-efficient according to claim 1 makes culture medium of edible fungus, its
It is characterised by：The special continuous production culture medium of edible fungus proportioner includes the biography directly docked with cane milling production line
Send on device and the bagasse that can be conveyed to conveyer uniform addition filter mud and molasses plus alkali mechanism, uniform addition sugaring
The water compensation mechanism of waste water adds nitrogen mechanism with uniform addition organic nitrogen source, and the conveyer has the side set along direction of transfer
Frame, the side frame is provided with rabbling mechanism, and the rabbling mechanism includes some agitating rollers laterally set and can drive described stir
The drive mechanism of roller rotation is mixed, the gap passed through for bagasse is left between the agitating roller and conveyer.
6. the method that utilization cane sugar manufacture accessory substance continuous high-efficient according to claim 5 makes culture medium of edible fungus, its
It is characterised by：The roll surface of the agitating roller is provided with the stirring fin of some tapers.
7. the method that utilization cane sugar manufacture accessory substance continuous high-efficient according to claim 5 makes culture medium of edible fungus, its
It is characterised by：The two ends of each agitating roller are installed on side frame by bearing block, the drive mechanism include motor,
Be located at motor output end drive sprocket, with the driven sprocket of each agitating roller coaxial transmission and drive connection drive sprocket and
The driving chain of driven sprocket.
8. the method that utilization cane sugar manufacture accessory substance continuous high-efficient according to claim 5 makes culture medium of edible fungus, its
It is characterised by：The top of the conveyer is provided with some shower nozzles along direction of transfer, and described plus alkali mechanism includes adding alkali tank and set
At the liquid outlet of described plus alkali tank plus alkali regulating valve, the liquid outlet of described plus alkali tank is connected by liquid-feeding tube with shower nozzle, institute
State plus alkali tank is interior provided with electric mixing device；The water compensation mechanism includes replenisher tank and the moisturizing being located at the liquid outlet of replenisher tank
Regulating valve, the liquid outlet of the replenisher tank is connected by liquid-feeding tube with shower nozzle.
9. the method that utilization cane sugar manufacture accessory substance continuous high-efficient according to claim 5 makes culture medium of edible fungus, its
It is characterised by：Described plus nitrogen mechanism includes nitrogen source tank, the exit plus nitrogen regulating valve for being located at nitrogen source tank and is located at nitrogen source tank
Outlet below spin vibration sieve net, the mesh diameter of the spin vibration sieve net is 0.5~1cm.
10. the method that utilization cane sugar manufacture accessory substance continuous high-efficient according to claim 5 makes culture medium of edible fungus, its
It is characterised by：The conveyer includes conveyer belt, and the end of the conveyer belt is provided with the guide structure that can be docked with sack filling machine.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710108522 | 2017-02-27 | ||
| CN2017101085227 | 2017-02-27 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107244947A true CN107244947A (en) | 2017-10-13 |
| CN107244947B CN107244947B (en) | 2021-01-01 |
Family
ID=60018518
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710462058.1A Active CN107244947B (en) | 2017-02-27 | 2017-06-19 | Method for continuously and efficiently preparing edible fungus culture medium by utilizing sugarcane sugar production byproducts |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107244947B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108546174A (en) * | 2018-07-11 | 2018-09-18 | 广东泓睿科技有限公司 | A kind of selenium-enriched edible mushroom culture medium and preparation method thereof |
| CN108569941A (en) * | 2018-07-04 | 2018-09-25 | 黑龙江省农业科学院土壤肥料与环境资源研究所 | A kind of methods and applications with megasse and edible fungus bacteria residue cycle system fertilizer |
| CN109122201A (en) * | 2018-08-27 | 2019-01-04 | 广西大学 | A kind of seedling medium and preparation method thereof using Sugarcane By-product preparation |
| CN113317130A (en) * | 2021-06-08 | 2021-08-31 | 上海光明森源生物科技有限公司 | Method for preparing liquid strain of needle mushroom and culture medium used by method |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1220807A (en) * | 1967-05-17 | 1971-01-27 | Nat Res Dev | Production of fermentation and cultivation media |
| CN102523919A (en) * | 2011-12-30 | 2012-07-04 | 山西澳坤量子农业科技有限公司 | System and method for production of Pleurotus eryngii |
| CN102703518A (en) * | 2012-06-19 | 2012-10-03 | 姜蓉生 | Method for producing alcohol and cultivating edible fungus by solid fermentation through mixing manioc waste with treacle |
| CN203340641U (en) * | 2013-05-16 | 2013-12-18 | 桑德环境资源股份有限公司 | System utilizing kitchen waste for cultivating edible mushrooms |
| CN103444432A (en) * | 2013-03-11 | 2013-12-18 | 林树 | Full-automatic fungus production machine |
| CN103467190A (en) * | 2013-08-26 | 2013-12-25 | 广西大学 | Mushroom culture substrate |
| CN104341236A (en) * | 2014-07-22 | 2015-02-11 | 广州甘蔗糖业研究所 | Preparation method and application of pleurotus ostreatus culture medium by using bagasse |
| CN104805134A (en) * | 2015-04-27 | 2015-07-29 | 梁利和 | Method for synchronous alcoholic fermentation by applying straw and production of edible fungus culture medium material |
| CN106212052A (en) * | 2016-08-27 | 2016-12-14 | 洛阳泽智传动机械有限公司 | A kind of using method of edible fungus industrial planting unit |
-
2017
- 2017-06-19 CN CN201710462058.1A patent/CN107244947B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1220807A (en) * | 1967-05-17 | 1971-01-27 | Nat Res Dev | Production of fermentation and cultivation media |
| CN102523919A (en) * | 2011-12-30 | 2012-07-04 | 山西澳坤量子农业科技有限公司 | System and method for production of Pleurotus eryngii |
| CN102703518A (en) * | 2012-06-19 | 2012-10-03 | 姜蓉生 | Method for producing alcohol and cultivating edible fungus by solid fermentation through mixing manioc waste with treacle |
| CN103444432A (en) * | 2013-03-11 | 2013-12-18 | 林树 | Full-automatic fungus production machine |
| CN203340641U (en) * | 2013-05-16 | 2013-12-18 | 桑德环境资源股份有限公司 | System utilizing kitchen waste for cultivating edible mushrooms |
| CN103467190A (en) * | 2013-08-26 | 2013-12-25 | 广西大学 | Mushroom culture substrate |
| CN104341236A (en) * | 2014-07-22 | 2015-02-11 | 广州甘蔗糖业研究所 | Preparation method and application of pleurotus ostreatus culture medium by using bagasse |
| CN104805134A (en) * | 2015-04-27 | 2015-07-29 | 梁利和 | Method for synchronous alcoholic fermentation by applying straw and production of edible fungus culture medium material |
| CN106212052A (en) * | 2016-08-27 | 2016-12-14 | 洛阳泽智传动机械有限公司 | A kind of using method of edible fungus industrial planting unit |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108569941A (en) * | 2018-07-04 | 2018-09-25 | 黑龙江省农业科学院土壤肥料与环境资源研究所 | A kind of methods and applications with megasse and edible fungus bacteria residue cycle system fertilizer |
| CN108546174A (en) * | 2018-07-11 | 2018-09-18 | 广东泓睿科技有限公司 | A kind of selenium-enriched edible mushroom culture medium and preparation method thereof |
| CN109122201A (en) * | 2018-08-27 | 2019-01-04 | 广西大学 | A kind of seedling medium and preparation method thereof using Sugarcane By-product preparation |
| CN113317130A (en) * | 2021-06-08 | 2021-08-31 | 上海光明森源生物科技有限公司 | Method for preparing liquid strain of needle mushroom and culture medium used by method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107244947B (en) | 2021-01-01 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107244947A (en) | The method that culture medium of edible fungus is made using cane sugar manufacture accessory substance continuous high-efficient | |
| CN102154383B (en) | Method for producing phycite by using corn meal | |
| CN101709272B (en) | Method for preparing feed yeast | |
| CN106616005A (en) | Method for producing fish feed by using filtered sludge from sugar factory | |
| CN102898195B (en) | Method for preparing biological fertilizers from corn soaking liquid | |
| CN104003775B (en) | A kind of fermentation process of fertilizer | |
| CN107686222A (en) | Poultry dung collection processing method | |
| CN108208594B (en) | Pi county bean cotyledon production method | |
| CN104326775A (en) | Organic fertilizer production process, production line and organic fertilizer production equipment | |
| NL2032922B1 (en) | Mass-Production Comprehensive Vinasse Treatment Process And System | |
| SE526875C2 (en) | Methods and apparatus for producing biogas from an organic material | |
| CN205347256U (en) | Apparatus for producing of bio -feritlizer | |
| CN107382471A (en) | nutrient solution of soilless culture and preparation method thereof | |
| CN209885554U (en) | Fertilizer tail gas treatment system of environment-friendly | |
| CN108147844A (en) | Organic fertilizer production line apparatus and organic fertilizer production production method | |
| CN212451094U (en) | Industrial aquaculture tail water treatment system | |
| CN104382208A (en) | Reverse-flow bacteria inoculating device and reverse-flow bacteria inoculating method in solid fermentation | |
| CN105016584B (en) | Chinese medicine slag waste liquid circulation is reused in the method for Chinese medicine slag fermentation | |
| CN107460178A (en) | A kind of mannase preparation method and its Hydrolysis kinetics device | |
| CN104725402B (en) | A kind of method of 6 aminopenicillanic acid continuous crystallization | |
| CN207845653U (en) | Biological organic slow-release fertilizer production microbial ferment device | |
| CN112225614A (en) | Biological organic fertilizer and preparation method thereof | |
| CN205815891U (en) | A kind of coconut palm bran production system | |
| CN111925073A (en) | Industrial aquaculture tail water treatment system and treatment method | |
| CN113767834B (en) | Innocent treatment device system and method for poultry excrement |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information | ||
| CB02 | Change of applicant information |
Address after: 510316, 10, pomegranate Road, Guangzhou, Guangdong, Haizhuqu District Applicant after: Institute of bioengineering, Guangdong Academy of Sciences Address before: 510316, 10, pomegranate Road, Guangzhou, Guangdong, Haizhuqu District Applicant before: GUANGDONG PROVINCIAL BIOENGINEERING INSTITUTE (GUANGZHOU SUGARCANE INDUSTRY Research Institute) |
|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: No.10, shiliugang Road, Haizhu District, Guangzhou City, Guangdong Province 510000 Patentee after: Institute of biological and medical engineering, Guangdong Academy of Sciences Address before: 510316, 10, pomegranate Road, Guangzhou, Guangdong, Haizhuqu District Patentee before: Institute of bioengineering, Guangdong Academy of Sciences |