CN203266095U - Automatic assembly machine of quick couplings - Google Patents
Automatic assembly machine of quick couplings Download PDFInfo
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- CN203266095U CN203266095U CN 201320231643 CN201320231643U CN203266095U CN 203266095 U CN203266095 U CN 203266095U CN 201320231643 CN201320231643 CN 201320231643 CN 201320231643 U CN201320231643 U CN 201320231643U CN 203266095 U CN203266095 U CN 203266095U
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Abstract
An automatic assembly machine of quick couplings comprises a machine frame. A large rotating disc and a small rotating disc are arranged on the machine frame. A main body loading mechanism, a main body inner cavity foreign-material absorption mechanism, a main body foreign-material detection machine, a green sealing ring pressing-in mechanism, a green sealing ring detection machine, an isolating-ring loading mechanism, an isolating-ring loading detection machine, a blue sealing ring loading mechanism, a blue sealing ring loading detection machine, a safety ring pre-loading mechanism and a safety ring pressing-in mechanism are sequentially arranged on the large rotating disc. A safety ring detection machine, a locking spring loading mechanism, a locking spring loading detection machine and an output mechanism are sequentially arranged on the small rotating disc, wherein the output mechanism is used for outputting good products and NG products after the assembled quick couplings are detected. A transferring mechanism which rotates and transfers the quick couplings is arranged between the safety ring pressing-in mechanism and the safety-ring detection machine. According to the automatic assembly machine of the quick couplings, automatic assembly and detection of the quick couplings are achieved, the assembly machine is convenient to operate, accurate in assembly and high in production efficiency, the dependency on human resources is reduced, and production cost is saved.
Description
Technical field
The utility model relates to a kind of automated production equipment, says more specifically a kind of snap joint automatic assembling.
Background technology
At present, automobile is widely used in daily life., at the component of automobile in conjunction with the dependence of can't do without snap joint, snap joint is generally by main body, green sealing ring, shading ring, blue sealing ring, safety collar and snap form, within these parts will snugly fit into main body one by one successively, need to expend a large amount of manpowers, and easily produce the installation site mistake because of subjective factor in the process of artificial installing component, the phenomenons such as structure confusion, and whether qualified being difficult to for the product after installing accurately detected by artificial, this artificial installation mainly depends on staff's skills involved in the labour, the quality of the snap joint after being difficult to guarantee to assemble, labour intensity is large, the demand of human resources amount is large and production efficiency is low.
Summary of the invention
The problems such as the utility model provides a kind of snap joint automatic assembling in order to address the above problem, and the technical scheme that this automatic assembling machine adopts has solved assembling quality and has been difficult to guarantee, the labour expends greatly, and production efficiency is low.
the technical scheme that the utility model provides is yes: a kind of snap joint automatic assembling, comprise frame, and be fixed with the main body of assembling rotating disk and snap joint on frame, green sealing ring, shading ring, blue sealing ring, safety collar and snap assembly are sent into respectively the feed mechanism of assembling station, the assembling rotating disk is provided with the delivery track that the carrying workpiece transports, the delivery track top is provided with the fixture of placing the snap joint main body, be provided with the driving workpiece and do the regular vertical transfer mechanism that reaches horizontal movement below delivery track, be provided with successively the main body feed mechanism on the assembling rotating disk, main body inner chamber suction foreign matter mechanism, green sealing ring pressing mechanism, the shading ring loading mechanism, blue sealing ring loading mechanism, safety collar is pre-loaded into mechanism, the safety collar pressing mechanism, the snap loading mechanism is provided with the transfer mechanism of rotational workpieces main body between safety collar pressing mechanism and snap loading mechanism, the main body feed mechanism is located at the input of delivery track, and said mechanism is connected with main control circuit and by its control.
preferably, the main body inner chamber is inhaled to be provided with between foreign matter mechanism and green sealing ring pressing mechanism for detection of foreign matter in the main body after main body inner chamber suction foreign matter and is detected machine, be provided with green sealing ring between shading ring loading mechanism and blue sealing ring loading mechanism and detect machine, the shading ring detection machine of packing into is located at shading ring loading mechanism rear end, blue sealing ring is packed into, and the detection machine is located at blue sealing ring loading mechanism and safety collar is pre-loaded between mechanism, be provided with between transfer mechanism and snap loading mechanism for detection of pack into the safety collar of situation of safety collar and detect machine, snap loading mechanism rear end is provided with the snap that detects the snap installation situation detection machine of packing into, in main body, foreign matter detects machine, the shading ring detection machine of packing into, the blue sealing ring detection machine of packing into, installing ring detects machine, snap pack into the detection machine all fixedly be located at the assembling rotating disk on, above mechanism connects by delivery track.
further preferred, described main body feed mechanism comprises the vibrating disk that is installed on fixed mount and the passage that transmits the main body horizontal rectilinear motion, snap joint main body on passage is by the horizontal driver driving that is located at the passage lower end, be provided with put in place the fiber sensor of situation of induction main body near the channel end of main body feed mechanism, fiber sensor is arranged on fixed mount, be provided with successively from top to down motor on fixed mount, synchronizing wheel by driven by motor, and the gear wheel that is driven by synchronizing wheel, between synchronizing wheel and gear wheel, the chain of connection is arranged, be provided with cross-coupled horizontal slide rail and vertical slide rail on the cross supporting frame of gear wheel, horizontal slide rail and vertical slide rail and the guide pin bushing acting in conjunction that is located on horizontal slide rail, vertical slide rail lower end is provided with controls mechanical chirokinesthetic cylinder, manipulator is located at the cylinder lower end.
Further preferred, described main body inner chamber is inhaled foreign matter mechanism and is comprised bracing frame, and bracing frame is provided with cylinder, and cylinder is controlled air intake duct, and air intake duct is fixed at the cylinder lower end, and air intake duct is with several suction holes outward.
further preferred, described green sealing ring pressing mechanism, the shading ring loading mechanism, blue sealing ring loading mechanism includes feed mechanism and installing mechanism, feed mechanism involving vibrations dish and conveying work pieces are done the passage of horizontal rectilinear motion, workpiece on passage is by the horizontal driver driving that is located at the passage lower end, be provided with put in place the fiber sensor of situation of induction workpiece in the channel end near workpiece feeding mechanism, fiber sensor is arranged on fixed mount, fiber sensor one side is provided with the color sensor for identification sealing ring color, driving mechanism on fixed mount, the driving mechanism lower end is provided with cylinder, the cylinder lower end is provided with two springs pressing shading ring, the spring lower end is connected with soup stick, the end of soup stick is provided with for firm suction of drawing sealing ring decides the hole, the lower end of soup stick is provided with for the backstay of determining the sealing ring position.
further preferred, described safety collar is pre-loaded into mechanism and comprises feed mechanism and installing mechanism, feed mechanism comprises feed mechanism involving vibrations dish and transmits the passage of main body horizontal rectilinear motion, safety collar on passage is by the horizontal driver driving that is located at the passage lower end, be provided with put in place the fiber sensor of situation of induction safety collar near the channel end of main body feed mechanism, fiber sensor is arranged on fixed mount, driving mechanism on fixed mount, the driving mechanism lower end is provided with cylinder, the cylinder lower end connects the manipulator clip that is used for stretching into the safety collar inwall, manipulator clip comprises intermediate plate and intermediate plate.
Further preferred, the safety collar pressing mechanism comprises bracing frame, and bracing frame is provided with move up and down cylinder and cylinder successively under upper, and the cylinder lower end is provided be used to the drift of pressing safety collar, drift is used for being provided with between cylinder the spring of cushioning effect, and drift one side is provided with guide rail.
further preferred, described snap loading mechanism comprises feed mechanism and installing mechanism, feed mechanism comprises two vibrating disks and transmits the passage of main body horizontal rectilinear motion, snap on passage is by the horizontal driver driving that is located at the passage lower end, be provided with put in place the fiber sensor of situation of induction main body near the channel end of main body feed mechanism, fiber sensor is arranged on fixed mount, driving mechanism on fixed mount, the driving mechanism lower end is provided with cylinder, the cylinder lower end is connected with the manipulator for the gripping snap, delivery track is provided with the transfer tool, be provided with the handover cylinder of transferring the transfer tool on fixed mount, handover cylinder lower end is provided with gripping is got the cylinder that pushes that snap pushes snap joint.
Further preferred, in described main body, foreign matter detects machine, green sealing ring detects machine, shading ring pack into the detection machine, safety collar of detection machine, blue sealing ring of packing into detects machine, the snap detection machine of packing into and includes bracing frame, be provided with successively cylinder on bracing frame, cylinder is controlled the detection pin be arranged on the cylinder lower end and is detected, and detects the pin outgoing signal to the touch sensor that is arranged between cylinder and detection pin.
Further preferred again, described transfer mechanism comprises fixed mount, fixed mount is provided with the fiber sensor whether the induction workpiece puts in place, the upper end of fixed mount is provided with the rotary cylinder of controlling the location of workpiece, rotates after the manipulator crawl workpiece by rotary cylinder control cylinder lower end and is arranged on tool on delivery track.
the utility model adopts said structure, by the main body feed mechanism, main body inner chamber suction foreign matter mechanism, green sealing ring pressing mechanism, the shading ring loading mechanism, blue sealing ring loading mechanism, safety collar is pre-loaded into mechanism, the safety collar pressing mechanism, the snap loading mechanism is completed the assembling to material loading and each spare and accessory parts of snap joint, the automation that is equipped with after each mechanism last mechanism material loading installation situation detects, this automatic assembling machine has significantly improved production efficiency, reduced the dependence to human resources, and carrying out automation for the snap joint after each assembling detects, guaranteed the quality of snap joint, this kludge is easy to operate, assembling accurately, production efficiency is high, saved production cost.
Description of drawings
Fig. 1 is the utility model integral layout schematic diagram;
Fig. 2 is the utility model main body feed mechanism front view;
Fig. 3 is the utility model main body feed mechanism side view;
Fig. 4 is that the utility model main body inner chamber is inhaled the foreign matter structural scheme of mechanism;
Fig. 5 is the green sealing ring pressing mechanism of the utility model, shading ring loading mechanism, blue sealing ring loading mechanism schematic diagram;
Fig. 6 is the soup stick schematic diagram of the green sealing ring pressing mechanism of the utility model, shading ring loading mechanism, blue sealing ring loading mechanism;
Fig. 7 is that the utility model safety collar is pre-loaded into structural scheme of mechanism;
Fig. 8 is the manipulator clip schematic diagram that the utility model safety collar is pre-loaded into mechanism;
Fig. 9 is the utility model loopful pressing mechanism schematic diagram;
Figure 10 is the utility model snap loading mechanism schematic diagram;
Figure 11 is that foreign matter detects machine in the utility model main body, green sealing ring detects machine, and shading ring pack into the detection machine, safety collar of detection machine, blue sealing ring of packing into detects machine, the snap detection machine schematic diagram of packing into;
Figure 12 is the utility model product traffic cycle tool orientation schematic diagram;
Figure 13 is the utility model product mini-roundabout tool orientation schematic diagram.
The specific embodiment
In order to allow those skilled in the art understand better the technical solution of the utility model, below in conjunction with accompanying drawing, the utility model is further elaborated.
as shown in figure 1 to figure 13, a kind of snap joint automatic assembling, comprise frame 1, be fixed with assembling rotating disk 2 on frame, rotating disk comprises a traffic cycle and a mini-roundabout, be provided with the main body of snap joint in the outside of traffic cycle, green sealing ring, shading ring, blue sealing ring, safety collar is sent into the feed mechanism of assembling station, be provided with the snap assembly and send into the feed mechanism of assembling station on mini-roundabout, greatly, mini-roundabout connects by transfer mechanism 12, the assembling rotating disk is provided with the delivery track 3 that the carrying workpiece transports, the delivery track top is provided with the fixture of placing the snap joint main body, fixture is fixedly installed on delivery track, a fixture once can deliver two snap joints, be provided with driving snap joint and do the regular vertical transfer mechanism that reaches horizontal movement below delivery track, be provided with successively main body feed mechanism 4 on traffic cycle, main body inner chamber suction foreign matter mechanism 5, in main body, foreign matter detects machine 13, green sealing ring pressing mechanism 6, green sealing ring detects machine 14, shading ring loading mechanism 7, the shading ring detection machine 15 of packing into, blue sealing ring loading mechanism 8, the blue sealing ring detection machine 16 of packing into, safety collar is pre-loaded into mechanism 9, safety collar pressing mechanism 10, be fixed with successively safety collar on mini-roundabout and detect machine 17, snap loading mechanism 11, the snap detection machine 18 of packing into, and the non-defective unit output mechanism and the NG product output mechanism that the snap joint of assembling are carried out after testing non-defective unit and the handover of NG product, be provided with rotation between safety collar pressing mechanism and safety collar detection machine and transfer the transfer mechanism 12 of snap joint, snap loading port through postrotational snap joint is assembled into a side towards being suitable for snap, so that with packing into of snap, the main body feed mechanism is located at the input of delivery track, said mechanism is connected with main control circuit and by its control.
wherein, the main body feed mechanism comprises the vibrating disk 401 that is installed on fixed mount and the passage 402 that transmits the main body horizontal rectilinear motion, passage is unidirectional single channel, snap joint main body on passage drives and does unidirectional horizontal rectilinear motion by the horizontal driver 403 that is located at the passage lower end, be provided with induction snap joint main body in the channel end near snap joint main body feed mechanism 4 and whether transport the fiber sensor 403 that puts in place, fiber sensor is arranged on the fixed mount of feed mechanism, be provided with successively from top to down motor 404 on fixed mount, synchronizing wheel 405 by driven by motor, and the gear wheel 406 that is driven by synchronizing wheel, between synchronizing wheel and gear wheel, the chain of connection is arranged, be provided with cross-coupled horizontal slide rail 407 and vertical slide rail 408 on the cross supporting frame of gear wheel, horizontal slide rail and vertical slide rail and guide pin bushing 409 actings in conjunction that are located on horizontal slide rail, vertical slide rail lower end is provided with controls mechanical chirokinesthetic cylinder 410, manipulator 411 is located at the cylinder lower end, manipulator is done moving both vertically and transferring the snap joint main body to the horizontal movement of fixture of crawl snap joint main body.Complete on fixture to the handover of snap joint main body and installation and delivery track by main body feed mechanism and main body feed mechanism, be transported to next station by delivery track.
The main body inner chamber is inhaled foreign matter mechanism 5 and is comprised bracing frame, and bracing frame is provided with cylinder 501, and cylinder is controlled air intake duct 502 and done vertical motion, and air intake duct is fixed at the cylinder lower end, and air intake duct is with several suction holes 503 outward.Cylinder drives air intake duct and does vertical motion, when conveying track is transferred to the air intake duct lower end with the snap joint fixture, cylinder drives air intake duct and moves downward, and air intake duct inserts snap joint main body inner chamber, draws dust, fine particulate material in snap joint body cavity.
In main body, foreign matter detection machine 13 comprises bracing frame, bracing frame is fixed on traffic cycle, be provided with successively cylinder 131 on bracing frame, cylinder is controlled the detection pin 132 be arranged on the cylinder lower end and is vertically moved, the peripheral shape that detects pin is similar to the snap joint cavity shape, but be slightly less than cavity volume, the convenient pin that detects inserts in cavity.Detection detects for snap joint main body inner chamber dust, fine particulate material absorption situation, detect pin and spread out of the signal of detected status to the touch sensor 133 that is arranged between cylinder and detection pin, judge foreign matter situation in cavity, accuracy of detection can reach 0.001mm.Detect complete after, snap joint is prolonged delivery track and is sent to the green sealing ring station of packing into.
described green sealing ring pressing mechanism 6 comprises feed mechanism and installing mechanism, feed mechanism involving vibrations dish 601 and conveying work pieces are done the passage 602 of horizontal rectilinear motion, passage 602 is binary channels, green sealing ring on binary channels is by the horizontal driver driving that is located at the passage lower end, be provided with put in place the fiber sensor of situation of induction workpiece near the channel end of green sealing ring feed mechanism, fiber sensor is arranged on the fixed mount of green sealing ring pressing mechanism, fiber sensor one side is provided with the color sensor for identification sealing ring color, when sealing ring being detected for green, continue further work, when the color that sealing ring detected is not green, stop next step operation.fixed mount is provided with driving mechanism, driving mechanism comprises being arranged on motor from top to down successively on fixed mount, synchronizing wheel by driven by motor, and the gear wheel that is driven by synchronizing wheel, between synchronizing wheel and gear wheel, the chain of connection is arranged, be provided with cross-coupled horizontal slide rail and vertical slide rail on the cross supporting frame of gear wheel, horizontal slide rail and vertical slide rail and the guide pin bushing acting in conjunction that is located on horizontal slide rail, vertical slide rail lower end is provided with cylinder 603, the cylinder lower end is provided with two springs 604 pressing shading ring, the spring lower end is connected with soup stick 605, the end of soup stick is provided with for firm suction of drawing sealing ring decides hole 606, the lower end of soup stick is provided with for the backstay 607 of determining the sealing ring position.detected when in main body, the snap joint main body after foreign matter is transferred to the backstay lower end, cylinder stretches out, soup stick and backstay move downward, in the green sealing ring of backstay insertion after color sensor identification, green sealing ring passes backstay and draws sealing ring by four suction holes on soup stick, soup stick after the absorption sealing ring moves to directly over the snap joint main body, soup stick and backstay transport downwards, green sealing ring is inserted in main body, sealing density ring is delivered to the inner chamber of main body, spring force is pinned sealing ring, make backstay break away from the sealing ring inner chamber, complete packing into of sealing ring.
Described green sealing ring detects machine 14 and comprises bracing frame, be provided with successively cylinder 131 on bracing frame, cylinder is controlled the detection pin 132 be arranged on the cylinder lower end and is detected, the peripheral shape that detects pin is similar to the snap joint cavity shape, but be slightly less than cavity volume, the convenient pin that detects inserts in cavity, detects the pin outgoing signal to the touch sensor 133 that is arranged between cylinder and detection pin.Cylinder drives the detection pin and does vertical motion, when conveying track is transferred to detection pin lower end with the snap joint fixture, detection detects for the green sealing ring of installing in the snap joint main body, detect pin and spread out of the signal of detected status to the touch sensor 133 that is arranged between cylinder and detection pin, judge green sealing ring assembled state.Detect complete after, snap joint is prolonged delivery track and is sent to the shading ring station of packing into.
shading ring loading mechanism 7 comprises feed mechanism and installing mechanism, feed mechanism involving vibrations dish 601 and conveying work pieces are done the passage 602 of horizontal rectilinear motion, passage 602 is binary channels, shading ring on binary channels is by the horizontal driver driving that is located at the passage lower end, be provided with put in place the fiber sensor of situation of induction workpiece near the channel end of shading ring feed mechanism, fiber sensor is arranged on the fixed mount of shading ring pressing mechanism, driving mechanism on fixed mount, driving mechanism comprises being arranged on motor from top to down successively on fixed mount, synchronizing wheel by driven by motor, and the gear wheel that is driven by synchronizing wheel, between synchronizing wheel and gear wheel, the chain of connection is arranged, be provided with cross-coupled horizontal slide rail and vertical slide rail on the cross supporting frame of gear wheel, horizontal slide rail and vertical slide rail and the guide pin bushing acting in conjunction that is located on horizontal slide rail, vertical slide rail lower end is provided with cylinder 603, the cylinder lower end is provided with two springs 604 pressing shading ring, the spring lower end is connected with soup stick 605, the end of soup stick is provided with for firm suction of drawing sealing ring decides hole 606, the lower end of soup stick is provided with for the backstay 607 of determining the sealing ring position.When the snap joint main body that has detected the green sealing ring of assembling is transferred to the backstay lower end, cylinder stretches out, soup stick and backstay move downward, backstay is inserted in shading ring, shading ring passes backstay and draws shading ring by four suction holes on soup stick, soup stick after the absorption shading ring moves to directly over the snap joint main body, soup stick and backstay transport downwards, shading ring is inserted in main body, shading ring is delivered to the inner chamber of main body, spring force is pinned shading ring, makes backstay break away from the shading ring inner chamber, completes packing into of shading ring.
The described shading ring detection machine 15 of packing into comprises bracing frame, be provided with successively cylinder 131 on bracing frame, cylinder is controlled the detection pin 132 be arranged on the cylinder lower end and is detected, the peripheral shape that detects pin is similar to the snap joint cavity shape, but be slightly less than cavity volume, the convenient pin that detects inserts in cavity, detects the pin outgoing signal to the touch sensor 133 that is arranged between cylinder and detection pin.Cylinder drives the detection pin and does vertical motion, when conveying track is transferred to detection pin lower end with the snap joint fixture, detection detects for the shading ring of installing in the snap joint main body, the detection pin spreads out of the signal of detected status to the touch sensor 133 that is arranged between cylinder and detection pin, judges the shading ring assembled state.Detect complete after, snap joint is prolonged delivery track and is sent to the blue sealing ring station of packing into.
blue sealing ring loading mechanism 8 comprises feed mechanism and installing mechanism, feed mechanism involving vibrations dish 601 and conveying work pieces are done the passage 602 of horizontal rectilinear motion, passage 602 is binary channels, blue sealing ring on binary channels is by the horizontal driver driving that is located at the passage lower end, be provided with put in place the fiber sensor of situation of induction workpiece near the channel end of blue sealing ring feed mechanism, fiber sensor is arranged on the fixed mount of blue sealing ring pressing mechanism, fiber sensor one side is provided with the color sensor for identification sealing ring color, when sealing ring being detected for blueness, continue further work, when the color that sealing ring detected is not blueness, stop next step operation.driving mechanism on fixed mount, driving mechanism comprises being arranged on motor from top to down successively on fixed mount, synchronizing wheel by driven by motor, and the gear wheel that is driven by synchronizing wheel, between synchronizing wheel and gear wheel, the chain of connection is arranged, be provided with cross-coupled horizontal slide rail and vertical slide rail on the cross supporting frame of gear wheel, horizontal slide rail and vertical slide rail and the guide pin bushing acting in conjunction that is located on horizontal slide rail, vertical slide rail lower end is provided with cylinder 603, the cylinder lower end is provided with two springs 604 pressing shading ring, the spring lower end is connected with soup stick 605, the end of soup stick is provided with for firm suction of drawing sealing ring decides hole 606, the lower end of soup stick is provided with for the backstay 607 of determining the sealing ring position.when having detected snap joint main body after shading ring assembling situation and being transferred to the backstay lower end, cylinder stretches out, soup stick and backstay move downward, in the blue sealing ring of backstay insertion after color sensor identification, blue sealing ring passes backstay and draws sealing ring by four suction holes on soup stick, soup stick after the absorption sealing ring moves to directly over the snap joint main body, soup stick and backstay transport downwards, green sealing ring is inserted in main body, sealing density ring is delivered to the inner chamber of main body, spring force is pinned sealing ring, make backstay break away from the sealing ring inner chamber, complete packing into of sealing ring.
Described blue sealing ring detects machine 16 and comprises bracing frame, be provided with successively cylinder 131 on bracing frame, cylinder is controlled the detection pin 132 be arranged on the cylinder lower end and is detected, the peripheral shape that detects pin is similar to the snap joint cavity shape, but be slightly less than cavity volume, the convenient pin that detects inserts in cavity, detects the pin outgoing signal to the touch sensor 133 that is arranged between cylinder and detection pin.Cylinder drives the detection pin and does vertical motion, when conveying track is transferred to detection pin lower end with the snap joint fixture, detection detects for the blue sealing ring of installing in the snap joint main body, the detection pin spreads out of the signal of detected status to the touch sensor 133 that is arranged between cylinder and detection pin, judges blue sealing ring assembled state.Detect complete after, snap joint is prolonged delivery track and is sent to safety collar and is pre-loaded into station.
safety collar is pre-loaded into mechanism 9 and comprises feed mechanism and installing mechanism, feed mechanism comprises feed mechanism involving vibrations dish 901 and transmits the passage 902 of main body horizontal rectilinear motion, passage is binary channels, safety collar on passage is by the horizontal driver driving that is located at the passage lower end, be provided with put in place the fiber sensor of situation of induction safety collar near the channel end of main body feed mechanism, fiber sensor is arranged on fixed mount, the fixed mount driving mechanism, driving mechanism comprises and is arranged on fixed mount from top to down motor successively, synchronizing wheel 904 by driven by motor, and the gear wheel that is driven by synchronizing wheel, between synchronizing wheel and gear wheel, the chain of connection is arranged, be provided with cross-coupled horizontal slide rail and vertical slide rail on the cross supporting frame of gear wheel, horizontal slide rail and vertical slide rail and the guide pin bushing acting in conjunction that is located on horizontal slide rail, vertical slide rail lower end is provided with cylinder 903, the cylinder lower end connects the manipulator clip 904 that is used for stretching into the safety collar inwall, manipulator clip comprises intermediate plate 905 and intermediate plate 906.When the snap joint main body after having detected blue sealing ring and packing into was transferred to the backstay lower end, cylinder stretched out, and the manipulator intermediate plate reaches the safety collar inwall, two intermediate plates expand outwardly and prop up the safety collar inwall, after taking out safety collar and transferring to the main body inner chamber, clip closes up and lifts, and completes safety collar and is pre-loaded into.
Safety collar pressing mechanism 10 comprises bracing frame, bracing frame is provided with move up and down cylinder 101 and cylinder 102 successively under upper, cylinder 102 lower ends are provided be used to the drift 103 of pressing safety collar, and drift is used for being provided with between cylinder 102 spring 104 of cushioning effect, and drift one side is provided with guide rail 105.Cylinder 102 drives drift and presses down, after drift arrives to safety collar, spring begins compressed, upwards lift on the drift top, and at this moment, cylinder 103 begins action, with the further downward back-pressure of drift, make drift thoroughly safety collar is anchored in main body, the size of pressure is controlled by adjustable pressure, and spring plays the effect of buffering at this.
Described safety collar detects machine 17 and comprises bracing frame, be provided with successively cylinder 131 on bracing frame, cylinder is controlled the detection pin 132 be arranged on the cylinder lower end and is detected, the peripheral shape that detects pin is similar to the snap joint cavity shape, but be slightly less than cavity volume, the convenient pin that detects inserts in cavity, detects the pin outgoing signal to the touch sensor 133 that is arranged between cylinder and detection pin.Cylinder drives the detection pin and does vertical motion, when conveying track is transferred to detection pin lower end with the snap joint fixture, detection detects for the safety collar of installing in the snap joint main body, the detection pin spreads out of the signal of detected status to the touch sensor 133 that is arranged between cylinder and detection pin, judges the safety collar assembled state.Detect complete after, snap joint is prolonged delivery track and is sent to snap and is pre-loaded into station.
described snap loading mechanism 11 comprises feed mechanism and installing mechanism, feed mechanism comprises two vibrating disks 111 and transmits the passage 112 of main body horizontal rectilinear motion, passage is single channel, snap on passage is by the horizontal driver driving that is located at the passage lower end, be provided with put in place the fiber sensor of situation of induction main body near the channel end of main body feed mechanism, fiber sensor is arranged on fixed mount, driving mechanism on the fixed mount of installing mechanism, driving mechanism comprises and is arranged on fixed mount from top to down motor successively, synchronizing wheel by driven by motor, and the gear wheel that is driven by synchronizing wheel, between synchronizing wheel and gear wheel, the chain of connection is arranged, be provided with cross-coupled horizontal slide rail and vertical slide rail on the cross supporting frame of gear wheel, horizontal slide rail and vertical slide rail and the guide pin bushing acting in conjunction that is located on horizontal slide rail, vertical slide rail lower end is provided with cylinder, the cylinder lower end is connected with the manipulator 113 for the gripping snap, delivery track is provided with transfer tool 114, be provided with the handover cylinder 115 of transferring the transfer tool on fixed mount, transferring the cylinder lower end is provided with and pushes cylinder 116 with what gripping got that snap pushes snap joint.Two vibrating disks coordinate the single channel feeding, when fiber sensor is sensed snap, use two manipulator gripping snaps to put in the transfer tool, transfer cylinder and the transfer tool is transferred to the position of close product, with pushing cylinder, snap is snapped in snap joint again, snap is the V-type angle at the passage that is extruded process, and the V-type angle makes snap can be extruded into smoothly snap joint inside.
The described snap detection machine 18 of packing into comprises bracing frame, be provided with successively cylinder 131 on bracing frame, cylinder is controlled the detection pin 132 be arranged on the cylinder lower end and is detected, the peripheral shape that detects pin is similar to the snap joint cavity shape, but be slightly less than cavity volume, the convenient pin that detects inserts in cavity, detects the pin outgoing signal to the touch sensor 133 that is arranged between cylinder and detection pin.Cylinder drives the detection pin and does vertical motion, when conveying track is transferred to detection pin lower end with the snap joint fixture, detection detects for the snap of installing in the snap joint main body, the detection pin spreads out of the signal of detected status to the touch sensor 133 that is arranged between cylinder and detection pin, judges the snap assembled state.Detect complete after, snap joint is prolonged delivery track and is sent to the output station, and the output station comprises non-defective unit and two outputs of NG product, and non-defective unit is sent from the non-defective unit output, the NG product are sent from NG product output, by above mechanism, snap joint are carried out the detection of automatic assembling and each link.
It is more than the better implementation of the utility model; need to prove; in the situation that do not deviate from the utility model spirit and essence thereof; those of ordinary skill in the art are when making various corresponding changes and distortion according to the utility model, and these changes and distortion all should belong to the protection domain of the appended claim of the utility model.
Claims (10)
1. a snap joint automatic assembling, comprise frame (1), is fixed with the main body of assembling rotating disk (2) and snap joint on frame, green sealing ring, shading ring, blue sealing ring, safety collar and snap assembly are sent into respectively the feed mechanism of assembling station, it is characterized in that: the assembling rotating disk is provided with the delivery track (3) that the carrying workpiece transports, the delivery track top is provided with the fixture of placing the snap joint main body, be provided with the driving workpiece and do the regular vertical transfer mechanism that reaches horizontal movement below delivery track, be provided with successively main body feed mechanism (4) on the assembling rotating disk, the main body inner chamber is inhaled foreign matter mechanism (5), green sealing ring pressing mechanism (6), shading ring loading mechanism (7), blue sealing ring loading mechanism (8), safety collar is pre-loaded into mechanism (9), safety collar pressing mechanism (10), snap loading mechanism (11) is provided with the transfer mechanism (12) of rotational workpieces main body between safety collar pressing mechanism and snap loading mechanism, the main body feed mechanism is located at the input of delivery track, and said mechanism is connected with main control circuit and by its control.
2. snap joint automatic assembling according to claim 1, it is characterized in that: the main body inner chamber is inhaled to be provided with between foreign matter mechanism and green sealing ring pressing mechanism for detection of foreign matter in the main body after main body inner chamber suction foreign matter and is detected machine (13), be provided with green sealing ring between shading ring loading mechanism and blue sealing ring loading mechanism and detect machine (14), the shading ring detection machine (15) of packing into is located at shading ring loading mechanism rear end, blue sealing ring is packed into, and detection machine (16) is located at blue sealing ring loading mechanism and safety collar is pre-loaded between mechanism, be provided with between transfer mechanism and snap loading mechanism for detection of pack into the safety collar of situation of safety collar and detect machine (17), snap loading mechanism rear end is provided with the snap that detects the snap installation situation detection machine (18) of packing into, in main body, foreign matter detects machine, the shading ring detection machine of packing into, the blue sealing ring detection machine of packing into, installing ring detects machine, snap pack into the detection machine all fixedly be located at the assembling rotating disk on, above mechanism connects by delivery track.
3. snap joint automatic assembling according to claim 2, it is characterized in that: described main body feed mechanism (4) comprises the vibrating disk (401) that is installed on fixed mount and the passage (402) that transmits the main body horizontal rectilinear motion, snap joint main body on passage is driven by the horizontal driver that is located at the passage lower end (403), be provided with put in place the fiber sensor of situation of induction main body near the channel end of main body feed mechanism, fiber sensor is arranged on fixed mount, be provided with successively from top to down motor (404) on fixed mount, synchronizing wheel (405) by driven by motor, and the gear wheel (406) that is driven by synchronizing wheel, between synchronizing wheel and gear wheel, the chain of connection is arranged, be provided with cross-coupled horizontal slide rail (407) and vertical slide rail (408) on the cross supporting frame of gear wheel, horizontal slide rail and vertical slide rail and guide pin bushing (409) acting in conjunction that is located on horizontal slide rail, vertical slide rail lower end is provided with controls mechanical chirokinesthetic cylinder (410), manipulator (411) is located at the cylinder lower end.
4. snap joint automatic assembling according to claim 3, it is characterized in that: described main body inner chamber is inhaled foreign matter mechanism (5) and is comprised bracing frame, bracing frame is provided with cylinder (501), cylinder is controlled air intake duct (502), air intake duct is fixed at the cylinder lower end, and air intake duct is with several suction holes (503) outward.
5. snap joint automatic assembling according to claim 4, it is characterized in that: described green sealing ring pressing mechanism (6), shading ring loading mechanism (7), blue sealing ring loading mechanism (8) includes feed mechanism and installing mechanism, feed mechanism involving vibrations dish (601) and conveying work pieces are done the passage (602) of horizontal rectilinear motion, workpiece on passage is by the horizontal driver driving that is located at the passage lower end, be provided with put in place the fiber sensor of situation of induction workpiece in the channel end near workpiece feeding mechanism, fiber sensor is arranged on fixed mount, fiber sensor one side is provided with the color sensor for identification sealing ring color, fixed mount is provided with driving mechanism, the driving mechanism lower end is provided with cylinder (603), the cylinder lower end is provided with two springs (604) of pressing shading ring, the spring lower end is connected with soup stick (605), the end of soup stick is provided with for firm suction of drawing sealing ring decides hole (606), the lower end of soup stick is provided with for the backstay (607) of determining the sealing ring position.
6. snap joint automatic assembling according to claim 5, it is characterized in that: described safety collar is pre-loaded into mechanism (9) and comprises feed mechanism and installing mechanism, feed mechanism comprises feed mechanism involving vibrations dish (901) and transmits the passage (902) of main body horizontal rectilinear motion, safety collar on passage is by the horizontal driver driving that is located at the passage lower end, be provided with put in place the fiber sensor of situation of induction safety collar near the channel end of main body feed mechanism, fiber sensor is arranged on fixed mount, driving mechanism on fixed mount, driving mechanism
The lower end is provided with cylinder (903), and cylinder lower end connection is used for stretching into the manipulator clip (904) of safety collar inwall, and manipulator clip comprises intermediate plate (905) and intermediate plate (906).
7. snap joint automatic assembling according to claim 6, it is characterized in that: described safety collar pressing mechanism (10) comprises bracing frame, bracing frame is provided with the cylinder that moves up and down (101) and cylinder (102) successively under upper, cylinder (102) lower end is provided be used to the drift of pressing safety collar (103), drift is used for being provided with between cylinder (102) spring (104) of cushioning effect, and drift one side is provided with guide rail (105).
8. snap joint automatic assembling according to claim 7, it is characterized in that: described snap loading mechanism (11) comprises feed mechanism and installing mechanism, feed mechanism comprises two vibrating disks (111) and transmits the passage (112) of main body horizontal rectilinear motion, snap on passage is by the horizontal driver driving that is located at the passage lower end, be provided with put in place the fiber sensor of situation of induction main body near the channel end of main body feed mechanism, fiber sensor is arranged on fixed mount, driving mechanism on fixed mount, the driving mechanism below is provided with cylinder, the cylinder lower end is connected with for the manipulator of gripping snap (113), delivery track is provided with transfer tool (114), be provided with the handover cylinder (115) of transferring the transfer tool on fixed mount, transferring the cylinder lower end is provided with and pushes cylinder (116) with what gripping got that snap pushes snap joint.
9. snap joint automatic assembling according to claim 8, it is characterized in that: in described main body, foreign matter detects machine (13), green sealing ring detects machine (14), the shading ring detection machine (15) of packing into, the blue sealing ring detection machine (16) of packing into, safety collar detects machine (17), the snap detection machine (18) of packing into includes bracing frame, be provided with successively cylinder (131) on bracing frame, cylinder is controlled the detection pin (132) be arranged on the cylinder lower end and is detected, detect the pin outgoing signal to the touch sensor (133) that is arranged between cylinder and detection pin.
10. according to claim 1 ~ 9 described snap joint automatic assemblings of any one, it is characterized in that: described transfer mechanism (12) comprises fixed mount, fixed mount is provided with the fiber sensor whether the induction workpiece puts in place, the upper end of fixed mount is provided with the rotary cylinder of controlling the location of workpiece, rotates after the manipulator crawl workpiece by rotary cylinder control cylinder lower end and is arranged on tool on delivery track.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320231643 CN203266095U (en) | 2013-05-02 | 2013-05-02 | Automatic assembly machine of quick couplings |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320231643 CN203266095U (en) | 2013-05-02 | 2013-05-02 | Automatic assembly machine of quick couplings |
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| Publication Number | Publication Date |
|---|---|
| CN203266095U true CN203266095U (en) | 2013-11-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320231643 Expired - Lifetime CN203266095U (en) | 2013-05-02 | 2013-05-02 | Automatic assembly machine of quick couplings |
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| CN (1) | CN203266095U (en) |
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| CN103273312A (en) * | 2013-05-02 | 2013-09-04 | 周俊雄 | Automatic assembly machine of quick connectors |
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| CN108000117A (en) * | 2017-12-13 | 2018-05-08 | 格力电器（武汉）有限公司 | A kind of water pipe gasket assembly equipment |
| CN108092120A (en) * | 2018-01-24 | 2018-05-29 | 宁波禹泰自动化科技有限公司 | Connector assembly machine |
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| CN110340661A (en) * | 2019-08-06 | 2019-10-18 | 惠州市多科达科技有限公司 | Automobile pipeline quick connector Full-automatic assembling machine |
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| CN103273312A (en) * | 2013-05-02 | 2013-09-04 | 周俊雄 | Automatic assembly machine of quick connectors |
| CN103722366A (en) * | 2013-11-27 | 2014-04-16 | 周俊雄 | Pipe joint assembling machine |
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| CN103692208A (en) * | 2013-12-19 | 2014-04-02 | 周俊雄 | Plastic pipe connector dust prevention cover assembling machine |
| CN103753210A (en) * | 2014-01-20 | 2014-04-30 | 周俊雄 | Assembly and detection line of lower shells for regulators |
| CN103863788A (en) * | 2014-03-31 | 2014-06-18 | 昆山恒基制刷机械有限公司 | Conveying device for conveying materials in quantitative mode |
| CN105196051A (en) * | 2015-10-30 | 2015-12-30 | 江苏比微曼智能科技有限公司 | Toner cartridge ink cylinder component assembler for printer |
| CN107363530A (en) * | 2016-05-11 | 2017-11-21 | 昆山杰士德精密工业有限公司 | O-ring assembles equipment |
| CN107363530B (en) * | 2016-05-11 | 2023-08-29 | 昆山杰士德精密工业有限公司 | O-shaped ring assembling equipment |
| CN106402564A (en) * | 2016-06-23 | 2017-02-15 | 上海群力橡塑制品有限公司 | Full-automatic installation and detection device for water cooling connection |
| CN106402564B (en) * | 2016-06-23 | 2018-04-13 | 上海群力橡塑制品有限公司 | The full-automatic installation of water-cooling joint and detection device |
| CN108000117A (en) * | 2017-12-13 | 2018-05-08 | 格力电器（武汉）有限公司 | A kind of water pipe gasket assembly equipment |
| CN108092120A (en) * | 2018-01-24 | 2018-05-29 | 宁波禹泰自动化科技有限公司 | Connector assembly machine |
| CN109279292A (en) * | 2018-05-07 | 2019-01-29 | 广东利元亨智能装备有限公司 | A kind of main body automatic charging device |
| CN109279292B (en) * | 2018-05-07 | 2023-08-18 | 广东利元亨智能装备有限公司 | Main body automatic feeding device |
| CN110340661A (en) * | 2019-08-06 | 2019-10-18 | 惠州市多科达科技有限公司 | Automobile pipeline quick connector Full-automatic assembling machine |
| CN111069903A (en) * | 2020-01-03 | 2020-04-28 | 付婷 | Automatic production process of press-buckling type guitar capo |
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