CN103692208A - Plastic pipe connector dust prevention cover assembling machine - Google Patents
Plastic pipe connector dust prevention cover assembling machine Download PDFInfo
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- CN103692208A CN103692208A CN201310702362.0A CN201310702362A CN103692208A CN 103692208 A CN103692208 A CN 103692208A CN 201310702362 A CN201310702362 A CN 201310702362A CN 103692208 A CN103692208 A CN 103692208A
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- 239000000428 dust Substances 0.000 title claims abstract description 46
- 230000002265 prevention Effects 0.000 title abstract 5
- 238000007789 sealing Methods 0.000 claims abstract description 118
- 238000001514 detection method Methods 0.000 claims abstract description 28
- 239000000463 material Substances 0.000 claims description 46
- 238000011068 loading method Methods 0.000 claims description 31
- 239000000523 sample Substances 0.000 claims description 27
- 238000006073 displacement reaction Methods 0.000 claims description 19
- 238000012360 testing method Methods 0.000 claims description 19
- 238000012546 transfer Methods 0.000 claims description 19
- 239000000835 fiber Substances 0.000 claims description 18
- 230000002950 deficient Effects 0.000 claims description 14
- 239000013307 optical fiber Substances 0.000 claims description 14
- 239000003550 marker Substances 0.000 claims description 7
- 230000002093 peripheral effect Effects 0.000 claims description 6
- -1 travel mechanism Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005755 formation reaction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
- Quick-Acting Or Multi-Walled Pipe Joints (AREA)
Abstract
The invention discloses a plastic pipe connector dust prevention cover assembling machine. The plastic pipe connector dust prevention cover assembling machine comprises an intermittent type eight-station rotating disk and an intermittent type four-station rotating disk; eight jigs are uniformly arranged on the intermittent type eight-station rotating disk along the periphery; a pipe connector body manpower feeding station, a pipe connector body internal conducted detection device, a sealing ring feeding and assembling device, a sealing ring on-line detecting device, a sealing performance detecting device and a disqualified product taking out device which are corresponding to the jigs are sequentially arranged surrounding the intermittent type eight-station rotating disk; a sealing performance qualified pipe connector assembly feeding station, a laser coding machine and a dust prevention feeding assembling device which are corresponding to the jigs are sequentially arranged on the intermittent type four-station rotating disk. The plastic pipe connector dust prevention cover assembling machine which can be used for assembling F-shaped plastic pipe connectors, T-shaped plastic pipe connectors, L-shaped plastic pipe connectors and direct communicated plastic pipe connectors has the advantages of being wide in application range, high in detection accuracy, high in production efficiency and simple in operation.
Description
Technical field
The present invention relates to a kind of mounting equipment, specifically a kind of joint for plastic tube dust cap kludge.
Background technology
It is CN201290946 that State Intellectual Property Office discloses publication number on August 19th, 2009, patent name is the patent of the assembling device in regulator-assembling machine, and it has solved the technical problems such as assembling device efficiency of assembling in existing regulator-assembling machine is low, the scope of application is less than normal.Assembling device in this regulator-assembling machine, be arranged in the frame of regulator-assembling machine, it comprises for delivery of the track one of governor body with for delivery of the track two of regulating wheel, the discharging opening of track two is positioned at the side of track one and communicates with track one, at the discharging opening place of track two, be provided with the regulating wheel on track two is pushed into the push rod in governor body, frame is provided with the actuating unit that can make push rod move around, push rod is hinged on actuating unit, is also provided with when actuating unit drives push rod travelling backwards and can proofreaies and correct the aligning gear of push rod position in frame.The advantage such as that the present invention has is simple in structure, area occupied is little, cost is lower, efficiency of assembling is high, quality is good, the scope of application is wide.
It is CN203019018U that State Intellectual Property Office discloses publication number on June 26th, 2013, patent name is the patent of full-automatic screw assembling device, this patent, a kind of mounting equipment, comprise: one first feeding machanism, in order to store and output one first materials and parts, these first materials and parts comprise one first hole; One first guide rail, is connected in this first feeding machanism, this first materials and parts to one first location that this first guide rail is exported in order to guide this first feeding machanism; One first pusher, is arranged at this first side of locating, and this first pusher is in order to be pushed into one first assembling position by these first materials and parts that are positioned at this first location; One second feeding machanism, in order to store and output one second materials and parts, these second materials and parts comprise one second hole; One second guide rail, is connected in this second feeding machanism, this second materials and parts to one second location that this second guide rail is exported in order to guide this second feeding machanism; One second pusher, is arranged at this second side of locating, and this second pusher is in order to be pushed into one second assembling position by these second materials and parts that are positioned at this second location; One the 3rd feeding machanism, in order to store and output one the 3rd materials and parts; One the 3rd guide rail, is connected in the 3rd feeding machanism, the 3rd materials and parts to the 3rd location that the 3rd guide rail is exported in order to guide the 3rd feeding machanism; And one the 3rd pusher, be arranged at a side of the 3rd location, the 3rd pusher is in order to be pushed into one the 3rd assembling position by the 3rd materials and parts that are positioned at the 3rd location, wherein: when these first materials and parts, these second materials and parts and the 3rd materials and parts are positioned at this first assembling position, this second assembling position and the 3rd assembling position, this first hole aligning is in this second hole, and the 3rd materials and parts are through this first hole and this second hole.
It is CN202846449U that State Intellectual Property Office discloses publication number on April 3rd, 2013, patent name is that a kind of Engine driven Hydraulic Pump is for the patent of pressure pipe joint assembling tool, it comprises the base that is provided with centre bore, pilot sleeve and clamp assemblies, wherein clamp assemblies comprises that end is provided with the main part of clamping part, cutting ferrule portion and nut, wherein the axial cross section of clamping part is trapezoidal, and its sidewall is provided with the fluting extending to main part direction from port, cutting ferrule portion is set in the hollow tube-shape body outside main part and can slides along main part towards clamping part direction, nut is located at outside main part by thread bush.Advantage of the present invention is: can guarantee voltage supply tubular construction integrality to can't harm installation for crimp head, and simple in structure, easy to operate, improved maintenance efficiency, saved maintenance cost.
There is the difference of essence in above-mentioned two patented technology schemes and this patent, the problem solving is different.
Summary of the invention
The object of this invention is to provide a kind of can increasing work efficiency, simplified manual operation, reduced the joint for plastic tube dust cap kludge of labour intensity.
For achieving the above object, the technical solution adopted in the present invention is:
Joint for plastic tube dust cap kludge, include batch (-type) eight station turnplates and batch (-type) four station turnplates, on described batch (-type) eight station turnplates, along its peripheral intervals, be evenly equipped with eight tools, around batch (-type) eight station turnplates, be provided with successively the pipe joint body staff feeding station corresponding with tool, breakover detecting device in pipe joint body, sealing ring material loading and apparatus for assembling, a sealing ring is at level detecting apparatus, No. two sealing ring material loadings and apparatus for assembling, No. two sealing rings are at level detecting apparatus, sealing property detection device and defective work withdrawing device, on described batch (-type) four station turnplates, along its peripheral intervals, be evenly equipped with four tools, around batch (-type) four station turnplates, be provided with successively the tube joint assembly feeding station that the sealing property corresponding with tool is qualified, laser marker, dust cap material loading apparatus for assembling,
At pipe joint body staff feeding station, by staff, pipe joint body is put into the tool on batch (-type) eight station turnplates, batch (-type) eight station turnplates rotate a station;
Breakover detecting device in described pipe joint body, in order to unimpeded detection whether in pipe joint body, after detecting, batch (-type) eight station turnplates rotate a station;
A described sealing ring material loading and apparatus for assembling are mainly by vibrating disk, straight line feeder, fiber sensor, reclaimer robot, double convolution transfer mechanism, assembly mechanical hand forms, wherein, rotating beam in double convolution transfer mechanism is provided with gripper shoe, between rotating beam and gripper shoe, be provided with buffer spring, on the plate face of described gripper shoe and the position at close two ends is provided with two tubulose assembled fixtures, described vibrating disk is sent into sealing ring in straight line feeder, straight line feeder is sent to assigned address by sealing ring, when fiber sensor senses sealing ring, start reclaimer robot, reclaimer robot captures sealing ring be put in a tubulose assembled fixture on double convolution transfer mechanism, rotating beam Rotate 180 o in double convolution transfer mechanism, reclaimer robot continues sealing ring to capture and be put in another tubulose assembled fixture on double convolution transfer mechanism, meanwhile, in the tool of assembly mechanical hand from batch (-type) eight station turnplates, capture pipe joint body and insert in the tubulose assembled fixture that is placed with sealing ring on double convolution transfer mechanism, make ring set to the place, step groove position of pipe joint body surface, assembly mechanical hand captures the pipe joint body after sealing ring assembling put back in the tool on batch (-type) eight station turnplates, batch (-type) eight station turnplates rotate a station,
Whether a described sealing ring, at level detecting apparatus, is in place and detects in order to the sealing ring on pipe joint body, and after detecting, batch (-type) eight station turnplates rotate a station;
Described No. two sealing ring material loadings and apparatus for assembling are identical with the structure of sealing ring material loading and apparatus for assembling, assembly mechanical hand in No. two sealing ring material loadings and apparatus for assembling captures the pipe joint body after No. two sealing rings assemblings put back in the tool on batch (-type) eight station turnplates, a station of batch (-type) eight station turnplates rotations;
Whether described No. two sealing rings, at level detecting apparatus, are in place and detect in order to No. two sealing rings on pipe joint body, and after detecting, batch (-type) eight station turnplates rotate a station;
Described sealing property detection device, in order to the air-tightness to tube joint assembly, detect, and the qualified tube joint assembly of sealing property is captured and is put into the tool that is arranged in the tube joint assembly feeding station that sealing property is qualified on batch (-type) four station turnplates, batch (-type) eight station turnplates rotate a station, and described defective work withdrawing device takes out defective work from batch (-type) eight station turnplates;
Batch (-type) four station turnplates turn to stamp station by the qualified tube joint assembly of sealing property, described laser marker carries out after stamp tube joint assembly, and batch (-type) four station turnplates turn to dust cap material loading assembling station by the qualified tube joint assembly of sealing property;
Described dust cap material loading apparatus for assembling mainly consists of vibrating disk, straight line feeder, fiber sensor, pneumatic type fixture, finished product assembly mechanical hand, described vibrating disk is sent into dust cap in straight line feeder, straight line feeder is sent to assigned address by dust cap, when fiber sensor senses dust cap, pneumatic type fixture is clamped dust cap jack-up, in the tool of finished product assembly mechanical hand from batch (-type) four station turnplates, tube joint assembly is captured and is pressed in dust cap, the tube joint assembly that finished product assembly mechanical hand completes assembling is taken away.
Joint for plastic tube dust cap kludge, also comprises finished product passage and banding machine, and the tube joint assembly that described finished product assembly mechanical hand completes assembling is put into finished product passage, and the tube joint assembly of having assembled flows in banding machine through finished product passage.
Tool on described batch (-type) eight station turnplates is identical with the jig structure on batch (-type) four station turnplates, is all the structure that adopts locating dowel, and described pipe joint body suit is fixed in locating dowel.
In described pipe joint body, breakover detecting device is mainly by correlation optical fiber, travel mechanism, probe, cross bar, displacement detecting block forms, described probe is located at one end of travel mechanism, cross bar is located at the other end of travel mechanism, described displacement detecting block is located on cross bar, described correlation optical fiber is located at the both sides of displacement detecting block, displacement detecting block blocks the light of correlation optical fiber, described travel mechanism drives probe and cross bar to move, probe extend in pipe joint body, displacement detecting block moves with cross bar, when displacement detecting block no longer shuts out the light, make the conducting of correlation optical fiber, it is unimpeded being judged to be in pipe joint body.On the contrary, stop moving if blocked by the intrinsic foreign matter of pipe joint in the process that probe moves, now displacement detecting block is also in light occlusion state concerning correlation optical fiber, and it is not smooth being judged to be in pipe joint body.
A described sealing ring is identical in the structure of level detecting apparatus with No. two sealing rings at level detecting apparatus, a described sealing ring at level detecting apparatus mainly by base, mobile cylinder, long guideway, slide, short lead rail, slide block, detecting cylinder and probe forms, described long guideway is located on base, slide is located on long guideway, mobile cylinder drives slide to move along long guideway, described detection cylinder and short lead rail are located on slide, slide block is located in short lead rail, probe is located on slide block and is parallel with short lead rail, described detection cylinder band movable slider moves along short lead rail, slide block drives probe to move, whether the Distance Judgment sealing ring moving according to probe is in place.
A described sealing ring is provided with two altogether at level detecting apparatus, and two sealing rings are located at the inside and outside both sides of batch (-type) eight station turnplates at level detecting apparatus.This design has improved accuracy of detection greatly.
Described sealing property detection device is mainly by the two catching robots of single shaft, base, slide rail, slide, two air-tightness testing platforms, circular tube shaped detects tool, servomotor, leading screw forms, slide rail is located on base, slide is located on slide rail, two air-tightness testing platforms are located on slide side by side, circular tube shaped detects that tool is located on two air-tightness testing platforms and is vertical with the table top of air-tightness testing platform, servomotor drives slide by leading screw, slide drives two air-tightness testing platforms to move back and forth and the moving direction of moving direction and the two catching robots of single shaft weighs straight, the two catching robots of described single shaft capture tube joint assembly from batch (-type) eight station turnplates and are inserted in circular tube shaped detection tool, and the two catching robots of single shaft capture and be put into the tool that is arranged in the tube joint assembly feeding station that sealing property is qualified on batch (-type) four station turnplates by the tube joint assembly after detecting.
The circular tube shaped that described air-tightness testing platform is provided with described in two detects tool.
One side of described tool is provided with pipe joint body clamping device, and described pipe joint body clamping device mainly consists of fiber sensor and air-actuated jaw, and the inner surface of the clamping part of described air-actuated jaw is provided with the deep-slotted chip breaker suitable with pipe joint body; Described fiber sensor senses when pipe joint body packs in tool, air-actuated jaw startup, and the clamping part of air-actuated jaw clamps pipe joint body.
Described defective work withdrawing device mainly consists of manipulator and hopper, and manipulator captures defective work be put in hopper from batch (-type) eight station turnplates.
Beneficial effect of the present invention: the machine is controlled mechanical winding machine automated production by various inductors and electric elements, has improved production efficiency, has simplified manual operation; The machine can be assembled F shape plastic pipe joint, T-shaped joint for plastic tube, L-type joint for plastic tube, through-type joint for plastic tube, therefore have applied range, feature that accuracy of detection is high.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail:
Fig. 1 is structural representation of the present invention;
Fig. 2 is the stereogram of the assembled part of sealing ring material loading shown in Fig. 1 and apparatus for assembling;
Fig. 3 is the structural representation of breakover detecting device in the pipe joint body shown in Fig. 1;
Fig. 4 is that a sealing ring shown in Fig. 1 is at the structural representation of level detecting apparatus;
Fig. 5 is the stereogram of the sealing property detection device shown in Fig. 1;
Fig. 6 is the structural representation of pipe joint body clamping device.
In figure: 1, batch (-type) eight station turnplates; 2, batch (-type) four station turnplates; 3, tool; 4, pipe joint body staff feeding station; 5, breakover detecting device in pipe joint body; 6, sealing ring material loading and apparatus for assembling; 7, a sealing ring is at level detecting apparatus; 8, No. two sealing ring material loadings and apparatus for assembling; 9, No. two sealing rings are at level detecting apparatus; 10, sealing property detection device; 11, defective work withdrawing device; 12, tool; 13, tube joint assembly feeding station; 14, laser marker; 15, dust cap material loading apparatus for assembling; 16, safe grating; 17, pipe joint body; 18, vibrating disk; 19, straight line feeder; 20, reclaimer robot; 21, double convolution transfer mechanism; 22, assembly mechanical hand; 23, manipulator; 24, hopper; 25, vibrating disk; 26, straight line feeder; 27, finished product assembly mechanical hand; 28, finished product passage; 29, flow into banding machine; 30, rotating beam; 31, gripper shoe; 32, buffer spring; 33, tubulose assembled fixture; 34, correlation optical fiber; 35, travel mechanism; 36, probe; 37, cross bar; 38, displacement detecting block; 39, base; 40, mobile cylinder; 41, long guideway; 42, slide; 43, short lead rail; 44, slide block; 45, detect cylinder; 46, probe; 47, the two catching robots of single shaft; 48, base; 49, slide rail; 50, slide; 51, air-tightness testing platform; 52, circular tube shaped detects tool; 53, servomotor; 54, air-actuated jaw; 55, clamping part; 56, deep-slotted chip breaker; 57, sealing ring; 58, T-shaped joint for plastic tube body.
The specific embodiment
As shown in Figure 1, joint for plastic tube dust cap kludge, include batch (-type) eight station turnplates 1 and batch (-type) four station turnplates 2, on described batch (-type) eight station turnplates 1, along its peripheral intervals, be evenly equipped with eight tools 3, around batch (-type) eight station turnplates 1, be provided with successively the pipe joint body staff feeding station 4 corresponding with tool 3, breakover detecting device 5 in pipe joint body, sealing ring material loading and apparatus for assembling 6, a sealing ring is at level detecting apparatus 7, No. two sealing ring material loadings and apparatus for assembling 8, No. two sealing rings are at level detecting apparatus 9, sealing property detection device 10 and defective work withdrawing device 11, on described batch (-type) four station turnplates 2, along its peripheral intervals, be evenly equipped with four tools 12, around batch (-type) four station turnplates 2, be provided with successively the tube joint assembly feeding station 13 that the sealing property corresponding with tool 12 is qualified, laser marker 14, dust cap material loading apparatus for assembling 15,
At pipe joint body staff feeding station 4, be provided with safe grating 16, by staff, pipe joint body 17 put into the tool 3 on batch (-type) eight station turnplates 1, batch (-type) eight station turnplates 1 rotate a station;
As shown in Figure 3, in described pipe joint body, breakover detecting device 5 is mainly by correlation optical fiber 34, travel mechanism 35, probe 36, cross bar 37, displacement detecting block 38 forms, described probe 36 is located at one end of travel mechanism 35, cross bar 37 is located at the other end of travel mechanism 35, described displacement detecting block 38 is located on cross bar 37, described correlation optical fiber 34 is located at the both sides of displacement detecting block, displacement detecting block 38 blocks the light of correlation optical fiber 34, described travel mechanism 35 drives probe 36 and cross bar 37 to move, probe 36 extend in pipe joint body 17, displacement detecting block 38 moves with cross bar 37, when displacement detecting block 38 no longer shuts out the light, make the conducting of correlation optical fiber, it is unimpeded being judged to be in pipe joint body.On the contrary, stop moving if blocked by the intrinsic foreign matter of pipe joint in the process that probe moves, now displacement detecting block is also in light occlusion state concerning correlation optical fiber, and it is not smooth being judged to be in pipe joint body 17.
In addition, the tool 3 on above-mentioned batch (-type) eight station turnplates 1 is identical with tool 12 structures on batch (-type) four station turnplates 2, is all the structure that adopts locating dowel, and described pipe joint body 17 suits are fixed in locating dowel.
As Fig. 1, shown in 2, a described sealing ring material loading and apparatus for assembling 6 are mainly by vibrating disk 18, straight line feeder 19, fiber sensor, reclaimer robot 20, double convolution transfer mechanism 21, assembly mechanical hand 22 forms, wherein, rotating beam 30 in double convolution transfer mechanism 21 is provided with gripper shoe 31, between rotating beam 30 and gripper shoe 31, be provided with buffer spring 32, on the plate face of described the gripper shoe 31 and position at close two ends is provided with two tubulose assembled fixtures 33, described vibrating disk 18 is sent into sealing ring in straight line feeder 19, straight line feeder 19 is sent to assigned address by sealing ring 57, when fiber sensor senses sealing ring, start reclaimer robot 20, reclaimer robot 20 captures sealing ring be put in a tubulose assembled fixture 33 on double convolution transfer mechanism 21, rotating beam 30 Rotate 180 o in double convolution transfer mechanism 21, reclaimer robot 20 continues sealing ring to capture and be put in another tubulose assembled fixture on double convolution transfer mechanism 21, meanwhile, in the tool 3 of assembly mechanical hand 22 from batch (-type) eight station turnplates 1, capture pipe joint body 17 and insert in the tubulose assembled fixture 33 that is placed with sealing ring on double convolution transfer mechanism, make ring set to the place, step groove position of pipe joint body surface, assembly mechanical hand 22 captures the pipe joint body 17 after sealing ring assembling put back in the tool 3 on batch (-type) eight station turnplates 1, batch (-type) eight station turnplates 1 rotate a station,
Whether a described sealing ring, at level detecting apparatus 7, is in place and detects in order to the sealing ring on pipe joint body 17, and after detecting, batch (-type) eight station turnplates 1 rotate a station;
Described No. two sealing ring material loadings and apparatus for assembling 8 are identical with the structure of sealing ring material loading and apparatus for assembling 6, assembly mechanical hand in No. two sealing ring material loadings and apparatus for assembling captures the pipe joint body after No. two sealing rings assemblings put back in the tool on batch (-type) eight station turnplates, a station of batch (-type) eight station turnplates 1 rotations;
Whether described No. two sealing rings, at level detecting apparatus 9, are in place and detect in order to No. two sealing rings on pipe joint body, and after detecting, batch (-type) eight station turnplates rotate a station;
An above-mentioned sealing ring is identical in the structure of level detecting apparatus 9 with No. two sealing rings at level detecting apparatus 7.
As shown in Figure 4, a described sealing ring at level detecting apparatus 7 mainly by base 39, mobile cylinder 40, long guideway 41, slide 42, short lead rail 43, slide block 44, detect cylinder 45 and probe 46 formations, described long guideway 41 is located on base 39, slide 42 is located on long guideway 41, mobile cylinder 40 drives slide 42 to move along long guideway 41, described detection cylinder 45 and short lead rail 43 are located on slide 42, slide block 44 is located in short lead rail 43, probe 46 is located on slide block 44 and is parallel with short lead rail 43, described detection cylinder 45 band movable sliders 44 move along short lead rail, slide block 44 drives probe 46 to move, whether the Distance Judgment sealing ring moving according to probe 46 is in place.A described sealing ring is provided with two altogether at level detecting apparatus 7, and two sealing rings are located at the inside and outside both sides of batch (-type) eight station turnplates at level detecting apparatus.This design has improved accuracy of detection greatly.The shape of pipe joint body is divided into F type, T-shaped, L-type, through-type four kinds, and for the concrete shape that represents pipe joint body is described, the pipe joint body representing in this Fig. 4 is T-shaped joint for plastic tube body 58.
Described sealing property detection device 10, in order to the air-tightness to tube joint assembly, detect, and the qualified tube joint assembly of sealing property is captured and is put into the tool 12 that is arranged in the tube joint assembly feeding station 13 that sealing property is qualified on batch (-type) four station turnplates 2, batch (-type) eight station turnplates 1 rotate a station;
Described defective work withdrawing device 11 mainly consists of manipulator 23 and hopper 24, and manipulator 23 captures defective work be put in hopper 24 from batch (-type) eight station turnplates 1;
Batch (-type) four station turnplates 2 turn to stamp station by the qualified tube joint assembly of sealing property, 14 pairs of tube joint assemblies of described laser marker carry out after stamp, and batch (-type) four station turnplates 2 turn to dust cap material loading assembling station by the qualified tube joint assembly of sealing property;
Described dust cap material loading apparatus for assembling 15 is mainly by vibrating disk 25, straight line feeder 26, fiber sensor, pneumatic type fixture, finished product assembly mechanical hand 27 forms, described vibrating disk 25 is sent into dust cap in straight line feeder 26, straight line feeder 26 is sent to assigned address by dust cap, when fiber sensor senses dust cap, pneumatic type fixture is clamped dust cap jack-up, in the tool 12 of finished product assembly mechanical hand 27 from batch (-type) four station turnplates 2, tube joint assembly is captured and is pressed in dust cap, finished product passage 28 is taken and put into the tube joint assembly that finished product assembly mechanical hand 27 completes assembling away, the tube joint assembly of having assembled flows in banding machine 29 through finished product passage 28.
As shown in Figure 5, described sealing property detection device 10 is mainly by the two catching robots 47 of single shaft, base 48, slide rail 49, slide 50, two air-tightness testing platforms 51, circular tube shaped detects tool 52, servomotor 53, leading screw forms, slide rail 49 is located on base 48, slide 50 is located on slide rail 49, two air-tightness testing platforms 51 are located on slide 50 side by side, circular tube shaped detects that tool 52 is located on two air-tightness testing platforms 51 and is vertical with the table top of air-tightness testing platform 51, servomotor 53 drives slide 50 by leading screw, slide 50 drives two air-tightness testing platforms 51 to move back and forth and the moving direction of moving direction and the two catching robots 47 of single shaft weighs straight, the two catching robots 47 of described single shaft capture tube joint assembly from batch (-type) eight station turnplates 1 and are inserted in circular tube shaped detection tool 52, and the two catching robots 47 of single shaft capture and be put into the tool that is arranged in the tube joint assembly feeding station that sealing property is qualified on batch (-type) four station turnplates 2 by the tube joint assembly after detecting.The circular tube shaped that each described air-tightness testing platform 51 is provided with described in two detects tool 52.
As shown in Figure 6, one side of described tool is provided with pipe joint body clamping device, described pipe joint body clamping device mainly consists of fiber sensor and air-actuated jaw 54, and the inner surface of the clamping part 55 of described air-actuated jaw 54 is provided with the deep-slotted chip breaker 56 suitable with pipe joint body; Described fiber sensor senses when pipe joint body packs in tool, air-actuated jaw 54 startups, and the clamping part 55 of air-actuated jaw 54 clamps pipe joint body 17.
The above is the preferred embodiment of the present invention; certainly can not limit with this interest field of the present invention; should be understood that; for those skilled in the art; technical scheme of the present invention is modified or is equal to replacement, do not depart from the protection domain of technical solution of the present invention.
Claims (10)
1. a joint for plastic tube dust cap kludge, it is characterized in that: include batch (-type) eight station turnplates and batch (-type) four station turnplates, on described batch (-type) eight station turnplates, along its peripheral intervals, be evenly equipped with eight tools, around batch (-type) eight station turnplates, be provided with successively the pipe joint body staff feeding station corresponding with tool, breakover detecting device in pipe joint body, sealing ring material loading and apparatus for assembling, a sealing ring is at level detecting apparatus, No. two sealing ring material loadings and apparatus for assembling, No. two sealing rings are at level detecting apparatus, sealing property detection device and defective work withdrawing device, on described batch (-type) four station turnplates, along its peripheral intervals, be evenly equipped with four tools, around batch (-type) four station turnplates, be provided with successively the tube joint assembly feeding station that the sealing property corresponding with tool is qualified, laser marker, dust cap material loading apparatus for assembling, at pipe joint body staff feeding station, by staff, pipe joint body is put into the tool on batch (-type) eight station turnplates, batch (-type) eight station turnplates rotate a station, breakover detecting device in described pipe joint body, in order to unimpeded detection whether in pipe joint body, after detecting, batch (-type) eight station turnplates rotate a station, a described sealing ring material loading and apparatus for assembling are mainly by vibrating disk, straight line feeder, fiber sensor, reclaimer robot, double convolution transfer mechanism, assembly mechanical hand forms, wherein, rotating beam in double convolution transfer mechanism is provided with gripper shoe, between rotating beam and gripper shoe, be provided with buffer spring, on the plate face of described gripper shoe and the position at close two ends is provided with two tubulose assembled fixtures, described vibrating disk is sent into sealing ring in straight line feeder, straight line feeder is sent to assigned address by sealing ring, when fiber sensor senses sealing ring, start reclaimer robot, reclaimer robot captures sealing ring be put in a tubulose assembled fixture on double convolution transfer mechanism, rotating beam Rotate 180 o in double convolution transfer mechanism, reclaimer robot continues sealing ring to capture and be put in another tubulose assembled fixture on double convolution transfer mechanism, meanwhile, in the tool of assembly mechanical hand from batch (-type) eight station turnplates, capture pipe joint body and insert in the tubulose assembled fixture that is placed with sealing ring on double convolution transfer mechanism, make ring set to the place, step groove position of pipe joint body surface, assembly mechanical hand captures the pipe joint body after sealing ring assembling put back in the tool on batch (-type) eight station turnplates, batch (-type) eight station turnplates rotate a station, whether a described sealing ring, at level detecting apparatus, is in place and detects in order to the sealing ring on pipe joint body, and after detecting, batch (-type) eight station turnplates rotate a station, described No. two sealing ring material loadings and apparatus for assembling are identical with the structure of sealing ring material loading and apparatus for assembling, assembly mechanical hand in No. two sealing ring material loadings and apparatus for assembling captures the pipe joint body after No. two sealing rings assemblings put back in the tool on batch (-type) eight station turnplates, a station of batch (-type) eight station turnplates rotations, whether described No. two sealing rings, at level detecting apparatus, are in place and detect in order to No. two sealing rings on pipe joint body, and after detecting, batch (-type) eight station turnplates rotate a station, described sealing property detection device, in order to the air-tightness to tube joint assembly, detect, and the qualified tube joint assembly of sealing property is captured and is put into the tool that is arranged in the tube joint assembly feeding station that sealing property is qualified on batch (-type) four station turnplates, batch (-type) eight station turnplates rotate a station, and described defective work withdrawing device takes out defective work from batch (-type) eight station turnplates, batch (-type) four station turnplates turn to stamp station by the qualified tube joint assembly of sealing property, described laser marker carries out after stamp tube joint assembly, and batch (-type) four station turnplates turn to dust cap material loading assembling station by the qualified tube joint assembly of sealing property, described dust cap material loading apparatus for assembling mainly consists of vibrating disk, straight line feeder, fiber sensor, pneumatic type fixture, finished product assembly mechanical hand, described vibrating disk is sent into dust cap in straight line feeder, straight line feeder is sent to assigned address by dust cap, when fiber sensor senses dust cap, pneumatic type fixture is clamped dust cap jack-up, in the tool of finished product assembly mechanical hand from batch (-type) four station turnplates, tube joint assembly is captured and is pressed in dust cap, the tube joint assembly that finished product assembly mechanical hand completes assembling is taken away.
2. joint for plastic tube dust cap kludge according to claim 1, it is characterized in that: also comprise finished product passage and banding machine, the tube joint assembly that described finished product assembly mechanical hand completes assembling is put into finished product passage, and the tube joint assembly of having assembled flows in banding machine through finished product passage.
3. joint for plastic tube dust cap kludge according to claim 1, it is characterized in that: the tool on described batch (-type) eight station turnplates is identical with the jig structure on batch (-type) four station turnplates, be all the structure that adopts locating dowel, described pipe joint body suit is fixed in locating dowel.
4. joint for plastic tube dust cap kludge according to claim 1, it is characterized in that: in described pipe joint body, breakover detecting device mainly consists of correlation optical fiber, travel mechanism, probe, cross bar, displacement detecting block, described probe is located at one end of travel mechanism, cross bar is located at the other end of travel mechanism, described displacement detecting block is located on cross bar, described correlation optical fiber is located at the both sides of displacement detecting block, displacement detecting block blocks the light of correlation optical fiber, and described travel mechanism drives probe and cross bar to move.
5. joint for plastic tube dust cap kludge according to claim 1, it is characterized in that: a described sealing ring is identical in the structure of level detecting apparatus with No. two sealing rings at level detecting apparatus, a described sealing ring at level detecting apparatus mainly by base, mobile cylinder, long guideway, slide, short lead rail, slide block, detecting cylinder and probe forms, described long guideway is located on base, slide is located on long guideway, mobile cylinder drives slide to move along long guideway, described detection cylinder and short lead rail are located on slide, slide block is located in short lead rail, probe is located on slide block and is parallel with short lead rail, described detection cylinder band movable slider moves along short lead rail, slide block drives probe to move, whether the Distance Judgment sealing ring moving according to probe is in place.
6. joint for plastic tube dust cap kludge according to claim 5, is characterized in that: a described sealing ring is provided with two altogether at level detecting apparatus, and two sealing rings are located at the inside and outside both sides of batch (-type) eight station turnplates at level detecting apparatus.
7. joint for plastic tube dust cap kludge according to claim 1, it is characterized in that: described sealing property detection device is mainly by the two catching robots of single shaft, base, slide rail, slide, two air-tightness testing platforms, circular tube shaped detects tool, servomotor, leading screw forms, slide rail is located on base, slide is located on slide rail, two air-tightness testing platforms are located on slide side by side, circular tube shaped detects that tool is located on two air-tightness testing platforms and is vertical with the table top of air-tightness testing platform, servomotor drives slide by leading screw, slide drives two air-tightness testing platforms to move back and forth and the moving direction of moving direction and the two catching robots of single shaft weighs straight, the two catching robots of described single shaft capture tube joint assembly from batch (-type) eight station turnplates and are inserted in circular tube shaped detection tool, and the two catching robots of single shaft capture and be put into the tool that is arranged in the tube joint assembly feeding station that sealing property is qualified on batch (-type) four station turnplates by the tube joint assembly after detecting.
8. joint for plastic tube dust cap kludge according to claim 7, is characterized in that: the circular tube shaped that described air-tightness testing platform is provided with described in two detects tool.
9. joint for plastic tube dust cap kludge according to claim 1, it is characterized in that: a side of described tool is provided with pipe joint body clamping device, described pipe joint body clamping device mainly consists of fiber sensor and air-actuated jaw, and the inner surface of the clamping part of described air-actuated jaw is provided with the deep-slotted chip breaker suitable with pipe joint body; Described fiber sensor senses when pipe joint body packs in tool, air-actuated jaw startup, and the clamping part of air-actuated jaw clamps pipe joint body.
10. joint for plastic tube dust cap kludge according to claim 1, is characterized in that: described defective work withdrawing device mainly consists of manipulator and hopper, and manipulator captures defective work be put in hopper from batch (-type) eight station turnplates.
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CN201310702362.0A CN103692208B (en) | 2013-12-19 | 2013-12-19 | Plastic pipe connector dust prevention cover kludge |
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CN201310702362.0A CN103692208B (en) | 2013-12-19 | 2013-12-19 | Plastic pipe connector dust prevention cover kludge |
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CN201310702362.0A Expired - Fee Related CN103692208B (en) | 2013-12-19 | 2013-12-19 | Plastic pipe connector dust prevention cover kludge |
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