CN117206901B - Full-process automatic assembly line - Google Patents
Full-process automatic assembly line Download PDFInfo
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- CN117206901B CN117206901B CN202311465876.9A CN202311465876A CN117206901B CN 117206901 B CN117206901 B CN 117206901B CN 202311465876 A CN202311465876 A CN 202311465876A CN 117206901 B CN117206901 B CN 117206901B
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- 238000000034 method Methods 0.000 title claims abstract description 41
- 238000007789 sealing Methods 0.000 claims abstract description 98
- 238000012216 screening Methods 0.000 claims abstract description 73
- 238000001514 detection method Methods 0.000 claims abstract description 65
- 230000006835 compression Effects 0.000 claims abstract description 50
- 238000007906 compression Methods 0.000 claims abstract description 50
- 238000003860 storage Methods 0.000 claims abstract description 27
- 238000003825 pressing Methods 0.000 claims description 67
- 230000017105 transposition Effects 0.000 claims description 28
- 210000000078 claw Anatomy 0.000 claims description 11
- 238000012423 maintenance Methods 0.000 claims description 10
- 239000003921 oil Substances 0.000 claims description 9
- 229920002545 silicone oil Polymers 0.000 claims description 9
- 239000011248 coating agent Substances 0.000 claims description 8
- 238000000576 coating method Methods 0.000 claims description 8
- 238000006073 displacement reaction Methods 0.000 claims description 7
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 6
- 229910052710 silicon Inorganic materials 0.000 claims description 6
- 239000010703 silicon Substances 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 6
- 239000000047 product Substances 0.000 description 42
- 230000008569 process Effects 0.000 description 16
- 238000012856 packing Methods 0.000 description 6
- 230000003749 cleanliness Effects 0.000 description 4
- 238000010009 beating Methods 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 230000007306 turnover Effects 0.000 description 3
- 230000004044 response Effects 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000002737 fuel gas Substances 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
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Abstract
The invention discloses a full-process automatic assembly line, and relates to the technical field of automobile accessory assembly. The vibrating screening device comprises a vibrating screening chamber, wherein one side of the vibrating screening chamber is connected with a piece taking chamber, a rotary table is rotatably arranged on the inner wall of the bottom of the vibrating screening chamber, a sealing ring storage box and a compression ring storage box are fixedly arranged on the inner walls of the two sides of the vibrating screening chamber respectively, two supports are fixedly arranged on the inner wall of the bottom of the vibrating screening chamber, vibrating discs are fixedly arranged at the tops of the supports, the two vibrating discs correspond to the sealing ring storage box and the compression ring storage box respectively, a lowering guide rail which is communicated with one side of the two vibrating discs close to the rotary table is fixedly arranged on one side of the vibrating discs, and an oblique angle surface detection assembly is arranged in the vibrating screening chamber. According to the invention, by arranging the bevel face detection assembly, the sealing ring and the compression ring can be automatically ordered, the bevel face of the compression ring can be always upward, and the accuracy of press fitting is improved.
Description
Technical Field
The invention relates to the technical field of automobile fitting assembly, in particular to a full-process automatic assembly line.
Background
The quick connector is short for quick insertion, and can be used for realizing connection or disconnection of pipelines without tools, and can be divided into: quick connectors for air, oxygen fuel gas, gas-liquid common, oil pressure, inert gas, cooling water, and semiconductor, and are often required to be used in the automobile production process.
When the existing automobile quick connector is installed, the compression ring, the sealing ring and the clamp spring are required to be assembled on the shell, in the existing working procedure, workers need to place the compression ring and the sealing ring (the compression ring is arranged on the upper part and the sealing ring is arranged on the lower part) on the tool in sequence, meanwhile, the oblique angle surface of the compression ring needs to be ensured to be arranged above, the requirement of the process on the proficiency of the workers is high, the sequence of the compression ring and the sealing ring and the direction of the compression ring are easy to be wrong, and therefore, the full-procedure automatic assembly line is provided.
Disclosure of Invention
The invention aims at: in order to solve the problems that when the existing automobile quick connector is installed, a compression ring, a sealing ring and a clamp spring are required to be assembled on a shell, in the existing working procedure, a worker needs to place the compression ring and the sealing ring (the compression ring is arranged on the upper part and the sealing ring is arranged on the lower part) on a tool in sequence, meanwhile, the oblique angle surface of the compression ring needs to be ensured to be arranged above, the process has higher requirements on the proficiency of the worker, the sequence of the compression ring and the sealing ring and the direction of the compression ring are easy to be wrong, and the invention provides an automatic assembly line for the whole working procedure.
The invention adopts the following technical scheme for realizing the purposes:
the full-process automatic assembly line comprises a vibration screening chamber, wherein one side of the vibration screening chamber is sequentially connected with a piece taking chamber, a pre-assembly chamber, a coating chamber, an airtight detection chamber and a clamp spring assembly chamber, two sides of the clamp spring assembly chamber are respectively connected with a clamp spring screening chamber and a code printing chamber, and one side of the code printing chamber is connected with a finished product conveying device;
the vibration screening chamber is used for automatically screening, arranging and conveying the compression rings and the sealing rings to a designated position;
the piece taking chamber is used for taking the screened compression rings and the screened sealing rings and turning over the compression rings with downward inclined angles;
the preassembling chamber is used for assembling the sealing ring and the compression ring into the shell in sequence;
the oiling chamber is used for automatically smearing a certain amount of silicone oil on the surface of the sealing ring so as to facilitate assembly;
the airtight detection chamber is used for detecting the airtightness of the shell after being assembled with the sealing ring and the compression ring;
the clamping spring assembling chamber is used for assembling the screened clamping springs in the shell;
the clamp spring screening chamber is used for automatically screening, arranging and conveying clamp springs to a designated position;
the coding chamber is used for confirming whether accessories are really mounted or not and carrying out laser coding through image identification, so that the traceability of products is improved;
the finished product conveying device is used for storing finished products and automatically conveying the finished products according to the quantity;
the device comprises a vibration screening chamber, a sealing ring storage box, a pressing ring storage box, a sealing ring, a lower guide rail, a sealing ring, a pressing ring, a transposition mechanical arm and a clamping ring turnover mechanism, wherein the inner wall of the bottom of the vibration screening chamber is rotatably provided with the turntable;
the oblique angle face detection assembly comprises a portal frame fixedly mounted on the inner wall of the bottom of the vibration screening chamber, one side of the portal frame is fixedly provided with a positioning detector, the bottom of the positioning detector is fixedly provided with a driving rod, the telescopic ends of the driving rod are fixedly provided with oblique angle face detection discs, the circumferential sides of the bottoms of the oblique angle face detection discs are provided with chamfers matched with oblique angle faces of a pressing ring, the tops of the rotating discs are fixedly provided with two placement discs, the positions of the oblique angle face detection discs correspond to the placement discs, the tops of the placement discs are respectively provided with a placement ring, the tops of the placement discs are respectively provided with a plurality of driving sliding grooves, a plurality of displacement claws are respectively and fixedly mounted in the driving sliding grooves, the displacement claws are uniformly distributed along the placement rings, the two placement discs are symmetrically distributed in the center of the rotating disc, the circumferential sides of the oblique angle face detection discs are respectively arranged at the tops of the rotating discs and are far away from the transposition mechanical arms, the circumferential sides of the placement discs are respectively provided with a plurality of placement grooves matched with the transposition mechanical arms, the placement grooves are respectively arranged on one sides of the placement discs, the placement discs are respectively close to the driving grooves, and the driving grooves are respectively provided with a plurality of driving baffle plates, and the driving baffle plates are respectively arranged on one sides of the driving grooves.
Further, the vibrations screening room the get a room the pre-assembly room the coating chamber the airtight detection room the jump ring equipment room the jump ring screening room one side of beating the sign indicating number room all is provided with the maintenance door, vibrations screening room get a room the pre-assembly room the coating chamber the airtight detection room the jump ring equipment room the jump ring screening room the inside of beating the sign indicating number room is provided with the transportation track that is linked together, the drive is installed the casing frock on the transportation track, the casing frock is located the inside of pre-assembly room.
Further, a press-fitting machine and a height detector are fixedly installed in the pre-assembly chamber, and the position of the press-fitting machine corresponds to the position of the transposition mechanical arm.
Further, the inside fixed mounting of fat liquoring room has the silicon oil tank, one side drive of silicon oil tank installs pneumatic shower nozzle, pneumatic shower nozzle's position with the casing frock is corresponding, the inside fixed mounting of airtight detection room has airtight detector, one side fixed mounting of airtight detector has a plurality of detection to snatch the arm.
Further, the inside of jump ring screening room is provided with the jump ring bin, the bottom of jump ring bin is provided with the jump ring screening dish, the bottom fixed mounting of jump ring screening dish has the jump ring guide rail that is linked together, the jump ring guide rail extends to the inside of jump ring equipment room, the inside fixed mounting of jump ring equipment room has inductor and pneumatic frock, pneumatic frock's position with the casing frock is corresponding.
Further, the inside of beating the sign indicating number room is fixed with the image recognition appearance, one side fixed mounting of image recognition appearance has the laser to beat the sign indicating number appearance, one side fixed mounting of laser to beat the sign indicating number appearance has the sign indicating number mechanical arm, beat the sign indicating number room and be close to one side of finished product conveyer has seted up the product export, be provided with the unloading slide rail in the product export, the unloading slide rail is located beat the inside one end fixed mounting of sign indicating number room has the counter, the image recognition appearance the sign indicating number mechanical arm the position of unloading slide rail all with the casing frock is corresponding.
The beneficial effects of the invention are as follows:
1. according to the invention, by arranging the vibration discs, the sealing rings and the pressing rings which are discharged from the sealing ring storage box and the pressing ring storage box respectively fall into the two vibration discs for vibration screening, the sealing rings and the pressing rings which are orderly arranged fall on the turntable through the two lowering guide rails, and the sealing rings and the pressing rings can be automatically sequenced and transported after being sequentially grabbed by the transposition mechanical arm and sent to the pre-assembly chamber for press mounting;
2. according to the invention, the oblique angle surface detection assembly is arranged, so that the oblique angle surface detection disc is pressed down into the press ring and contacted, when the oblique angle surface is positioned at the bottom, the press ring can block the oblique angle surface detection disc to prevent the oblique angle surface detection disc from continuously moving downwards, the positioning detector can detect that the pressing distance of the driving rod is insufficient, so that signals are transmitted to the transposition mechanical arm, the dislocated press ring is turned over, the oblique angle surface is upward, the oblique angle surface of the press ring is always upward, and the automation and the accuracy of press mounting are improved;
3. according to the invention, the two object placing rings are respectively used for placing the sealing ring and the compression ring by arranging the object placing rings and the shifting claw, and the sealing ring and the compression ring automatically fall into the object placing rings after being led out from the lower guide rail so as to enable the sealing ring and the compression ring to be transported to the bottom of the shifting mechanical arm along with the rotation of the turntable, so that the sealing ring and the compression ring are grabbed, and the object placing rings with different specifications can be conveniently fixed by arranging the object placing plates, so that the assembly line can be assembled with various types of quick connectors;
4. according to the invention, the two placing discs are symmetrically distributed, so that when the placing disc with the sealing ring is turned to the bottom of the transposition mechanical arm, the other placing disc with the pressing ring is automatically turned to the bottom of the bevel face detection disc to detect the bevel face direction, two working procedures are simultaneously carried out, the operation time of the whole working procedure is shortened, and the abdication groove arranged on the periphery of the placing ring can facilitate the front end of the transposition mechanical arm to be clamped in for grabbing;
5. according to the invention, the movable baffles are arranged, so that after the sealing rings or the compression rings sequentially enter the lowering guide rails, the movable baffles can pop up to separate the adjacent sealing rings or compression rings from each other end to end, and each movable baffle is independently controlled, so that the sealing rings or the compression rings can fall down singly, and the sealing rings or the compression rings can be prevented from being stacked together due to rapid falling from the lowering guide rails, and the grabbing and the press fitting are prevented from being influenced;
6. according to the invention, the maintenance door is arranged, so that a worker can conveniently maintain the inside of each region of the assembly line, the maintenance door positioned at one side of the preassembly chamber can conveniently place the shell, so that the shell tool can move to each region on the transportation rail with the shell, each working procedure is completed, the worker only needs to take a single component to place the shell, the shell is placed and moved, the shell is not required to wait for the completion of the subsequent working procedures, and other working procedures are all automatically carried out, so that the labor is saved;
7. according to the invention, the press-fitting machine is arranged, so that the press-fitting machine can sequentially assemble the screened sealing rings and the press rings in the shell, and the detection function of the new press ring position of the height detector is utilized to prevent the press rings from falling off in the subsequent carrying process, so that the sealing rings are lost and the product performance is invalid;
8. according to the invention, the pneumatic spray head and the airtight detector are arranged, so that the pneumatic spray head can quantitatively control the smearing of the silicone oil, the oil smearing amount of each sealing ring is ensured to be completely consistent, the sealing rings do not need to be manually grabbed, the silicone oil cannot be transferred to the shell, the cleanliness of the appearance of a product is ensured, and the airtight detector can be matched with the detection grabbing mechanical arm to carry out airtight detection on a semi-finished product;
9. according to the invention, the clamping springs can be screened from the disordered state by arranging the clamping spring screening disc and the clamping spring guide rail, and are sequentially arranged on the clamping spring guide rail and conveyed to the appointed position, and after the sensor senses, the clamping springs are automatically installed to the appointed position of the product through the pneumatic tool;
10. the invention can add the image recognition function by arranging the image recognition instrument so as to recognize whether the fittings of the current product are assembled completely and avoid the problem of missing parts, the coding mechanical arm automatically grabs the product to the laser coding area to finish the coding of batch numbers, the qualified products can flow out from the product outlet, the qualified products are conveyed into the packaging box by the counter according to the set quantity, and after the quantity is finished, the next packaging box is automatically switched to finish the automatic packaging.
Drawings
FIG. 1 is a schematic view of a first perspective of the present invention;
FIG. 2 is a schematic view of a second perspective of the present invention;
FIG. 3 is a schematic view showing the internal perspective structure of a vibration screening chamber according to the present invention;
FIG. 4 is a schematic diagram of a perspective structure of the vibrating disk and turntable of the present invention;
FIG. 5 is a schematic view of the matched three-dimensional structure of the placement tray and the placement ring of the invention;
FIG. 6 is a schematic view of the internal perspective structure of the drop rail of the present invention;
FIG. 7 is a schematic perspective view of an oblique angle detecting assembly according to the present invention;
FIG. 8 is a schematic view of the internal three-dimensional structure of the picking chamber and the preassembled chamber of the present invention;
reference numerals: 1. a vibration screening chamber; 2. a picking chamber; 3. a pre-assembly chamber; 4. a coating chamber; 5. an airtight detection chamber; 6. a clamp spring assembling chamber; 7. a clamp spring screening chamber; 8. a coding chamber; 9. a finished product transporting device; 10. a maintenance door; 11. a turntable; 12. a seal ring storage box; 13. a pressure ring storage box; 14. a bracket; 15. a vibration plate; 16. lowering the guide rail; 17. placing a tray; 18. a storage ring; 1801. a relief groove; 19. a shifting claw; 20. a portal frame; 21. a positioning detector; 22. a driving rod; 23. a bevel detection disk; 24. a driver; 25. a movable baffle; 26. a transposition mechanical arm; 27. a press-fitting machine; 28. a shell tooling; 29. a transport rail; 30. a height detector.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. The components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures. Furthermore, the terms "first," "second," and the like, are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.
In describing embodiments of the present invention, it should be noted that the directions or positional relationships indicated by the terms "inner", "outer", "upper", etc. are directions or positional relationships based on those shown in the drawings, or those that are conventionally put in place when the inventive product is used, are merely for convenience of description and simplification of description, and are not indicative or implying that the apparatus or element in question must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the present invention.
As shown in fig. 1 to 8, an automated assembly line of full process comprises a vibration screening chamber 1, one side of the vibration screening chamber 1 is sequentially connected with a piece taking chamber 2, a pre-assembling chamber 3, an oiling chamber 4, an airtight detection chamber 5 and a clamp spring assembling chamber 6, two sides of the clamp spring assembling chamber 6 are respectively connected with a clamp spring screening chamber 7 and a code printing chamber 8, one side of the code printing chamber 8 is connected with a finished product conveying device 9, the vibration screening chamber 1 is used for automatically screening and arranging compression rings and sealing rings and conveying the compression rings and the sealing rings to a designated position, the piece taking chamber 2 is used for taking the screened compression rings and sealing rings, meanwhile, the obliquely-downward compression rings are turned over, the pre-assembling chamber 3 is used for sequentially assembling the sealing rings and the compression rings into a shell, the oiling chamber 4 is used for automatically smearing a certain amount of silicone oil on the surfaces of the sealing rings so as to be assembled, the airtight detection chamber 5 is used for detecting the airtightness of the shell, the sealing rings and the compression rings after being assembled, the clamp spring assembling chamber 6 is used for assembling the screened clamp springs in the shell, the clamp spring screening chamber 7 is used for automatically screening, arranging and conveying the clamp springs to a designated position, the code printing chamber 8 is used for identifying whether the clamp springs are actually assembled and carrying out laser code printing through image recognition, the traceability of products is improved, the finished product conveying device 9 is used for storing the finished products and automatically conveying the finished products according to the quantity, the rotary table 11 is rotatably arranged on the inner wall of the bottom of the vibration screening chamber 1, the sealing ring storage box 12 and the compression ring storage box 13 are fixedly arranged on the inner walls of the two sides of the vibration screening chamber 1 respectively, the two brackets 14 are fixedly arranged on the inner wall of the bottom of the vibration screening chamber 1, the vibration discs 15 are fixedly arranged at the tops of the brackets 14 respectively corresponding to the positions of the sealing ring storage box 12 and the compression ring storage box 13, the two vibration plates 15 are fixedly arranged on one side close to the turntable 11 and are provided with a downward guide rail 16 which is communicated with each other, the vibration screening chamber 1 is internally provided with an oblique angle surface detection assembly which can detect whether the oblique angle surface of the pressing ring is correct, the part taking chamber 2 is internally provided with a transposition mechanical arm 26 which is used for taking the pressing ring and the sealing ring and overturning the pressing ring with incorrect orientation, the automatic assembly line of the whole process is provided with the vibration plates 15, so that the sealing ring and the pressing ring which are fed from the sealing ring storage box 12 and the pressing ring storage box 13 fall into the two vibration plates 15 respectively for vibration screening, the orderly arranged sealing ring and pressing ring can fall onto the turntable 11 through the two downward guide rails 16, the transposition mechanical arm 26 is waited to grasp and convey the pressing ring to the preassembled chamber 3 for press mounting, the situation that the pressing ring is correct can be detected through the oblique angle surface detection assembly, when the pressing ring is misplaced, the signal can be transmitted to the transposition mechanical arm 26, and after the sealing ring is taken away, the misplaced the pressing ring can be firstly grabbed and overturning the oblique angle of the pressing ring, and then the pressing ring can be conveyed upwards automatically, and the sealing ring can be guaranteed, and the automatic oblique angle and the automatic press mounting of the pressing ring can be always improved;
as shown in fig. 3 and 7, the bevel detection assembly comprises a portal frame 20 fixedly installed on the inner wall of the bottom of the vibration screening chamber 1, one side of the portal frame 20 is fixedly provided with a positioning detector 21, the bottom of the positioning detector 21 is fixedly provided with a driving rod 22, the telescopic end of the driving rod 22 is fixedly provided with a bevel detection disc 23, the periphery of the bottom of the bevel detection disc 23 is provided with a chamfer matched with the bevel of the press ring, wherein, by arranging the bevel detection assembly, after each of the sealing ring and the press ring is landed on the turntable 11, the turntable 11 can rotate to transport the press ring to the bottom of the bevel detection disc 23, at the moment, the driving rod 22 drives the bevel detection disc 23 to be pressed down into the press ring and contacted, when the bevel of the press ring is respectively positioned at the top or the bottom, the motion travel of the bevel detection disc 23 is different, when the bevel is positioned at the bottom, the pressing ring can block the bevel face detection disc 23 to enable the bevel face detection disc 23 to move downwards, the positioning detector 21 can detect that the downward pressing distance of the driving rod 22 is insufficient to transmit signals to the transposition mechanical arm 26, after the sealing ring is taken away, the transposition mechanical arm 26 can grasp the misplaced pressing ring to turn over the bevel face firstly, the bevel face is upwards, then the pressing ring is conveyed, the sealing ring and the pressing ring can be automatically conveyed in a sorting way, the bevel face of the pressing ring can be always upwards, the automation and the accuracy of the pressing are improved, as shown in fig. 4 and 5, two placing discs 17 are fixedly arranged at the top of the turntable 11, the positions of the bevel face detection disc 23 correspond to the placing discs 17, the placing rings 18 are arranged at the top of the placing discs 17, a plurality of driving sliding grooves are formed in the periphery of the top of the placing discs 17, the shifting claws 19 are slidably arranged in the driving sliding grooves, the shifting claws 19 are uniformly distributed along the placing rings 18, in this embodiment, as shown in fig. 5, in order to ensure the stability of clamping, the number of the displacement claws 19 is at least 3, where by setting the placement rings 18 and the displacement claws 19, the two placement rings 18 are used for placing the sealing rings and the compression rings respectively, the sealing rings and the compression rings automatically fall into the placement rings 18 after being led out from the lowering guide rail 16, so that the sealing rings and the compression rings are transported to the bottom of the transposition mechanical arm 26 along with the rotation of the turntable 11 and are thereby grabbed, setting of the placement plates 17 can facilitate fixing the placement rings 18 with different specifications, so that the assembly line can be assembled with quick connectors with various types, as shown in fig. 3 and 4, the two placement plates 17 are distributed in a central symmetry along the axis position of the turntable 11, the bevel face detection plate 23 is set at the top of the turntable 11 and far away from the transposition mechanical arm 26, the circumference sides of the placement rings 18 are all provided with a plurality of bit slots 1801 adapted to the transposition mechanical arm 26, wherein, when the two placing plates 17 are symmetrically distributed and the placing plate 17 with the sealing ring is turned to the bottom of the transposition mechanical arm 26, the other placing plate 17 with the pressing ring is automatically turned to the bottom of the bevel face detection plate 23 to detect the bevel face direction, so that two working procedures are simultaneously carried out, the operation time of the whole working procedure is shortened, the yielding grooves 1801 arranged on the periphery of the placing ring 18 can facilitate the front end of the transposition mechanical arm 26 to be clamped and grabbed, as shown in fig. 6, one side of the lowering guide rail 16 is fixedly provided with a driver 24, one side of the lowering guide rail 16 close to the driver 24 is provided with a plurality of evenly distributed gear sliding holes, each gear sliding hole is slidably provided with a movable baffle 25, one side of the movable baffle 25 is arranged on the driver 24 in a driving way, in the embodiment, as shown in fig. 6, 4 movable baffles 25 are taken as a group for example, the movable baffles 25 can be sequentially arranged as A, B, C, D from top to bottom, when one sealing ring or pressing ring falls into the lowering guide rail 16 from the vibration disc 15, the topmost A is contracted, the sealing ring or pressing ring is allowed to enter the lowering guide rail 16 at the moment, then the A is reset, the rest B, C is sequentially contracted to enable the sealing ring or pressing ring to slide to the bottom and be blocked by D, then repeated operation sequentially enables A, B, C, D to be filled with one sealing ring or pressing ring, sequentially contracts each movable baffle 25 according to the sequence of D, C, B, A, enables the sealing ring or pressing ring to sequentially fall down, only allows one sealing ring or pressing ring to fall down each time, wherein the movable baffles 25 are driven by the driver 24 to pop up after the sealing ring or pressing ring sequentially enters the lowering guide rail 16, each movable baffle 25 is independently controlled, and the bottommost sealing ring or pressing ring can fall down only by controlling the contraction of the movable baffles 25 at the bottom, so that the sealing ring or the pressing ring can be prevented from rapidly falling down from the lowering guide rail 16 and being stacked together.
Further, compared with the traditional process, the automatic assembly line of the full process has the advantages that the superiority of the automatic assembly line is greatly higher than that of the traditional semi-automatic process, and the automatic assembly line mainly has the following advantages: the single performance of manual operation greatly reduces human errors, the comprehensive efficiency is more than 5 times that of the prior art, the degree of automation is greatly improved, the consistency of products is high, the cleanliness of products is greatly improved, the error prevention performance is greatly improved, and the accuracy of products is greatly improved.
As shown in fig. 1, 2 and 8, a vibration screening chamber 1, a picking chamber 2, a pre-assembling chamber 3, an oiling chamber 4, an airtight detection chamber 5, a clamp spring assembling chamber 6, a clamp spring screening chamber 7 and a coding chamber 8 are respectively provided with a maintenance door 10 at one side, a conveying rail 29 which is communicated is arranged in the vibration screening chamber 1, the picking chamber 2, the pre-assembling chamber 3, the oiling chamber 4, the airtight detection chamber 5, the clamp spring assembling chamber 6, the clamp spring screening chamber 7 and the coding chamber 8, a shell tool 28 is arranged on the conveying rail 29 in a driving manner, and the shell tool 28 is positioned in the pre-assembling chamber 3; specifically, through setting up maintenance door 10, can make things convenient for the staff to maintain the inside each region of assembly line, simultaneously, the maintenance door 10 that is located 3 sides of preassembly room can be opened for a long time to place the casing, and the casing is placed on casing frock 28, makes casing frock 28 carry the casing and remove each region on transportation track 29, accomplishes each item process, and the staff only needs to take single part, places the casing promptly, and the casing is put promptly and is walked, need not to wait for the follow-up process to accomplish, and other processes are all automatic going on, have saved the manpower.
As shown in fig. 8, the press-fitting machine 27 and the height detector 30 are fixedly arranged in the preassembly chamber 3, and the position of the press-fitting machine 27 corresponds to the position of the transposition mechanical arm 26; specifically, through setting up pressure equipment machine 27 for pressure equipment machine 27 can assemble the sealing washer that filters and clamping ring in proper order in the casing, and utilize the detection function of high detector 30 newly increased clamping ring position, prevent that the clamping ring from not installing to the assigned position, the clamping ring drops in follow-up transport in-process, leads to the sealing washer to lose, the product performance is inefficacy.
A silicon oil tank is fixedly arranged in the oil coating chamber 4, a pneumatic spray head is arranged on one side of the silicon oil tank in a driving way, the position of the pneumatic spray head corresponds to that of the shell tool 28, an airtight detector is fixedly arranged in the airtight detection chamber 5, and a plurality of detection grabbing mechanical arms are fixedly arranged on one side of the airtight detector; specifically, through setting up pneumatic shower nozzle and airtight detector for pneumatic shower nozzle can quantitative control silicone oil paint, guarantees that the fat liquoring volume of every sealing washer is unanimous completely, and the sealing washer need not the manual work to snatch, can not shift silicone oil to the casing on, guarantees the cleanliness of product outward appearance, and airtight detector can snatch the mechanical arm cooperation with the detection and carry out airtight detection to semi-manufactured goods.
The inside of the jump ring screening chamber 7 is provided with a jump ring storage box, the bottom of the jump ring storage box is provided with a jump ring screening disc, the bottom of the jump ring screening disc is fixedly provided with a jump ring guide rail which is communicated with the jump ring screening disc, the jump ring guide rail extends to the inside of the jump ring assembling chamber 6, the inside of the jump ring assembling chamber 6 is fixedly provided with an inductor and a pneumatic tool, and the position of the pneumatic tool corresponds to the shell tool 28; specifically, through setting up jump ring screening tray and jump ring guide rail, can select out the jump ring from the unordered state to arrange in proper order on the jump ring guide rail, carry to the assigned position, after the inductor response, install the jump ring to the product assigned position through pneumatic frock is automatic.
An image recognition instrument is fixed in the code printing chamber 8, a laser code printing instrument is fixedly arranged on one side of the image recognition instrument, a code printing mechanical arm is fixedly arranged on one side of the laser code printing instrument, a product outlet is formed in one side, close to the finished product conveying device 9, of the code printing chamber 8, a blanking slide rail is arranged in the product outlet, a counter is fixedly arranged at one end, located in the code printing chamber 8, of the blanking slide rail, and the positions of the image recognition instrument, the code printing mechanical arm and the blanking slide rail are corresponding to the shell tool 28; specifically, through setting up the image recognition appearance, can newly-increased image recognition function to whether the accessory of discernment current product has assembled well, has stopped spare part missing problem completely, and coding mechanical arm snatchs the product to the laser and beats the sign indicating number district automatically, accomplishes the batch number and beats the sign indicating number, and the conforming article can flow from the product exit, and counts through the counter, carries to the packing box through the unloading slide rail according to the quantity of setting for, after the quantity is accomplished, automatic switch next packing box, accomplish automatic dress package.
To sum up: the automatic assembly line of the whole process is provided with the vibration disc 15, so that the sealing rings and the pressing rings which are discharged from the sealing ring storage box 12 and the pressing ring storage box 13 respectively fall into the two vibration discs 15 for vibration screening, the sealing rings and the pressing rings which are orderly arranged fall on the turntable 11 through the two lowering guide rails 16, the transposition mechanical arm 26 is waited to grab and send the sealing rings and the pressing rings to the preassembly room 3 for press mounting, the turntable 11 can rotate to transport the pressing rings to the bottom of the bevel detection disc 23 after one sealing ring and the pressing ring fall on the turntable 11 respectively, at the moment, the driving rod 22 drives the bevel detection disc 23 to be pressed into the pressing rings for contact, when the bevel of the pressing rings is respectively positioned at the top or the bottom, the movement travel of the bevel detection disc 23 is different, when the bevel is positioned at the bottom, the pressing rings can block the bevel detection disc 23 to prevent the bevel detection disc 23 from continuously moving downwards, the positioning detector 21 detects that the pressing distance of the driving rod 22 is insufficient to transmit signals to the transposition mechanical arm 26, when the sealing ring is taken away, the transposition mechanical arm 26 can grasp the misplaced pressing ring to turn over, so that the bevel angle faces upwards, and then the pressing ring is conveyed, the sealing ring and the pressing ring can be automatically conveyed in sequence, the bevel angle faces of the pressing ring can be always upwards, the automation and the accuracy of the pressing mounting are improved, the two placement rings 18 are respectively used for placing the sealing ring and the pressing ring by arranging the placement rings 18 and the displacement claw 19, the sealing ring and the pressing ring automatically fall into the placement rings 18 after being led out from the lower guide rail 16, so that the sealing ring and the pressing ring are conveyed to the bottom of the transposition mechanical arm 26 along with the rotation of the turntable 11, the sealing ring and the pressing ring are grasped, the placement rings 18 with different specifications can be conveniently fixed by arranging the placement disc 17, the assembly line can be assembled with various types of quick connectors, when the two placing discs 17 are symmetrically distributed, the placing disc 17 with the sealing rings is rotated to the bottom of the transposition mechanical arm 26, the other placing disc 17 with the pressing ring is automatically rotated to the bottom of the bevel face detection disc 23 to detect the bevel face direction, so that two working procedures are carried out simultaneously, the operation time of the whole working procedure is shortened, the yielding groove 1801 arranged at the periphery of the placing ring 18 can be conveniently clamped in the front end of the transposition mechanical arm 26 to grasp, by arranging the movable baffle plates 25, after the sealing rings or the pressing rings sequentially enter the descending guide rail 16, the movable baffle plates 25 are driven by the driver 24 to pop up, the adjacent sealing rings or pressing rings are separated end to end, each movable baffle plate 25 is independently controlled, and the sealing rings or the pressing rings at the bottommost can be separated only by controlling the shrinkage of the movable baffle plates 25 at the bottommost part, thereby realizing single falling of the sealing ring or the pressing ring, avoiding the situation that the sealing ring or the pressing ring is piled up together due to rapid falling from the falling guide rail 16, and affecting the grabbing and pressing processes, by arranging the maintenance door 10, the maintenance door 10 positioned at one side of the preassembly chamber 3 can be conveniently opened for a long time to place the shell, the shell is placed on the shell tooling 28, the shell tooling 28 carries the shell to move to each area on the transportation rail 29, all the processes are completed, the worker only needs to take a single component, namely place the shell, and the shell is put and taken away without waiting for the completion of the subsequent processes, other processes are all automatically carried out, manpower is saved, the press-fitting machine 27 can sequentially assemble the screened sealing ring and the pressing ring in the shell through the press-fitting machine 27, and utilize the detection function of high detector 30 newly-increased clamping ring position, prevent that the clamping ring from not installing to the assigned position, the clamping ring drops in proper order on the clamping spring guide rail, lead to the sealing washer to lose, the product performance inefficacy, through setting up pneumatic shower nozzle and airtight detector, make pneumatic shower nozzle can quantitative control silicone oil smear, guarantee that the oiling amount of every sealing washer is unanimous completely, the sealing washer need not the manual work to snatch, can not shift silicone oil to the casing, guarantee the cleanliness of product outward appearance, airtight detector can with detect and snatch the arm cooperation and carry out airtight detection to semi-manufactured goods, through setting up jump ring screening tray and jump ring guide rail, can select out the jump ring from the unordered state, and arrange in proper order on the jump ring guide rail, carry to the assigned position, after the inductor response, install the jump ring to the product assigned position through pneumatic frock voluntarily, through setting up image recognition instrument, can increase image recognition function, whether the accessory of discernment current product has assembled completely, the problem of having stopped the spare part to miss, the automatic snatch product of coding arm reaches the laser and beats the code area, accomplish the number, qualified product can flow from the export, and carry out automatic count number to the automatic count of the number of finished product, the packing box is accomplished after the count is counted to the next number of the packing box, the packing box is packed into the automatic count, after the count is counted to the number of the packing box is finished.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made therein without departing from the spirit and scope of the invention, which is defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. The full-process automatic assembly line is characterized by comprising a vibration screening chamber (1), wherein one side of the vibration screening chamber (1) is sequentially connected with a picking chamber (2), a pre-assembly chamber (3), a coating chamber (4), an airtight detection chamber (5) and a clamp spring assembly chamber (6), two sides of the clamp spring assembly chamber (6) are respectively connected with a clamp spring screening chamber (7) and a coding chamber (8), and one side of the coding chamber (8) is connected with a finished product conveying device (9);
the vibration screening chamber (1) is used for automatically screening, arranging and conveying the compression ring and the sealing ring to a designated position;
the piece taking chamber (2) is used for taking the screened compression rings and the screened sealing rings and turning over the compression rings with downward inclined angles;
the preassembling chamber (3) is used for assembling the sealing ring and the compression ring into the shell in sequence;
the oiling chamber (4) is used for automatically smearing a certain amount of silicone oil on the surface of the sealing ring so as to facilitate assembly;
the airtight detection chamber (5) is used for detecting the airtightness of the shell after being assembled with the sealing ring and the compression ring;
the clamp spring assembling chamber (6) is used for assembling the screened clamp springs in the shell;
the clamp spring screening chamber (7) is used for automatically screening, arranging and conveying clamp springs to a designated position;
the coding chamber (8) is used for confirming whether accessories are really mounted and carrying out laser coding through image identification, so that the traceability of products is improved;
the finished product conveying device (9) is used for storing finished products and automatically conveying the finished products according to the quantity;
the device comprises a vibration screening chamber (1), a rotary table (11) is rotatably arranged on the inner wall of the bottom of the vibration screening chamber (1), a sealing ring storage box (12) and a compression ring storage box (13) are fixedly arranged on the inner walls of the two sides of the vibration screening chamber (1), two brackets (14) are fixedly arranged on the inner wall of the bottom of the vibration screening chamber (1), vibration disks (15) are fixedly arranged at the tops of the brackets (14), the two vibration disks (15) respectively correspond to the sealing ring storage box (12) and the compression ring storage box (13), a lower guide rail (16) which is communicated with each other is fixedly arranged on one side, close to the rotary table (11), of the vibration disks (15), a bevel face detection assembly which can detect whether the bevel face of a compression ring is correct or not is arranged in the vibration screening chamber (1), and a transposition mechanical arm (26) which is used for taking the compression ring and overturning the compression ring with the wrong azimuth is arranged in the inside a component taking chamber (2);
the bevel face detection assembly comprises a portal frame (20) fixedly arranged on the inner wall of the bottom of the vibration screening chamber (1), one side of the portal frame (20) is fixedly provided with a positioning detector (21), the bottom of the positioning detector (21) is fixedly provided with a driving rod (22), the telescopic end of the driving rod (22) is fixedly provided with a bevel face detection disc (23), the periphery side of the bottom of the bevel face detection disc (23) is provided with a chamfer matched with the bevel face of a pressing ring, the top of the turntable (11) is fixedly provided with two placement discs (17), the position of the bevel face detection disc (23) corresponds to the placement discs (17), the top of the placement discs (17) is provided with a placement ring (18), the periphery of the top of the placement discs (17) is provided with a plurality of driving sliding grooves, the driving sliding grooves are internally provided with a plurality of displacement claws (19), the displacement claws (19) are uniformly distributed along the placement ring (18), the two placement discs (17) are distributed along the periphery of the turntable (11) at the center of the turntable (23), the two placement discs (17) are symmetrically distributed along the center of the turntable (11), the center of the turntable (11) is provided with a plurality of mechanical arms (18026), the mechanical arms (180) are arranged at the periphery of the turntable (26), the mechanical arms (26) are far away from the center of the turntable (1), one side of the descending guide rail (16) is fixedly provided with a driver (24), one side of the descending guide rail (16) close to the driver (24) is provided with a plurality of gear sliding holes which are uniformly distributed, the gear sliding Kong Najun is provided with a movable baffle (25) in a sliding manner, and one side of the movable baffle (25) is arranged on the driver (24) in a driving manner.
2. The full-process automatic assembly line according to claim 1, wherein the vibration screening chamber (1), the picking chamber (2), the pre-assembly chamber (3), the coating chamber (4), the airtight detection chamber (5), the clamp spring assembly chamber (6), the clamp spring screening chamber (7) and one side of the coding chamber (8) are all provided with maintenance doors (10), the vibration screening chamber (1), the picking chamber (2), the pre-assembly chamber (3), the coating chamber (4), the airtight detection chamber (5), the clamp spring assembly chamber (6), the clamp spring screening chamber (7) and the inside of the coding chamber (8) are provided with a conveying track (29) which is communicated, a shell tool (28) is arranged on the conveying track (29) in a driving mode, and the shell tool (28) is located in the pre-assembly chamber (3).
3. The full-process automatic assembly line according to claim 1, wherein a press-fitting machine (27) and a height detector (30) are fixedly installed in the pre-assembly chamber (3), and the position of the press-fitting machine (27) corresponds to the position of the transposition mechanical arm (26).
4. The full-process automatic assembly line according to claim 2, wherein a silicon oil tank is fixedly installed in the oiling chamber (4), a pneumatic spray head is installed on one side of the silicon oil tank in a driving mode, the position of the pneumatic spray head corresponds to that of the shell tooling (28), an airtight detector is fixedly installed in the airtight detection chamber (5), and a plurality of detection grabbing mechanical arms are fixedly installed on one side of the airtight detector.
5. The full-process automatic assembly line according to claim 2, wherein a clamp spring storage box is arranged in the clamp spring screening chamber (7), a clamp spring screening disc is arranged at the bottom of the clamp spring storage box, clamp spring guide rails which are communicated are fixedly arranged at the bottom of the clamp spring screening disc, the clamp spring guide rails extend to the inside of the clamp spring assembly chamber (6), an inductor and a pneumatic tool are fixedly arranged in the clamp spring assembly chamber (6), and the position of the pneumatic tool corresponds to that of the shell tool (28).
6. The full-process automatic assembly line according to claim 2, wherein an image recognition instrument is fixed in the code printing chamber (8), a laser code printing instrument is fixedly installed on one side of the image recognition instrument, a code printing mechanical arm is fixedly installed on one side of the laser code printing instrument, a product outlet is formed in one side, close to the finished product conveying device (9), of the code printing chamber (8), a blanking sliding rail is arranged in the product outlet, a counter is fixedly installed at one end, located inside the code printing chamber (8), of the blanking sliding rail, and the positions of the image recognition instrument, the code printing mechanical arm and the blanking sliding rail are all corresponding to the shell tool (28).
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| CN202311465876.9A CN117206901B (en) | 2023-11-07 | 2023-11-07 | Full-process automatic assembly line |
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| CN202311465876.9A CN117206901B (en) | 2023-11-07 | 2023-11-07 | Full-process automatic assembly line |
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