CN115213677B - Automatic assembly machine for breather valve - Google Patents

Automatic assembly machine for breather valve Download PDF

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Publication number
CN115213677B
CN115213677B CN202210802546.3A CN202210802546A CN115213677B CN 115213677 B CN115213677 B CN 115213677B CN 202210802546 A CN202210802546 A CN 202210802546A CN 115213677 B CN115213677 B CN 115213677B
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Prior art keywords
station
assembly
spring
gland
positioning seat
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CN202210802546.3A
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CN115213677A (en
Inventor
程先锋
罗宿
陈国平
蔡林虎
薛建琦
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Suzhou Tongjin Precision Industry Joint-Stock Co ltd
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Suzhou Tongjin Precision Industry Joint-Stock Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • B23P21/006Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • B23P19/006Holding or positioning the article in front of the applying tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • B23P19/007Picking-up and placing mechanisms

Abstract

An automatic breather valve assembling machine is used for automatic assembly of breather valves and comprises a frame and at least 5 stations arranged on the frame, wherein the 5 stations are sequentially a first station, a second station, a third station, a fourth station and a fifth station according to the process flow direction; the first station is a loading and unloading station of the substrate; the second station is an assembly station of the sealing and positioning assembly; the third station is an assembling station of the anti-loosening component; the fourth station is an assembly station of the spring assembly; the fifth station is an assembly station of the fixed component. According to the scheme, through researching the structural characteristics of the breather valve, the assembly sequence and the problems possibly occurring in manual assembly, a machine which has a self-checking function and can rapidly and accurately finish automatic assembly of the breather valve is designed, a set of automatic operation stations are designed, the sequence is clear, the connection is smooth, the action is reasonable, the space occupied by the breather valve cannot be excessively occupied, and the breather valve also has the advantage of saving labor as automatic equipment.

Description

Automatic assembly machine for breather valve
Technical Field
The invention relates to the technical field of breather valve assembly, in particular to an automatic breather valve assembly machine.
Background
The breather valve is a breather valve for communicating with air in the hydraulic tank, and is usually mounted on the tank to ensure that the air pressure in the tank is stable when the hydraulic oil is pumped out of the tank. As shown in figure 1, the breather valve generally comprises a mounting seat, an exhaust valve rod, a large spring, a valve plate, a small pressing plate, a small sealing gasket, a protective cover plate, a locknut, a small spring, a positioning seat, a countersunk head screw and other main components.
Generally speaking, the breather valve product basically comprises a basal body, a sealing and positioning assembly, an anti-loosening assembly, a spring assembly and a fixing assembly; the base body is provided with a mounting seat, an exhaust valve rod, a large spring and a valve plate; the sealing and positioning assembly is of a sheet-shaped structure with a central matching hole, at least one sheet, and is sleeved on the exhaust valve rod, as in the breather valve shown in fig. 1, and comprises a small pressing plate, a small sealing gasket and a protective cover plate; the anti-loosening component can be an anti-loosening nut, and is sleeved on the exhaust valve rod after the sealing and positioning component is assembled and locked to a designated position; the spring assembly is sleeved on the exhaust valve rod, the spring assembly is a small spring, the diameter of the small spring is larger than that of the small spring, and an acting end of the spring assembly is propped against the outward side of the sealing positioning assembly; the fixing assembly is a part for fixing the assembly after the assembly of the assemblies is completed, the fixing assembly can be a positioning seat and a countersunk head screw, and the mounting seat is provided with a flange mounting hole corresponding to the positioning seat.
In the prior art, the assembly of the above components is usually completed by adopting manual operation, and a plurality of manual assembly lines are generally required to be subjected to the following procedures to complete the assembly of the breather valve:
1. in the first procedure, assembling a matrix, and manually installing an exhaust valve rod, a large spring and a valve plate on a mounting seat to form the matrix;
2. in the second procedure, the small pressing plate, the small sealing gasket and the protective cover plate are respectively arranged on the exhaust valve rod of the base body by manpower, and the assembly fit clearance between the small sealing gasket and the exhaust valve rod is relatively tight, but the position of the exhaust valve rod is accurate when the assembly is required to be ensured;
3. in the third procedure, the locknut is manually screwed on the exhaust valve rod and locked at a designated position;
4. in the fourth step, a small spring is sleeved on the exhaust valve rod manually;
5. in the fifth step, the positioning seat is manually placed at the position of the mounting flange hole corresponding to the mounting seat, and then the countersunk head screw is used for locking the positioning seat and the base body.
As can be seen from the above steps, the conventional breather valve assembling process has complex steps, requires a plurality of persons to cooperatively operate, consumes high labor hours, and meanwhile, the inventor also finds that the conventional method has at least the following problems during manual assembly:
1. In the whole assembly process, after the first working procedure is completed, the mounting seat, the exhaust valve rod, the large spring and the valve plate form a matrix, the central position of the exhaust valve rod in the matrix is the key point of the matrix, the exhaust valve rod is required to be centered in the subsequent working procedure, and the manual operation is based on the experience of workers and is easy to make mistakes;
2. in the second procedure, the placement of the small pressing plate, the small sealing gasket and the protective cover plate is required in sequence and is assembled, and because the small pressing plate, the small sealing gasket and the protective cover plate are small in size and close in shape, the problem of wrong assembly and missing assembly easily occurs when the small pressing plate, the small sealing gasket and the protective cover plate are manually taken and placed;
3. because the assembly requirement of breather valve is high, need carry out the training to the workman and just can operate, if have several product models, just need carry out the training to the workman several times and put on duty, with high costs, because workman's proficiency is different, the effect of assembling out is also uneven simultaneously.
In view of this, it is an object of the present invention to solve the above problems of the prior art.
Disclosure of Invention
The invention provides an automatic assembly machine for a breather valve, which is used for realizing automatic assembly of the breather valve, has a self-checking function, avoids wrong assembly and neglected assembly, and improves the production efficiency and the assembly quality.
In order to achieve the above purpose, the invention adopts a technical scheme that: an automatic breather valve assembling machine is used for automatic assembly of a breather valve, and the breather valve comprises a base body, a sealing positioning assembly, an anti-loosening assembly, a spring assembly and a fixing assembly, wherein an exhaust valve rod is assembled on the base body in an assembled state, the sealing positioning assembly is of a sheet-shaped structure with a central matching hole, the sealing positioning assembly is at least one sheet, and the sealing positioning assembly is sleeved on the exhaust valve rod; the automatic assembly machine comprises a frame and at least 5 stations arranged on the frame, wherein the 5 stations are sequentially a first station, a second station, a third station, a fourth station and a fifth station according to the process flow direction,
the first station is a loading and unloading station of the substrate; the first station is provided with a tool for placing and positioning the substrate and a gland for fixing the substrate, one side of the tool is provided with a gland placing position for placing the gland, and the tool circulates among 5 stations;
the second station is an assembly station of the sealing and positioning assembly; the second station is provided with a material feeding mechanism, a material taking mechanism, a centering mechanism and an alignment visual detection mechanism, wherein the material feeding mechanism is a mechanism for providing materials, the material feeding mechanism is provided with a material bin for accommodating the materials, and the material bin is provided with a material feeding detection sensor for detecting whether the materials are in place or not; the material taking mechanism is a mechanism for transferring materials, and is provided with a material taking head for clamping the materials and a material taking motion module for driving the material taking head to move; the centering mechanism is used for centering the exhaust valve rod, and is provided with a centering clamping jaw and a centering movement module for driving the centering clamping jaw to act; the alignment visual detection mechanism is used for selectively detecting and aligning the central matching hole of the sealing and positioning assembly, and is provided with an alignment CCD camera which is positioned on the movement path of the material taking head;
The third station is an assembling station of the anti-loosening component; the third station is provided with an anti-loosening assembly feeding mechanism, a locking anti-loosening assembly mechanism and a pressing mechanism, wherein the anti-loosening assembly feeding mechanism is a mechanism for providing an anti-loosening assembly, and the locking anti-loosening assembly mechanism comprises a locking anti-loosening assembly gun and a locking anti-loosening assembly moving module for driving the locking anti-loosening assembly gun to act; the compressing mechanism is a mechanism for preventing the matrix from loosening, and is provided with a compressing block and a compressing motion module for driving the compressing block to act, and the compressing motion module drives the compressing block to compress towards the gland;
the fourth station is an assembly station of the spring assembly; the fourth station is provided with a gland reclaiming mechanism, a spring feeding mechanism, a spring pushing mechanism and a spring placing mechanism; the gland reclaiming mechanism comprises a gland reclaiming clamping jaw and a gland reclaiming motion module for driving the gland reclaiming clamping jaw to act; the spring feeding mechanism is a mechanism for providing a spring assembly; the spring pushing mechanism is a mechanism for pushing the spring assembly onto the spring placing mechanism; the spring placing mechanism comprises a blowing module and a blowing pipe, the blowing pipe is provided with a feeding pipe orifice, and the feeding pipe orifice is aligned to a spring assembling position on the fourth station;
The fifth station is an assembly station of the fixed component; the fifth station is provided with a positioning seat feeding mechanism, a positioning seat taking mechanism, a positioning vision detection mechanism, a screw feeding mechanism and a screw locking mechanism; the positioning seat feeding mechanism comprises a skip and a loading tray, wherein the skip is used for loading the loading tray, and the loading tray is used for loading the positioning seat; the positioning seat material taking mechanism comprises a positioning seat grabbing clamping jaw and a positioning seat material taking driving module for driving the positioning seat grabbing clamping jaw to act, and the positioning seat grabbing clamping jaw can be rotatably arranged on the positioning seat material taking driving module; the positioning visual detection mechanism comprises a first positioning CCD camera and a second positioning CCD camera, wherein the first positioning CCD camera moves along with the positioning seat material taking driving module, and the second positioning CCD camera is positioned on a movement path of the positioning seat grabbing clamping jaw; the screw feeding mechanism is provided with a screw bin; the screw locking mechanism comprises a screw locking gun, and the screw locking gun is grabbed by a locating seat grabbing clamping jaw and is displaced to the position above the base body on the fifth station.
The content of the present invention is explained as follows:
1. according to the invention, through researching the structural characteristics, the assembly sequence and the possible problems in manual assembly of the breather valve, a machine which has a self-checking function and can rapidly and accurately finish the automatic assembly of the breather valve is designed, and a set of automatic operation stations are designed, so that the sequence is clear, the connection is smooth, the action is reasonable, the occupied space is avoided, and the machine has the advantage of saving labor as automatic equipment.
2. In the invention, a turntable is arranged on the main frame, the first station, the second station, the third station, the fourth station and the fifth station are sequentially arranged around the turntable, the tool is positioned on the upper surface of the turntable, and the tool is driven by the turntable to circularly displace at each station; the turntable is also provided with a sixth station serving as a vacancy.
3. According to the invention, the flange mounting hole is formed in the base body, the positioning hole is formed in the tool, the bolt corresponding to the flange mounting hole and the positioning hole is downwards arranged on the lower surface of the gland in a protruding mode, the gland, the base body and the tool are rapidly positioned by inserting the bolt, the gland is of a plate-shaped structure, the middle part of the gland is provided with the assembly cavity which is vertically communicated and used for assembling all parts of the breather valve, and the two sides of the upper surface of the gland are provided with the upper handles, so that the gland can be conveniently placed and taken down rapidly.
4. In the second station, the material feeding mechanism further comprises a material frame body, a screw rod, a stepping motor and a guide rod, wherein the material frame body is fixedly arranged on the main frame, at least one material bin is arranged on the material frame body, the material bin is of a cylindrical structure which is penetrated up and down, the guide rod for guiding is connected below the screw rod, the stepping motor is used for driving the screw rod to move up and down after being screwed, and the screw rod penetrates in from the bottom of the material cylinder; the feeding detection sensor is arranged at the position of the top of the material bin in a flush way;
The material taking motion module in the material taking mechanism is a four-axis robot, and the material taking head is positioned at the execution end of the four-axis robot.
5. In the invention, the righting motion module of the material righting mechanism is a two-axis cylinder group module, the two-axis cylinder group module drives the righting clamping jaw to displace in an XY plane, and the righting clamping jaw is provided with a righting head matched with the exhaust valve rod;
the alignment CCD camera is arranged on one side of the material frame body, and an alignment annular lamp is arranged above the alignment CCD camera.
6. In the present invention, in the third station:
the anti-loosening assembly feeding mechanism comprises a nut vibration disc arranged on the main frame and a nut direct vibration table which is connected with the nut vibration disc in a matched manner, and a nut material taking position is arranged at the tail end of the nut direct vibration table;
the locking and anti-loosening assembly moving module in the locking and anti-loosening assembly mechanism is a two-shaft sliding table driving structure arranged on the main frame, the two-shaft sliding table driving structure drives the locking and anti-loosening assembly gun to displace on an XY plane, the locking and anti-loosening assembly gun is arranged at the execution tail end of the locking and anti-loosening assembly moving module, and the nut material taking position is arranged on the moving path of the locking and anti-loosening assembly gun;
The compressing movement module in the compressing mechanism is a compressing cylinder, the telescopic end of the compressing cylinder is connected with the compressing block, and the compressing cylinder drives the compressing block to move up and down so that the compressing block acts on the compressing cover of the third station from the upper side.
7. In the present invention, in the fourth station:
the gland extracting motion module in the gland extracting mechanism is of a manipulator structure, the gland extracting motion module drives the gland extracting clamping jaw to move in the Z direction and the XY plane, a lower handle which is embedded in a matched manner with the upper handle is arranged on the gland extracting clamping jaw, and the gland extracting mechanism takes out a gland on a substrate positioned on a fourth station and places the gland on a gland placing position;
the spring feeding mechanism comprises a spring vibration disc arranged on the main frame and a spring direct vibration table connected with the spring vibration disc in a matched mode, and the spring assembly is fed in a mode of the spring vibration disc and is transmitted to the spring pushing mechanism through the spring direct vibration table.
8. In the invention, the spring pushing mechanism comprises a pneumatic sliding table and a pushing head, wherein the pneumatic sliding table drives the pushing head to push the spring assembly into the blowing pipe;
a spring detection sensor for detecting whether a spring component exists in the blowing pipe or not is arranged at the blowing pipe in the spring placement mechanism.
9. In the present invention, in the fifth station:
the positioning seat feeding mechanism further comprises an empty tray placing position, a material loading tray placing position and a lifting mechanism which are arranged on the skip, the skip is arranged on one side of the main frame, and pulleys are arranged at the bottom of the skip; the lifting mechanism acts on the material carrying tray in the material carrying tray placing position of the empty tray placing position; the tray carrying clamping jaw is driven by a tray two-axis mechanical arm arranged on the main frame, and the tray carrying clamping jaw displaces the material carrying tray between the empty tray placing positions and the material carrying tray placing positions.
10. In the invention, a positioning seat material taking driving module in the positioning seat material taking mechanism is a three-axis manipulator, a positioning seat gripping clamping jaw is driven by the three-axis manipulator to grip a positioning seat and move a first positioning CCD camera, and a driving motor for driving the positioning seat gripping clamping jaw to rotate around a Z axis is arranged on the positioning seat material taking driving module; the positioning seat grabbing clamping jaw is provided with a positioning seat detection sensor for detecting whether the positioning seat is in place or not.
11. In the present invention, the vertical direction is defined as the Z direction, the direction perpendicular to the Z direction is the X direction, and the direction perpendicular to the X-Z plane is the Y direction.
12. In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; may be mechanically linked, may be directly linked, may be indirectly linked through an intervening medium, and may be in communication between two elements or in an interactive relationship therebetween, unless expressly defined otherwise. The specific meaning of the terms in this application will be understood by those of ordinary skill in the art as the case may be.
13. In the present invention, the terms "upper", "lower", "inner", "outer", etc. indicate an azimuth or positional relationship based on the azimuth or positional assembly relationship shown in the drawings, and are merely for convenience of description and simplification of description, and do not indicate or imply that the apparatus or element referred to must have a specific azimuth, be constructed and operated in a specific azimuth, and thus should not be construed as limiting the present application.
14. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present application, the meaning of "plurality" is at least two, such as two, three, etc., unless explicitly defined otherwise.
Due to the application of the scheme, compared with the prior art, the invention has the following advantages and effects:
1. compared with the prior art, the automatic assembly is realized, the operation of 5 persons originally is reduced to 1 person, and the labor cost is saved.
2. Compared with the original manual operation, the method avoids the problem of wrong installation and missing installation caused by negligence of personnel.
3. Compared with the original manual operation, the efficiency is improved by 50 percent, and the operation time is not limited.
4. Compared with the original manual operation, the assembly method has the advantages that the proficiency of workers is different, the assembled effect is uneven, and the automatic assembly can ensure the stable and reliable quality of products.
Drawings
Fig. 1 is a cross-sectional view of an assembled respiratory valve in an embodiment of the present invention.
FIG. 2 is a schematic diagram of an assembly process of the respiratory valve assembled in an embodiment of the present invention;
fig. 3 is an isometric view of an automatic respiratory valve assembly machine according to an embodiment of the present invention.
FIG. 4 is a top view of an automatic respiratory valve assembly machine according to an embodiment of the present invention;
FIG. 5 is a schematic view of a first station according to an embodiment of the present invention;
FIG. 6 is a schematic diagram of the assembly of a gland, a base body, and a tooling in a first station according to an embodiment of the present invention;
FIG. 7 is a schematic diagram of a second station according to an embodiment of the present invention;
FIG. 8 is a schematic structural view of a material feeding mechanism in a second station according to an embodiment of the present invention;
FIG. 9 is a schematic diagram of the structure of the righting mechanism in the second station according to the embodiment of the present invention;
FIG. 10 is a schematic view of a third station according to an embodiment of the present invention;
FIG. 11 is a schematic structural view of a fourth station according to an embodiment of the present invention;
FIG. 12 is an enlarged partial schematic view of FIG. 11;
FIG. 13 is a schematic view of a fifth station according to an embodiment of the present invention;
FIG. 14 is a schematic view of a fifth station positioning seat reclaimer mechanism in accordance with an embodiment of the present invention;
fig. 15 is a schematic view of a feeding mechanism for a positioning seat in a fifth station according to an embodiment of the present invention.
The parts of the above figures are shown as follows:
100. a first station;
110. a tool; 1111. positioning holes;
120. a gland; 121. a plug pin; 122. an assembly chamber; 123. an upper handle;
130. a gland placing position;
200. a second station;
210. a material feeding mechanism; 211. a material bin; 212. a feeding detection sensor; 213. a material rack body; 214. a screw rod; 215. a stepping motor; 216. a guide rod;
220. a material taking mechanism; 221. a material taking head; 222. a material taking movement module;
230. a material righting mechanism; 231. centralizing the clamping jaw; 2311. centralizing the head; 232. righting the motion module;
240. Aligning the visual detection mechanism; 241. aligning the CCD camera; 242. aligning the annular lamp;
300. a third station;
310. anti-loosening assembly feeding mechanism; 311. a nut vibration plate; 312. a nut direct vibration table; 313. a nut material taking position;
320. the lock anti-loosening assembly mechanism; 321. locking and unlocking the assembly gun; 322. a lock anti-loosening assembly movement module;
330. a compressing mechanism; 331. a compacting movement module; 332. a compaction block;
400. a fourth station;
410. a gland reclaiming mechanism; 411. capping and reclaiming clamping jaws; 4111. a lower handle; 412. a gland reclaiming motion module;
420. a spring feeding mechanism; 421. a spring vibration plate; 422. a spring direct vibration table;
430. spring pushing mechanism; 431. a pneumatic sliding table; 432. pushing the material head;
440. a spring placement mechanism; 441. blowing a material pipe; 442. a feeding pipe orifice; 443. a spring detection sensor;
500. a fifth station;
510. a positioning seat feeding mechanism; 511. a skip car; 5111. a pulley; 512. a loading tray; 513. tray carrying clamping jaw; 514. an empty tray placement position; 515. the material loading tray is used for loading materials; 516. a lifting mechanism; 517. a tray two-axis manipulator;
520. a positioning seat material taking mechanism; 521. the positioning seat grabs the clamping jaw; 522. a positioning seat material taking driving module; 523. a driving motor; 524. a positioning seat detection sensor;
530. Positioning a visual detection mechanism; 531. a first positioning CCD camera; 532. a second positioning CCD camera;
540. screw feeding mechanism; 541. a screw bin;
550. a screw locking mechanism; 551. locking a screw gun;
600. a sixth station;
700. a main frame; 710. a turntable; 720. a finished product blanking line body;
900. a respiratory valve;
91. a base; 911. a mounting base; 9111. a flange mounting hole; 912. an exhaust valve stem; 913. a large spring; 914. a valve plate;
92. a seal positioning assembly; 921. a small pressing plate; 922. a small gasket; 923. a protective cover plate;
93. an anti-loosening assembly; 931. a locknut;
94. a spring assembly; 941. a small spring;
95. a fixing assembly; 951. a positioning seat; 952. countersunk head screws.
Description of the embodiments
The present invention will be described in detail with reference to the drawings, wherein modifications and variations are possible in light of the teachings of the present invention, without departing from the spirit and scope of the present invention, as will be apparent to those of skill in the art upon understanding the embodiments of the present invention.
As shown in fig. 1 to 15, the embodiment of the present invention discloses an automatic assembly for a breather valve 900, where the breather valve 900 includes a base 91, a seal positioning assembly 92, a locking assembly, a spring assembly 94 and a fixing assembly 95, and in an assembled state, an exhaust valve rod 912 is assembled on the base 91, the seal positioning assembly 92 is a sheet structure with a central matching hole, the seal positioning assembly 92 is at least one piece, and the seal positioning assembly 92 is sleeved on the exhaust valve rod 912; the method is characterized in that: the automatic assembly machine comprises a frame and at least 5 stations arranged on the frame, wherein the 5 stations are a first station 100, a second station 200, a third station 300, a fourth station 400 and a fifth station 500 in sequence according to the process flow direction.
As shown in fig. 5 and fig. 6, the first station 100 is a loading and unloading station of the substrate 91; the first station 100 is provided with a tool 110 for placing and positioning the substrate 91 and a gland for fixing the substrate 91, one side of the tool 110 is provided with a gland placing position 130 for placing the gland, and the tool 110 circulates among 5 stations;
as shown in fig. 7, 8 and 9, the second station 200 is an assembly station of the seal positioning assembly 92; the second station 200 is provided with a material feeding mechanism 210, a material taking mechanism, a centering mechanism and an alignment visual detection mechanism 240, the material feeding mechanism 210 is a mechanism for providing materials, the material feeding mechanism 210 is provided with a material bin 211 for containing the materials, and the material bin is provided with a material feeding detection sensor 212 for detecting whether the materials are in place; the material taking mechanism is a mechanism for transferring materials, and is provided with a material taking head 221 for clamping the materials and a material taking motion module for driving the material taking head 221 to act; the righting mechanism is a mechanism for righting the exhaust valve rod 912, and is provided with a righting clamping jaw 231 and a righting movement module 232 for driving the righting clamping jaw 231 to act; the alignment vision detecting mechanism 240 is a mechanism for selectively detecting and aligning the central mating hole of the seal positioning assembly 92, the alignment vision detecting mechanism 240 has an alignment CCD camera, and the alignment CCD camera is located on the moving path of the material taking head 221;
As shown in fig. 10, the third station 300 is an assembling station of the anti-loosening assembly; the third station 300 is provided with an anti-loosening assembly feeding mechanism 310, a locking and anti-loosening assembly mechanism 320 and a pressing mechanism 330, the anti-loosening assembly feeding mechanism 310 is a mechanism for providing an anti-loosening assembly, and the locking and anti-loosening assembly mechanism 320 comprises a locking and anti-loosening assembly gun 321 and a locking and anti-loosening assembly movement module 322 for driving the locking and anti-loosening assembly gun 321 to act; the compressing mechanism 330 is a mechanism for preventing the substrate from loosening, the compressing mechanism 330 has a compressing block 332 and a compressing motion module 331 for driving the compressing block 332 to act, and the compressing motion module 331 drives the compressing block 332 to compress towards the gland;
as shown in fig. 11 and 12, the fourth station 400 is an assembly station for the spring assembly 94; the fourth station 400 is provided with a gland reclaiming mechanism 410, a spring feeding mechanism 420, a spring pushing mechanism 430 and a spring placing mechanism 440; the gland extraction mechanism 410 comprises a gland extraction clamping jaw 411 and a gland extraction movement module 412 for driving the gland extraction clamping jaw to move; the spring loading mechanism 420 is a mechanism for providing the spring assembly 94; the spring pushing mechanism 430 is a mechanism that pushes the spring assembly 94 onto the spring placement mechanism 440; the spring placing mechanism 440 comprises a blowing module and a blowing pipe 441, the blowing pipe 441 has a feeding pipe orifice 442, and the feeding pipe orifice 442 is aligned with the spring assembling position on the fourth station 400;
As shown in fig. 13 and 14, the fifth station 500 is an assembly station of the fixing assembly 95; the fifth station 500 is provided with a positioning seat feeding mechanism 510, a positioning seat taking mechanism 520, a positioning visual detection mechanism 530, a screw feeding mechanism 540 and a screw locking mechanism 550; the positioning seat feeding mechanism 510 comprises a skip 511 and a loading tray, wherein the skip 511 is used for loading the loading tray, and the loading tray is used for loading the positioning seat; the positioning seat material taking mechanism 520 includes a positioning seat gripping jaw 521 and a positioning seat material taking driving module 522 for driving the positioning seat gripping jaw to act, wherein the positioning seat gripping jaw 521 is rotatably mounted on the positioning seat material taking driving module 522; the positioning vision detection mechanism 530 comprises a first positioning CCD camera 531 and a second positioning CCD camera 532, wherein the first positioning CCD camera is used for grabbing the clamping jaw 521 by the positioning seat and displacing the clamping jaw 521 to the position above the substrate 91 on the fifth station 500, and the second positioning CCD camera is positioned on the movement path of the clamping jaw 521 by the positioning seat; the screw feeding mechanism 540 is provided with a screw bin 541; the screw locking mechanism 550 comprises a screw locking gun 551, and the screw locking gun 551 is grabbed by a locating seat grabbing clamping jaw 521 and is moved to be above the substrate 91 on the fifth station 500.
In the above embodiment of the present invention, by researching the structural characteristics, the assembly sequence and the possible problems in manual assembly of the breather valve 900, a machine with a self-checking function is designed, and the automatic assembly of the breather valve 900 can be quickly and accurately completed, and a set of designed automatic working stations have clear sequence, smooth connection and reasonable action, do not occupy too much space, and have the advantage of saving labor as automatic equipment.
The overall structure and mechanisms in several stations in embodiments of the present invention are described in more detail below.
In the integral mechanism of the embodiment of the present invention, as shown in fig. 3 and fig. 4, a turntable 710 is disposed on the main frame 700, the first station 100, the second station 200, the third station 300, the fourth station 400, and the fifth station 500 are sequentially disposed around the turntable 710, the tool 110 is located on the upper surface of the turntable, and the tool 110 is circularly displaced at each station under the driving of the turntable; the turntable 710 also has a sixth station 600 thereon as a void.
As shown in fig. 5 and fig. 6, in the first station 100 of the embodiment of the present invention, a flange mounting hole 9111 is provided on the base 91, a positioning hole 1111 is provided on the tool 110, a bolt 121 corresponding to the flange mounting hole 9111 and the positioning hole 1111 is provided on the lower surface of the gland in a protruding manner, the gland, the base 91 and the tool 110 are rapidly positioned by inserting the bolt 121, the gland is in a plate structure, an assembly cavity 122 for assembling each component of the breather valve 900 is provided in the middle part of the gland, and upper handles 123 are provided on two sides of the upper surface of the gland, so that the gland can be conveniently and rapidly placed and removed.
As shown in fig. 7, 8 and 9, in the second station 200 of the embodiment of the present invention:
in the second station 200, the material loading mechanism 210 further includes a material frame 213, a screw rod 214, a stepper motor 215 and a guide rod 216, where the material frame 213 is fixedly installed on the main frame 700, at least one material bin 211 is installed on the material frame 213, the material bin 211 is in a tubular structure that is penetrated up and down, the guide rod 216 for guiding is connected below the screw rod 214, the stepper motor 215 is used to drive the screw rod 214 to move up and down after being screwed, and the screw rod 214 penetrates from the bottom of the material cylinder; the feeding detection sensor 212 is arranged at the position of the top of the material bin 211 in a flush manner.
The material taking motion module in the material taking mechanism is a four-axis robot, and the material taking head 221 is located at the execution end of the four-axis robot.
The righting motion module 232 of the material righting mechanism 230 is a two-axis cylinder group module, the two-axis cylinder group module drives the righting clamping jaw 231 to displace in the XY plane, and the righting clamping jaw 231 is provided with a righting head 2311 for being matched with the exhaust valve rod 912.
The alignment CCD camera is mounted on one side of the material frame 213, and an alignment annular lamp 242 is arranged above the alignment CCD camera.
As shown in fig. 10, in the third station 300 according to the embodiment of the present invention:
the anti-loosening assembly feeding mechanism 310 comprises a nut vibration disc 311 arranged on the main frame 700 and a nut direct vibration table 312 in matched connection with the nut vibration disc 311, and a nut material taking position 313 is arranged at the tail end of the nut direct vibration table 312.
The lock anti-loosening assembly moving module in the lock anti-loosening assembly mechanism 320 is a two-axis sliding table driving structure installed on the main frame 700, the two-axis sliding table driving structure drives the lock anti-loosening assembly gun 321 to displace on an XY plane, the lock anti-loosening assembly gun 321 is arranged at the execution tail end of the lock anti-loosening assembly moving module, and the nut taking position 313 is arranged on the moving path of the lock anti-loosening assembly gun 321; the locking component gun is a locking nut gun.
The compressing movement module 331 in the compressing mechanism 330 is a compressing cylinder, the telescopic end of the compressing cylinder is connected with the compressing block 332, and the compressing cylinder drives the compressing block 332 to move up and down so that the compressing block 332 acts on the compressing cover of the third station 300 from above.
As shown in fig. 11 and 12, in the fourth station 400 according to the embodiment of the present invention:
the gland reclaiming motion module 412 in the gland reclaiming mechanism 410 is in a manipulator structure, the gland reclaiming motion module 412 drives the gland reclaiming clamping jaw 411 to displace in the Z direction and the XY plane, the gland reclaiming clamping jaw 411 is provided with a lower handle 4111 which is embedded in cooperation with the upper handle 123, and the gland reclaiming mechanism 410 takes out the gland on the substrate 91 positioned on the fourth station 400 and places the gland on the gland placing position 130.
The spring feeding mechanism 420 comprises a spring vibration plate 421 mounted on the main frame 700 and a spring direct vibration table 422 cooperatively connected with the spring vibration plate, and the spring assembly 94 is fed by the spring vibration plate 421 and is transmitted to the spring pushing mechanism 430 through the spring direct vibration table 422.
The spring pushing mechanism 430 includes a pneumatic sliding table 431 and a pushing head 432, and the pneumatic sliding table 431 drives the pushing head 432 to push the spring assembly 94 into the blowing tube 441.
A spring detection sensor 443 for detecting whether the spring assembly 94 is present in the blowing pipe 441 is provided at the blowing pipe 441 in the spring placement mechanism 440.
As shown in fig. 13, 14 and 15, in a fifth station 500 according to an embodiment of the present invention:
the positioning seat feeding mechanism 510 further comprises an empty tray placing position 514, a material carrying tray placing position 515 and a lifting mechanism 516 which are arranged on the skip 511, the skip 511 is arranged on one side of the main frame 700, and a pulley 5111 is arranged at the bottom of the skip 511; the lifting mechanism acts on the empty tray placement position 514 and the loading tray in the loading tray placement position 515; the tray carrying clamping jaw 513 is driven by a tray two-axis mechanical arm 517 mounted on the main frame 700, and the tray carrying clamping jaw 513 shifts the loading tray between the empty tray placing position 514 and the loading tray placing position 515.
The positioning seat material taking driving module 522 in the positioning seat material taking mechanism 520 is a three-axis manipulator, the three-axis manipulator drives the positioning seat gripping clamping jaw 521 to grip the positioning seat for movement, and the driving motor 523 for driving the positioning seat gripping clamping jaw 521 to rotate around the Z axis is arranged on the positioning seat material taking driving module 522; the positioning seat grabbing clamping jaw 521 is provided with a positioning seat detection sensor 524 for detecting whether the positioning seat is in place, and the first positioning CCD camera is located at the end part of the three-axis manipulator and moves along with the three-axis manipulator. Or the three-axis manipulator drives the positioning seat grabbing clamping jaw (521) to grab the first positioning CCD camera 531 for movement.
Taking the breather valve 900 shown in fig. 1 as an example, the assembly sequence of the components can refer to the assembly process diagram shown in fig. 2, in the breather valve 900, for the embodiment of the invention, the base 91 has a mounting seat 911, an exhaust valve rod 912, a large spring 913, and a valve plate 914, the seal positioning assembly 92 includes a small pressing plate 921, a small sealing pad 922, a protective cover 923, the centers of the small pressing plate 921, the small sealing pad 922, and the protective cover 923 have central matching holes, the anti-loosening assembly is an anti-loosening nut 931, the spring assembly 94 is a small spring 941, the fixing assembly 95 includes a positioning seat 951 and a countersunk screw 952, and the positioning seat 951 has a connecting flange hole corresponding to the flange mounting hole on the mounting seat 911.
Specifically, the breather valve 900 assembly machine is provided with 6 stations in total, respectively:
(1) first station 100: the base 91 (consisting of "mount 911", "exhaust valve stem 912", "large spring 913", "valve plate 914") is a feeding/blanking station;
(2) second station 200: assembling a small pressing plate 921, a small sealing gasket 922 and a protective cover plate 923;
(3) third station 300: assembling a locknut 931M3 station;
(4) fourth station 400: assembling a small spring 941 station;
(5) fifth station 500: assembling a positioning seat and locking a white inner hexagonal countersunk head screw 952M3x10 (rubber coating) station;
(6) sixth station 600: and (5) a vacancy.
The working process of the embodiment of the invention can be referred as follows:
in the first station 100:
1. manually placing the substrate 91 into the tool 110 for positioning;
"base 91" is composed of "mount 911", "exhaust valve stem 912", "large spring 913", "valve plate 914";
3. the feeding is completed after the cover is taken from the cover placing position 130 and placed above the base 91.
In the second station 200:
the small pressing plate 921, the small sealing gasket 922 and the protective cover plate 923 are all fed in a material mixing mode through a material cylinder;
The small pressing plate 921, the small sealing gasket 922 and the protective cover plate 923 are respectively driven to a material taking point through 3 independent stepping motors 215;
3. after the feeding detection sensor 212 detects that the small pressing plate 921, the small sealing pad 922 and the protective cover plate 923 are in place, the four-axis robot moves the material taking head to the upper part of the material piece to take materials through a vacuum type, and the material taking head design can give consideration to the material taking of the three material pieces of the small pressing plate 921, the small sealing pad 922 and the protective cover plate 923.
4. Because the assembly fit clearance between the small sealing gasket 922 and the exhaust valve rod 912 is relatively tight, in order to smoothly complete the assembly, a material centering mechanism (see fig. 9 of the material centering mechanism) is designed, so that the position of the exhaust valve rod 912 is accurate during the assembly, the accurate position of a center fit hole of the small sealing gasket 922 is detected by a four-axis robot before the small sealing gasket 922 is arranged on the exhaust valve rod 912 in a driving way above an alignment CCD camera, and the four-axis robot is guided to be arranged on the accurate coordinate of the exhaust valve rod 912.
In the material feeding mechanism 210 of the second station 200:
the small pressing plate 921, the small sealing gasket 922 and the protective cover plate 923 drive the screw rod 214 through the stepping motor 215, so that the material piece moves upwards;
2. When the small pressing plate 921, the small sealing gasket 922 and the protective cover plate 923 move upwards to the material taking position, and the feeding detection sensor 212 detects the existence of a material piece, an instruction signal is sent to the four-axis robot to take materials;
3. when the material parts of the small pressing plate 921, the small sealing gasket 922 and the protective cover plate 923 are used up, the material feeding detection sensor 212 can not detect the existence of the material parts within a certain time, and sends a signal to inform that the material parts are in a material shortage state so as to remind material supplementation;
in the material righting mechanism of the second station 200:
before three materials, namely a small pressing plate 921, a small sealing gasket 922 and a protective cover plate 923, are arranged in an exhaust valve rod 912, a two-axis material centering mechanism drives a centering clamping jaw to position, so that the centering clamping jaw positions the exhaust valve rod 912 in an accurate position to ensure smooth feeding;
2. when the material piece is arranged in the exhaust valve rod 912, the two-axis righting mechanism drives the righting clamping jaw to withdraw, and the avoiding material piece is arranged at the root position of the exhaust valve rod 912;
in the third station 300:
the locknut 931M3 is fed by a nut vibration disc 311 and is transmitted to a nut taking position 313 through a nut direct vibration table 312;
2. The locking and anti-loosening assembly gun 321 moves to the nut taking position through the two-axis sliding table and takes the nut into the sleeve of the locking nut gun head under the pushing of the cylinder;
3. the locking and unlocking assembly gun 321 is driven by the two-axis sliding table to move above the exhaust valve rod 912.
4. The locking assembly gun 321 rotates the nut while moving downward under the pushing of the cylinder until the nut is locked to a designated position.
5. The nut vibration disk 311 is internally provided with a sensor and has a material shortage alarming function.
In the fourth station 400:
the small spring 941 is fed in a mode of a spring vibration disc 421 and is transmitted to a pushing mechanism through a spring direct vibration table 422;
2. the pneumatic sliding table 431 pushes the blowing pipe to be close to the spring assembly position above the base body 91;
3. the spring pushing mechanism 430 pushes the "small spring 941" into the blowing pipe 441, and blows the air under high pressure to the feeding pipe orifice 442, and directly falls to the spring assembling position through the feeding pipe orifice 442.
4. The gland reclaiming jaw 411 on the spring loaded front gland reclaiming mechanism 410 removes the gland and places it in the gland placement position ready for the later loading of the "locating seat".
In the fifth station 500:
the positioning seat is used for feeding in a manner of arranging a tray of the skip 511, and the feeding principle of the skip 511 is shown in a figure 15 of the positioning seat skip;
2. The triaxial manipulator moves the first positioning CCD camera 531 at the end part to the upper part of the base 91 of the turntable 710 to detect the coordinate position of the mounting flange hole 9111 connected with the positioning seat on the base 91;
3. the three-axis manipulator moves a 'positioning seat' from the skip 511 to a second positioning CCD camera 532 to detect the position coordinates of a connecting flange hole on the 'positioning seat', the positioning seat grabbing clamping jaw at the end part of the three-axis manipulator has a rotating function (see a positioning seat taking mechanism 520 drawing), and the positions of the connecting flange holes of the 'positioning seat' are rotationally corrected according to the detection results of the first positioning CCD camera 531 and the second positioning CCD camera 532;
4. the three-axis mechanical arm moves the positioning seat with the adjusted position to the product substrate 91 for installation;
5. the three-axis manipulator moves the screw locking gun 551 at the end part to the upper part of the product, and the screw feeding mechanism 540 automatically completes the feeding of the white hexagon countersunk head screw 952M3x10 (rubber coating);
6. the screw locking gun 551 automatically locks the connecting screw of the positioning seat and the product substrate 91;
in the positioning seat material taking mechanism 520 of the fifth station 500:
1. after the pneumatic clamping jaw grabs the positioning seat, the material detection sensor detects the material;
2. The driving motor 523 drives the pneumatic clamping jaw to rotate by a certain angle according to the CCD visual instruction, so that the position of the mounting flange hole of the positioning seat is corrected.
In the positioning seat feeding mechanism 510 of the fifth station 500:
1. the skip 511 has two tray placement positions, one is a loading tray placement position 515 for loading "positioning seat" materials, and the other is an empty tray placement position 514 for empty trays;
2. the trolley carrying the material pallet is pushed into the designated position of the equipment (the empty pallet placement position 514 is free of pallets at this time);
3. lifting mechanism 516 lifts material-carrying tray 512 carrying material to a designated position, and a three-axis manipulator (see station 5) completes the material taking of the "positioning seat";
4. when the "nest" material on the loading tray 512 is removed, the two-axis robot drives the jaws to place the tray into the empty tray placement location 514.
After the product assembly is completed, the finished product may be placed into a finished product blanking line 720.
By studying the structural features, assembly sequence, and possible problems in manual assembly of the breather valve 900, the apparatus in the embodiment of the present invention has at least the following features:
(1) the equipment is used for a special machine for assembling the breather valve 900, the automation degree is high, and the whole assembling process only needs to be equipped with 1 person for operation, so that the production labor force is greatly liberated.
(2) The breather valve 900 assembly process is performed by equipment programming, so that quality problems caused by traditional manual wrong assembly and missing assembly are avoided.
(3) The sensor is needed to be arranged at each station of the equipment, and the equipment can automatically alarm and prompt operators how to process when the material is lacking or the equipment fails, so that the equipment is more intelligent.
(4) The working beat of the equipment only needs 20s, and compared with the traditional manual operation, the production efficiency of the product is improved.
(5) The equipment can be compatible with production of 5 product models only by simply replacing the tool 110, and various product production procedures can be switched by one key, so that compared with the traditional manual operation mode, the equipment reduces the cost of on duty for manual training.
The above embodiments are provided to illustrate the technical concept and features of the present invention and are intended to enable those skilled in the art to understand the content of the present invention and implement the same, and are not intended to limit the scope of the present invention. All equivalent changes or modifications made in accordance with the spirit of the present invention should be construed to be included in the scope of the present invention.

Claims (10)

1. An automatic breather valve assembly machine is used for automatic assembly of a breather valve (900), the breather valve (900) comprises a base body (91), a sealing positioning assembly (92), an anti-loosening assembly (93), a spring assembly (94) and a fixing assembly (95), an exhaust valve rod (912) is assembled on the base body (91) in an assembled state, the sealing positioning assembly (92) is of a sheet-shaped structure with a central matching hole, the sealing positioning assembly (92) is at least one sheet, and the sealing positioning assembly (92) is sleeved on the exhaust valve rod (912); the method is characterized in that: the automatic assembly machine comprises a main frame (700) and at least 5 stations arranged on the main frame (700), wherein the 5 stations are a first station (100), a second station (200), a third station (300), a fourth station (400) and a fifth station (500) in sequence according to the process flow direction; wherein, the liquid crystal display device comprises a liquid crystal display device,
The first station (100) is a loading and unloading station of the substrate (91); the first station (100) is provided with a tool (110) for placing and positioning the substrate (91) and a gland for fixing the substrate (91), one side of the tool (110) is provided with a gland placing position (130) for placing the gland, and the tool (110) circulates among 5 stations;
the second station (200) is an assembly station of the seal positioning assembly (92); the second station (200) is provided with a material feeding mechanism (210), a material taking mechanism (220), a material righting mechanism (230) and an alignment visual detection mechanism (240), the material feeding mechanism (210) is a mechanism for providing materials, the material feeding mechanism (210) is provided with a material bin (211) for containing the materials, and the material bin (211) is provided with a material feeding detection sensor (212) for detecting whether the materials are in place; the material taking mechanism (220) is a mechanism for transferring materials, and a material taking head (221) for clamping the materials and a material taking motion module (222) for driving the material taking head (221) to act are arranged on the material taking mechanism (220); the material righting mechanism (230) is a mechanism for righting the exhaust valve rod (912), and the material righting mechanism (230) is provided with a righting clamping jaw (231) and a righting movement module (232) for driving the righting clamping jaw (231) to act; the alignment visual detection mechanism (240) is a mechanism for selectively detecting and aligning the central matching hole of the sealing and positioning assembly (92), the alignment visual detection mechanism (240) is provided with an alignment CCD camera, and the alignment CCD camera is positioned on the movement path of the material taking head (221);
The third station (300) is an assembling station of the anti-loosening component (93); the third station (300) is provided with an anti-loosening assembly feeding mechanism (310), a locking anti-loosening assembly mechanism (320) and a pressing mechanism (330), the anti-loosening assembly feeding mechanism (310) is a mechanism for providing an anti-loosening assembly (93), and the locking anti-loosening assembly mechanism (320) comprises a locking anti-loosening assembly gun (321) and a locking anti-loosening assembly movement module (322) for driving the locking anti-loosening assembly gun (321) to act; the compressing mechanism (330) is a mechanism for preventing the base body (91) from loosening, the compressing mechanism (330) is provided with a compressing block (332) and a compressing movement module (331) for driving the compressing block (332) to act, and the compressing movement module (331) drives the compressing block (332) to compress towards the gland;
the fourth station (400) is an assembly station of the spring assembly (94); the fourth station (400) is provided with a gland reclaiming mechanism (410), a spring feeding mechanism (420), a spring pushing mechanism (430) and a spring placing mechanism (440); the gland reclaiming mechanism (410) comprises a gland reclaiming clamping jaw (411) and a gland reclaiming motion module (412) for driving the gland reclaiming clamping jaw to act; the spring loading mechanism (420) is a mechanism for providing a spring assembly (94); the spring pushing mechanism (430) is a mechanism for pushing the spring assembly (94) onto the spring placing mechanism (440); the spring placing mechanism (440) comprises a blowing pipe (441), the blowing pipe (441) is provided with a feeding pipe orifice (442), and the feeding pipe orifice (442) is aligned with the spring assembling position on the fourth station (400);
The fifth station (500) is an assembly station of the fixed component (95); the fifth station (500) is provided with a positioning seat feeding mechanism (510), a positioning seat taking mechanism (520), a positioning vision detection mechanism (530), a screw feeding mechanism (540) and a screw locking mechanism (550); the positioning seat feeding mechanism (510) comprises a skip car (511), a loading tray (512) and a tray carrying clamping jaw (513); the positioning seat material taking mechanism (520) comprises a positioning seat grabbing clamping jaw (521) and a positioning seat material taking driving module (522) for driving the positioning seat grabbing clamping jaw to act, wherein the positioning seat grabbing clamping jaw (521) can be rotatably arranged on the positioning seat material taking driving module (522); the positioning visual detection mechanism (530) comprises a first positioning CCD camera (531) and a second positioning CCD camera (532), the first positioning CCD camera (531) moves along with the positioning seat material taking driving module (522), and the second positioning CCD camera (532) is positioned on the movement path of the positioning seat grabbing clamping jaw (521); the screw feeding mechanism (540) is provided with a screw bin (541); the screw locking mechanism (550) comprises a screw locking gun (551), and the screw locking gun (551) is grabbed by a locating seat grabbing clamping jaw (521) and is moved to the position above the base body (91) on the fifth station (500).
2. The automatic breather valve assembling machine according to claim 1, wherein: the main frame (700) is provided with a turntable (710), the first station (100), the second station (200), the third station (300), the fourth station (400) and the fifth station (500) are sequentially arranged around the turntable (710), the tool (110) is positioned on the upper surface of the turntable, and the tool (110) is driven by the turntable to circularly displace at each station; the turntable (710) also has a sixth station (600) thereon as a void.
3. The automatic breather valve assembling machine according to claim 1, wherein: be provided with flange mounting hole (9111) on base member (91) set up locating hole (1111) on frock (110), the lower surface of gland downwards outstanding be provided with flange mounting hole (9111), bolt (121) that locating hole (1111) correspond, make gland, base member (91), frock (110) quick positioning through inserting bolt (121), the gland is platelike structure, the assembly chamber (122) that are used for breather valve (900) each part assembly of lining up from top to bottom have been seted up to the middle part of gland, the upper surface both sides of gland are provided with handle (123), make things convenient for placing fast of gland, take off.
4. The automatic breather valve assembling machine according to claim 1, wherein:
In the second station (200), the material feeding mechanism (210) further comprises a material frame body (213), a screw rod (214), a stepping motor (215) and a guide rod (216), wherein the material frame body (213) is fixedly arranged on the main frame (700), at least one material bin (211) is arranged on the material frame body (213), the material bin (211) is of a cylindrical structure which is vertically penetrated, the guide rod (216) for guiding is connected below the screw rod (214), the stepping motor (215) is used for driving the screw rod (214) to move up and down after being screwed, and the screw rod (214) penetrates into the bottom of the material cylinder; the feeding detection sensor (212) is arranged at the position of the top of the material bin (211) flush;
the material taking motion module in the material taking mechanism is a four-axis robot, and the material taking head (221) is positioned at the execution end of the four-axis robot.
5. The automatic respiratory valve assembly machine according to claim 4, wherein:
the righting motion module (232) of the material righting mechanism (230) is a two-axis cylinder group module, the two-axis cylinder group module drives the righting clamping jaw (231) to displace on an XY plane, and the righting clamping jaw (231) is provided with a righting head (2311) which is used for being matched with the exhaust valve rod (912);
the alignment CCD camera (241) is arranged on one side of the material frame body (213), and an alignment annular lamp (242) is arranged above the alignment CCD camera (241).
6. The automatic breather valve assembling machine according to claim 1, wherein in said third station (300):
the anti-loosening assembly feeding mechanism (310) comprises a nut vibration disc (311) arranged on the main frame (700) and a nut direct vibration table (312) which is connected with the nut vibration disc (311) in a matching way, and a nut fetching position (313) is arranged at the tail end of the nut direct vibration table (312);
the lock anti-loosening assembly mechanism (320) comprises a lock anti-loosening assembly moving module (322) which is arranged on a main frame (700), wherein the lock anti-loosening assembly moving module (322) is a two-shaft sliding table driving structure which is arranged on the main frame (700) and drives a lock anti-loosening assembly gun (321) to move on an XY plane, the lock anti-loosening assembly gun (321) is arranged at the execution tail end of the lock anti-loosening assembly moving module (322), and a nut taking position (313) is arranged on a moving path of the lock anti-loosening assembly gun (321);
the compressing movement module (331) in the compressing mechanism (330) is a compressing cylinder, the telescopic end of the compressing cylinder is connected with the compressing block (332), and the compressing cylinder drives the compressing block (332) to move up and down so that the compressing block (332) acts on the compressing cover of the third station (300) from above.
7. A breather valve automatic assembly machine according to claim 3, characterized in that in the fourth station (400):
The gland reclaiming motion module (412) in the gland reclaiming mechanism (410) is of a manipulator structure, the gland reclaiming motion module (412) drives the gland reclaiming clamping jaw (411) to displace in the Z direction and the XY plane, a lower lifting handle (4111) which is embedded in a matched manner with the upper lifting handle (123) is arranged on the gland reclaiming clamping jaw (411), and the gland reclaiming mechanism (410) takes out a gland on the base body (91) positioned on the fourth station (400) and places the gland on the gland placing position (130);
the spring feeding mechanism (420) comprises a spring vibration disc (421) arranged on the main frame (700) and a spring direct vibration table (422) connected with the spring vibration disc in a matched mode, wherein the spring assembly (94) is fed in a mode of the spring vibration disc (421), and is transmitted to the spring pushing mechanism (430) through the spring direct vibration table (422).
8. The automatic breather valve assembling machine according to claim 7, wherein,
the spring pushing mechanism (430) comprises a pneumatic sliding table (431) and a pushing head (432), and the pneumatic sliding table (431) drives the pushing head (432) to push the spring assembly (94) into the blowing pipe (441);
a spring detection sensor (443) for detecting whether a spring assembly (94) exists in the blowing pipe (441) is arranged at the blowing pipe (441) in the spring placement mechanism (440).
9. The automatic breather valve assembling machine according to claim 1, wherein in the fifth station (500):
the positioning seat feeding mechanism (510) further comprises an empty tray placing position (514) arranged on the skip (511), a material carrying tray placing position (515) and a lifting mechanism (516), the skip (511) is arranged on one side of the main frame (700), and a pulley (5111) is arranged at the bottom of the skip (511); the lifting mechanism acts on the empty tray placing position (514) and the loading tray in the loading tray placing position (515); the tray conveying clamping jaw (513) is driven by a tray two-axis mechanical arm (517) mounted on the main frame (700), and the tray conveying clamping jaw (513) shifts the carrying tray between an empty tray placing position (514) and a carrying tray placing position (515).
10. The automatic breather valve assembling machine according to claim 9, wherein,
the positioning seat material taking driving module (522) in the positioning seat material taking mechanism (520) is a three-axis manipulator, the three-axis manipulator drives the positioning seat gripping clamping jaw (521) to grip the positioning seat and move the first positioning CCD camera (531), and the positioning seat material taking driving module (522) is provided with a driving motor (523) for driving the positioning seat gripping clamping jaw (521) to rotate around the Z axis; and a positioning seat detection sensor (524) for detecting whether the positioning seat is in place or not is arranged on the positioning seat grabbing clamping jaw (521).
CN202210802546.3A 2022-07-07 2022-07-07 Automatic assembly machine for breather valve Active CN115213677B (en)

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