CN109175998B - Intelligent assembling system for purifying and filtering water cup sealing part - Google Patents
Intelligent assembling system for purifying and filtering water cup sealing part Download PDFInfo
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- CN109175998B CN109175998B CN201811095236.2A CN201811095236A CN109175998B CN 109175998 B CN109175998 B CN 109175998B CN 201811095236 A CN201811095236 A CN 201811095236A CN 109175998 B CN109175998 B CN 109175998B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with program control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
Abstract
The invention provides an intelligent assembly system for sealing parts of a purifying and filtering water cup, which comprises an O-shaped ring assembly mechanism, a bottle cap assembly mechanism and a bottle neck assembly mechanism which are reasonably arranged, wherein all production procedures of a product are integrated and reasonably arranged, so that the intelligent assembly of the sealing parts of the filtering water cup is realized, the problem of transferring all parts in time and space is avoided, and the production efficiency is improved; and in the assembly process, the feeding and the operation of each part are finished by virtue of a plurality of robots, so that the manual investment is reduced, meanwhile, the detection omission and air tightness detection mechanism is further increased, the probability of manual operation errors is reduced, and meanwhile, the quality and the efficiency of assembly are further improved.
Description
Technical Field
The invention relates to the field of manufacturing of filter water cups, in particular to an intelligent assembly system for a sealing component of a purification filter water cup.
Background
With the rising of fashion body building and leisure exercises, the development of related industries is promoted, wherein the development of outdoor exercises and spare parts is included, and outdoor products are more focused on manufacturing details, such as cups which are frequently used by outdoor exercises lovers, are not only used for containing liquid, but also are required to be designed in a humanized manner, and the health and sanitation of drinking are ensured.
The traditional production method is to move the upper related parts of the cup in each production workshop, package and transport each part to an assembly workshop for manual assembly and packaging and then to put the finished product in storage after production, and the process has many problems of inefficiency in time and space transfer. With the increase of the demand of the water cup, higher requirements are put forward on the efficiency and quality of water cup assembly, and the efficiency of the existing procedures and assembly processes for producing the product cannot meet the market demand, so that an intelligent assembly system production line is developed to improve the production efficiency and ensure the assembly demand of the quality of the product to become more and more urgent.
Disclosure of Invention
In order to solve the problems, the invention provides an intelligent assembly system for a sealing component of a purifying and filtering water cup.
The main content of the invention comprises:
The intelligent assembling system for the purifying and filtering water cup sealing component comprises a frame, wherein a robot A is arranged on the frame, a base feeding mechanism and a plug feeding mechanism are arranged on the right side of the robot A, a rotary index plate is arranged on the left side of the robot A, an O-shaped ring feeding mechanism and an O-shaped ring assembling mechanism are arranged on the lower side of the rotary index plate, and the rotary index plate comprises a plug assembling station, an O-shaped ring assembling station, a detecting station and a bottle cap assembling station in sequence; the bottle cap feeding mechanism and the cylinder transferring mechanism are arranged on the left side of the rotary index plate, the bottle cap assembling mechanism is arranged at the left end of the cylinder transferring mechanism, the bottle cap feeding mechanism is arranged on the lower side of the bottle cap assembling mechanism, the robot C is arranged on the upper side of the bottle cap feeding mechanism, and the code plate mechanism is arranged on the upper side of the robot C;
The robot A comprises a rotary mechanical arm A and a mechanical arm A arranged on the rotary mechanical arm A, wherein the mechanical arm A comprises a mechanical arm A body, a plug thimble, a visual inspection module and a base air gripper;
the robot B comprises a rotary mechanical arm B and a mechanical arm B arranged on the rotary mechanical arm B, wherein the mechanical arm B comprises a plurality of suckers;
the robot C comprises a rotary mechanical arm C and a mechanical arm C arranged on the rotary mechanical arm C, wherein the mechanical arm C comprises a clamping jaw cylinder, and a bottle neck clamping jaw and a bottle cap clamping jaw are arranged on a piston of the clamping jaw cylinder.
Preferably, the base feeding mechanism is a base conveying belt connected with the injection molding machine; the plug feeding structure comprises a vibration disc and a plug feeding belt, wherein the plug feeding belt comprises a plug feeding belt body, and a plug feeding slideway is arranged on the plug feeding belt body; one end of the plug feeding slideway is provided with a plug feeding cavity; the plug assembling device comprises a rotary index plate, and is characterized in that a plug extracting mechanism is arranged on the rotary index plate and on the inner side of a plug assembling station, the plug extracting mechanism comprises a plug extracting suction nozzle, the plug extracting suction nozzle is arranged on a plug extracting slide plate, and the plug extracting slide plate is driven by a plug extracting cylinder to slide along a plug extracting slide way.
Preferably, the O-shaped ring feeding mechanism comprises an O-shaped ring feeding table and an O-shaped ring carrying arm assembly, the O-shaped ring feeding table comprises an O-shaped ring feeding table body, two O-shaped ring feeding columns are arranged at two ends of the O-shaped ring feeding table body, and an O-shaped ring rotary cylinder is connected below the O-shaped ring feeding table body;
The O-ring handling arm assembly comprises a first O-ring handling arm, a second O-ring handling arm and a third O-ring handling arm; the first O-shaped ring carrying arm is provided with a first O-shaped ring clamp in a sliding manner, the second O-shaped ring carrying arm is provided with a second O-shaped ring clamp and an O-shaped ring inner supporting clamp in a sliding manner, and one side of the second O-shaped ring carrying arm is also provided with an O-shaped ring middle rotary table; and a third O-shaped ring clamp and a base sucker are slidably arranged on the third O-shaped ring carrying arm.
Preferably, the device further comprises an O-shaped ring jacking mechanism, wherein the O-shaped ring jacking mechanism is arranged on the frame and is positioned right below an O-shaped ring feeding column close to the O-shaped ring carrying arm assembly; the O-shaped ring jacking mechanism comprises a jacking bracket and a servo jacking motor connected below the jacking bracket.
Preferably, the O-ring assembling mechanism is arranged at the left side of the O-ring feeding mechanism, the O-ring assembling mechanism comprises an O-ring assembling body, the O-ring assembling body comprises an O-ring assembling base and an O-ring assembling bracket, a first assembling cylinder is arranged on the O-ring assembling base, a first sliding plate and a second sliding plate are sequentially arranged on the O-ring assembling bracket from top to bottom, and the first sliding plate and the second sliding plate can move up and down along the assembling bracket; a second assembling cylinder is arranged on the first sliding plate, and a spreading hand gripper is connected to the second assembling cylinder; the second sliding plate is provided with a third assembling air cylinder, and a piston of the third assembling air cylinder is fixedly connected to the first sliding plate.
Preferably, a neglected loading detection mechanism is arranged at the outer side of the detection station, the neglected loading detection mechanism comprises two neglected loading sensors and a neglected loading detection table arranged on the frame, and the two neglected loading sensors are arranged above the neglected loading detection table; and a rotating motor is arranged below the neglected loading detection table.
Preferably, the bottle neck assembling mechanism comprises a bottle neck pressing module, the bottle neck pressing module comprises a pressing bracket, a second driving cylinder is arranged above the pressing bracket, and a piston of the second pressing cylinder moves up and down through the pressing bracket; a pressing sliding rail extending outwards is arranged below the pressing bracket, a first carrier is arranged on the pressing sliding rail, a second carrier is arranged above the first carrier, and a plurality of springs are arranged between the first carrier and the second carrier; the bottle mouth mounting position for placing the bottle mouth is arranged in the center of the first carrier, and the base mounting position for placing the base and bottle cap combination is arranged in the center of the second carrier; one side of the first carrier is connected with a first driving cylinder.
Preferably, the bottle neck assembling mechanism further comprises an air tightness detection module, the air tightness detection module comprises an air tightness detection bracket, a detection placing table is fixedly arranged on the air tightness detection bracket, and a placing hole is formed in the detection placing table; the detection is placed the platform top and is provided with the gas tightness clamp plate, the top of gas tightness clamp plate is connected with the third drive cylinder.
Preferably, the code wheel mechanism comprises a code wheel base, a servo conveying mechanism is arranged on the right side of the code wheel base, and the servo conveying mechanism comprises a servo conveying arm and a servo conveying motor; the code disc base comprises a feeding station area, a transfer station area is arranged on the left side of the feeding station area, a full disc storage bin is arranged above the transfer station area, and a discharging station area is arranged on the right side of the full disc storage bin; the full-disc storage bin, the blanking station area, the feeding station area and the transferring station area are sequentially and clockwise arranged into a shape of Chinese character 'tian'; the servo carrying arm is arranged above the feeding station area in parallel, and the servo carrying motor drives the servo carrying arm to move back and forth in the feeding station area; the servo carrying arm is provided with 5 carrying clamps;
A first pushing plate is arranged on the left side of the feeding station area, and the first pushing plate moves left and right under the driving of a first pushing cylinder; a second pushing plate is arranged below the transfer station area, and the second pushing plate moves up and down under the driving of a second pushing cylinder; the left side of the full-disc storage bin is provided with a third pushing plate, and the third pushing plate moves left and right under the driving of a third pushing cylinder.
Preferably, a servo jacking mechanism is arranged below the feeding station area and the discharging station area, and comprises a stock bin base and a servo motor arranged below the stock bin base.
The invention has the beneficial effects that: the intelligent assembly system for the sealing component of the purifying and filtering water cup is provided by the invention, and the intelligent assembly of the sealing component of the filtering water cup is realized by integrating and reasonably arranging all production procedures of a product, so that the problems of transferring all parts in time and space are avoided, and the production efficiency is improved; and in the assembly process, the feeding and the operation of each part are finished by virtue of a plurality of robots, so that the manual investment is reduced, meanwhile, the detection omission and air tightness detection mechanism is further increased, the probability of manual operation errors is reduced, and meanwhile, the quality and the efficiency of assembly are further improved.
Drawings
FIG. 1 is an overall schematic diagram of a molded intelligent assembly system of the present invention;
Fig. 2 is a schematic structural view of a robot a;
FIG. 3 is a schematic view of a robot B, a bottle cap and a bottle neck feeding mechanism;
Fig. 4 is a schematic view of a structure of a robot C and a servo conveyance mechanism;
FIG. 5 is a schematic structural view of a plug extraction mechanism;
FIG. 6 is a schematic diagram of the structure of an O-ring feeding mechanism and an O-ring carrier arm assembly;
FIG. 7 is a schematic view of an O-ring lifting mechanism;
FIG. 8 is a schematic structural view of an O-ring assembly mechanism;
FIG. 9 is a schematic view of a bottle neck module;
FIG. 10 is a schematic diagram of the air tightness detection module;
Fig. 11 is a schematic structural view of the code wheel mechanism.
Detailed Description
The technical scheme protected by the invention is specifically described below with reference to the accompanying drawings.
The intelligent assembly system is used for assembling the sealing component of the purifying and filtering water cup, and the sealing component of the purifying and filtering water cup mainly comprises a base, an O-shaped ring component in the base, a bottle cap and a bottle neck, wherein the O-shaped ring component comprises three O-shaped rings; the main flow of assembly can be expressed simply as follows: the base is fed by injection molding in the injection molding machine, the O-shaped ring assemblies are respectively fed through the feeding mechanisms of the O-shaped ring assemblies, and the O-shaped ring assemblies are respectively arranged in the base, and the upper end and the lower end of the O-shaped ring assemblies are respectively arranged at the upper end and the lower end of the base; and then screwing the bottle cap and the base, and pressing the bottle mouth to complete the assembly.
Fig. 1 shows an overall structure schematic diagram of an intelligent assembly system of the present invention, specifically including a frame 1, on which a robot A2, a robot B3, and a robot C4 are disposed on the frame 1, and are respectively used for transferring between each flow and corresponding installation operations; the robot A2 is used for realizing feeding of the base and simultaneously can also realize the action of plug extraction; the right side of the robot A2 is provided with a base feeding mechanism 10 and a plug feeding mechanism 11, in one embodiment, the base feeding mechanism 10 is a base transmission belt connected with an injection molding machine, the plug feeding mechanism 11 is a mechanism comprising a vibration disc 110, the plug is subjected to vibration of the vibration disc 110, feeding is achieved along a plug feeding belt 111 connected with the vibration disc 110, the plug feeding belt 111 comprises a plug feeding belt body, a plug feeding slideway is formed in the plug feeding belt body, so that a plug enters a plug feeding cavity formed in one end of the plug feeding slideway along the plug feeding slideway, and when the plug reaches the plug feeding cavity, the robot A2 takes the plug and achieves installation of a corresponding hole of the base.
As shown in fig. 2, specifically, the robot A2 includes a rotary mechanical arm a 21, and a mechanical arm a 22 disposed on the rotary mechanical arm 21, where the mechanical arm a 22 includes a mechanical arm body a 22-1, a plug thimble 22-2, a visual inspection module 22-3, and a base air gripper 22-4; the plug thimble 22-2 is used for grabbing a plug, the base air grab 22-4 is used for grabbing a base, and the visual inspection module 22-3 is a CCD camera and used for inspecting the direction of the base.
A rotary index plate 20 is arranged on the left side of the robot A2, a plurality of stations are arranged on the rotary index plate 20, and each station is rotated one by one; the device specifically comprises a plug assembling station 201, an O-shaped ring assembling station 202, a detecting station 203 and a bottle cap assembling station 204, wherein 3O-shaped rings are required to be installed, so that 3O-shaped ring assembling stations are arranged on the rotary index plate 20; the plug assembling station 201 is configured to implement assembly of a plug and a base, the base is taken by the robot A2 and then placed in the plug assembling station 201, and then the plug is taken and installed in the base, and meanwhile, specific installation operation is required to be implemented by means of a plug extracting mechanism 12 disposed at one side of the plug assembling station 201, as shown in fig. 5, the plug extracting mechanism 12 includes a plug extracting nozzle 120, the plug extracting nozzle 120 is disposed on the plug extracting slide plate 121, and the plug extracting slide plate 121 is driven by a plug extracting cylinder 122 to slide along a plug extracting slide rail 123; the specific process is as follows: the robot A2 inserts the plug into the inner side of the round hole of the base, and the plug-extracting cylinder 122 moves towards the base, so that the plug-extracting nozzle 120 sucks the plug, sucks the plug in place, and makes the plug thimble 22-2 of the robot a extract the plug.
After the installation of the plug is completed, the rotary index plate 20 rotates by one station, the base with the plug is rotated to the O-shaped ring assembling station 202, and an O-shaped ring feeding mechanism and an O-shaped ring assembling mechanism 200 are arranged below the rotary index plate 20, wherein the O-shaped ring feeding mechanism 200 comprises an O-shaped ring feeding table 210 and an O-shaped ring carrying arm assembly 220; the O-ring feeding platform is used as a storage bin of the O-ring, the O-ring handling arm assembly 220 includes a first O-ring handling arm 221, a second O-ring handling arm 222 and a third O-ring handling arm 223, and all of the above three are configured with an O-ring feeding platform 210, so as to complete feeding and assembling of the different O-rings in 3.
As shown in fig. 6, the O-ring feeding table 210 includes a feeding table body 211, two O-ring feeding columns 212 are disposed at two ends of the upper surface of the feeding table body 211, so that an O-ring can be clamped on the O-ring feeding columns 212, one O-ring feeding column is used for feeding, and the other O-ring feeding column is used for feeding, and an O-ring revolving cylinder (not shown in the drawing) is disposed below the O-ring feeding table body 211, and is a revolving cylinder, and the O-ring feeding table body 211 can be rotated to interchange the positions of the two O-ring feeding columns 212, that is, when the O-ring feeding column 212 near the O-ring handling arm assembly 220 is used for feeding, the O-ring feeding column 212 at the other end is manually or otherwise put on the O-ring feeding column, and the positions of the two O-ring feeding columns 212 are interchanged by rotation of the O-ring revolving cylinder.
In one embodiment, an O-ring lifting mechanism 214 is disposed below the O-ring feeding table 210, specifically, as shown in fig. 7, the O-ring lifting mechanism 214 is disposed on a rack right below the O-ring feeding column 212 near the O-ring handling arm assembly 220, and is used for lifting an O-ring, the O-ring lifting mechanism 214 includes a lifting support 2140, a servo lifting cylinder 2141 is connected below the lifting support 2140, a lifting bottom plate is disposed above the lifting support 2140, the O-ring feeding column 212 is disposed on the lifting bottom plate, and the servo lifting cylinder 2141 can enable the lifting bottom plate to lift a thickness of one O-ring at a time.
With continued reference to fig. 6, the first O-ring handling arm 221 is configured to implement loading and assembly of a first O-ring, specifically, a first O-ring clamp 2210 is slidably disposed on the first O-ring handling arm 221, the first O-ring 2210 is configured to take an O-ring disposed on the O-ring loading column 212, and place the O-ring directly into a base located at the O-ring assembly station, after that, the rotary dividing plate rotates, the base continues to rotate to an O-ring assembly station 202 below a second O-ring handling arm, the second O-ring handling arm 222 loads and completes assembly of a second O-ring, the second O-ring needs to be mounted at an upper end of the base, specifically, the second O-ring handling arm 222 is slidably disposed with a second O-ring clamp 2220 and an O-ring inner support clamp 1, and simultaneously, a second O-ring middle-ring transfer table 2 is further disposed at one side of the second O-ring handling arm, and then the second O-ring 222 is placed into the second O-ring support clamp 2220, and then the second O-ring 222 is placed into the base by using the second O-ring support clamp 2220; next, the third O-ring handling arm 223 carries and completes the assembly of the third O-ring, the third O-ring is mounted on the lower end of the base, specifically, the third O-ring handling arm 223 is slidably provided with a third O-ring clamp 2230 and a base sucker 2231, the third O-ring clamp 2230 is used for carrying the third O-ring onto the O-ring assembly mechanism 300, and the base sucker 2231 is used for sucking the base in the O-ring assembly station moving below the third O-ring handling arm 223 to above the O-ring assembly mechanism 300, thereby completing the assembly of all O-rings.
The first O-ring clamp, the second O-ring clamp and the third O-ring clamp may have the same or different structures, and may use existing clamps, in one embodiment, the adopted clamp structure is as shown in fig. 6, and includes a clamp cylinder 2220-1, a clamp moving end 2220-2 and a clamp fixing end 2220-3 are sequentially connected below the clamp cylinder 2220-1, and when the O-ring clamp is in operation, the O-ring clamp is clamped at the clamp fixing end 2220-3, and when the O-ring is required to be placed in the base or on the O-ring middle rotating table 2222 or the O-ring assembling mechanism, the clamp moving end 2220-2 is pressed down to separate the O-ring from the clamp fixing end 2220-3.
Referring to fig. 8, the O-ring assembly mechanism 300 includes an O-ring assembly body, the O-ring assembly body includes an O-ring base 301 and an O-ring assembly bracket 302, a first assembly cylinder 303 is disposed on the O-ring base 301, and simultaneously, a first sliding plate 304 and a second sliding plate 305 are sequentially disposed on the O-ring assembly bracket 302 from top to bottom, and the first sliding plate 304 and the second sliding plate 305 can move up and down along the O-ring assembly bracket 302; a second assembling cylinder 306 is arranged on the first sliding plate 304, a spreading hand grip 307 is connected to the second assembling cylinder 306, a third assembling cylinder 308 is arranged on the second sliding plate 305, and a piston of the third assembling cylinder 308 is fixedly connected to the first sliding plate 304.
The working process of the O-shaped ring assembly mechanism is as follows: a third O-ring is placed on the spreading air gripper 307, the first assembling cylinder 303 pushes up the second sliding plate 305, and at the same time, the second assembling cylinder 306 spreads the O-ring, then the third assembling cylinder 308 drives the first sliding plate 304 to move upward, so that the O-ring pushes up the lower end of the base above the first sliding plate, and thus the assembly of the third O-ring is achieved, and then the base sucker 2231 puts the base back into the rotary index plate 20, so that the base rotates to the next station, namely, the detection station, and whether the component is absent is checked.
Referring to fig. 1 and 3, a neglected loading detection mechanism is disposed outside the detection station 203, the neglected loading detection mechanism includes two neglected loading sensors (not shown in the drawing) and a neglected loading detection table 310 disposed on the frame 1, wherein the two neglected loading sensors are disposed above the neglected loading detection table 310, a rotating motor is disposed below the neglected loading detection table 310, specifically, a robot B3 is disposed at the left side of the rotating index plate 20, meanwhile, a bottle cap feeding mechanism 23 is disposed at the left side of the robot B3, the robot B3 completes the feeding of the bottle caps and the assembly with the base, specifically, the robot B3 includes a rotating mechanical arm B31 and a mechanical arm B32, a plurality of sucking discs 320 are disposed on the mechanical arm B32, the robot B3 conveys the bottle caps onto the neglected loading detection table 310 through the sucking discs 320, and the side of the neglected loading sensors are provided with edges, and the rotating edges of the bottle caps are adjusted through the detection of the bottle cap feeding mechanism; subsequently, the robot B3 grabs the bottle cap, completes the assembly with the base at the bottle cap assembling station 204, i.e. screws the bottle cap onto the base, and then, the robot B3 transfers the assembled product to the next process through the cylinder transfer mechanism 24.
With continued reference to fig. 1 and 3, the cylinder transfer mechanism 24 is disposed on the left side of the robot B3 and above the bottle cap feeding mechanism 23, and the cylinder transfer mechanism 24 may have a structure with a slide and a carrier, and is driven by a cylinder to enable the carrier to slide along the slide to the other end; the other end of the cylinder transfer mechanism 24 is provided with a bottle mouth assembling mechanism 400, a bottle mouth feeding mechanism 25 is arranged below the bottle mouth assembling mechanism 400, the bottle mouth assembling mechanism 400 is used for assembling the bottle mouth and the product in the previous procedure, and the bottle mouth feeding mechanism 25 is a bottle mouth bin and can be used for feeding in a manual or automatic mode; the upper side of the bottle neck feeding mechanism 25 is provided with a robot C4, and the robot C4 finishes feeding and assembling of the bottle neck.
Referring to fig. 4, the robot C4 includes a rotary mechanical arm C41 and a mechanical arm C42 disposed on the rotary mechanical arm C41, the mechanical arm C42 includes a clamping jaw cylinder 42-1, a bottle neck clamping jaw 42-2 and a bottle cap clamping jaw 42-3 are disposed on a piston of the clamping jaw cylinder 42-1, the bottle neck clamping jaw 42-2 is used for grabbing a bottle neck to be assembled, and the bottle cap clamping jaw is used for grabbing a bottle cap and a base assembled in a previous process; the jaw cylinder 42-1 is used to drive the mouth jaw 42-2 and the cap jaw 42-3.
Referring to fig. 1, 9 and 10, the bottle neck assembling mechanism 400 includes a bottle neck pressing module 410 and an air tightness detecting module 420, the bottle neck pressing module 410 includes a pressing bracket 411, a second driving cylinder 412 is disposed above the pressing bracket 411, and a piston of the second pressing cylinder 412 moves up and down through the pressing bracket 411; a pressing sliding rail 413 extending outwards is arranged below the pressing bracket 411, a first carrier 414 is arranged on the pressing sliding rail 413, a second carrier 415 is arranged above the first carrier 414, and a plurality of springs 416 are arranged between the first carrier 414 and the second carrier 415; the center of the first carrier 414 is provided with a bottle mouth mounting position 417 for placing a bottle mouth, and the center of the second carrier 415 is provided with a base mounting position 418 for placing a base and bottle cap combination; a first driving cylinder 419 is connected to one side of the first carrier 414.
The operation of the bottle neck module 410 is as follows: the robot C4 grabs the bottle mouth and places the bottle mouth in the bottle mouth mounting position 417 of the first carrier 414, then grabs the base with the bottle cap screwed on and places the bottle mouth in the base mounting position 418 of the second carrier 415, and the first driving cylinder 419 drives the first carrier 414 and the second carrier 415 to slide and convey to the lower part of the pressing bracket 411; subsequently, the second driving cylinder 412 moves downward, so that the pressing of the mouth and the base of the screwed cap is completed; finally, the robot C4 grabs the finished product into the air tightness detection module 420, so as to realize air tightness detection of the product.
Referring to fig. 10, the air tightness detection module 420 includes an air tightness detection support 421, a detection placing table 422 is arranged on the air tightness detection support 421, a placing hole is formed in the detection placing table 422, a bottle neck penetrates through the placing hole, an air tightness pressing plate 424 is arranged above the detection placing table 422, and a third driving cylinder 425 is connected above the air tightness pressing plate 424, and the specific working process is as follows: the third driving cylinder 425 drives the airtight pressing plate 424 to press down and block the upper part of the base, and meanwhile, small holes on the side surface of the base are blocked by other parts to prevent air leakage; meanwhile, the airtight pressing plate 424 is connected with an air pipe, air is blown into the base, positive pressure detection is carried out on the product, then the robot C grabs the bottle neck to pull out the product for one section, positive pressure detection is carried out on the product again for two sections, the robot C presses the bottle neck back after the product is detected to be qualified, and finally the product is grabbed to the next working procedure; and when the bottle mouth is pressed, the bottle mouth is aerated and kept for a few seconds, no pressure loss is caused, and the bottle mouth is judged to be qualified, namely, the bottle mouth is pulled out for one section, and the bottle mouth is pulled out for two sections, and the bottle mouth is qualified when the numerical values displayed by the positive pressure meter are the same.
Referring to fig. 11, the code wheel mechanism includes a code wheel base 501, a servo carrying mechanism 510 is disposed on the right side of the code wheel base 501, and the servo carrying mechanism 510 includes a servo carrying arm 511 and a servo carrying motor; the tray base 501 comprises a loading station area 520, a transfer station area 521 is arranged on the left side of the loading station area 520, a full tray bin 522 is arranged above the transfer station area 521, and a discharging station area 523 is arranged on the right side of the full tray bin; the full tray bin 522, the blanking station area 523, the feeding station area 520 and the transferring station area 521 are sequentially arranged clockwise to form a 'field' -shaped structure; the servo carrying arm 511 is arranged above the feeding station area 520 in parallel, and the servo carrying motor drives the servo carrying arm 511 to move back and forth in the feeding station area 520; the servo transfer arm 511 is provided with 5 transfer jigs 512.
A first pushing plate 524 is arranged at the left side of the feeding station area 520, and the first pushing plate 524 moves left and right under the driving of a first pushing cylinder 525; a second pushing plate 526 is arranged below the transfer station area 521, and the second pushing plate 526 moves up and down under the driving of a second pushing cylinder 527; a third pushing plate 528 is arranged on the left side of the full tray bin 522, and the third pushing plate 528 moves left and right under the drive of a third pushing cylinder 529.
Firstly, an empty tray can be placed in the feeding station area 520 by a manual or automatic feeding mode, and the first pushing cylinder 525 drives the first pushing plate 524 to push the empty tray to the transferring station area 521; the conveying jig 512 conveys the qualified products to the transfer station area 520; the servo handling arm 511 can simultaneously handle 5 products, in one embodiment, the robot C4 places qualified products on the gripping positions on the code disc base 501, after five products are filled, the servo handling arm 511 simultaneously takes the five products onto empty discs in the transfer station area 520, when the transfer station area 520 is filled with the products, and then, the second pushing cylinder 527 drives the second pushing plate 526 to push the pushing disc after the full discs to move to the full disc storage bin 522, and finally, the third pushing cylinder 529 drives the third pushing plate 528 to push the products to discharge.
In one embodiment, a servo jacking mechanism is arranged below the feeding station area 520 and the discharging station area 523, and the servo jacking mechanism comprises a bin base and a servo motor arranged below the bin base, and the servo motor can drive the bin base to move up and down; namely, a plurality of empty trays are placed on the feeding station area 520, and the heights of the empty trays are adjusted through the servo motor; meanwhile, a plurality of products with full trays can be stacked on the blanking station area 523 at the same time to wait for one-time blanking, and the stacking height of the full tray is adjusted through a servo motor to facilitate the pushing of the tray from the full tray bin 522 to the blanking station area 523.
The foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present invention.
Claims (7)
1. The intelligent assembling system for the purifying and filtering water cup sealing component is characterized by comprising a frame, wherein a robot A is arranged on the frame, a base feeding mechanism and a plug feeding mechanism are arranged on the right side of the robot A, a rotary index plate is arranged on the left side of the robot A, an O-shaped ring feeding mechanism and an O-shaped ring assembling mechanism are arranged on the lower side of the rotary index plate, and the rotary index plate comprises a plug assembling station, an O-shaped ring assembling station, a detecting station and a bottle cap assembling station in sequence; the bottle cap feeding mechanism and the cylinder transferring mechanism are arranged on the left side of the rotary index plate, the bottle cap assembling mechanism is arranged at the left end of the cylinder transferring mechanism, the bottle cap feeding mechanism is arranged on the lower side of the bottle cap assembling mechanism, the robot C is arranged on the upper side of the bottle cap feeding mechanism, and the code plate mechanism is arranged on the upper side of the robot C;
The robot A comprises a rotary mechanical arm A and a mechanical arm A arranged on the rotary mechanical arm A, wherein the mechanical arm A comprises a mechanical arm A body, a plug thimble, a visual inspection module and a base air gripper;
the robot B comprises a rotary mechanical arm B and a mechanical arm B arranged on the rotary mechanical arm B, wherein the mechanical arm B comprises a plurality of suckers;
the robot C comprises a rotary mechanical arm C and a mechanical arm C arranged on the rotary mechanical arm C, wherein the mechanical arm C comprises a clamping jaw cylinder, and a bottle neck clamping jaw and a bottle cap clamping jaw are arranged on a piston of the clamping jaw cylinder;
The base feeding mechanism is a base conveying belt connected with the injection molding machine; the plug feeding mechanism comprises a vibration disc and a plug feeding belt, the plug feeding belt comprises a plug feeding belt body, and a plug feeding slideway is arranged on the plug feeding belt body; one end of the plug feeding slideway is provided with a plug feeding cavity; the plug assembling device comprises a rotary index plate, a plug assembling station and a plug assembling mechanism, wherein the rotary index plate is provided with a plug extracting mechanism, the plug extracting mechanism comprises a plug extracting suction nozzle, the plug extracting suction nozzle is arranged on a plug extracting slide plate, and the plug extracting slide plate is driven by a plug extracting cylinder to slide along a plug extracting slide way;
the O-shaped ring feeding mechanism comprises an O-shaped ring feeding table and an O-shaped ring carrying arm assembly, wherein the O-shaped ring feeding table comprises an O-shaped ring feeding table body, two O-shaped ring feeding columns are arranged at two ends of the O-shaped ring feeding table body, and an O-shaped ring rotary cylinder is connected below the O-shaped ring feeding table body;
The O-ring handling arm assembly comprises a first O-ring handling arm, a second O-ring handling arm and a third O-ring handling arm; the first O-shaped ring carrying arm is provided with a first O-shaped ring clamp in a sliding manner, the second O-shaped ring carrying arm is provided with a second O-shaped ring clamp and an O-shaped ring inner supporting clamp in a sliding manner, and one side of the second O-shaped ring carrying arm is also provided with an O-shaped ring middle rotary table; a third O-shaped ring clamp and a base sucker are slidably arranged on the third O-shaped ring carrying arm;
The bottle neck assembling mechanism comprises a bottle neck pressing module, the bottle neck pressing module comprises a pressing bracket, a second driving cylinder is arranged above the pressing bracket, and a piston of the second driving cylinder passes through the pressing bracket to move up and down; a pressing sliding rail extending outwards is arranged below the pressing bracket, a first carrier is arranged on the pressing sliding rail, a second carrier is arranged above the first carrier, and a plurality of springs are arranged between the first carrier and the second carrier; the bottle mouth mounting position for placing the bottle mouth is arranged in the center of the first carrier, and the base mounting position for placing the base and bottle cap combination is arranged in the center of the second carrier; one side of the first carrier is connected with a first driving cylinder.
2. The intelligent assembly system of a sealing component of a purification filter cup of claim 1, further comprising an O-ring jacking mechanism disposed on the frame and located directly below an O-ring loading post proximate the O-ring handling arm assembly; the O-shaped ring jacking mechanism comprises a jacking bracket and a servo jacking motor connected below the jacking bracket.
3. The intelligent assembly system of the sealing component of the purifying and filtering water cup according to claim 1, wherein the O-shaped ring assembly mechanism is arranged on the left side of the O-shaped ring feeding mechanism, the O-shaped ring assembly mechanism comprises an O-shaped ring assembly body, the O-shaped ring assembly body comprises an O-shaped ring assembly base and an O-shaped ring assembly bracket, a first assembly cylinder is arranged on the O-shaped ring assembly base, a first sliding plate and a second sliding plate are sequentially arranged on the O-shaped ring assembly bracket from top to bottom, and the first sliding plate and the second sliding plate can move up and down along the assembly bracket; a second assembling cylinder is arranged on the first sliding plate, and a spreading hand gripper is connected to the second assembling cylinder; the second sliding plate is provided with a third assembling air cylinder, and a piston of the third assembling air cylinder is fixedly connected to the first sliding plate.
4. The intelligent assembly system of the sealing component of the purifying and filtering water cup according to claim 1, wherein a neglected loading detection mechanism is arranged outside the detection station, the neglected loading detection mechanism comprises two neglected loading sensors and a neglected loading detection table arranged on the frame, and the two neglected loading sensors are arranged above the neglected loading detection table; and a rotating motor is arranged below the neglected loading detection table.
5. The intelligent assembling system of the sealing component of the purifying and filtering water cup according to claim 1, wherein the bottle neck assembling mechanism further comprises an air tightness detecting module, the air tightness detecting module comprises an air tightness detecting bracket, a detecting and placing table is fixedly arranged on the air tightness detecting bracket, and a placing hole is formed in the detecting and placing table; the detection is placed the platform top and is provided with the gas tightness clamp plate, the top of gas tightness clamp plate is connected with the third drive cylinder.
6. The intelligent assembly system for the sealing component of the purifying and filtering water cup according to claim 1, wherein the code disc mechanism comprises a code disc base, a servo carrying mechanism is arranged on the right side of the code disc base, and the servo carrying mechanism comprises a servo carrying arm and a servo carrying motor; the code disc base comprises a feeding station area, a transfer station area is arranged on the left side of the feeding station area, a full disc storage bin is arranged above the transfer station area, and a discharging station area is arranged on the right side of the full disc storage bin; the full-disc storage bin, the blanking station area, the feeding station area and the transferring station area are sequentially and clockwise arranged into a shape of Chinese character 'tian'; the servo carrying arm is arranged above the feeding station area in parallel, and the servo carrying motor drives the servo carrying arm to move back and forth in the feeding station area; the servo carrying arm is provided with 5 carrying clamps;
A first pushing plate is arranged on the left side of the feeding station area, and the first pushing plate moves left and right under the driving of a first pushing cylinder; a second pushing plate is arranged below the transfer station area, and the second pushing plate moves up and down under the driving of a second pushing cylinder; the left side of the full-disc storage bin is provided with a third pushing plate, and the third pushing plate moves left and right under the driving of a third pushing cylinder.
7. The intelligent assembly system of the sealing component of the purifying and filtering water cup according to claim 6, wherein a servo jacking mechanism is arranged below the feeding station area and the discharging station area, and the servo jacking mechanism comprises a stock bin base and a servo motor arranged below the stock bin base.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811095236.2A CN109175998B (en) | 2018-09-19 | 2018-09-19 | Intelligent assembling system for purifying and filtering water cup sealing part |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811095236.2A CN109175998B (en) | 2018-09-19 | 2018-09-19 | Intelligent assembling system for purifying and filtering water cup sealing part |
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| CN109175998A CN109175998A (en) | 2019-01-11 |
| CN109175998B true CN109175998B (en) | 2024-05-31 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110567651B (en) * | 2019-07-31 | 2021-02-05 | 中船重工鹏力（南京）智能装备系统有限公司 | Automatic assembling and detecting equipment and method for static disc plug |
| CN112025286B (en) * | 2020-08-29 | 2022-04-05 | 瑞安市朝阳标准件有限公司 | Bolt processing equipment |
| CN114453871B (en) * | 2022-02-22 | 2023-12-12 | 北京怀胜科技服务有限公司 | HEPA filter screen assembling device of air purifier |
| CN114505670B (en) * | 2022-02-28 | 2023-03-24 | 杭州富利登塑胶制品有限公司 | Automatic conveying and mounting device for cup cover connecting piece |
| CN117506435B (en) * | 2024-01-08 | 2024-04-09 | 杭州环申新材料科技股份有限公司 | Online assembly device for pull ring nozzle cover |
| CN119774295B (en) * | 2024-12-31 | 2025-12-26 | 臻越自动化技术（上海）有限公司 | Automatic feeding and conveying system and method for automotive water tank pressure caps |
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