CN203157150U - Automatic production line device for composite boards - Google Patents

Automatic production line device for composite boards Download PDF

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Publication number
CN203157150U
CN203157150U CN 201320093748 CN201320093748U CN203157150U CN 203157150 U CN203157150 U CN 203157150U CN 201320093748 CN201320093748 CN 201320093748 CN 201320093748 U CN201320093748 U CN 201320093748U CN 203157150 U CN203157150 U CN 203157150U
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CN
China
Prior art keywords
sheet
roller
motor
mould
production line
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CN 201320093748
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Chinese (zh)
Inventor
胡斌源
高艳慧
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佛山市森科能源科技开发有限公司
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Priority to CN 201320093748 priority Critical patent/CN203157150U/en
Application granted granted Critical
Publication of CN203157150U publication Critical patent/CN203157150U/en

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Abstract

The utility model discloses an automatic production line device for composite boards. The device comprises an upper die device, a blanking device, a material distributing and homogenizing device, a synthetic fabric blanking device, a board breaking device, a board lifting off-line device, a curing device, a board lifting on-line device, a demoulding device, a board drop device, a board conveying device and a control system, wherein the board conveying device is used as a conveying medium of all the devices, and all the devices are connected into a full-automatic production line; and all the devices are connected with the control system. According to the automatic production line device, the boards are conveyed among all production devices by the board conveying device driven by a motor, the processes of blanking the board, molding by pressing material, adding glass fabric, adding non-woven fabric, breaking the board, curing for molding, demoulding and the like can be realized by full-automatic equipment, and the manpower is not needed in the production process, so that the whole process is automatic and only needs artificial monitoring, the automatic production line device is simple to operate, safe and reliable, the production quality of the board can be greatly guaranteed, and the production efficiency of the board is improved.

Description

A kind of composite board automated production line apparatus
Technical field
The utility model relates to a kind of composite board production equipment, in particular a kind of composite board automated production line apparatus.
Background technology
---------disconnected plate---curing molding---operations such as the demoulding that add nonwoven that add glass cloth that composite board production will be passed through the binder moulding, some operation is finished through machine, some is then by manually finishing, to pass through the staff carrying plate between the per pass operation, waste time and energy, increase workman's the amount of labour greatly, half machinery production pattern also can reduce the production efficiency of sheet material greatly, makes the cost of sheet material effectively not descend; And manually-operated requires the workman certain operating experience must be arranged or need carry out pre-job training, the crudy of sheet material is bigger to the dependence of workman's operating experience, will cause defective work even waste product easily if the workman lacks experience, be unfavorable for the assurance of board quality.
Therefore, prior art has yet to be improved and developed.
Summary of the invention
The purpose of this utility model is to provide a kind of composite board automated production line apparatus, is intended to solve existing sheet material and processes half mechanical mode and waste time and energy, and manually-operated is unfavorable for the problem that board quality guarantees.
The technical solution of the utility model is as follows: a kind of composite board automated production line apparatus, wherein, comprise upper mould device, blanking device, cloth and homogenizing device, synthetic cloth blanking device, disconnected panel assembly, sheet material lifting coil inserting apparatus, solidification equipment, sheet material lifting eedle threader, stripper apparatus, following panel assembly, Work sheet conveying device and control system: described upper mould device, blanking device, cloth and homogenizing device, synthetic cloth blanking device, disconnected panel assembly, sheet material lifting coil inserting apparatus, solidification equipment, sheet material lifting eedle threader, stripper apparatus and following panel assembly are respectively successively along the Work sheet conveying device setting, Work sheet conveying device connects into automatic production line to each device as each device delivery media; Described upper mould device, blanking device, cloth and homogenizing device, synthetic cloth blanking device, disconnected panel assembly, sheet material lifting coil inserting apparatus, solidification equipment, sheet material lifting eedle threader, stripper apparatus, following panel assembly all are connected with control system with Work sheet conveying device; Described upper mould device is consistent with the structure of following panel assembly, and sheet material lifting coil inserting apparatus is consistent with the structure of sheet material lifting eedle threader.
Described composite board automated production line apparatus, wherein, described upper mould device comprises mainframe, is arranged on horizontal moving guide rail and the suction die device that is slidingly mounted on the horizontal moving guide rail on the mainframe both sides; Described suction die device comprises the suction mold mechanism, the longitudinal moving mechanism that the transverse moving mechanism that drive suction mold mechanism laterally moves and drive suction mold mechanism vertically move, and described suction die device also comprises balanced controls of at least one stable suction mold mechanism; Described balanced controls comprise at least two balance gears and chain; Described balance gear is being fixed on longitudinal moving mechanism and the suction mold mechanism of correspondence respectively; Connect by chain between the described balance gear.
Described composite board automated production line apparatus, wherein, described cloth and homogenizing device comprise support, main pressure roller, arrangement for adjusting height, live-roller and transmission device, and described control system comprises the PLC control module, and described live-roller is arranged on the bottom of support; Main pressure roller is arranged on the support, place live-roller above; Arrangement for adjusting height and transmission device are arranged on the side of support; Described arrangement for adjusting height is connected with main pressure roller, and transmission device is connected with live-roller with main pressure roller respectively; Described arrangement for adjusting height is connected with the PLC control module: PLC control module control arrangement for adjusting height is regulated main pressure roller automatically along the frame lifting.
Described composite board automated production line apparatus, wherein, described disconnected panel assembly comprises bracing frame, disconnected bladed saw, drives the horizontal mobile transverse moving mechanism of disconnected bladed saw and drives the longitudinal moving mechanism that disconnected bladed saw vertically moves; Described transverse moving mechanism is connected with disconnected bladed saw, and described longitudinal moving mechanism is connected with transverse moving mechanism; Described longitudinal moving mechanism also comprises return tooth bar and return suspension bracket guide rail; Described return suspension bracket guide rail is set in parallel on two limits of bracing frame; Described return suspension bracket is slidingly mounted on the return suspension bracket guide rail; Described return tooth bar is parallel to return suspension bracket guide rail, is arranged on return suspension bracket below; Described returning electrical motor is installed on the return tooth bar; Described transverse moving mechanism comprises disconnected bladed saw motor, disconnected bladed saw tooth bar and tooth bar installing rack; Described tooth bar installing rack is connected with longitudinal moving mechanism, and described disconnected bladed saw tooth bar is installed on the tooth bar installing rack, and described disconnected bladed saw motor is installed on the disconnected bladed saw tooth bar; Described disconnected bladed saw is connected with disconnected bladed saw motor; Described returning electrical motor, disconnected bladed saw motor all are connected with control system.
Described composite board automated production line apparatus, wherein, described sheet material lifting coil inserting apparatus comprises fixed mount and crane, institute's crane is arranged in the fixed mount, the dual-side of described fixed mount is provided with gathering sill, described crane is fastened in the gathering sill, and described crane is connected with hydraulic jack; The top of described fixed mount is provided with a plurality of live-rollers, and described live-roller is connected with driving motor; The bottom of described crane is provided with the curing Car Track: described sheet material lifting eedle threader is installed in the hole, and it is concordant with ground that crane rises to highest point along gathering sill; Described hydraulic jack, driving motor all are connected with control system.
Described composite board automated production line apparatus, wherein, described stripper apparatus comprises horizontal feed frame, gradient carriage and carries motor, one end of described horizontal feed frame is connected with an end of gradient carriage, the other end of horizontal feed frame is provided with initiatively leather belt roller, and described active leather belt roller is connected with carrying motor; The junction of described horizontal feed frame and gradient carriage and the other end of gradient carriage are respectively arranged with passive leather belt roller, are connected transmission by belt between described active leather belt roller and the passive leather belt roller; Described conveying motor is connected with control system.
Described composite board automated production line apparatus, wherein, described composite board automated production line apparatus also comprises gearshift, described gearshift comprises conveying device, is no less than a part flow arrangement, carries motor and shunting motor; Described conveying device comprises carriage, evenly is provided with a plurality of first on the carriage and carries roller arm, and the bottom of carriage is provided with a plurality of first belt pulleys; Described part flow arrangement comprises the shunting frame, evenly is provided with a plurality of second on the shunting frame and carries roller arm, and the bottom of shunting frame is provided with a plurality of second belt pulleys; Carriage and the adjacent setting of shunting frame, described first carries roller arm and second to carry roller arm all to be connected with carrying motor, connect by belt between first belt pulley and second belt pulley, first belt pulley is connected with the shunting motor: first carries roller arm and second to carry roller arm to be transported to output at the following sheet material of drive of carrying motor by carriage or the input of shunting frame, first belt pulley rotates under the drive of shunting motor, be transferred to second belt pulley by belt, drive second belt pulley and rotate, sheet material is diverted to by carriage on the shunting frame along belt; Described conveying motor all is connected with control system with the shunting motor.
Described composite board automated production line apparatus, wherein, described composite board automated production line apparatus also comprises die device clearly, described clear die device comprises mould bases, scraper, board mould sense switch and clear mould motor clearly, be provided with a plurality of conveying rollers in the described clear mould bases, the input of frame and output all are respectively arranged with upper glue roller, lower rubber roller, the setting parallel to each other up and down of described upper glue roller and lower rubber roller; Described conveying roller is connected with clear mould motor; Scraper is arranged in the frame, places between the conveying roller, and described scraper comprises cutter and bottom knife, and described cutter is connected scraper connecting plate timber die sense switch with bottom knife with clear mould cylinder; Described clear mould motor, clear mould cylinder all are connected with control system with the board mould sense switch.
Described composite board automated production line apparatus, wherein, described composite board automated production line apparatus also comprises interpolation releasing agent device, described interpolation releasing agent device comprises pattern carrier, spray bar and is arranged on the spongy layer of spray bar below; Described spray bar comprises the flowline and the oil inlet pipe that is connected with flowline one end of horizontally set, described flowline one end sealing, and an end is connected with the oil inlet pipe conducting, and several oil outlets are set on the body; Described oil inlet pipe vertically arranges, and oil inlet pipe is provided with oil-in; Described spongy layer is arranged on the below of flowline, and described pattern carrier is arranged on the spongy layer below, forms the passage by plank between spongy layer and the pattern carrier.
Described composite board automated production line apparatus, wherein, described composite board automated production line apparatus also comprises the sheet material stock stirring device, and described sheet material stock stirring device comprises underframe, the rabbling mechanism of stirring material and the actuating unit that is connected with rabbling mechanism; Described rabbling mechanism comprises at least two shafts, stirring shell and at least one pair of paddle; Described stirring shell is rotatably installed on the underframe; Shaft places in the stirring shell, and an end passes stirring shell and is connected with the underframe bearing, and the other end passes stirring shell and is connected with actuating unit; Described paddle arranged in dislocation is on shaft; Described paddle comprises an end leaf bar that is connected with shaft and the blade that is connected with the leaf bar other end; Described blade comprises main lobe and accessory lobes, the stacked setting of described main lobe and accessory lobes, and the accessory lobes one side is connected with main lobe, and another side is connected with the leaf bar; Described main lobe and accessory lobes are provided with at least one via; Described actuating unit is connected with control system.
The beneficial effects of the utility model: the utility model is by providing a kind of composite board automated production line apparatus, by the driven by motor conveyer belt sheet material is carried between each production equipment,---binder moulding---------disconnected plate---curing molding---manufacturing procedures such as the demoulding that add nonwoven that add glass cloth of utilizing fully-automatic equipment to realize plate cutting, need not artificial participation in the production process, whole-course automation, only need manually monitor and get final product, simple to operate, safe and reliable, guarantee the quality of production of sheet material widely, improved the production efficiency of sheet material.
Description of drawings
Fig. 1 is the structural representation of composite board automated production line apparatus in the utility model.
Fig. 2 is the structural representation of upper mould device in the utility model.
Fig. 3 is the structural representation of inhaling die device in the utility model.
Fig. 4 is the structural representation that adds the releasing agent device in the utility model.
Fig. 5 is the side view that adds the releasing agent device in the utility model.
Fig. 6 is the structural representation of blanking device in the utility model.
Fig. 7 is the structural representation of sheet material stock stirring device in the utility model.
Fig. 8 is the vertical view of sheet material stock stirring device in the utility model.
Fig. 9 is the structural representation of cloth and homogenizing device in the utility model.
Figure 10 is the structural representation of binder shaped device in the utility model.
Figure 11 is the side view of binder shaped device in the utility model.
Figure 12 is the structural representation of adjusting device in the utility model.
Figure 13 is the structural representation of cloth and homogenizing device and synthetic cloth blanking device in the utility model.
Figure 14 is the structural representation of regulating fixator in the utility model.
Figure 15 is the structural representation of the utility model interruption board device.
Figure 16 is the front view of the utility model interruption board device.
Figure 17 is the structural representation of gearshift in the utility model.
Figure 18 is the vertical view of gearshift in the utility model.
Figure 19 is the structural representation of sheet material lifting coil inserting apparatus in the utility model.
Figure 20 is the front view of sheet material lifting coil inserting apparatus in the utility model.
Figure 21 is the structural representation of stripper apparatus in the utility model.
Figure 22 is the front view of stripper apparatus in the utility model.
Figure 23 is the structural representation of clear die device in the utility model.
The specific embodiment
For making the purpose of this utility model, technical scheme and advantage clearer, clear and definite, below further describe with reference to the accompanying drawing the utility model of embodiment that develops simultaneously.
As shown in Figure 1, be the structural representation of composite board automated production line apparatus among the present invention.This composite board automated production line apparatus comprises for the upper mould device A000 that mould is drawn onto on this product line device, for the blanking device B000 that the sheet material raw material is added on the mould, the sheet material raw material is evenly pushed away flat cloth and homogenizing device C000 along mould, add nonwoven and glass cloth in the sheet material synthetic cloth blanking device D000, the disconnected panel assembly E000 of the nonwoven on the sheet material and the cut-out of glass cloth, the gearshift F000 that sheet material is shunted, sheet material is transported to sheet material lifting coil inserting apparatus G000 on the solidification equipment H000 from conveying device, sheet material is carried out the solidification equipment H000 that solidifies, sheet material is transported to sheet material lifting eedle threader I000 on the conveying device from solidification equipment H000, the stripper apparatus J000 of sheet material and mould separating, the following panel assembly L000 that sheet material is siphoned away from mould, the clear die device K000 that mould is cleared up, Work sheet conveying device M000 and the control system of transportation sheet material: described upper mould device A000, blanking device B000, cloth and homogenizing device C000, synthetic cloth blanking device D000, disconnected panel assembly E000, gearshift F000, sheet material lifting coil inserting apparatus G000, solidification equipment H000, sheet material lifting eedle threader I000, stripper apparatus J000, following panel assembly L000 and clear die device K000 arrange along Work sheet conveying device M000 respectively successively, Work sheet conveying device M000 is linked to be automatic production line to each device as each device delivery media; Described upper mould device A000, blanking device B000, cloth and homogenizing device C000, synthetic cloth blanking device D000, disconnected panel assembly E000, gearshift F000, sheet material lifting coil inserting apparatus G000, solidification equipment H000, sheet material lifting eedle threader I000, stripper apparatus J000, following panel assembly L000, clear die device K000 are connected with control system with Work sheet conveying device M000.
As shown in Figures 2 and 3, described upper mould device A000 comprises mainframe A100, is arranged on horizontal moving guide rail A200 and the suction die device A300 that is slidingly mounted on the horizontal moving guide rail on the mainframe both sides; Described suction die device A300 comprises the suction mold mechanism, drives to inhale the horizontal mobile transverse moving mechanism of mold mechanism and drive to inhale the longitudinal moving mechanism that mold mechanism vertically moves, and described suction die device A300 comprises that also four are stablized the balanced controls of inhaling mold mechanisms.
Described balanced controls comprise two balance gear A341 and chain A342; Described balance gear A341 is being fixed on longitudinal moving mechanism and the suction mold mechanism of correspondence respectively, connects by chain A342 between the described two balance gear A341.In the present embodiment; four stable balanced controls of inhaling mold mechanism are set; four balanced controls are corresponding being installed on four angles of inhaling mold mechanism respectively; by being connected of balance gear A341 and chain A342; guarantee in inhaling the mold mechanism motion process; inhaling mold mechanism can be synchronized with the movement on both sides, has increased the stability of inhaling mold mechanism.
Described longitudinal moving mechanism comprises and vertically moves cylinder A331, two vertical tooth bar A332 that vertically arrange, the cross bar A333 of a horizontally set, four montant A334 that vertically arrange; Described vertical tooth bar A332 one end is fixedlyed connected with the suction mold mechanism, and two vertical tooth bar A332 vertically are arranged on the both sides of inhaling mold mechanism respectively; Described cross bar A333 is connected by bearing with transverse moving mechanism, cross bar A333 can rotate, on the cross bar A333 gear is installed, cross bar A333 is connected with vertically tooth bar A332 is meshing by gear, by this connected mode, increase to inhale the stability of mold mechanism, avoid that asynchrony phenomenon appears in two ends when inhaling the mold mechanism lengthwise movement; Described montant A334 one end is fixedlyed connected with the suction mold mechanism and is slidingly mounted on the transverse moving mechanism, four montant A334 vertically are arranged on respectively on four angles of inhaling mold mechanism, fixedly connected with the suction mold mechanism, montant A334 can longitudinal sliding motion, be convenient on the one hand drive inhale the mold mechanism lengthwise movement, help to improve the stability of inhaling mold mechanism on the other hand; Described balance gear A341 is installed in montant A334 top; The described cylinder A331 that vertically moves is connected with control system.
The described cylinder A331 that vertically moves is connected with cross bar A333, drives cross bar A333 and rotates, and realizes that longitudinal moving mechanism drives the suction mold mechanism and vertically moves stably; Perhaps, the described cylinder A331 that vertically moves stand upside down to arrange, and vertically moves the push rod of cylinder A331 straight down, and inhales mold mechanism and is connected, drives the lengthwise movement of suction mold mechanism by push rod.Vertically moving cylinder A331 handstand described in the present embodiment arranges.
Described transverse moving mechanism comprises mobile framework and is installed in the transverse mobile motor A322 that drives mobile frame movement on the mobile framework; Described mobile framework is slidingly mounted on the horizontal moving guide rail A200, and described montant A334 is slidingly mounted on the mobile framework, and described cross bar A333 is connected with mobile framework by bearing; By above-mentioned connected mode, it is laterally mobile to have realized that transverse moving mechanism drives longitudinal moving mechanism, and is not laterally influencing vertically moving of longitudinal moving mechanism in the moving process; Described transverse mobile motor A322 is connected with control system.
Further, staff's cleaning for convenience and maintenance, described mobile framework can be set to upper strata framework A321 and the framework A323 of lower floor, and two-layer framework can be fixedly connected by many connecting rod A324 up and down; Upper strata framework A321 connects transverse mobile motor A322, and the framework A323 of lower floor installs and vertically moves cylinder A331; Described upper strata framework A321 is slidingly mounted on the horizontal moving guide rail A200; The framework A323 of lower floor is connected with suction mold mechanism A310 with two vertical tooth bar A332 by four montant A334 respectively.Because vertically moving the branch of cylinder A331 and transverse mobile motor A322 is arranged; not only make things convenient for the staff to clear up and keep in repair cylinder or motor on the one hand; be conducive to reduce the distance that vertically moves cylinder A331 and inhale mold mechanism on the other hand; reduce the actuating length of the push rod that vertically moves cylinder A331; raise the efficiency, be conducive to improve the stability of inhaling mold mechanism simultaneously.
Described suction mold mechanism comprises eight sucker A311 and the suction cup carrier A312 of sucker is installed; In the present embodiment, described suction cup carrier A312 is arranged to rectangle, can be arranged to rhombus or ellipse etc. as required in the actual production; Described suction cup carrier A312 is fixedlyed connected with montant A334 with vertical tooth bar A332 respectively, and described balance gear A341 is installed on the suction cup carrier A312.Balance gear A341 on the suction cup carrier A312 be installed in balance gear A341 on the montant A334 under, both connect by chain A342, two balance gear A341 and chain A342 form one group of balanced controls.In order further to increase the stability of inhaling mold mechanism; be provided with gear connecting rod A313 between the balance gear A341 on the described suction cup carrier A312; balance gear A341 by on the gear connecting rod A313 connection suction cup carrier A312 inhales mold mechanism when having avoided this upper mould device A000 work and rocks.
The course of work of this upper mould device A000 is as follows: when mould is transported to the below of inhaling mold mechanism, vertically moves cylinder A331 and work, drive the suction mold mechanism and move downward, vertically tooth bar A332 and montant A334 guarantee that the suction mold mechanism moves downward the stability in the process; Sucker A311 adsorbs mould; Vertically move cylinder A331 work, the suction mold mechanism is moved upward; Transverse mobile motor A322 work this moment, it is mobile at horizontal moving guide rail A200 to drive mobile framework A321, be connected with mobile framework A321 owing to four montant A334 simultaneously, therefore longitudinal moving mechanism is also laterally mobile with mobile framework A321, the stability of the balanced controls that is made up of balance gear A341 and chain A342 this moment and the acting in conjunction assurance suction mold mechanism that is connected the balance gear A341 on the suction cup carrier A312; When transverse mobile motor A322 moved to assigned address, sucker A311 unclamped, and mould is transported to assigned address.
Described panel assembly L000 is consistent with the structure of above-mentioned upper mould device A000 down, is used for sheet material is siphoned away from mould.
As shown in Figure 4 and Figure 5, in order to make behind the plate forming easily and mould separating, described composite board automated production line apparatus comprises also and adds releasing agent device O000 that described interpolation releasing agent device O000 comprises spray bar and adjusting device.
Spray bar comprises flowline O110 and oil inlet pipe O120, flowline O110 horizontally set, the sealing of flowline O110 one end, an end and oil inlet pipe O120 conducting arrange, flowline O110 body is provided with several oil outlets, and the releasing agent in the flowline O110 can flow out from oil outlet; Oil inlet pipe O120 vertically arranges, and oil inlet pipe O120 and flowline O110 form " L " shape pipeline; Oil inlet pipe O120 upper end is provided with oil-in O121, and releasing agent enters oil inlet pipe O120 from oil-in O121 under the effect of gravity, flow to flowline O110 again.Spongy layer O112 is set below flowline O110, and spongy layer O112 below is provided with pattern carrier O113, forms a passage that is used for by mould between pattern carrier O113 and the spongy layer O112.Releasing agent flows out from flowline O110, is seeped among the spongy layer O112, after process spongy layer O112 is even, is applied on the mould, realizes the effect of evenly smearing releasing agent.
In the actual production, can electromagnetic valve switch O122 and travel switch be set at oil inlet pipe O120, electromagnetic valve switch O122 is used for the time that control attaches releasing agent, and described electromagnetic valve switch O122 is connected with travel switch; Described travel switch is connected with control system.When travel switch detected mould, electromagnetic valve switch O122 received the signal that travel switch sends, and electromagnetic valve switch O122 opens, and releasing agent is at the dirty turnover oil pipe of the effect of gravity O110.
Further, in order better to control the consumption of releasing agent, can ball valve switch O123 be set at oil inlet pipe O120 in the actual production, described ball valve switch O123 is arranged on the top of electromagnetic valve switch O122, is used for what of amount that control flows to the releasing agent of oil inlet pipe O120.
Further, can flow out from each oil outlet more uniformly in order to make the releasing agent among the flowline O110, the place arranges an adjusting rod at flowline O110 blind end, utilizes adjusting rod to adjust the gradient of oil pipe O110.
In order further to improve the uniformity of the releasing agent on the mould, optimize separating effect, this interpolation releasing agent device O000 arranges towel layer O115 at pattern carrier O113, and when mould process towel layer O115, towel layer O115 evenly smears the releasing agent on the mould again.
In spongy layer O112 one side adjusting device is set, described adjusting device comprises the cross bar O210 that is parallel to flowline O110 and is separately positioned on the adjuster O220 of cross bar O210 two ends, adjusting cross bar O210 height.Described adjuster O220 comprises base O221, upper plate O222 and set screw O223; Two adjusting guide rail O224 vertically are set between described base O221 and upper plate O222, form Vertical Channel between two adjusting guide rail O224, be provided with adjusting slider O225 in the described Vertical Channel, described set screw O223 passes upper plate O222 and is connected with adjusting slider O225, and described adjusting slider O225 is connected with cross bar O210.Can regulate the height of cross bar O210 by this connected mode.
The course of work of this interpolation releasing agent device O000 is as follows: Work sheet conveying device M000 transportation mould is through the passage between spongy layer O112 and the pattern carrier O113, travel switch sends a signal to electromagnetic valve switch O122, electromagnetic valve switch O122 opens, releasing agent flows to flowline O110, from oil outlet O111, flow out, infiltrate O112 in the spongy layer, through spongy layer O112 evenly after be applied on the mould.
As shown in Figure 6, described blanking device B000 comprises hopper B100, described hopper B100 be arranged on Work sheet conveying device M000 above, the sheet material raw material is transported to from mixer on the mould that Work sheet conveying device M000 is constantly transported.Described hopper B100 is provided with drawing mechanism B110, is used for control sheet material raw material and whether is poured into mould from hopper B100; Described drawing mechanism B110 is connected with control system.
Described hopper B100 is connected with sheet material stock stirring device N000 usually, the rabbling mechanism and the stirring actuating unit that is connected with rabbling mechanism of the stirring material on as shown in Figure 7 and Figure 8, described sheet material stock stirring device N000 comprises underframe N100 and is arranged on underframe N100; Described rabbling mechanism comprises two shaft N210, and described rabbling mechanism also comprises stirring shell N220 and 12 couples of paddle N230; Described stirring shell N220 is rotatably installed on the underframe N100, and in actual production, stirring shell N220 is connected with underframe N100 by bearing, and stirring shell N220 can overturn at underframe N100; Described shaft N210 places in the stirring shell N220, and an end passes stirring shell N220 and is connected with bearing, and the other end passes stirring shell N220 and is connected with the stirring actuating unit; Described 12 pairs of paddle N230 arranged in dislocation are on two shaft N210, stir actuating unit and drive shaft N210 rotation, paddle N230 rotates and rotates along with shaft N210, reach mixing effect, because paddle N230 arranged in dislocation, paddle N230 coverage is more intensive during real work, and mixing effect is better.
Described stirring actuating unit comprises stirring motor N310, stirs reduction box N320 and stirs gear N330; Described stirring motor N310, stirring reduction box N320 and stirring gear N330 are linked in sequence, and described shaft N210 is connected with stirring gear N330; Described stirring motor N310 is connected with control system.
In concrete the production, better in order to make mixing effect, described paddle N230 comprises an end leaf bar N231 that is connected with shaft and the blade N232 that is connected with the leaf bar N231 other end; Described blade N232 comprises main lobe and accessory lobes, the stacked setting of described main lobe and accessory lobes, and the accessory lobes one side is connected with main lobe, and another side is connected with leaf bar N231; Described main lobe and accessory lobes are provided with four vias, and paddle is obliquely installed, and are laborsaving in whipping process, and material can flow through from via simultaneously, and it is more even that material is stirred.
Pour out after the sheet material raw material stirs for convenience, described sheet material stock stirring device N000 also comprises and is arranged on the overturning oil cylinder that stirring shell N220 bottom is connected with stirring shell N220, can pour out material to stirring shell N220 upset by overturning oil cylinder, described overturning oil cylinder is connected with control system.
Described sheet material stock stirring device N000 also comprises the cap (not drawing among the figure) that is arranged on the stirring shell N220, and described cap is provided with charging aperture.
To shown in Figure 12, described cloth and homogenizing device C000 comprise binder shaped device C100 and adjusting device C200 as Fig. 9, and described binder shaped device C100 is arranged on the top of Work sheet conveying device M000; Described adjusting device C200 is arranged on the Work sheet conveying device M000, when being covered with the mould of sheet material raw material when Work sheet conveying device M000 is transported to adjusting device C200 place, the adjusting device C200 that has regulated height strikes off the sheet material raw material on the mould, and unnecessary sheet material raw material is wiped off.
Described binder shaped device C100 comprises support C110, main pressure roller C120, arrangement for adjusting height C130, live-roller C140, transmission device C150, and described control system comprises the PLC control module, and described live-roller C140 is arranged on the bottom of support C110; Main pressure roller C120 is arranged on the support C110, place live-roller C140 above; Arrangement for adjusting height C130 and transmission device C150 are arranged on the side of support C110; Described arrangement for adjusting height C130 is connected with main pressure roller C120, and transmission device C150 is connected with live-roller C140 with main pressure roller C120 respectively; Described arrangement for adjusting height C130 is connected with the PLC control module: provide power to drive live-roller C140 and main pressure roller C120 rotation by transmission device C150, sheet material constantly is transported to by live-roller C140 below the main pressure roller C120, through main pressure roller C120 the sheet material raw material is pushed away equably according to technological requirement and puts down on mould; When sheet metal thickness required to change, C130 regulated automatically by PLC control module control arrangement for adjusting height, drove main pressure roller C120 and realized that lifting is to reach the sheet material that is applicable to the different-thickness requirement.
Described live-roller C140 can arrange a plurality of by actual needs.In the present embodiment, described live-roller C140 arranges two.
Described transmission device C150 comprise binder motor (not drawing among the figure), driving gear C151, fixedly driven pulley C152, that adjustable driven pulley C153, Live roller C154(arrange quantity is consistent with live-roller C140 quantity, in the present embodiment, arrange two) and main roller wheel C155, the side of described support C110 is provided with arc-shaped slide rail C111, described adjustable driven pulley C153 is fastened in the arc-shaped slide rail C111, along the position of engagement of arc-shaped slide rail C111 slidable adjustment and main roller wheel C155; Driving gear C151, fixing driven pulley C152, Live roller C154 and main roller wheel C155 are arranged on the side of support C110, driving gear C151 and fixing driven pulley C152, fixedly driven pulley C152 and adjustable driven pulley C153, adjustable driven pulley C153 and main roller wheel C154, Live roller C154 and driving gear C151 or the fixedly driven pulley C152 transmission of intermeshing in twos, described main roller wheel C154 is connected with main pressure roller C120, described Live roller C154 is connected with live-roller C140, driving gear C151 is connected with the binder motor, described binder motor is connected with the PLC control module: the binder electric motor starting, driving driving gear C151 rotates, drive each driven pulley engaged transmission by driving gear C151, drive main roller wheel C155 and two Live roller C154 rotations, thereby drive main pressure roller C120 and two live-roller C140 rotations.
Described arrangement for adjusting height C130 comprises drive lead screw C131, connecting rod C132, fixed mount C133 and stepper motor C134, in the present embodiment, in order to make the adjustment of main pressure roller C120, described drive lead screw C131 and fixed mount C133 arrange two respectively, the two ends of main pressure roller C120 are fixed on the fixed mount C133, two drive lead screw C131 are connected with two fixed mount C133 respectively, and the dual-side of support C110 is provided with guide rail C112, and two fixed mount C133 are fastened on respectively in the guide rail C112 and slide; Connect by connecting rod C132 between the two drive lead screw C131, stepper motor C134 is connected with a drive lead screw C131 wherein, described stepper motor C134 is connected with the PLC control module: start by PLC control module control step motor C134, stepper motor C134 drives drive lead screw C131 motion, drive lead screw C131 is converted into the rectilinear motion of fixed mount C133 in guide rail C112 to the gyration of self, main pressure roller C120 realizes lifting under the drive of fixed mount C133, thereby regulates the sheet metal thickness by main pressure roller C120.
Because in sheet material binder process, contact between main pressure roller C120 and the sheet material raw material, can be stained with sheet material raw material or other foreign material easily on the main pressure roller C120, must in time clean out the foreign material of main pressure roller C120, to guarantee the crudy of sheet material, described the sheet material binder shaped device of regulating binder thickness automatically also comprises main pressure roller cleaning device C160, described main pressure roller cleaning device C160 comprises doctor blade holder C161 and scraper C162, described doctor blade holder is arranged on the support C110, scraper C162 is installed on the doctor blade holder C161: when needs are cleared up main pressure roller C120, main pressure roller C120 is regulated near main pressure roller cleaning device C160, contact with scraper C162 by rotating main pressure roller C120, scraper C162 just can wipe the foreign material on the main pressure roller C120 off.
Described main pressure roller cleaning device C160 arranges a plurality of by actual needs.In the present embodiment, described main pressure roller cleaning device C160 arranges two.
In order to prevent the excesssive gap between the live-roller C140, board mould influences the crudy of sheet material excessive the deforming of pressure lower stress of main pressure roller C120, is provided with bridge plate C113 between two live-roller C140.
The operation of the sheet material binder shaped device of this automatic adjusting binder thickness is as follows: by the binder electric motor starting, driving driving gear C151 rotates, drive each driven pulley engaged transmission by driving gear C151, drive main roller wheel C155 and two Live roller C154 rotations, thereby drive main pressure roller C120 and two live-roller C140 rotations, sheet material constantly is transported to by live-roller C140 below the main pressure roller C120, through main pressure roller C120 the sheet material raw material is pushed away equably according to technological requirement and puts down on mould; When sheet metal thickness requires to change, start by PLC control module control step motor C134, stepper motor C134 drives drive lead screw C131 motion, drive lead screw C131 is converted into the rectilinear motion of fixed mount C133 in guide rail C112 to the gyration of self, main pressure roller C120 realizes lifting under the drive of fixed mount C133, thereby regulates the sheet metal thickness by main pressure roller C120.
Described adjusting device C200 comprises the base C210 that is fixed on the Work sheet conveying device M000, upper plate C220, set screw C230 and material-homogenating rod C240; Two adjusting guide rail C250 vertically are set between described base C210 and the upper plate C220, form Vertical Channel between two adjusting guide rail C250, be provided with adjusting slider C260 in the described Vertical Channel, adjusting slider C260 can slide up and down in Vertical Channel; Described set screw C230 passes upper plate C220 and is connected with adjusting slider C260, by regulating set screw C230, can regulate the height of adjusting slider C260, and described adjusting slider C260 is connected with material-homogenating rod C240, therefore regulate set screw C230 and can directly regulate material-homogenating rod C240 from the height of Work sheet conveying device M000, thereby make this product line device satisfy in the actual production production requirement to different-thickness sheet material.
Described cloth and homogenizing device C000 can arrange a plurality of by actual needs, and it is more many that described cloth and homogenizing device C000 quantity arrange, and the sheet material precision that production obtains is more high.
As Figure 13 and shown in Figure 14, described synthetic cloth blanking device D000 comprises the backing roll D100 of the synthetic yardage roll of support and the adjusting fixator D200 of fixed bearing roller D100, described adjusting fixator D200 is fixed on support C110 or the Work sheet conveying device M000, and backing roll D100 is installed in and regulates on the fixator D200.
Described adjusting fixator D200 comprises two fixed mount D210, described two fixed mount D210 are separately positioned on the both sides of support C110 or Work sheet conveying device M000, be provided with groove D211 in the upper end of fixed mount D210, fixed mount D210 is provided with spinner D212, the end of described spinner D212 is connected with fixed mount D210 by rotating shaft, the other end of spinner D212 rotates along rotating shaft, described spinner D212 screws on the back and closes structure with groove D211 formation ring, and spinner D212 screws on the back other end by being bolted on the fixed mount D210.
Open spinner D212, backing roll D100 is taken out, glass fibre yardage roll or nonwoven fabric roll are enclosed within on the backing roll D100, again backing roll D100 is put on the groove D211, screw on spinner D212, utilize bolt that spinner D212 is fixed, thereby synthetic yardage roll is fixed, mould and sheet material are being transported under the drive of Work sheet conveying device M000 under the synthetic yardage roll, and the synthetic cloth on the synthetic yardage roll is adhered on the sheet material, finish and add synthetic cloth operation.
As Figure 15 and shown in Figure 16, described disconnected panel assembly E000 comprises bracing frame E100, and disconnected bladed saw E200 is arranged on bracing frame E100 and goes up and drive the horizontal mobile horizontal mobile device of disconnected bladed saw E200 and drive the longitudinal moving device that disconnected bladed saw E200 vertically moves; Described horizontal mobile device is connected with disconnected bladed saw E200; Described longitudinal moving device comprises that described return suspension bracket E410 is connected with horizontal mobile device along Work sheet conveying device M000 direction the return suspension bracket E410 that moves back and forth and the returning electrical motor E420 that is connected with return suspension bracket E410; Described returning electrical motor E420 is connected with control system.
Described longitudinal moving device also comprises return tooth bar E430 and return suspension bracket guide rail E440; Described return suspension bracket guide rail E440 is set in parallel on two limits of bracing frame E100; Described return suspension bracket E410 is slidingly mounted on the return suspension bracket guide rail E440; Described return tooth bar E430 is parallel to return suspension bracket guide rail E440, is arranged on return suspension bracket E410 below; Described returning electrical motor E420 is connected with return suspension bracket E410.
Described horizontal mobile device comprises disconnected bladed saw motor E310, disconnected bladed saw tooth bar and tooth bar installing rack E330; Described tooth bar installing rack E330 is connected with longitudinal moving device E400, and described disconnected bladed saw tooth bar is installed on the tooth bar installing rack E330; Described disconnected bladed saw E200 is connected with disconnected bladed saw motor E310; Described disconnected bladed saw motor E310 is connected with control system.
Described tooth bar installing rack E330 is fixedlyed connected with return suspension bracket E410 by bolt, move at return suspension bracket guide rail E440 with return suspension bracket E410, tooth bar installing rack E330 is installed in return suspension bracket E410 below, and described tooth bar installing rack E330 is perpendicular to return tooth bar E430, and E430 is connected with the return tooth bar; Described disconnected bladed saw tooth bar E320 is installed on the tooth bar installing rack E330.By above-mentioned connected mode, this disconnected panel assembly E000 realizes when returning electrical motor E420 works, and drives return tooth bar E430, tooth bar installing rack E330 and return suspension bracket E410 lengthwise movement, realizes driving disconnected bladed saw E200 lengthwise movement.
This disconnected panel assembly E000 also is provided with the long locator E500 of at least one plate and positioning guide rail E600.Described positioning guide rail E600 one end is connected with return tooth bar E430, and described positioning guide rail E600 is by being bolted to return suspension bracket E410 below, with return suspension bracket lengthwise movement campaign; The long locator E500 of described plate is installed on the positioning guide rail E600.
This disconnected panel assembly E000 can arrange the long locator E500 of a plurality of plates at positioning guide rail E600, and the long locator E500 of described plate comprises positioning cylinder and baffle plate E520, and described baffle plate E520 is connected with positioning cylinder, and described positioning cylinder is connected with control system; In the practical application; the long locator E500 of described plate can also arrange a protection box E530; protection box E530 is fixed on the positioning guide rail E600; positioning cylinder and baffle plate E520 are installed among the protection box E530; the push rod of positioning cylinder is connected with baffle plate E520 one end; the baffle plate E520 other end is rotationally connected with protection box E530, and when positioning cylinder was worked, baffle plate E520 opened downwards.
This disconnected panel assembly E000 also comprises the induction installation that is arranged on the Work sheet conveying device M000, and described induction installation is connected with disconnected bladed saw E200, and described induction installation is connected with control system.Described induction installation is infrared sensing switch or travel switch, whether is used for the startup of the disconnected bladed saw E200 of control.
In the present embodiment, bar and back bar before described tooth bar installing rack E330 comprises, described preceding bar is connected with return tooth bar E430, on the bar of described back disconnected bladed saw tooth bar E320 is installed; Be provided with a passage that allows disconnected bladed saw motor E310 laterally move before described between bar and the back bar.By the horizontal movement of the disconnected bladed saw E200 of this set-up mode realization, guarantee the horizontal movement of disconnected bladed saw E200 simultaneously and vertically move not interact.
The course of work of this disconnected panel assembly E000 is as follows: returning electrical motor E420 is fixed on the bracing frame E100, Work sheet conveying device M000 transports sheet material, when sheet material advances touch inducing device E700, disconnected bladed saw E200 starts, prepare cuts sheet material, sheet material moves forward, during through the long locator E500 of plate below, E520 blocks by baffle plate, returning electrical motor E420 work this moment, drive return tooth bar E430, tooth bar installing rack E330, return suspension bracket E410, the long locator E500 of positioning guide rail E600 and plate lengthwise movement, thereby drive disconnected bladed saw E200 lengthwise movement, disconnected bladed saw motor E310 work drives disconnected bladed saw E200 transverse movement in the passage of tooth bar installing rack E330 simultaneously.The lengthwise movement direction of disconnected bladed saw E200 carries the direction of sheet material consistent with Work sheet conveying device M000, when the longitudinal velocity of disconnected bladed saw E200 equals the travelling speed of sheet material, disconnected bladed saw E200 is relative with sheet material static, when disconnected bladed saw E200 transverse cuts, the section of sheet material is smooth, after cutting finished, returning electrical motor E420 work allowed longitudinal moving mechanism E400 get back to the preceding state of cutting.The length of the sheet material that cutting obtains is to break bladed saw E200 to the distance between the baffle plate E520, by the position of the long locator E500 of adjustable plate on positioning guide rail E600, can realize cutting the sheet material that obtains different length.
This disconnected panel assembly E000 can arrange the long locator E500 of a plurality of plates at positioning guide rail E600, and the open and close of the baffle plate E520 by controlling the long locator E500 of different plates satisfies the client to the requirement of sheet material different length, improves the efficient that sheet material cuts simultaneously.This disconnected panel assembly E000 is applicable to streamline production, as long as suitably regulate returning electrical motor E420 and the long locator E500 of plate, makes the speed that vertically moves of disconnected bladed saw E200 consistent with the speed of Work sheet conveying device M000 delivery board, then can realize cutting plate.
As Figure 17 and shown in Figure 180, described gearshift F000 comprises that the described part flow arrangement F200 of conveying device F100, part flow arrangement F200(can arrange one or more according to actual needs), carry motor F300 and shunting motor F400: described conveying device F100 comprises carriage F110, evenly be provided with a plurality of first on the carriage F110 and carry roller arm F111, the bottom of carriage F110 is provided with a plurality of first belt pulley F112; Described part flow arrangement F200 comprises shunting frame F210, evenly is provided with a plurality of second on the shunting frame F210 and carries roller arm F211, and the bottom of shunting frame F210 is provided with a plurality of second belt pulley F212; Carriage F110 and the adjacent setting of shunting frame F210, described first carries roller arm F111 and second to carry roller arm F211 all to be connected with carrying motor F300, connect by belt between the first belt pulley F112 and the second belt pulley F212, the first belt pulley F112 is connected with shunting motor F400; Described conveying motor F300 is connected with control system respectively with shunting motor F400: first carries roller arm F111 and second to carry roller arm F211 to be transported to output at the following sheet material of drive of carrying motor F300 by input, the first belt pulley F112 rotates under the drive of shunting motor F400, be transferred to the second belt pulley F212 by belt, driving the second belt pulley F212 rotates, sheet material just can be diverted to by carriage F110 on the shunting frame F210 along belt, realizes the sheet material shunting.
For fear of damage belt by pressure because sheet material is overweight, be provided with bracing frame F700 in the bottom of described belt, be used for support sheet material, the protection belt.
The sheet material automatic transport is to carriage F110 for convenience, perhaps transfer out from carriage F110 or shunting frame F210 automatically, end at described carriage F110 and shunting frame F210 is provided with coil inserting apparatus F500, the other end at carriage F110 is provided with eedle threader F600: described coil inserting apparatus F500 comprises support F510 and roller F520, roller F520 is arranged on the support F510, described support F510 is connected with carriage F110 or shunting frame F210, and roller F520 is connected with carrying motor F300; Described eedle threader F600 is consistent with the structure of coil inserting apparatus F500.
For the sheet material that satisfies different size is reached the standard grade and is rolled off the production line from this gearshift F000 more easily, this gearshift F000 also comprises lift cylinder F800, described lift cylinder F800 is connected by connecting rod with shunting frame F210 with carriage F110, described lift cylinder F800 is connected with control system: drive carriage F110 and shunting frame F210 lifting by lift cylinder F800 is flexible, thereby sheet material is directly rolled off the production line by eedle threader F600 or coil inserting apparatus F500 from carriage F110 or shunting frame F210.
The triage operator of described gearshift F000 can be by manually operating according to actual conditions, also can realize automatically by machinery, in the present embodiment, triage operator is realized automatically by machinery, described input at carriage F110 is provided with counter (not drawing among the figure), described counter is connected with shunting motor F400, described counter is connected with control system: when the sheet material quantity of process carriage F110 input in the unit interval surpasses preset value, described shunting motor F400 starts automatically, driving the first belt pulley F112 rotates, the second belt pulley F212 rotates thereupon, thereby sheet material is transported on the shunting frame F210 from carriage F110.
The operating process of this shunting device F000 is as follows: sheet material is transported on the carriage F110 through the roller F520 of eedle threader F600, carry motor F300 to start and drive the first conveying roller arm F111 rotation, sheet material is transported to coil inserting apparatus F500 under the drive of the first conveying roller arm F111, carry through roller F520 and roll off the production line; When if the height of sheet material height and eedle threader F600 and coil inserting apparatus F500 is inconsistent, height that can be by lift cylinder F800 telescopic adjustment carriage F110 is so that sheet material adapts to rolls off the production line highly on different; When the counter of carriage F110 input detects sheet material number in the unit interval and surpasses preset value, shunting motor F400 starts, driving the first belt pulley F112 rotates, the second belt pulley F212 rotates thereupon, thereby sheet material is transported on the shunting frame F210 from carriage F110, on the shunting frame F210 second carries roller arm F211 to drive sheet material and is transported to coil inserting apparatus F500, roll off the production line through roller F520 conveying, like this, sheet material has been realized automatic shunting, prolong workman's operating time, improved the production efficiency of sheet material.
This gearshift F000, is transported on another shunting frame by the conveying device between the double split flow frame after sheet material piles with a shunting frame by the double split flow frame is set; like this, sheet material has been realized shunting, has prolonged workman's operating time; improved the production efficiency of sheet material, protection sheet material is not damaged.
As Figure 19 and shown in Figure 20, described sheet material lifting coil inserting apparatus G000 comprises fixed mount G100 and crane G200, the crane G200 of institute is arranged in the fixed mount G100, the dual-side of described fixed mount G100 is provided with gathering sill G110, described crane G200 is fastened in the gathering sill G110, described crane G200 is connected with hydraulic jack (not drawing among the figure), and described hydraulic jack is connected with control system; The top of described fixed mount G100 is provided with a plurality of live-roller G130, and described live-roller G130 and driving motor G140(are as shown in Figure 3) be connected, described driving motor G140 is connected with control system; The bottom of described crane G200 is provided with solidifies Car Track G220.
In actual applications, solidification equipment H000 is connected with this sheet material lifting coil inserting apparatus G000 for convenience, before installation, dig earlier a hole adaptive with this sheet material lifting coil inserting apparatus G000 size on the ground, G000 is placed in the hole this sheet material lifting coil inserting apparatus, it is concordant with ground to make that crane G200 rises to when the highest, solidification equipment H000 and curing Car Track G220 are on same horizontal plane, be connected with solidification equipment H000 by crane G200, be cured thereby sheet material is installed to solidification equipment H000.
In order to make crane G200 steady in lifting process, can not rock, simultaneously crane G200 is played fixation, four angles of described fixed mount G100 are provided with synchronous tooth bar G120, the bottom of crane G200 is provided with synchromesh gear G210, synchromesh gear G210 and synchronous tooth bar G120 engagement connection.
The lifting of described crane G200 can be passed through Artificial Control, also can be by control automatically.In the present embodiment, the lifting of described crane G200 is by control automatically, the gathering sill G110 of fixed mount G100 is provided with travel switch (not drawing among the figure), described travel switch is connected with hydraulic jack, described travel switch is connected with control system: G200 touches travel switch when crane, hydraulic jack starts, drive crane G200 automatic lifting, solidify car lifting thereupon, sheet material is along with the decline of solidifying car is removed, after sheet material on solidifying car was all unloaded down, crane G200 went up to the extreme higher position, solidified car and just can move to ground by solidifying on the Car Track G220.
The operation of this sheet material lifting coil inserting apparatus G000 is as follows: this sheet material lifting coil inserting apparatus G000 is placed in the melt pit, crane G200 is raised to concordant with ground at the drive lower edge of hydraulic jack gathering sill G110, synchromesh gear G210 plays the effect of fixed position with tooth bar G120 clamping synchronously to crane G200; Solidification equipment H000 moves to and solidifies on the Car Track G220, the drive crane G200 of hydraulic jack drops to minimum point, the top layer of solidification equipment H000 is concordant with ground, sheet material is fixed through the top layer that live-roller G130 is transported to solidification equipment H000, travel switch detects the sheet material of top layer, the action of control hydraulic jack, crane G200 begins to rise, travel switch detects less than sheet material, hydraulic jack stops action, and crane G200 stops to rise, and the second layer of solidification equipment H000 is concordant with ground, sheet material is transported to the second layer of solidification equipment H000 through live-roller G130, travel switch detects the sheet material of the second layer, the action of control hydraulic jack, and crane G200 begins to rise, travel switch detects less than sheet material, hydraulic jack stops action, and crane G200 stops to rise, and the 3rd layer of solidification equipment H000 is concordant with ground ... so repeat, all fill sheet material up to each layer of solidification equipment H000, whole dress plate process finishes.
Described sheet material lifting eedle threader I000 is consistent with sheet material lifting coil inserting apparatus G000 structure, and its course of work is opposite with sheet material lifting coil inserting apparatus G000.
Described solidification equipment H000 comprises curing car (not drawing among the figure) and curing oven (not drawing among the figure), described curing car is used for being connected with sheet material lifting eedle threader I000 with sheet material lifting coil inserting apparatus G000, described curing oven is connected with control system: sheet material rolls off the production line to from sheet material lifting coil inserting apparatus G000 and solidifies on the car, solidify handlebar sheet material and transport in the curing oven and solidify, the car that is cured of the sheet material after the curing is transported to sheet material lifting eedle threader I000 place and is reached the standard grade.
As Figure 21 and shown in Figure 22, described stripper apparatus J000 comprises horizontal feed frame J100, gradient carriage J200 and demoulding motor J300, the end of described horizontal feed frame J100 is connected with the end of gradient carriage J200, the other end of horizontal feed frame J100 is provided with initiatively leather belt roller J400, described active leather belt roller J400 is connected with demoulding motor J300, and described demoulding motor J300 is connected with control system; The other end of the junction of described horizontal feed frame J100 and gradient carriage J200, gradient carriage J200 is respectively arranged with passive leather belt roller J500, is connected transmission by belt between described active leather belt roller J400 and the passive leather belt roller J500.
Utilize board mould to have the characteristic of certain softness, this stripper apparatus J000 is by arranging horizontal feed frame J100 and gradient carriage J200, when sheet material is transported to the junction of horizontal feed frame J100 and gradient carriage J200 with mould (mould is in below the sheet material), because mould has softness, when moving to gradient carriage J200, can be adjacent to the gradient of gradient carriage J200, and sheet material is because have certain degree of hardness behind overcuring, can not be adjacent to the gradient of gradient carriage J200 when moving to gradient carriage J200, like this, mould and sheet material will produce breach, directly along breach mould is separated with sheet material by artificial or machinery again, time saving and energy saving, easy to operate.
Can be fixedly connected between described horizontal feed frame J100 and the gradient carriage J200, also can flexibly connect.In the present embodiment, described horizontal feed frame J100 and gradient carriage J200 flexibly connect, and horizontal feed frame J100 is connected by the chain cock wheel with gradient carriage J200.
Use in order to make this stripper apparatus J000 when not needing the demoulding, can work as common conveying device, be provided with retractor device below the described gradient carriage J200, described retractor device is connected with control system: when the needs demoulding, retractor device shortens, the gradient carriage J200 constant slope that descends under the drive of retractor device; When not needing the demoulding, the retractor device elongation, gradient carriage J200 is elevated to concordant with horizontal feed frame J100 under the drive of retractor device.
As shown in figure 23, described clear die device K000 comprises mould bases K100, scraper 200, board mould sense switch (not drawing among the figure) and clear mould motor (not drawing among the figure) clearly, be provided with a plurality of conveying roller K110 in the described clear mould bases K100, input, the output of clear mould bases K100 are respectively arranged with upper glue roller K120 and lower rubber roller K130, described upper glue roller K120 and lower rubber roller K130 setting parallel to each other up and down, described conveying roller K110 is connected with clear mould motor, and described clear mould motor is connected with control system; Scraper K200 is arranged on clearly in the mould bases K100, place between the conveying roller K110, described scraper K200 comprises cutter and bottom knife, described cutter is connected with clear mould cylinder (not drawing among the figure) with bottom knife, scraper K200 connecting plate timber die sense switch, described clear mould cylinder is connected with the board mould sense switch, described clear mould cylinder all is connected with control system with the board mould sense switch: board mould enters this board mould cleaning plant between the upper glue roller K120 of clear mould bases K100 input and lower rubber roller K130, be transported under the drive of conveying roller K110 between cutter and the bottom knife, the board mould sense switch detects board mould, cutter and bottom knife be the clamping plate timber die under the drive of cylinder, board mould and last bottom knife generation relative motion (relative motion between board mould and the last bottom knife is looked actual needs and can be adjusted), the clout that remains in board mould is cleaned out; Conveying roller K110 continues to drive board mould and travels forward, and leaves this board mould cleaning plant between the upper glue roller K120 of process output and the lower rubber roller K130, and the board mould cleaning finishes.
In the present embodiment, described board mould sense switch is travel switch.
Described scraper K200(comprises cutter and bottom knife) can arrange according to actual needs a plurality of.In the present embodiment, all effectively cleared up before and after making board mould, described scraper K200 arranges two.
Relative motion between described board mould (board mould motion) and the last bottom knife (it is static to go up bottom knife) can drive the board mould motion by conveying roller K110 and realize, in the practical operation, described board mould just can be cleaned through repeatedly moving back and forth totally possibly, described clear die device K000 also comprises mould timer (not drawing among the figure) clearly, described clear mould timer is connected with motor, the board mould sense switch is connected with timer, described clear mould timer is connected with control system: after the board mould sense switch detects board mould, clear mould timer picks up counting, at this moment clear mould motor just changes, board mould is toward clear mould bases K100 output motion, after clear mould timer reaches Preset Time, clear mould motor counter-rotating, board mould is transferred roller K110 and drives toward clear mould bases K100 input motion, clear mould timer reaches Preset Time again, clear mould motor just changes, board mould is transferred roller K110 and drives toward clear mould bases K100 output motion ... like this, repeated multiple times is cleaned out up to board mould.
Relative motion between described board mould (board mould motion) and the last bottom knife (go up bottom knife static) can be by the scraper K200 realization that moves back and forth in clear mould bases K100, the side of described clear mould bases K100 is provided with guide rail, scraper K200 is arranged on the balladeur train, balladeur train is fastened in the guide rail and slidably reciprocates, described clear die device K000 also comprises scraper counter (not drawing among the figure) and scraper power set, described scraper counter is connected with the scraper power set, the board mould sense switch is connected with the scraper power set, the scraper counter is connected with clear mould motor respectively with the board mould sense switch: after the board mould sense switch detects board mould, clear mould motor stops operating, the static motion of board mould, the scraper power set start, scraper K200 moves back and forth under the drive of scraper power set, when the number of times that moves back and forth as scraper K200 reaches scraper counter preset value, the stop motion of scraper power set, clear mould electric motor starting, board mould is moved toward clear mould bases K100 output under conveying roller K110 drives, like this, board mould is cleaned out.
In order to make this board mould cleaning plant be applicable to the board mould of more sizes (mainly being the board mould that is applicable to different-thickness), the input of described clear mould bases K100 and output all are provided with the groove position, be arranged on the thickness adjusting apparatus K300 in the groove position, described thickness adjusting apparatus K300 comprises adjusting handle K310, bearing K320, regulating shaft bearing K330 and fixed axis K340, described bearing K320 is enclosed within the two ends of upper glue roller K120, bearing K320 cooperates installation with regulating shaft bearing K330, regulating shaft bearing K330 is installed in clearly on the mould bases K100, adjusting handle K310 by fixed axis K340 with the fixed-site of regulating shaft bearing K330: turn adjusting handle K310, loosen fixed axis K340, regulating shaft bearing K330 can be in the groove position up-down adjustment, bearing K320 drives upper glue roller K120 up-down adjustment (to adjusted, can become big by the board mould thickness between upper glue roller K120 and the lower rubber roller K130; Regulate downwards, can pass through the board mould less thick between upper glue roller K120 and the lower rubber roller K130), after thickness mixes up, turn adjusting handle K310, fixed axis K340 is fixed regulating shaft bearing K330.
The course of work of this board mould cleaning plant K000 is as follows: according to actual needs, regulate board mould thickness between upper glue roller K120 and the lower rubber roller K130 by thickness adjusting apparatus K300; Clear mould electric motor starting, board mould enters this board mould cleaning plant between the upper glue roller K120 of clear mould bases K100 input and lower rubber roller K130, be transported under the drive of conveying roller K110 between cutter and the bottom knife, travel switch detects board mould, cutter and bottom knife be the clamping plate timber die under the drive of cylinder, repeatedly relative motion takes place in board mould and last bottom knife, and the clout that remains in board mould is cleaned out; Conveying roller K110 continues to drive board mould and travels forward, and leaves this board mould cleaning plant between the upper glue roller K120 of process output and the lower rubber roller K130, and the board mould cleaning finishes.
Described Work sheet conveying device M000 comprises belt conveyor and conveying roller, and quantity and the position of belt conveyor and conveying roller arrange according to actual needs.
In sum, the course of work of this composite board automated production line apparatus is as follows: mould is drawn onto on the Work sheet conveying device M000 by upper mould device A000 and transports, when the mould process is added releasing agent device O000, releasing agent is discharged through flowline O110, evenly be applied on the mould, mould continues to be transported to blanking device B000 below, the sheet material raw material is following to mould from hopper B100 quilt, through multiple tracks cloth and homogenizing device C000, the main pressure roller C120 that is regulated height evenly pushes away the sheet material raw material on the mould flat, synthetic cloth on the synthetic cloth blanking device D000 adheres on the sheet material raw material simultaneously, sheet material adds synthetic cloth on one side, evenly pushed away flat on one side, mould and sheet material are transported to disconnected panel assembly E000 below, warp cuts off synthetic cloth with the disconnected bladed saw E200 that mould and sheet material have identical travelling speed, form the sheet material semi-finished product, the sheet material semi-finished product of pre-profiling are transported to part flow arrangement F000 place, be divided on carriage F110 and the shunting frame F210, be transported on the curing car through sheet material lifting coil inserting apparatus G000, enter in the curing oven and solidify through solidifying car, solidify the back and be transported to sheet material lifting eedle threader I000 by solidifying car, I000 is transported to stripper apparatus J000 through sheet material lifting eedle threader, sheet material breach occurs with mould and separates, following panel assembly L000 siphons away sheet material from mould, mould enters die device K000 clearly, clear up by the mould of scraper K200, mould leaves this composite board automated production line apparatus, and whole composite board production process is finished.
This composite board automated production line apparatus is carried sheet material by driven by motor Work sheet conveying device M000 between each process units,---binder moulding---------disconnected plate---curing molding---manufacturing procedures such as the demoulding that add nonwoven that add glass cloth of utilizing fully-automatic equipment to realize plate cutting, need not artificial participation in the production process, whole-course automation, only need manually monitor and get final product, simple to operate, safe and reliable, guarantee the quality of production of sheet material widely, improved the production efficiency of sheet material.
Should be understood that; application of the present utility model is not limited to above-mentioned giving an example; for those of ordinary skills, can be improved according to the above description or conversion, all these improvement and conversion all should belong to the protection domain of the utility model claims.

Claims (10)

1. composite board automated production line apparatus, it is characterized in that, comprise upper mould device, blanking device, cloth and homogenizing device, synthetic cloth blanking device, disconnected panel assembly, sheet material lifting coil inserting apparatus, solidification equipment, sheet material lifting eedle threader, stripper apparatus, following panel assembly, Work sheet conveying device and control system: described upper mould device, blanking device, cloth and homogenizing device, synthetic cloth blanking device, disconnected panel assembly, sheet material lifting coil inserting apparatus, solidification equipment, sheet material lifting eedle threader, stripper apparatus and following panel assembly are respectively successively along the Work sheet conveying device setting, Work sheet conveying device connects into automatic production line to each device as each device delivery media; Described upper mould device, blanking device, cloth and homogenizing device, synthetic cloth blanking device, disconnected panel assembly, sheet material lifting coil inserting apparatus, solidification equipment, sheet material lifting eedle threader, stripper apparatus, following panel assembly all are connected with control system with Work sheet conveying device; Described upper mould device is consistent with the structure of following panel assembly, and sheet material lifting coil inserting apparatus is consistent with the structure of sheet material lifting eedle threader.
2. composite board automated production line apparatus according to claim 1 is characterized in that described upper mould device comprises mainframe, is arranged on horizontal moving guide rail and the suction die device that is slidingly mounted on the horizontal moving guide rail on the mainframe both sides; Described suction die device comprises the suction mold mechanism, the longitudinal moving mechanism that the transverse moving mechanism that drive suction mold mechanism laterally moves and drive suction mold mechanism vertically move, and described suction die device also comprises balanced controls of at least one stable suction mold mechanism; Described balanced controls comprise at least two balance gears and chain; Described balance gear is being fixed on longitudinal moving mechanism and the suction mold mechanism of correspondence respectively; Connect by chain between the described balance gear.
3. composite board automated production line apparatus according to claim 1, it is characterized in that, described cloth and homogenizing device comprise support, main pressure roller, arrangement for adjusting height, live-roller and transmission device, described control system comprises the PLC control module, and described live-roller is arranged on the bottom of support; Main pressure roller is arranged on the support, place live-roller above; Arrangement for adjusting height and transmission device are arranged on the side of support; Described arrangement for adjusting height is connected with main pressure roller, and transmission device is connected with live-roller with main pressure roller respectively; Described arrangement for adjusting height is connected with the PLC control module: PLC control module control arrangement for adjusting height is regulated main pressure roller automatically along the frame lifting.
4. composite board automated production line apparatus according to claim 1 is characterized in that, described disconnected panel assembly comprises bracing frame, disconnected bladed saw, drives the horizontal mobile transverse moving mechanism of disconnected bladed saw and drives the longitudinal moving mechanism that disconnected bladed saw vertically moves; Described transverse moving mechanism is connected with disconnected bladed saw, and described longitudinal moving mechanism is connected with transverse moving mechanism; Described longitudinal moving mechanism also comprises return tooth bar and return suspension bracket guide rail; Described return suspension bracket guide rail is set in parallel on two limits of bracing frame; Described return suspension bracket is slidingly mounted on the return suspension bracket guide rail; Described return tooth bar is parallel to return suspension bracket guide rail, is arranged on return suspension bracket below; Described returning electrical motor is installed on the return tooth bar; Described transverse moving mechanism comprises disconnected bladed saw motor, disconnected bladed saw tooth bar and tooth bar installing rack; Described tooth bar installing rack is connected with longitudinal moving mechanism, and described disconnected bladed saw tooth bar is installed on the tooth bar installing rack, and described disconnected bladed saw motor is installed on the disconnected bladed saw tooth bar; Described disconnected bladed saw is connected with disconnected bladed saw motor; Described returning electrical motor, disconnected bladed saw motor all are connected with control system.
5. composite board automated production line apparatus according to claim 1, it is characterized in that, described sheet material lifting coil inserting apparatus comprises fixed mount and crane, institute's crane is arranged in the fixed mount, the dual-side of described fixed mount is provided with gathering sill, described crane is fastened in the gathering sill, and described crane is connected with hydraulic jack; The top of described fixed mount is provided with a plurality of live-rollers, and described live-roller is connected with driving motor; The bottom of described crane is provided with the curing Car Track: described sheet material lifting eedle threader is installed in the hole, and it is concordant with ground that crane rises to highest point along gathering sill; Described hydraulic jack, driving motor all are connected with control system.
6. composite board automated production line apparatus according to claim 1, it is characterized in that, described stripper apparatus comprises horizontal feed frame, gradient carriage and carries motor, one end of described horizontal feed frame is connected with an end of gradient carriage, the other end of horizontal feed frame is provided with initiatively leather belt roller, and described active leather belt roller is connected with carrying motor; The junction of described horizontal feed frame and gradient carriage and the other end of gradient carriage are respectively arranged with passive leather belt roller, are connected transmission by belt between described active leather belt roller and the passive leather belt roller; Described conveying motor is connected with control system.
7. according to any described composite board automated production line apparatus of claim 1-6, it is characterized in that, described composite board automated production line apparatus also comprises gearshift, and described gearshift comprises conveying device, is no less than a part flow arrangement, carries motor and shunting motor; Described conveying device comprises carriage, evenly is provided with a plurality of first on the carriage and carries roller arm, and the bottom of carriage is provided with a plurality of first belt pulleys; Described part flow arrangement comprises the shunting frame, evenly is provided with a plurality of second on the shunting frame and carries roller arm, and the bottom of shunting frame is provided with a plurality of second belt pulleys; Carriage and the adjacent setting of shunting frame, described first carries roller arm and second to carry roller arm all to be connected with carrying motor, connect by belt between first belt pulley and second belt pulley, first belt pulley is connected with the shunting motor: first carries roller arm and second to carry roller arm to be transported to output at the following sheet material of drive of carrying motor by carriage or the input of shunting frame, first belt pulley rotates under the drive of shunting motor, be transferred to second belt pulley by belt, drive second belt pulley and rotate, sheet material is diverted to by carriage on the shunting frame along belt; Described conveying motor all is connected with control system with the shunting motor.
8. according to any described composite board automated production line apparatus of claim 1-6, it is characterized in that, described composite board automated production line apparatus also comprises die device clearly, described clear die device comprises mould bases, scraper, board mould sense switch and clear mould motor clearly, be provided with a plurality of conveying rollers in the described clear mould bases, the input of frame and output all are respectively arranged with upper glue roller, lower rubber roller, the setting parallel to each other up and down of described upper glue roller and lower rubber roller; Described conveying roller is connected with clear mould motor; Scraper is arranged in the frame, places between the conveying roller, and described scraper comprises cutter and bottom knife, and described cutter is connected scraper connecting plate timber die sense switch with bottom knife with clear mould cylinder; Described clear mould motor, clear mould cylinder all are connected with control system with the board mould sense switch.
9. according to any described composite board automated production line apparatus of claim 1-6, it is characterized in that, described composite board automated production line apparatus also comprises interpolation releasing agent device, and described interpolation releasing agent device comprises pattern carrier, spray bar and is arranged on the spongy layer of spray bar below; Described spray bar comprises the flowline and the oil inlet pipe that is connected with flowline one end of horizontally set, described flowline one end sealing, and an end is connected with the oil inlet pipe conducting, and several oil outlets are set on the body; Described oil inlet pipe vertically arranges, and oil inlet pipe is provided with oil-in; Described spongy layer is arranged on the below of flowline, and described pattern carrier is arranged on the spongy layer below, forms the passage by plank between spongy layer and the pattern carrier.
10. according to any described composite board automated production line apparatus of claim 1-6, it is characterized in that, described composite board automated production line apparatus also comprises the sheet material stock stirring device, described sheet material stock stirring device comprises underframe, the rabbling mechanism of stirring material and the actuating unit that is connected with rabbling mechanism; Described rabbling mechanism comprises at least two shafts, stirring shell and at least one pair of paddle; Described stirring shell is rotatably installed on the underframe; Shaft places in the stirring shell, and an end passes stirring shell and is connected with the underframe bearing, and the other end passes stirring shell and is connected with actuating unit; Described paddle arranged in dislocation is on shaft; Described paddle comprises an end leaf bar that is connected with shaft and the blade that is connected with the leaf bar other end; Described blade comprises main lobe and accessory lobes, the stacked setting of described main lobe and accessory lobes, and the accessory lobes one side is connected with main lobe, and another side is connected with the leaf bar; Described main lobe and accessory lobes are provided with at least one via; Described actuating unit is connected with control system.
CN 201320093748 2013-03-01 2013-03-01 Automatic production line device for composite boards CN203157150U (en)

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CN 201320093748 CN203157150U (en) 2013-03-01 2013-03-01 Automatic production line device for composite boards

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103144315A (en) * 2013-03-01 2013-06-12 佛山市森科能源科技开发有限公司 Composite board automatic production line device
CN103569618A (en) * 2013-11-06 2014-02-12 上海市建筑装饰工程集团有限公司 Production line for machining wall ground decoration modules
CN103738094A (en) * 2013-12-31 2014-04-23 温康纳(常州)机械制造有限公司 Synchronous embossment production line
CN103921439A (en) * 2014-03-20 2014-07-16 张�杰 Sheet material production equipment and method
CN106273101A (en) * 2016-08-10 2017-01-04 蚌埠市多宝塑模科技有限公司 Releasing agent device on mould inhaled by a kind of mould
CN109591318A (en) * 2018-12-06 2019-04-09 江苏越科新材料有限公司 A kind of glass reinforced plastic composite board automatic assembly line and its production technology

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103144315A (en) * 2013-03-01 2013-06-12 佛山市森科能源科技开发有限公司 Composite board automatic production line device
CN103569618A (en) * 2013-11-06 2014-02-12 上海市建筑装饰工程集团有限公司 Production line for machining wall ground decoration modules
CN103569618B (en) * 2013-11-06 2016-08-17 上海市建筑装饰工程集团有限公司 The production line of processing wall floor decoration module
CN103738094A (en) * 2013-12-31 2014-04-23 温康纳(常州)机械制造有限公司 Synchronous embossment production line
CN103921439A (en) * 2014-03-20 2014-07-16 张�杰 Sheet material production equipment and method
CN103921439B (en) * 2014-03-20 2016-09-14 张�杰 Board production equipment and method
CN106273101A (en) * 2016-08-10 2017-01-04 蚌埠市多宝塑模科技有限公司 Releasing agent device on mould inhaled by a kind of mould
CN109591318A (en) * 2018-12-06 2019-04-09 江苏越科新材料有限公司 A kind of glass reinforced plastic composite board automatic assembly line and its production technology

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