CN103144315B - Composite board automatic production line device - Google Patents

Abstract

The invention discloses a composite board automatic production line device. The composite board automatic production line device comprises an upper die device, a blanking device, a material distributing and dividing material device, a combined material distributing and blanking device, a plate breaking device, a board lifting unloading device, a solidifying device, a board lifting loading device, a demoulding device, a plate unloading device, a board delivering device and a control device, wherein the board delivering device is used as the delivering medium of each device, and the devices are connected into a full-automatic production line; and the devices are all connected with the control system. The composite board automatic production line device provided by the invention has the advantages that a motor drives the board delivering device to deliver the board among the production devices, full-automatic equipment is utilized to realize the processes such as board blanking-swaging formation-glass fabric adding-non-woven fabric adding-plate breaking solidifying formation-demoulding process, people are not needed to participate in a productive process, the whole process is full-automatic, the people are not needed to monitor, the operation is simple, the composite board automatic production line device is safe and reliable, the production quality of the board is greatly guaranteed, and the production efficiency of the board is improved.

Description

A kind of Composite board automatic production line device

Technical field

The present invention relates to a kind of composite board production equipment, in particular a kind of Composite board automatic production line device.

Background technology

---------disconnected plate---curing molding---operations such as the demoulding that add non-woven fabrics that add glass-fiber-fabric that composite board is produced shaping through binder, some operation completes through machine, some is then by manually completing, staff carrying plate will be passed through between every procedure, waste time and energy, greatly increase the amount of labour of workman, half machinery production pattern also can reduce the production efficiency of sheet material greatly, and the cost of sheet material can not effectively be declined; And manual operation requires that workman must have certain operating experience or need to carry out pre-job training, the dependence of crudy to operative's experience of sheet material is larger, if workman lacks experience easily will cause defective work even waste product, be unfavorable for the guarantee of board quality.

Therefore, prior art has yet to be improved and developed.

Summary of the invention

The object of the present invention is to provide a kind of Composite board automatic production line device, being intended to solve existing sheet fabrication half mechanical mode wastes time and energy, and manual operation is unfavorable for the problem that board quality ensures.

Technical scheme of the present invention is as follows: a kind of Composite board automatic production line device, wherein, comprise upper mould device, blanking device, cloth and homogenizing device, synthesis cloth blanking device, disconnected panel assembly, sheet material lifting coil inserting apparatus, solidification equipment, sheet material lifting eedle threader, stripper apparatus, board descending device, Work sheet conveying device and control system: described upper mould device, blanking device, cloth and homogenizing device, synthesis cloth blanking device, disconnected panel assembly, sheet material lifting coil inserting apparatus, solidification equipment, sheet material lifting eedle threader, stripper apparatus and board descending device are arranged along Work sheet conveying device respectively successively, Work sheet conveying device is as the conveying medium of each device, each device is connected into automatic production line, described upper mould device, blanking device, cloth and homogenizing device, synthesis cloth blanking device, disconnected panel assembly, sheet material lifting coil inserting apparatus, solidification equipment, sheet material lifting eedle threader, stripper apparatus, board descending device are all connected with control system with Work sheet conveying device, described upper mould device is consistent with the structure of board descending device, and sheet material lifting coil inserting apparatus is consistent with the structure that sheet material is elevated eedle threader.

Described Composite board automatic production line device, wherein, described upper mould device comprises mainframe, the suction die device being arranged on the transverse shifting guide rail on mainframe both sides and being slidably mounted on transverse shifting guide rail; Described suction die device comprises suction mold mechanism, and drive the transverse moving mechanism inhaling mold mechanism transverse shifting and the longitudinal moving mechanism driving suction mold mechanism to vertically move, described suction die device also comprises at least one stable balanced controls inhaling mold mechanism; Described balanced controls comprise at least two balance gears and chain; Described balance gear is corresponding to be respectively fixed on longitudinal moving mechanism and to inhale on mold mechanism; Connected by chain between described balance gear.

Described Composite board automatic production line device, wherein, described cloth and homogenizing device comprise support, main pressure roller, arrangement for adjusting height, live-roller and transmission device, and described control system comprises PLC control module, and described live-roller is arranged on the bottom of support; Main pressure roller is arranged on support, is placed in above live-roller; Arrangement for adjusting height and transmission device are arranged on the side of support; Described arrangement for adjusting height is connected with main pressure roller, and transmission device is connected with main pressure roller and live-roller respectively; Described arrangement for adjusting height is connected with PLC control module: PLC control module controls arrangement for adjusting height and automatically regulates main pressure roller to be elevated along frame.

Described Composite board automatic production line device, wherein, described disconnected panel assembly comprises bracing frame, disconnected bladed saw, the longitudinal moving mechanism that the transverse moving mechanism of band dynamic circuit breaker bladed saw transverse shifting and band dynamic circuit breaker bladed saw vertically move; Described transverse moving mechanism is connected with disconnected bladed saw, and described longitudinal moving mechanism is connected with transverse moving mechanism; Described longitudinal moving mechanism also comprises return tooth bar and return suspension bracket guide rail; Described return suspension bracket guide rail parallel is arranged on two limits of bracing frame; Described return suspension bracket is slidably mounted on return suspension bracket guide rail; Described return tooth bar is parallel to return suspension bracket guide rail, is arranged on below return suspension bracket; Described returning electrical motor is arranged on return tooth bar; Described transverse moving mechanism comprises disconnected bladed saw motor, disconnected bladed saw tooth bar and tooth bar installing rack; Described tooth bar installing rack is connected with longitudinal moving mechanism, and described disconnected bladed saw tooth bar is arranged on tooth bar installing rack, and described disconnected bladed saw motor is arranged on disconnected bladed saw tooth bar; Described disconnected bladed saw is connected with disconnected bladed saw motor; Described returning electrical motor, disconnected bladed saw motor are all connected with control system.

Described Composite board automatic production line device, wherein, described sheet material lifting coil inserting apparatus comprises fixed mount and crane, institute's crane is arranged in fixed mount, the dual-side of described fixed mount is provided with gathering sill, described crane is fastened in gathering sill, and described crane is connected with hydraulic jack; The top of described fixed mount is provided with multiple live-roller, and described live-roller is connected with driving motor; The bottom of described crane is provided with solidification Car Track: described sheet material lifting eedle threader is arranged in hole, and it is concordant with ground that crane rises to highest point along gathering sill; Described hydraulic jack, driving motor are all connected with control system.

Described Composite board automatic production line device, wherein, described stripper apparatus comprises horizontal feed frame, gradient carriage and conveying motor, one end of described horizontal feed frame is connected with one end of gradient carriage, the other end of horizontal feed frame is provided with drive pulley roller, and described drive pulley roller is connected with conveying motor; The junction of described horizontal feed frame and gradient carriage and the other end of gradient carriage are respectively arranged with passive leather belt roller, by belt connection for transmission between described drive pulley roller and passive leather belt roller; Described conveying motor is connected with control system.

Described Composite board automatic production line device, wherein, described Composite board automatic production line device also comprises gearshift, and institute's displacement apparatus comprises conveying device, is no less than a part flow arrangement, carries motor and shunting motor, described conveying device comprises carriage, and carriage is evenly provided with multiple first conveying roller arm, the bottom of carriage is provided with multiple first belt pulley, described part flow arrangement comprises shunting frame, and shunting frame is evenly provided with multiple second conveying roller arm, the bottom of shunting frame is provided with multiple second belt pulley, carriage and shunting frame are disposed adjacent, described first conveying roller arm is all connected with conveying motor with the second conveying roller arm, connected by belt between first belt pulley and the second belt pulley, first belt pulley is connected with shunting motor: first carries roller arm and second to carry roller arm, under the drive of carrying motor, sheet material is transported to output by carriage or the input of shunting frame, first belt pulley rotates under the drive of shunting motor, by belt transport to the second belt pulley, drive the second pulley rotation, sheet material is diverted on shunting frame along belt by carriage, described conveying motor is all connected with control system with shunting motor.

Described Composite board automatic production line device, wherein, described Composite board automatic production line device also comprises die device clearly, described clear die device comprises mould bases, scraper, board mould sense switch and clear mould motor clearly, multiple conveying roller is provided with in described clear mould bases, the input of frame and output are all respectively arranged with upper glue roller, lower rubber roller, described upper glue roller and the upper and lower setting parallel to each other of lower rubber roller; Described conveying roller is connected with clear mould motor; Scraper is arranged in frame, is placed between conveying roller, and described scraper comprises cutter and bottom knife, and described cutter is connected with clear mould cylinder with bottom knife, scraper connecting plate timber die sense switch; Described clear mould motor, clear mould cylinder are all connected with control system with board mould sense switch.

Described Composite board automatic production line device, wherein, described Composite board automatic production line device also comprises adds releasing agent device, the spongy layer that described interpolation releasing agent device comprises pattern carrier, spray bar and is arranged on below spray bar; The flowline that described spray bar comprises horizontally set and the oil inlet pipe be connected with flowline one end, described flowline one end is closed, and one end is connected with oil inlet pipe conducting, body is arranged several oil outlets; Described oil inlet pipe is vertically arranged, and oil inlet pipe is provided with oil-in; Described spongy layer is arranged on the below of flowline, and described pattern carrier is arranged on below spongy layer, forms the passage by plank between spongy layer and pattern carrier.

Described Composite board automatic production line device, wherein, described Composite board automatic production line device also comprises sheet material stock stirring device, and described sheet material stock stirring device comprises underframe, the rabbling mechanism of stirring material and the actuating unit be connected with rabbling mechanism; Described rabbling mechanism comprises at least two shafts, stirring shell and at least one pair of paddle; Described stirring shell is rotatably installed on underframe; Shaft is placed in stirring shell, and one end is connected with underframe bearing through stirring shell, and the other end is connected with actuating unit through stirring shell; Described paddle arranged in dislocation is on shaft; Described paddle comprises the leaf bar that one end is connected with shaft and the blade be connected with the leaf bar other end; Described blade comprises main lobe and accessory lobes, described main lobe and the stacked setting of accessory lobes, and accessory lobes one side is connected with main lobe, and another side is connected with leaf bar; Described main lobe and accessory lobes are provided with at least one via; Described actuating unit is connected with control system.

Beneficial effect of the present invention: the present invention is by providing a kind of Composite board automatic production line device, by driven by motor conveyer belt, sheet material is carried between each production equipment,------------disconnected plate---curing molding---manufacturing procedures such as the demoulding that add non-woven fabrics that add glass-fiber-fabric that binder is shaping that utilize fully-automatic equipment to realize plate cutting, without the need to artificial participation in production process, whole-course automation, only need manually carry out monitoring, simple to operate, safe and reliable, ensure that the quality of production of sheet material widely, improve the production efficiency of sheet material.

Accompanying drawing explanation

Fig. 1 is the structural representation of Composite board automatic production line device in the present invention.

Fig. 2 is the structural representation of upper mould device in the present invention.

Fig. 3 is the structural representation inhaling die device in the present invention.

Fig. 4 is the structural representation adding releasing agent device in the present invention.

Fig. 5 is the side view adding releasing agent device in the present invention.

Fig. 6 is the structural representation of blanking device in the present invention.

Fig. 7 is the structural representation of sheet material stock stirring device in the present invention.

Fig. 8 is the top view of sheet material stock stirring device in the present invention.

Fig. 9 is the structural representation of cloth and homogenizing device in the present invention.

Figure 10 is the structural representation of binder shaped device in the present invention.

Figure 11 is the side view of binder shaped device in the present invention.

Figure 12 is the structural representation of adjusting device in the present invention.

Figure 13 is the structural representation of cloth and homogenizing device and synthesis cloth blanking device in the present invention.

Figure 14 is the structural representation regulating fixator in the present invention.

Figure 15 is the structural representation of interruption board device of the present invention.

Figure 16 is the front view of interruption board device of the present invention.

Figure 17 is the structural representation of gearshift in the present invention.

Figure 18 is the top view of gearshift in the present invention.

Figure 19 is the structural representation of sheet material lifting coil inserting apparatus in the present invention.

Figure 20 is the front view of sheet material lifting coil inserting apparatus in the present invention.

Figure 21 is the structural representation of stripper apparatus in the present invention.

Figure 22 is the front view of stripper apparatus in the present invention.

Figure 23 is the structural representation of clear die device in the present invention.

Detailed description of the invention

For making object of the present invention, technical scheme and advantage clearly, clearly, developing simultaneously referring to accompanying drawing, the present invention is described in more detail for embodiment.

As shown in Figure 1, be the structural representation of Composite board automatic production line device in the present invention.This Composite board automatic production line device comprises the upper mould device A000 for mould being drawn onto on this product line device, for sheet material raw material being added to the blanking device B000 on mould, the cloth that sheet material raw material is evenly bulldozed along mould and homogenizing device C000, non-woven fabrics and glass-fiber-fabric are added to the synthesis cloth blanking device D000 in sheet material, the disconnected panel assembly E000 that the non-woven fabrics on sheet material and glass-fiber-fabric cut off, sheet material is carried out the gearshift F000 shunted, the sheet material that sheet material is transported to solidification equipment H000 from conveying device is elevated coil inserting apparatus G000, sheet material is carried out to the solidification equipment H000 of solidification, the sheet material that sheet material is transported to conveying device from solidification equipment H000 is elevated eedle threader I000, the stripper apparatus J000 of sheet material and mould separating, the board descending device L000 that sheet material siphons away from mould, to the clear die device K000 that mould is cleared up, the Work sheet conveying device M000 of transport sheet material and control system: described upper mould device A000, blanking device B000, cloth and homogenizing device C000, synthesis cloth blanking device D000, disconnected panel assembly E000, gearshift F000, sheet material lifting coil inserting apparatus G000, solidification equipment H000, sheet material lifting eedle threader I000, stripper apparatus J000, board descending device L000 and clear die device K000 is arranged along Work sheet conveying device M000 respectively successively, and Work sheet conveying device M000, as the conveying medium of each device, is linked to be automatic production line each device, described upper mould device A000, blanking device B000, cloth and homogenizing device C000, synthesis cloth blanking device D000, disconnected panel assembly E000, gearshift F000, sheet material lifting coil inserting apparatus G000, solidification equipment H000, sheet material lifting eedle threader I000, stripper apparatus J000, board descending device L000, clear die device K000 are connected with control system with Work sheet conveying device M000.

As shown in Figures 2 and 3, described upper mould device A000 comprises mainframe A100, the suction die device A300 being arranged on the transverse shifting guide rail A200 on mainframe both sides and being slidably mounted on transverse shifting guide rail; Described suction die device A300 comprises suction mold mechanism, and drive the transverse moving mechanism inhaling mold mechanism transverse shifting and the longitudinal moving mechanism driving suction mold mechanism to vertically move, described suction die device A300 also comprises four stable balanced controls inhaling mold mechanism.

Described balanced controls comprise two balance gear A341 and chain A342; Described balance gear A341 is corresponding to be respectively fixed on longitudinal moving mechanism and to inhale on mold mechanism, is connected between described two balance gear A341 by chain A342.In the present embodiment; four stable balanced controls inhaling mold mechanism are set; four balanced controls respectively corresponding be arranged on inhale mold mechanism four angles on; by the connection of balance gear A341 and chain A342; ensure in suction mold mechanism motion process; inhale mold mechanism can be synchronized with the movement on both sides, add the stability of inhaling mold mechanism.

Described longitudinal moving mechanism comprises and vertically moves cylinder A331, two vertical tooth bar A332 vertically arranged, the cross bar A333 of a horizontally set, four montant A334 vertically arranged; Described vertical tooth bar A332 one end is fixedly connected with suction mold mechanism, and two vertical tooth bar A332 are vertically arranged on the both sides of inhaling mold mechanism respectively; Described cross bar A333 is connected by bearing with transverse moving mechanism, cross bar A333 can rotate, cross bar A333 is provided with gear, cross bar A333 is connected with vertical tooth bar A332 is meshing by gear, by this connected mode, increasing the stability of inhaling mold mechanism, avoiding the two ends when inhaling mold mechanism lengthwise movement to occur asynchrony phenomenon; Described montant A334 one end is fixedly connected with suction mold mechanism and is slidably mounted on transverse moving mechanism, four montant A334 are vertically arranged on four angles of suction mold mechanism respectively, be fixedly connected with suction mold mechanism, montant A334 can longitudinal sliding motion, be convenient on the one hand drive inhale mold mechanism lengthwise movement, contribute on the other hand improving the stability of inhaling mold mechanism; Described balance gear A341 is arranged on montant A334 top; The described cylinder A331 that vertically moves is connected with control system.

The described cylinder A331 that vertically moves is connected with cross bar A333, drives cross bar A333 to rotate, and realizes longitudinal moving mechanism and drives suction mold mechanism to vertically move stably; Or, described in vertically move cylinder A331 and stand upside down and arrange, the push rod vertically moving cylinder A331 straight down, is connected with suction mold mechanism, drives suction mold mechanism lengthwise movement by push rod.Vertically move cylinder A331 handstand described in the present embodiment to arrange.

Described transverse moving mechanism comprises movable frame and is arranged on the transverse mobile motor A322 that movable frame drives movable frame to move; Described movable frame is slidably mounted on transverse shifting guide rail A200, and described montant A334 is slidably mounted on movable frame, and described cross bar A333 is connected with movable frame by bearing; By above-mentioned connected mode, achieve transverse moving mechanism and drive longitudinal moving mechanism transverse shifting, and do not affect vertically moving of longitudinal moving mechanism in transverse shifting process; Described transverse mobile motor A322 is connected with control system.

Further, conveniently staff's cleaning and maintenance, described movable frame can be set to upper strata framework A321 and lower floor framework A323, and upper and lower two-layer framework can be fixedly connected with by many connecting rod A324; Upper strata framework A321 connects transverse mobile motor A322, and lower floor framework A323 installs and vertically moves cylinder A331; Described upper strata framework A321 is slidably mounted on transverse shifting guide rail A200; Lower floor framework A323 is connected with suction mold mechanism A310 with two vertical tooth bar A332 respectively by four montant A334.Owing to vertically moving being provided separately of cylinder A331 and transverse mobile motor A322; staff is not only facilitated to clear up and keep in repair cylinder or motor on the one hand; be conducive to reducing the distance vertically moving cylinder A331 and inhale mold mechanism on the other hand; reduce the actuating length vertically moving the push rod of cylinder A331; raise the efficiency, be conducive to improving the stability of inhaling mold mechanism simultaneously.

Described suction mold mechanism comprises eight sucker A311 and installs the suction cup carrier A312 of sucker; In the present embodiment, described suction cup carrier A312 is arranged to rectangle, can be arranged to rhombus or ellipse etc. as required in actual production; Described suction cup carrier A312 is fixedly connected with montant A334 with vertical tooth bar A332 respectively, and described balance gear A341 is arranged on suction cup carrier A312.Balance gear A341 on suction cup carrier A312 is arranged on immediately below the balance gear A341 on montant A334, and both are connected by chain A342, and two balance gear A341 and chain A342 form one group of balanced controls.In order to increase the stability of inhaling mold mechanism further; gear connecting rod A313 is provided with between balance gear A341 on described suction cup carrier A312; by the balance gear A341 on gear connecting rod A313 connecting sucker frame A312, avoid suction mold mechanism when this upper mould device A000 works and rock.

The course of work of this upper mould device A000 is as follows: when mould is transported to the below of inhaling mold mechanism, vertically moves cylinder A331 and work, and drives suction mold mechanism to move downward, and vertical tooth bar A332 and montant A334 ensures that suction mold mechanism moves downward the stability in process; Sucker A311 adsorbs mould; Vertically move cylinder A331 to work, suction mold mechanism is moved upward; Now transverse mobile motor A322 works, movable frame A321 is driven to move on transverse shifting guide rail A200, simultaneously because four montant A334 are connected with movable frame A321, therefore longitudinal moving mechanism is also with movable frame A321 transverse shifting, and the acting in conjunction of the balance gear A341 on the balanced controls be now made up of balance gear A341 and chain A342 and connecting sucker frame A312 ensures the stability of inhaling mold mechanism; When transverse mobile motor A322 moves to assigned address, sucker A311 unclamps, and mould is transported to assigned address.

Described board descending device L000 is consistent with the structure of above-mentioned upper mould device A000, for sheet material is siphoned away from mould.

As shown in Figure 4 and Figure 5, in order to make after plate forming easily and mould separating, described Composite board automatic production line device also comprises adds releasing agent device O000, and described interpolation releasing agent device O000 comprises spray bar and adjusting device.

Spray bar comprises flowline O110 and oil inlet pipe O120, flowline O110 horizontally set, flowline O110 one end is closed, and one end and oil inlet pipe O120 conducting are arranged, flowline O110 body is provided with several oil outlets, and the releasing agent in flowline O110 can flow out from oil outlet; Oil inlet pipe O120 is vertically arranged, and oil inlet pipe O120 and flowline O110 forms " L " shape pipeline; Oil inlet pipe O120 upper end is provided with oil-in O121, and releasing agent enters oil inlet pipe O120 under gravity from oil-in O121, then flows to flowline O110.Spongy layer O112 is set below flowline O110, below spongy layer O112, is provided with pattern carrier O113, form one between pattern carrier O113 and spongy layer O112 for the passage by mould.Releasing agent flows out from flowline O110, is seeped in spongy layer O112, after spongy layer O112 is even, is applied on mould, realizes the effect of uniform application releasing agent.

In actual production, can arrange electromagnetic valve switch O122 and travel switch on oil inlet pipe O120, electromagnetic valve switch O122 is for controlling the time attaching releasing agent, and described electromagnetic valve switch O122 is connected with travel switch; Described travel switch is connected with control system.When travel switch detects mould, electromagnetic valve switch O122 receives the signal that travel switch sends, and electromagnetic valve switch O122 opens, and releasing agent flows to flowline O110 under gravity.

Further, in order to better control the consumption of releasing agent, can arrange ball valve switch O123 on oil inlet pipe O120 in actual production, described ball valve switch O123 is arranged on the top of electromagnetic valve switch O122, for controlling the number of the amount of the releasing agent flowing to oil inlet pipe O120.

Further, in order to make the releasing agent in flowline O110 flow out from each oil outlet more uniformly, at flowline O110 blind end, place arranges an adjusting rod, utilizes adjusting rod to adjust the gradient of oil pipe O110.

In order to improve the uniformity of the releasing agent on mould further, optimize separating effect, this interpolation releasing agent device O000 arranges towel layer O115 on pattern carrier O113, at mould through towel layer O115, and the releasing agent of towel layer O115 again on uniform application mould.

Arrange adjusting device in spongy layer O112 side, described adjusting device comprises the cross bar O210 being parallel to flowline O110 and the adjuster O220 being separately positioned on cross bar O210 two ends, adjustment cross bar O210 height.Described adjuster O220 comprises base O221, upper plate O222 and set screw O223; Two adjustment guide rail O224 are vertically set between described base O221 and upper plate O222, Vertical Channel is formed between two adjustment guide rail O224, adjusting slider O225 is provided with in described Vertical Channel, described set screw O223 is connected with adjusting slider O225 through upper plate O222, and described adjusting slider O225 is connected with cross bar O210.The height of cross bar O210 can be regulated by this connected mode.

The course of work of this interpolation releasing agent device O000 is as follows: Work sheet conveying device M000 transports the passage of mould between spongy layer O112 and pattern carrier O113, travel switch sends a signal to electromagnetic valve switch O122, electromagnetic valve switch O122 opens, releasing agent flows to flowline O110, flow out from oil outlet O111, infiltrate O112 in spongy layer, through spongy layer O112 even after be applied on mould.

As shown in Figure 6, described blanking device B000 comprises hopper B100, and described hopper B100 is arranged on above Work sheet conveying device M000, and sheet material raw material is transported at Work sheet conveying device M000 by the mould that constantly transports from mixer.Described hopper B100 being provided with drawing mechanism B110, whether being poured into mould from hopper B100 for controlling sheet material raw material; Described drawing mechanism B110 is connected with control system.

Described hopper B100 is connected with sheet material stock stirring device N000 usually, as shown in Figure 7 and Figure 8, the described sheet material stock stirring device N000 stirring actuating unit that comprises underframe N100 and the rabbling mechanism of the stirring material be arranged on underframe N100 and be connected with rabbling mechanism; Described rabbling mechanism comprises two shaft N210, and described rabbling mechanism also comprises stirring shell N220 and 12 couple of paddle N230; Described stirring shell N220 is rotatably installed on underframe N100, and in actual production, stirring shell N220 is connected with underframe N100 by bearing, and stirring shell N220 can overturn on underframe N100; Described shaft N210 is placed in stirring shell N220, and one end is connected with bearing through stirring shell N220, and the other end is connected with stirring actuating unit through stirring shell N220; Described 12 pairs of paddle N230 arranged in dislocation are on two shaft N210, stirring actuating unit drives shaft N210 to rotate, paddle N230 rotates along with shaft N210 and rotates, reach mixing effect, due to paddle N230 arranged in dislocation, during real work, paddle N230 coverage is more intensive, and mixing effect is better.

Described stirring actuating unit comprises stirring motor N310, stirs reduction box N320 and stir gear N330; Described stirring motor N310, stirring reduction box N320 and stirring gear N330 are linked in sequence, and described shaft N210 is connected with stirring gear N330; Described stirring motor N310 is connected with control system.

In concrete production, in order to make mixing effect better, described paddle N230 comprises the leaf bar N231 that one end is connected with shaft and the blade N232 be connected with the leaf bar N231 other end; Described blade N232 comprises main lobe and accessory lobes, described main lobe and the stacked setting of accessory lobes, and accessory lobes one side is connected with main lobe, and another side is connected with leaf bar N231; Described main lobe and accessory lobes are provided with four vias, and paddle is obliquely installed, laborsaving in whipping process, and simultaneously material can flow through from via, material is stirred evenly.

Conveniently sheet material raw material is poured out after stirring, described sheet material stock stirring device N000 also comprises the overturning oil cylinder being arranged on and being connected with stirring shell N220 bottom stirring shell N220, stirring shell N220 upset can be poured out material by overturning oil cylinder, described overturning oil cylinder is connected with control system.

Described sheet material stock stirring device N000 also comprises the cap (not shown in FIG.) be arranged on stirring shell N220, and described cap is provided with charging aperture.

As shown in Fig. 9 to Figure 12, described cloth and homogenizing device C000 comprise binder shaped device C100 and adjusting device C200, and described binder shaped device C100 is arranged on the top of Work sheet conveying device M000; Described adjusting device C200 is arranged on Work sheet conveying device M000, when the mould being covered with sheet material raw material is transported to adjusting device C200 place through Work sheet conveying device M000, the adjusting device C200 having regulated height strikes off the sheet material raw material on mould, and unnecessary sheet material raw material is wiped off.

Described binder shaped device C100 comprises support C110, main pressure roller C120, arrangement for adjusting height C130, live-roller C140, transmission device C150, and described control system comprises PLC control module, and described live-roller C140 is arranged on the bottom of support C110; Main pressure roller C120 is arranged on support C110, is placed in above live-roller C140; Arrangement for adjusting height C130 and transmission device C150 is arranged on the side of support C110; Described arrangement for adjusting height C130 is connected with main pressure roller C120, and transmission device C150 is connected with main pressure roller C120 and live-roller C140 respectively; Described arrangement for adjusting height C130 is connected with PLC control module: provide power to drive live-roller C140 and main pressure roller C120 to rotate by transmission device C150, sheet material is constantly transported to below main pressure roller C120 by live-roller C140, through main pressure roller C120, sheet material raw material is bulldozed on mould equably according to technological requirement; When sheet metal thickness requires to change, control arrangement for adjusting height C130 by PLC control module and automatically regulate, drive main pressure roller C120 to realize lifting to reach the sheet material being applicable to different-thickness requirement.

Described live-roller C140 can arrange multiple according to actual needs.In the present embodiment, described live-roller C140 arranges two.

Described transmission device C150 comprises binder motor (not shown in FIG.), driving gear C151, fixing driven pulley C152, adjustable driven pulley C153, Live roller C154(magnitude setting are consistent with live-roller C140 quantity, in the present embodiment, arrange two) and main roller wheel C155, the side of described support C110 is provided with arc-shaped slide rail C111, described adjustable driven pulley C153 is fastened in arc-shaped slide rail C111, arcuately the position of engagement of slide rail C111 slidable adjustment and main roller wheel C155, driving gear C151, fixing driven pulley C152, Live roller C154 and main roller wheel C155 is arranged on the side of support C110, driving gear C151 and fixing driven pulley C152, fixing driven pulley C152 and adjustable driven pulley C153, adjustable driven pulley C153 and main roller wheel C154, Live roller C154 and driving gear C151 or fixing driven pulley C152 intermeshes transmission between two, described main roller wheel C154 is connected with main pressure roller C120, described Live roller C154 is connected with live-roller C140, driving gear C151 is connected with binder motor, described binder motor is connected with PLC control module: binder electric motor starting, driving gear C151 is driven to rotate, each driven pulley engaged transmission is driven by driving gear C151, a main roller wheel C155 and two Live roller C154 is driven to rotate, thus drive a main pressure roller C120 and two live-roller C140 to rotate.

Described arrangement for adjusting height C130 comprises drive lead screw C131, connecting rod C132, fixed mount C133 and stepper motor C134, in the present embodiment, in order to make the adjustment of main pressure roller C120, described drive lead screw C131 and fixed mount C133 arranges two respectively, the two ends of main pressure roller C120 are fixed on fixed mount C133, two drive lead screw C131 are connected with two fixed mount C133 respectively, the dual-side of support C110 are provided with guide rail C112, and two fixed mount C133 are fastened on respectively in guide rail C112 and slide; Connected by connecting rod C132 between two drive lead screw C131, stepper motor C134 is connected with a wherein drive lead screw C131, described stepper motor C134 is connected with PLC control module: started by PLC control module control step motor C134, stepper motor C134 drives drive lead screw C131 motion, drive lead screw C131 is converted into the rectilinear motion of fixed mount C133 in guide rail C112 the gyration of self, main pressure roller C120 realizes lifting under the drive of fixed mount C133, thus regulates the sheet metal thickness by main pressure roller C120.

Because in sheet material binder process, the Contact of main pressure roller C120 and sheet material raw material, main pressure roller C120 easily can be stained with sheet material raw material or other foreign material, in time the foreign material of main pressure roller C120 must be cleaned out, to ensure the crudy of sheet material, described regulates the sheet material binder shaped device of binder thickness also to comprise main cleaning device of pressing roller C160 automatically, described main cleaning device of pressing roller C160 comprises doctor blade holder C161 and scraper C162, described doctor blade holder is arranged on support C110, scraper C162 is arranged on doctor blade holder C161: when main pressure roller C120 cleared up by needs, the main cleaning device of pressing roller C160 of main pressure roller C120 adjusting proximity, contact with scraper C162 by rotating main pressure roller C120, scraper C162 just can wipe the foreign material on main pressure roller C120 off.

Described main cleaning device of pressing roller C160 arranges multiple according to actual needs.In the present embodiment, described main cleaning device of pressing roller C160 arranges two.

In order to prevent the excesssive gap between live-roller C140, board mould deforms the pressure lower stress of main pressure roller C120 is excessive, affects the crudy of sheet material, between two live-roller C140, is provided with bridge crossing plate C113.

This regulates the operation of the sheet material binder shaped device of binder thickness as follows automatically: by binder electric motor starting, driving gear C151 is driven to rotate, each driven pulley engaged transmission is driven by driving gear C151, a main roller wheel C155 and two Live roller C154 is driven to rotate, thus drive a main pressure roller C120 and two live-roller C140 to rotate, sheet material is constantly transported to below main pressure roller C120 by live-roller C140, through main pressure roller C120, sheet material raw material is bulldozed on mould equably according to technological requirement; When sheet metal thickness requires to change, started by PLC control module control step motor C134, stepper motor C134 drives drive lead screw C131 motion, drive lead screw C131 is converted into the rectilinear motion of fixed mount C133 in guide rail C112 the gyration of self, main pressure roller C120 realizes lifting under the drive of fixed mount C133, thus regulates the sheet metal thickness by main pressure roller C120.

Described adjusting device C200 comprises the base C210 be fixed on Work sheet conveying device M000, upper plate C220, set screw C230 and material-homogenating rod C240; Vertically arrange two adjustment guide rail C250 between described base C210 and upper plate C220, form Vertical Channel between two adjustment guide rail C250, be provided with adjusting slider C260 in described Vertical Channel, adjusting slider C260 can slide up and down in Vertical Channel; Described set screw C230 is connected with adjusting slider C260 through upper plate C220, by regulating set screw C230, the height of adjusting slider C260 can be regulated, and described adjusting slider C260 is connected with material-homogenating rod C240, therefore regulate set screw C230 can directly regulate material-homogenating rod C240 from the height of Work sheet conveying device M000, thus make this product line device meet production requirement to different-thickness sheet material in actual production.

Described cloth and homogenizing device C000 can arrange multiple according to actual needs, and it is more that described cloth and homogenizing device C000 quantity are arranged, and the sheet material precision that production obtains is higher.

As shown in Figure 13 and Figure 14, described synthesis cloth blanking device D000 comprises the support synthesis backing roll D100 of yardage roll and the adjustment fixator D200 of fixed bearing roller D100, described adjustment fixator D200 is fixed on support C110 or Work sheet conveying device M000, and backing roll D100 is arranged on and regulates on fixator D200.

Described adjustment fixator D200 comprises two fixed mount D210, described two fixed mount D210 are separately positioned on the both sides of support C110 or Work sheet conveying device M000, the upper end of fixed mount D210 is provided with groove D211, fixed mount D210 is provided with spinner D212, one end of described spinner D212 is connected with fixed mount D210 by rotating shaft, the other end of spinner D212 is along axis of rotation, after described spinner D212 screws on and groove D211 form ring and close structure, spinner D212 screws on the rear other end and is bolted on fixed mount D210.

Open spinner D212, backing roll D100 is taken out, glass fibre yardage roll or nonwoven fabric roll are enclosed within backing roll D100, again backing roll D100 is put on groove D211, screw on spinner D212, utilize bolt that spinner D212 is fixed, thus synthesis yardage roll is fixed, under mould and sheet material are transported to synthesis yardage roll under the drive of Work sheet conveying device M000, the synthesis cloth on synthesis yardage roll is adhered on sheet material, completes and adds synthesis cloth operation.

As shown in Figure 15 and Figure 16, described disconnected panel assembly E000 comprises bracing frame E100, disconnected bladed saw E200, to be arranged on bracing frame E100 on and horizontal mobile device with dynamic circuit breaker bladed saw E200 transverse shifting and the longitudinal moving device of being with dynamic circuit breaker bladed saw E200 to vertically move; Described horizontal mobile device is connected with disconnected bladed saw E200; Described longitudinal moving device comprises the return suspension bracket E410 moved back and forth along Work sheet conveying device M000 direction and the returning electrical motor E420 be connected with return suspension bracket E410, and described return suspension bracket E410 is connected with horizontal mobile device; Described returning electrical motor E420 is connected with control system.

Described longitudinal moving device also comprises return tooth bar E430 and return suspension bracket guide rail E440; Described return suspension bracket guide rail E440 is set in parallel on two limits of bracing frame E100; Described return suspension bracket E410 is slidably mounted on return suspension bracket guide rail E440; Described return tooth bar E430 is parallel to return suspension bracket guide rail E440, is arranged on below return suspension bracket E410; Described returning electrical motor E420 is connected with return suspension bracket E410.

Described horizontal mobile device comprises disconnected bladed saw motor E310, disconnected bladed saw tooth bar and tooth bar installing rack E330; Described tooth bar installing rack E330 is connected with longitudinal moving device E400, and described disconnected bladed saw tooth bar is arranged on tooth bar installing rack E330; Described disconnected bladed saw E200 is connected with disconnected bladed saw motor E310; Described disconnected bladed saw motor E310 is connected with control system.

Described tooth bar installing rack E330 is fixedly connected with return suspension bracket E410 by bolt, move on return suspension bracket guide rail E440 with return suspension bracket E410 and move, tooth bar installing rack E330 is arranged on below return suspension bracket E410, and described tooth bar installing rack E330, perpendicular to return tooth bar E430, is connected with return tooth bar E430; Described disconnected bladed saw tooth bar E320 is arranged on tooth bar installing rack E330.By above-mentioned connected mode, this disconnected panel assembly E000 realizes when returning electrical motor E420 works, and drives return tooth bar E430, tooth bar installing rack E330 and return suspension bracket E410 lengthwise movement, realizes band dynamic circuit breaker bladed saw E200 lengthwise movement.

This disconnected panel assembly E000 is also provided with at least one plate long locator E500 and positioning guide rail E600.Described positioning guide rail E600 one end is connected with return tooth bar E430, and described positioning guide rail E600 is bolted on below return suspension bracket E410, moves with the lengthwise movement of return suspension bracket; The long locator E500 of described plate is arranged on positioning guide rail E600.

This disconnected panel assembly E000 can arrange the long locator E500 of multiple plate on positioning guide rail E600, and the long locator E500 of described plate comprises positioning cylinder and baffle plate E520, and described baffle plate E520 is connected with positioning cylinder, and described positioning cylinder is connected with control system; In practical application; the long locator E500 of described plate can also arrange a protection box E530; protection box E530 is fixed on positioning guide rail E600; positioning cylinder and baffle plate E520 are arranged in protection box E530; the push rod of positioning cylinder is connected with baffle plate E520 one end; the baffle plate E520 other end is rotationally connected with protection box E530, and when positioning cylinder works, baffle plate E520 opens downwards.

This disconnected panel assembly E000 also comprises the induction installation be arranged on Work sheet conveying device M000, and described induction installation is connected with disconnected bladed saw E200, and described induction installation is connected with control system.Described induction installation is infrared sensing switch or travel switch, for whether controlling the startup of disconnected bladed saw E200.

In the present embodiment, described tooth bar installing rack E330 comprises front bar and rear bar, and described front bar is connected with return tooth bar E430, described rear bar is installed disconnected bladed saw tooth bar E320; A passage allowing disconnected bladed saw motor E310 transverse shifting is provided with between described front bar and rear bar.Being realized the transverse shifting of disconnected bladed saw E200 by this set-up mode, ensureing that the transverse shifting of disconnected bladed saw E200 does not interact with vertically moving simultaneously.

The course of work of this disconnected panel assembly E000 is as follows: returning electrical motor E420 is fixed on bracing frame E100, Work sheet conveying device M000 transports sheet material, as sheet material advance touch inducing device E700, disconnected bladed saw E200 starts, prepare cuts sheet material, sheet material moves forward, time below the long locator E500 of plate, blocked by baffle plate E520, now returning electrical motor E420 works, drive return tooth bar E430, tooth bar installing rack E330, return suspension bracket E410, positioning guide rail E600 and plate long locator E500 lengthwise movement, thus band dynamic circuit breaker bladed saw E200 lengthwise movement, disconnected bladed saw motor E310 works simultaneously, with dynamic circuit breaker bladed saw E200 transverse movement in the passage of tooth bar installing rack E330.The lengthwise movement direction of disconnected bladed saw E200 carries the direction of sheet material consistent with Work sheet conveying device M000, when the longitudinal velocity of disconnected bladed saw E200 equals the travelling speed of sheet material, disconnected bladed saw E200 and sheet material geo-stationary, when disconnected bladed saw E200 transverse cuts, the section of sheet material is smooth, after cutting, returning electrical motor E420 works, and allows longitudinal moving mechanism E400 get back to the state before cutting.The length of the sheet material that cutting obtains is the distance between disconnected bladed saw E200 to baffle plate E520, by the long position of locator E500 on positioning guide rail E600 of adjustable plate, can realize cutting the sheet material obtaining different length.

This disconnected panel assembly E000 can arrange the long locator E500 of multiple plate on positioning guide rail E600, by controlling the open and close of the baffle plate E520 of the long locator E500 of different plate, meeting the requirement of client to sheet material different length, improving the efficiency of plate cutting simultaneously.This disconnected panel assembly E000 is applicable to production line balance, as long as suitably regulate returning electrical motor E420 and the long locator E500 of plate, makes the lengthwise travel rate of disconnected bladed saw E200 consistent with the speed of Work sheet conveying device M000 delivery board, then can realize cutting plate.

As shown in Figure 17 and Figure 18, institute displacement apparatus F000 comprises part flow arrangement F200 described in conveying device F100, part flow arrangement F200(can arrange one or more according to actual needs), conveying motor F300 and shunting motor F400: described conveying device F100 comprises carriage F110, carriage F110 is evenly provided with multiple first conveying roller arm F111, the bottom of carriage F110 is provided with multiple first belt pulley F112; Described part flow arrangement F200 comprises shunting frame F210, and shunting frame F210 is evenly provided with multiple second conveying roller arm F211, the bottom of shunting frame F210 is provided with multiple second belt pulley F212; Carriage F110 and shunting frame F210 is disposed adjacent, described first conveying roller arm F111 is connected with conveying motor F300 with the second conveying roller arm F211, connected by belt between first belt pulley F112 and the second belt pulley F212, the first belt pulley F112 is connected with shunting motor F400; Described conveying motor F300 is connected with control system respectively with shunting motor F400: the first conveying roller arm F111 and second conveying roller arm F211 is transported to output sheet material by input under the drive of conveying motor F300, first belt pulley F112 rotates under the drive of shunting motor F400, by belt transport to the second belt pulley F212, the second belt pulley F212 is driven to rotate, sheet material just can be diverted on shunting frame F210 by carriage F110 along belt, realizes sheet material shunting.

In order to avoid damaging belt by pressure because sheet material is overweight, the bottom of described belt is provided with bracing frame F700, for support sheet material, protection belt.

Conveniently sheet material automatic transport is on carriage F110, or automatically transfer out from carriage F110 or shunting frame F210, one end of described carriage F110 and shunting frame F210 is provided with coil inserting apparatus F500, the other end of carriage F110 is provided with eedle threader F600: described coil inserting apparatus F500 comprises support F510 and roller F520, roller F520 is arranged on support F510, described support F510 and carriage F110 or shunt frame F210 and be connected, roller F520 is connected with conveying motor F300; Described eedle threader F600 is consistent with the structure of coil inserting apparatus F500.

In order to the sheet material meeting different size is reached the standard grade more easily and rolls off the production line from this gearshift F000, this gearshift F000 also comprises lift cylinder F800, described lift cylinder F800 and carriage F110 and shunt frame F210 and be connected by connecting rod, described lift cylinder F800 is connected with control system: drive carriage F110 and shunting frame F210 lifting by lift cylinder F800 is flexible, thus sheet material is directly rolled off the production line by eedle threader F600 or coil inserting apparatus F500 from carriage F110 or shunting frame F210.

The triage operator of described gearshift F000 can by manually operating according to actual conditions, also can be realized by machine automatization, in the present embodiment, triage operator is realized by machine automatization, the described input at carriage F110 is provided with counter (not shown in FIG.), described counter is connected with shunting motor F400, described counter is connected with control system: when exceeding preset value through the sheet material quantity of carriage F110 input in the unit interval, described shunting motor F400 starts automatically, the first belt pulley F112 is driven to rotate, second belt pulley F212 rotates thereupon, thus sheet material is transported to shunting frame F210 from carriage F110.

The operating process of this part flow arrangement F000 is as follows: sheet material is transported on carriage F110 through the roller F520 of eedle threader F600, conveying motor F300 starts drive first and carries roller arm F111 to rotate, sheet material is transported to coil inserting apparatus F500 under the drive of the first conveying roller arm F111, rolls off the production line through roller F520 conveying; If when the height of panel height and eedle threader F600 and coil inserting apparatus F500 is inconsistent, by lift cylinder F800 telescopic adjustment carriage F110 height with make sheet material adapt to different on to roll off the production line height; When the sheet material number that the counter of carriage F110 input detected in the unit interval exceedes preset value, shunting motor F400 starts, the first belt pulley F112 is driven to rotate, second belt pulley F212 rotates thereupon, thus make sheet material be transported to shunting frame F210 from carriage F110, the second conveying roller arm F211 on shunting frame F210 drives sheet material to be transported to coil inserting apparatus F500, roll off the production line through roller F520 conveying, like this, sheet material achieves automatic shunt, extend the operating time of workman, improve the production efficiency of sheet material.

This gearshift F000, by arranging double split flow frame, after sheet material piles with a shunting frame, is transported on another shunting frame by the conveying device between double split flow frame; like this, sheet material achieves shunting, extends the operating time of workman; improve the production efficiency of sheet material, protection sheet material is not damaged.

As illustrated in figures 19 and 20, described sheet material lifting coil inserting apparatus G000 comprises fixed mount G100 and crane G200, institute crane G200 is arranged in fixed mount G100, the dual-side of described fixed mount G100 is provided with gathering sill G110, described crane G200 is fastened in gathering sill G110, described crane G200 is connected with hydraulic jack (not shown in FIG.), and described hydraulic jack is connected with control system; The top of described fixed mount G100 is provided with multiple live-roller G130, and described live-roller G130 and driving motor G140(are as shown in Figure 3) be connected, described driving motor G140 is connected with control system; The bottom of described crane G200 is provided with solidification Car Track G220.

In actual applications, conveniently solidification equipment H000 and this sheet material are elevated coil inserting apparatus G000 and are connected, first to dig the hole being elevated coil inserting apparatus G000 size adaptation with this sheet material in a pre-installation on the ground, this sheet material lifting coil inserting apparatus G000 is placed in hole, concordant with ground when making crane G200 rise to the highest, solidification equipment H000 and solidification Car Track G220 are in same level, be connected with solidification equipment H000 by crane G200, thus sheet material is installed to solidification equipment H000 be cured.

In order to make crane G200 steady in lifting process, can not rock, fixation is played to crane G200 simultaneously, four angles of described fixed mount G100 are provided with synchronous tooth bar G120, the bottom of crane G200 is provided with synchromesh gear G210, and synchromesh gear G210 is connected together with synchronous tooth bar G120.

The lifting of described crane G200 can pass through Artificial Control, also can by automatically controlling.In the present embodiment, the lifting of described crane G200 is by automatic control, the gathering sill G110 of fixed mount G100 is provided with travel switch (not shown in FIG.), described travel switch is connected with hydraulic jack, described travel switch is connected with control system: when crane G200 touches travel switch, hydraulic jack starts, drive crane G200 automatic lifting, solidification car is elevated thereupon, sheet material is next along with the decline of solidifying car is removed, after the sheet material on solidification car is all unloaded down, to on extreme higher position on crane G200, solidification car just can move to ground by solidification Car Track G220.

The operation of this sheet material lifting coil inserting apparatus G000 is as follows: this sheet material lifting coil inserting apparatus G000 is placed in melt pit, crane G200 is raised to concordant with ground along gathering sill G110 under the drive of hydraulic jack, and the effect of fixed position is played in synchromesh gear G210 and synchronous tooth bar G120 clamping to crane G200, solidification equipment H000 moves on solidification Car Track G220, the drive crane G200 of hydraulic jack drops to minimum point, the most top layer of solidification equipment H000 is concordant with ground, the most top layer that sheet material is transported to solidification equipment H000 through live-roller G130 is fixed, travel switch detects the sheet material of most top layer, hydraulic control cylinder action, crane G200 starts to rise, travel switch can't detect sheet material, hydraulic jack stops action, crane G200 stops rising, the second layer of solidification equipment H000 is concordant with ground, sheet material is transported to the second layer of solidification equipment H000 through live-roller G130, travel switch detects the sheet material of the second layer, hydraulic control cylinder action, crane G200 starts to rise, travel switch can't detect sheet material, hydraulic jack stops action, crane G200 stops rising, the third layer of solidification equipment H000 is concordant with ground ... repetition like this, until each layer of solidification equipment H000 all fills sheet material, whole dress plate process terminates.

It is consistent that described sheet material lifting eedle threader I000 and sheet material are elevated coil inserting apparatus G000 structure, and it is contrary that its course of work and sheet material are elevated coil inserting apparatus G000.

Described solidification equipment H000 comprises solidification car (not shown in FIG.) and curing oven (not shown in FIG.), described solidification car is used for being elevated with sheet material coil inserting apparatus G000 and sheet material and is elevated eedle threader I000 and is connected, described curing oven is connected with control system: sheet material rolls off the production line solidification car from sheet material lifting coil inserting apparatus G000, solidification in curing oven transported to by solidification handlebar sheet material, and the car that is cured of the sheet material after solidification is transported to sheet material lifting eedle threader I000 place and reached the standard grade.

As shown in figure 21 and figure, described stripper apparatus J000 comprises horizontal feed frame J100, gradient carriage J200 and demoulding motor J300, one end of described horizontal feed frame J100 is connected with one end of gradient carriage J200, the other end of horizontal feed frame J100 is provided with drive pulley roller J400, described drive pulley roller J400 is connected with demoulding motor J300, and described demoulding motor J300 is connected with control system; The junction of described horizontal feed frame J100 and gradient carriage J200, the other end of gradient carriage J200 are respectively arranged with passive leather belt roller J500, by belt connection for transmission between described drive pulley roller J400 and passive leather belt roller J500.

Board mould is utilized to have the characteristic of certain softness, this stripper apparatus J000 is by arranging horizontal feed frame J100 and gradient carriage J200, when sheet material is transported to the junction of horizontal feed frame J100 and gradient carriage J200 together with mould (mould is in below sheet material), because mould has softness, the gradient of gradient carriage J200 can be adjacent to when moving to gradient carriage J200, and sheet material because have certain degree of hardness after overcuring, the gradient of gradient carriage J200 can not be adjacent to when moving to gradient carriage J200, like this, mould and sheet material will produce breach, directly along breach, mould is separated with sheet material by artificial or machinery again, time saving and energy saving, easy to operate.

Can be fixedly connected with between described horizontal feed frame J100 and gradient carriage J200, also can be flexibly connected.In the present embodiment, described horizontal feed frame J100 and gradient carriage J200 is flexibly connected, and horizontal feed frame J100 is connected by chain cock wheel with gradient carriage J200.

Common conveying device can be worked as when not needing the demoulding in order to make this stripper apparatus J000 to use, retractor device is provided with below described gradient carriage J200, described retractor device is connected with control system: when the needs demoulding, retractor device shortens, and gradient carriage J200 declines constant slope under the drive of retractor device; When not needing the demoulding, retractor device extends, and gradient carriage J200 is elevated to concordant with horizontal feed frame J100 under the drive of retractor device.

As shown in figure 23, described clear die device K000 comprises mould bases K100, scraper 200, board mould sense switch (not shown in FIG.) and clear mould motor (not shown in FIG.) clearly, multiple conveying roller K110 is provided with in described clear mould bases K100, the input of clear mould bases K100, output are respectively arranged with upper glue roller K120 and lower rubber roller K130, the upper and lower setting parallel to each other of described upper glue roller K120 and lower rubber roller K130, described conveying roller K110 is connected with clear mould motor, and described clear mould motor is connected with control system, scraper K200 is arranged on clearly in mould bases K100, be placed between conveying roller K110, described scraper K200 comprises cutter and bottom knife, described cutter is connected with clear mould cylinder (not shown in FIG.) with bottom knife, scraper K200 connecting plate timber die sense switch, described clear mould cylinder is connected with board mould sense switch, described clear mould cylinder is all connected with control system with board mould sense switch: board mould enters this board mould cleaning plant between the upper glue roller K120 and lower rubber roller K130 of clear mould bases K100 input, be transported under the drive of conveying roller K110 between cutter and bottom knife, board mould sense switch detects board mould, cutter and bottom knife clamping plate timber die under the drive of cylinder, board mould and upper bottom knife generation relative motion (actual needs adjustable is looked in the relative motion between board mould and upper bottom knife), remain in the clout of board mould cleaned fall, conveying roller K110 continues to drive board mould to travel forward, between the upper glue roller K120 and lower rubber roller K130 of output, leave this board mould cleaning plant, and board mould cleaning terminates.

In the present embodiment, described board mould sense switch is travel switch.

Described scraper K200(comprises cutter and bottom knife) can arrange according to actual needs multiple.In the present embodiment, in order to make all effectively to be cleared up before and after board mould, described scraper K200 arranges two.

Relative motion between described board mould (board mould motion) and upper bottom knife (upper bottom knife is static) drives board mould to move by conveying roller K110 and realizes, in practical operation, described board mould possibly could be totally cleaned through repeatedly moving back and forth, described clear die device K000 also comprises mould timer (not shown in FIG.) clearly, described clear mould timer is connected with motor, board mould sense switch is connected with timer, described clear mould timer is connected with control system: after board mould sense switch detects board mould, clear mould timer starts timing, at this moment clear mould motor rotates forward, board mould is moved toward clear mould bases K100 output, after clear mould timer reaches Preset Time, clear mould motor reversal, board mould is transferred roller K110 and drives toward clear mould bases K100 input motion, clear mould timer reaches Preset Time again, clear mould motor rotates forward, board mould is transferred roller K110 and drives toward clear mould bases K100 output motion ... like this, repeated multiple times, until board mould is cleaned.

Relative motion between described board mould (board mould motion) and upper bottom knife (upper bottom knife is static) moves back and forth realization by scraper K200 in clear mould bases K100, the side of described clear mould bases K100 is provided with guide rail, scraper K200 is arranged on balladeur train, balladeur train is fastened in guide rail and slidably reciprocates, described clear die device K000 also comprises scraper counter (not shown in FIG.) and scraper power set, described scraper counter is connected with scraper power set, board mould sense switch is connected with scraper power set, scraper counter and board mould sense switch are connected with clear mould motor respectively: after board mould sense switch detects board mould, clear mould motor stalls, board mould stationary motion, scraper power set start, scraper K200 moves back and forth under the drive of scraper power set, when the number of times that scraper K200 moves back and forth reaches scraper counter preset value, the stop motion of scraper power set, clear mould electric motor starting, board mould is moved toward clear mould bases K100 output under conveying roller K110 drives, like this, board mould is cleaned.

In order to the board mould making this board mould cleaning plant be applicable to more sizes (being mainly applicable to the board mould of different-thickness), input and the output of described clear mould bases K100 are all provided with slot, be arranged on the thickness adjusting apparatus K300 in slot, described thickness adjusting apparatus K300 comprises adjusting handle K310, bearing K320, regulating shaft bearing K330 and fixed axis K340, described bearing K320 is enclosed within the two ends of upper glue roller K120, bearing K320 coordinates with regulating shaft bearing K330 and installs, regulating shaft bearing K330 is arranged on clearly on mould bases K100, the position of regulating shaft bearing K330 is fixed by fixed axis K340 by adjusting handle K310: turn adjusting handle K310, loosen fixed axis K340, regulating shaft bearing K330 can in slot up-down adjustment, bearing K320 drives upper glue roller K120 up-down adjustment (upwards to regulate, become large by the board mould thickness between upper glue roller K120 and lower rubber roller K130, downward adjustment, the board mould less thick by between upper glue roller K120 and lower rubber roller K130), after thickness mixes up, turn adjusting handle K310, fixed axis K340 is fixed regulating shaft bearing K330.

The course of work of this board mould cleaning plant K000 is as follows: according to actual needs, regulates the board mould thickness between upper glue roller K120 and lower rubber roller K130 by thickness adjusting apparatus K300; Clear mould electric motor starting, board mould enters this board mould cleaning plant between the upper glue roller K120 and lower rubber roller K130 of clear mould bases K100 input, be transported under the drive of conveying roller K110 between cutter and bottom knife, travel switch detects board mould, cutter and bottom knife clamping plate timber die under the drive of cylinder, there is repeatedly relative motion in board mould and upper bottom knife, remain in the clout of board mould cleaned fall; Conveying roller K110 continues to drive board mould to travel forward, between the upper glue roller K120 and lower rubber roller K130 of output, leave this board mould cleaning plant, and board mould cleaning terminates.

Described Work sheet conveying device M000 comprises belt conveyor and conveying roller, and quantity and the position of belt conveyor and conveying roller are arranged according to actual needs.

In sum, the course of work of this Composite board automatic production line device is as follows: mould is drawn onto on Work sheet conveying device M000 by upper mould device A000 and transports, mould is through adding releasing agent device O000, releasing agent is discharged through flowline O110, uniform application is on mould, mould continues to be transported to below blanking device B000, sheet material raw material from hopper B100 by lower to mould, through multiple tracks cloth and homogenizing device C000, by the main pressure roller C120 regulating height, the sheet material raw material on mould is evenly bulldozed, the synthesis cloth simultaneously synthesized on cloth blanking device D000 adheres on sheet material raw material, sheet material is while add synthesis cloth, while be evenly bulldozed, mould and sheet material are transported to below disconnected panel assembly E000, the disconnected bladed saw E200 that warp and mould and sheet material have identical travelling speed cuts off synthesizing cloth, form sheet material semi-finished product, the sheet material semi-finished product of pre-profiling are transported to part flow arrangement F000 place, be divided on carriage F110 and shunting frame F210, be transported on solidification car through sheet material lifting coil inserting apparatus G000, enter in curing oven through solidification car and solidify, be transported to sheet material by solidification car after solidification and be elevated eedle threader I000, stripper apparatus J000 is transported to through sheet material lifting eedle threader I000, sheet material and mould occur that breach is separated, board descending device L000 siphons away sheet material from mould, mould enters die device K000 clearly, by scraper K200, mould is cleared up, mould leaves this Composite board automatic production line device, whole composite board production process completes.

This Composite board automatic production line device is carried sheet material by driven by motor Work sheet conveying device M000 between each process units,------------disconnected plate---curing molding---manufacturing procedures such as the demoulding that add non-woven fabrics that add glass-fiber-fabric that binder is shaping that utilize fully-automatic equipment to realize plate cutting, without the need to artificial participation in production process, whole-course automation, only need manually carry out monitoring, simple to operate, safe and reliable, ensure that the quality of production of sheet material widely, improve the production efficiency of sheet material.

Should be understood that, application of the present invention is not limited to above-mentioned citing, for those of ordinary skills, can be improved according to the above description or convert, and all these improve and convert the protection domain that all should belong to claims of the present invention.

Claims (9)

1. a Composite board automatic production line device, it is characterized in that, comprise upper mould device, blanking device, cloth and homogenizing device, synthesis cloth blanking device, disconnected panel assembly, sheet material lifting coil inserting apparatus, solidification equipment, sheet material lifting eedle threader, stripper apparatus, board descending device, Work sheet conveying device and control system: described upper mould device, blanking device, cloth and homogenizing device, synthesis cloth blanking device, disconnected panel assembly, sheet material lifting coil inserting apparatus, solidification equipment, sheet material lifting eedle threader, stripper apparatus and board descending device are arranged along Work sheet conveying device respectively successively, Work sheet conveying device is as the conveying medium of each device, each device is connected into automatic production line, described upper mould device, blanking device, cloth and homogenizing device, synthesis cloth blanking device, disconnected panel assembly, sheet material lifting coil inserting apparatus, solidification equipment, sheet material lifting eedle threader, stripper apparatus, board descending device are all connected with control system with Work sheet conveying device, described upper mould device is consistent with the structure of board descending device, and sheet material lifting coil inserting apparatus is consistent with the structure that sheet material is elevated eedle threader,

Described Composite board automatic production line device also comprises gearshift, and institute's displacement apparatus comprises conveying device, is no less than a part flow arrangement, carries motor and shunting motor, described conveying device comprises carriage, and carriage is evenly provided with multiple first conveying roller arm, the bottom of carriage is provided with multiple first belt pulley, described part flow arrangement comprises shunting frame, and shunting frame is evenly provided with multiple second conveying roller arm, the bottom of shunting frame is provided with multiple second belt pulley, carriage and shunting frame are disposed adjacent, described first conveying roller arm is all connected with conveying motor with the second conveying roller arm, connected by belt between first belt pulley and the second belt pulley, first belt pulley is connected with shunting motor: first carries roller arm and second to carry roller arm, under the drive of carrying motor, sheet material is transported to output by carriage or the input of shunting frame, first belt pulley rotates under the drive of shunting motor, by belt transport to the second belt pulley, drive the second pulley rotation, sheet material is diverted on shunting frame along belt by carriage, described conveying motor is all connected with control system with shunting motor.

2. Composite board automatic production line device according to claim 1, is characterized in that, described upper mould device comprises mainframe, the suction die device being arranged on the transverse shifting guide rail on mainframe both sides and being slidably mounted on transverse shifting guide rail; Described suction die device comprises suction mold mechanism, and drive the transverse moving mechanism inhaling mold mechanism transverse shifting and the longitudinal moving mechanism driving suction mold mechanism to vertically move, described suction die device also comprises at least one stable balanced controls inhaling mold mechanism; Described balanced controls comprise at least two balance gears and chain; Described balance gear is corresponding to be respectively fixed on longitudinal moving mechanism and to inhale on mold mechanism; Connected by chain between described balance gear.

3. Composite board automatic production line device according to claim 1, it is characterized in that, described cloth and homogenizing device comprise support, main pressure roller, arrangement for adjusting height, live-roller and transmission device, described control system comprises PLC control module, and described live-roller is arranged on the bottom of support; Main pressure roller is arranged on support, is placed in above live-roller; Arrangement for adjusting height and transmission device are arranged on the side of support; Described arrangement for adjusting height is connected with main pressure roller, and transmission device is connected with main pressure roller and live-roller respectively; Described arrangement for adjusting height is connected with PLC control module: PLC control module controls arrangement for adjusting height and automatically regulates main pressure roller to be elevated along frame.

4. Composite board automatic production line device according to claim 1, is characterized in that, described disconnected panel assembly comprises bracing frame, disconnected bladed saw, the longitudinal moving mechanism that the transverse moving mechanism of band dynamic circuit breaker bladed saw transverse shifting and band dynamic circuit breaker bladed saw vertically move; Described transverse moving mechanism is connected with disconnected bladed saw, and described longitudinal moving mechanism is connected with transverse moving mechanism; Described longitudinal moving mechanism also comprises return tooth bar and return suspension bracket guide rail; Described return suspension bracket guide rail parallel is arranged on two limits of bracing frame; Described return suspension bracket is slidably mounted on return suspension bracket guide rail; Described return tooth bar is parallel to return suspension bracket guide rail, is arranged on below return suspension bracket; Described returning electrical motor is arranged on return tooth bar; Described transverse moving mechanism comprises disconnected bladed saw motor, disconnected bladed saw tooth bar and tooth bar installing rack; Described tooth bar installing rack is connected with longitudinal moving mechanism, and described disconnected bladed saw tooth bar is arranged on tooth bar installing rack, and described disconnected bladed saw motor is arranged on disconnected bladed saw tooth bar; Described disconnected bladed saw is connected with disconnected bladed saw motor; Described returning electrical motor, disconnected bladed saw motor are all connected with control system.

5. Composite board automatic production line device according to claim 1, it is characterized in that, described sheet material lifting coil inserting apparatus comprises fixed mount and crane, institute's crane is arranged in fixed mount, the dual-side of described fixed mount is provided with gathering sill, described crane is fastened in gathering sill, and described crane is connected with hydraulic jack; The top of described fixed mount is provided with multiple live-roller, and described live-roller is connected with driving motor; The bottom of described crane is provided with solidification Car Track: described sheet material lifting eedle threader is arranged in hole, and it is concordant with ground that crane rises to highest point along gathering sill; Described hydraulic jack, driving motor are all connected with control system.

6. Composite board automatic production line device according to claim 1, it is characterized in that, described stripper apparatus comprises horizontal feed frame, gradient carriage and conveying motor, one end of described horizontal feed frame is connected with one end of gradient carriage, the other end of horizontal feed frame is provided with drive pulley roller, and described drive pulley roller is connected with conveying motor; The junction of described horizontal feed frame and gradient carriage and the other end of gradient carriage are respectively arranged with passive leather belt roller, by belt connection for transmission between described drive pulley roller and passive leather belt roller; Described conveying motor is connected with control system.

7. the Composite board automatic production line device according to claim 1-6 any one, it is characterized in that, described Composite board automatic production line device also comprises die device clearly, described clear die device comprises mould bases, scraper, board mould sense switch and clear mould motor clearly, multiple conveying roller is provided with in described clear mould bases, the input of frame and output are all respectively arranged with upper glue roller, lower rubber roller, described upper glue roller and the upper and lower setting parallel to each other of lower rubber roller; Described conveying roller is connected with clear mould motor; Scraper is arranged in frame, is placed between conveying roller, and described scraper comprises cutter and bottom knife, and described cutter is connected with clear mould cylinder with bottom knife, scraper connecting plate timber die sense switch; Described clear mould motor, clear mould cylinder are all connected with control system with board mould sense switch.

8. the Composite board automatic production line device according to claim 1-6 any one, it is characterized in that, described Composite board automatic production line device also comprises adds releasing agent device, the spongy layer that described interpolation releasing agent device comprises pattern carrier, spray bar and is arranged on below spray bar; The flowline that described spray bar comprises horizontally set and the oil inlet pipe be connected with flowline one end, described flowline one end is closed, and one end is connected with oil inlet pipe conducting, body is arranged several oil outlets; Described oil inlet pipe is vertically arranged, and oil inlet pipe is provided with oil-in; Described spongy layer is arranged on the below of flowline, and described pattern carrier is arranged on below spongy layer, forms the passage by plank between spongy layer and pattern carrier.

9. the Composite board automatic production line device according to claim 1-6 any one, it is characterized in that, described Composite board automatic production line device also comprises sheet material stock stirring device, described sheet material stock stirring device comprises underframe, the rabbling mechanism of stirring material and the actuating unit be connected with rabbling mechanism; Described rabbling mechanism comprises at least two shafts, stirring shell and at least one pair of paddle; Described stirring shell is rotatably installed on underframe; Shaft is placed in stirring shell, and one end is connected with underframe bearing through stirring shell, and the other end is connected with actuating unit through stirring shell; Described paddle arranged in dislocation is on shaft; Described paddle comprises the leaf bar that one end is connected with shaft and the blade be connected with the leaf bar other end; Described blade comprises main lobe and accessory lobes, described main lobe and the stacked setting of accessory lobes, and accessory lobes one side is connected with main lobe, and another side is connected with leaf bar; Described main lobe and accessory lobes are provided with at least one via; Described actuating unit is connected with control system.