CN110127326A - Production line automation turns to transport control system and method, production line control system - Google Patents
Production line automation turns to transport control system and method, production line control system Download PDFInfo
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- CN110127326A CN110127326A CN201910531459.7A CN201910531459A CN110127326A CN 110127326 A CN110127326 A CN 110127326A CN 201910531459 A CN201910531459 A CN 201910531459A CN 110127326 A CN110127326 A CN 110127326A
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- line automation
- production
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0266—Control or detection relating to the load carrier(s)
- B65G2203/0283—Position of the load carrier
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Factory Administration (AREA)
Abstract
The invention belongs to production line automation control technology field, discloses a kind of production line automation and turn to transport control system and method, production line control system, loading procedure is utilized to load production line automation program instruction；Monitor monitors production line automation and turns to conveying control scene；Correction program is corrected production equipment intelligence manufacture data error；The production product of conveyer belt conveying production line；Steering mechanism is adjusted steering to conveying direction；Test program tests production line automation；The conveying contextual data of program instruction, monitoring that display display loads.The present invention carries out real-time error correction to the intelligence manufacture data of production equipment, to the processing precision of products of lasting guarantee intelligence manufacture and the reliability of production equipment, the product for producing enough accuracy that production equipment is continued makes production equipment working condition keep stablizing；Meanwhile test result is accurate and reliable, tests short characteristic of quick test period.
Description
Technical field
The invention belongs to production line automation control technology fields more particularly to a kind of production line automation to turn to conveying control
System and method processed, production line control system.
Background technique
Currently, the immediate prior art: automatic assembly line, which refers to, realizes Product Process process by automatic machinery system
A kind of productive organization.It is to be formed on the basis of the further development of continuous assembly line.Its main feature is that: processing object
Another a machine tool is automatically transmitted to by a machine tool, and is automatically processed by lathe, is loaded and unloaded, examines；Worker's appoints
Business is only adjustment, supervision and management transfer matic, does not participate in direct operation；All machinery equipments all press unified beat operating,
Production process is that height is continuous.Automatic assembly line is grasped in the case where unmanned intervene by regulated procedure or instruction automatically
Make or the process of control, target are " steady, standards, fast ".Automatic technology be widely used in industry, agricultural, military affairs, scientific research,
Communications and transportation, business, medical treatment, service and family etc..It not only can be people from heavy physical strength labor using automatic assembly line
It is freed in dynamic, part mental labour and severe, dangerous working environment, and the organ dysfunction of people can be extended, greatly
Ground is raised labour productivity, and the ability in the human knowledge world and reforming world is enhanced.However, the process of existing production line manufacture
In, the sensing data of manufacture is easy to produce error, so that preset parameter is not suitable for current production equipment, to make to produce
Equipment is difficult to produce the product of enough accuracy；Meanwhile to automatic test inaccuracy, influences production and be normally carried out.
In conclusion problem of the existing technology is: during existing production line manufacture, the sensing data of manufacture
It is easy to produce error, preset parameter is made not to be suitable for current production equipment, so that production equipment be made to be difficult to produce enough
The product of precision；Meanwhile to automatic test inaccuracy, influences production and be normally carried out.
Summary of the invention
In view of the problems of the existing technology, the present invention provides a kind of production line automation turn to transport control system and
Method, production line control system.
The invention is realized in this way a kind of production line automation turns to conveyance control method, the production line automation
Turn to conveyance control method the following steps are included:
Step 1 loads production line automation program instruction using loading procedure by automated procedures loading module；
Step 2 monitors production line automation using monitor by conveying monitoring module and turns to conveying control scene；
Step 3, central control module is by correction module using correction program to production equipment intelligence manufacture data error
It is corrected；
Step 4 utilizes the production product of conveyer belt conveying production line by conveyor module；It is utilized and is turned by steering module
Steering is adjusted to conveying direction to mechanism；
Step 5 tests production line automation using test program by test module；
Step 6 utilizes the program instruction of display display load, the conveying contextual data of monitoring by display module.
It is further, described that be corrected method to production equipment intelligence manufacture data error as follows:
(1) device intelligence sensor is configured, acquires the intelligence manufacture data of production equipment in real time by intelligence sensor；
(2) numerically controlled intelligent foozle model is constructed；Intelligence manufacture is digitally controlled according to numerically controlled intelligent foozle model
Error；It falls into a trap to count in dynamic measurement process and controls correction value；
(3) it is corrected according to parameter of the numerical control correction value to production equipment.
Further, in the step (1), the intelligence sensor include photoelectric encoder, linear grating, close to switch,
Temperature sensor, Hall sensor, current sensor, voltage sensor, pressure sensor, liquid level sensor, rotary transformer,
Inductosyn, velocity sensor, the intelligence manufacture data include position, straight-line displacement and the angle position of intelligence sensor acquisition
Shifting, speed, pressure, temperature.
Further, in the step (2), the numerically controlled intelligent foozle model be to take collection value moment close with its
N number of collection point, N value range is 2 to 5, the data that intelligence sensor acquires is fitted to an algebraic polynomial, with interior
Slotting method, which is found out, wants modified error amount, constructs numerically controlled intelligent foozle model are as follows:
x0It (t) is the data of current time intelligence sensor acquisition, Δ Xk+iFor current production equipment tolerable error value model
Enclose is 1~9；Xk+jAnd XkFor the neighbouring sample interval sampling data at the current time of intelligence sensor acquisition, t is the sampling time,
P is Xk+jError range p=1~6, q XkError range q=1~6, Δ X (t) is is wanted modified error amount；K=0,
1,2,3…n。
Further, described as follows to production line automation progress test method:
1) Webpage being devices under is logged in by internet；Obtain the configuration information of the restriction on the parameters information；
The management address being devices under is revised as default management address and is saved；Crawl is devices under the preset quantity of transmission
Back message, and parse the back message and obtain message information；
2) message information according to preset matching character match, extracts address information from message information；Starting load
Monitoring tools on machine and tested server are monitored
3) address information that will acquire is compared with default management address；If they are the same, then test passes through；Otherwise, it tests
Failure；If test reports an error, grabs error log and alarm；
4) software test is carried out according to the test case table, obtains the logic point of corresponding test report and test data
Branch overlay file.
Another object of the present invention is to provide a kind of lifes that conveyance control method is turned to based on the production line automation
Output bas line turns to transport control system, and the production line automation turns to transport control system and includes:
Automated procedures loading module, connect with central control module, automatic for loading production line by loading procedure
Change program instruction；
Monitoring module is conveyed, is connect with central control module, it is defeated for monitoring production line automation steering by monitor
Send control scene；
Central control module, with automated procedures loading module, conveying monitoring module, correction module, conveyor module, steering
Module, test module, display module connection, work normally for controlling modules by single-chip microcontroller；
Correction module is connect with central control module, for being missed by correction program to production equipment intelligence manufacture data
Difference is corrected；
Conveyor module is connect with central control module, for passing through the production product of conveyer belt conveying production line；
Steering module is connect with central control module, for being adjusted steering to conveying direction by steering mechanism；
Test module is connect with central control module, for being tested by test program production line automation；
Display module is connect with central control module, for by display display load program instruction, monitoring it is defeated
Send contextual data.
Another object of the present invention is to provide a kind of lifes that conveyance control method is turned to using the production line automation
Producing line control system.
Advantages of the present invention and good effect are as follows: the present invention by correction module to the intelligence manufacture data of production equipment into
The real-time error correction of row, the processing precision of products of lasting guarantee intelligence manufacture and the reliability of production equipment, so that production
The product for producing enough accuracy that equipment can continue makes production equipment working condition keep stablizing；Meanwhile by testing mould
Block test result is accurate and reliable, tests short characteristic of quick test period.
Detailed description of the invention
Fig. 1 is that production line automation provided in an embodiment of the present invention turns to conveyance control method flow chart.
Fig. 2 is that production line automation provided in an embodiment of the present invention turns to transport control system structural schematic diagram；
In figure: 1, automated procedures loading module；2, monitoring module is conveyed；3, central control module；4, correction module；5,
Conveyor module；6, steering module；7, test module；8, display module.
Specific embodiment
In order to further understand the content, features and effects of the present invention, the following examples are hereby given, and cooperate attached drawing
Detailed description are as follows.
In view of the problems of the existing technology, the present invention provides a kind of production line automation turn to transport control system and
Method is with reference to the accompanying drawing explained in detail the present invention.
As shown in Figure 1, production line automation provided by the invention turn to conveyance control method the following steps are included:
S101: production line automation program instruction is loaded using loading procedure by automated procedures loading module；
S102: production line automation is monitored using monitor by conveying monitoring module and turns to conveying control scene；
S103: central control module by correction module using correction program to production equipment intelligence manufacture data error into
Row correction；
S104: the production product of conveyer belt conveying production line is utilized by conveyor module；Steering is utilized by steering module
Mechanism is adjusted steering to conveying direction；
S105: production line automation is tested using test program by test module；
S106: the program instruction of display display load, the conveying contextual data of monitoring are utilized by display module.
As shown in Fig. 2, it includes: automation journey that production line automation provided in an embodiment of the present invention, which turns to transport control system,
Sequence loading module 1, conveying monitoring module 2, central control module 3, correction module 4, conveyor module 5, steering module 6, test mould
Block 7, display module 8.
Automated procedures loading module 1 is connect with central control module 3, for loading production line certainly by loading procedure
Dynamicization program instruction；
Monitoring module 2 is conveyed, is connect with central control module 3, is turned to for monitoring production line automation by monitor
Conveying control scene；
Central control module 3, with automated procedures loading module 1, conveying monitoring module 2, correction module 4, conveyor module
5, steering module 6, test module 7, display module 8 connect, and work normally for controlling modules by single-chip microcontroller；
Correction module 4 is connect with central control module 3, for passing through correction program to production equipment intelligence manufacture data
Error is corrected；
Conveyor module 5 is connect with central control module 3, for passing through the production product of conveyer belt conveying production line；
Steering module 6 is connect with central control module 3, for being adjusted steering to conveying direction by steering mechanism；
Test module 7 is connect with central control module 3, for being tested by test program production line automation；
Display module 8 is connect with central control module 3, the program instruction, monitoring for being loaded by display display
Convey contextual data.
In a preferred embodiment of the invention, 4 bearing calibration of correction module is as follows:
(1) device intelligence sensor is configured, acquires the intelligence manufacture data of production equipment in real time by intelligence sensor；
(2) numerically controlled intelligent foozle model is constructed；Intelligence manufacture is digitally controlled according to numerically controlled intelligent foozle model
Error；It falls into a trap to count in dynamic measurement process and controls correction value；
(3) it is corrected according to parameter of the numerical control correction value to production equipment.
In step (1) provided by the invention, the intelligence sensor include photoelectric encoder, linear grating, close to switch,
Temperature sensor, Hall sensor, current sensor, voltage sensor, pressure sensor, liquid level sensor, rotary transformer,
Inductosyn, velocity sensor, the intelligence manufacture data include position, straight-line displacement and the angle position of intelligence sensor acquisition
Shifting, speed, pressure, temperature.
In step (2) provided by the invention, the numerically controlled intelligent foozle model be when taking collection value close with its
Carve N number of collection point, N value range be 2 to 5, by intelligence sensor acquire data be fitted to an algebraic polynomial, with
The method of interpolation, which is found out, wants modified error amount, constructs numerically controlled intelligent foozle model are as follows:
x0It (t) is the data of current time intelligence sensor acquisition, Δ Xk+iFor current production equipment tolerable error value model
Enclose is 1~9；Xk+jAnd XkFor the neighbouring sample interval sampling data at the current time of intelligence sensor acquisition, t is the sampling time,
P is Xk+jError range p=1~6, q XkError range q=1~6, Δ X (t) is is wanted modified error amount；K=0,
1,2,3…n。
In a preferred embodiment of the invention, 7 test method of test module is as follows:
1) Webpage being devices under is logged in by internet；Obtain the configuration information of the restriction on the parameters information；
The management address being devices under is revised as default management address and is saved；Crawl is devices under the preset quantity of transmission
Back message, and parse the back message and obtain message information；
2) message information according to preset matching character match, extracts address information from message information；Starting load
Monitoring tools on machine and tested server are monitored
3) address information that will acquire is compared with default management address；If they are the same, then test passes through；Otherwise, it tests
Failure；If test reports an error, grabs error log and alarm；
4) software test is carried out according to the test case table, obtains the logic point of corresponding test report and test data
Branch overlay file.
The above is only the preferred embodiments of the present invention, and is not intended to limit the present invention in any form,
Any simple modification made to the above embodiment according to the technical essence of the invention, equivalent variations and modification, belong to
In the range of technical solution of the present invention.
Claims (7)
1. a kind of production line automation turns to conveyance control method, which is characterized in that the production line automation turns to conveying control
Method processed the following steps are included:
Step 1 loads production line automation program instruction using loading procedure by automated procedures loading module；
Step 2 monitors production line automation using monitor by conveying monitoring module and turns to conveying control scene；
Step 3, central control module carry out production equipment intelligence manufacture data error using correction program by correction module
Correction；
Step 4 utilizes the production product of conveyer belt conveying production line by conveyor module；Turning machine is utilized by steering module
Structure is adjusted steering to conveying direction；
Step 5 tests production line automation using test program by test module；
Step 6 utilizes the program instruction of display display load, the conveying contextual data of monitoring by display module.
2. production line automation as described in claim 1 turns to conveyance control method, which is characterized in that described to production equipment
It is as follows that intelligence manufacture data error is corrected method:
(1) device intelligence sensor is configured, acquires the intelligence manufacture data of production equipment in real time by intelligence sensor；
(2) numerically controlled intelligent foozle model is constructed；Intelligence manufacture error is digitally controlled according to numerically controlled intelligent foozle model；
It falls into a trap to count in dynamic measurement process and controls correction value；
(3) it is corrected according to parameter of the numerical control correction value to production equipment.
3. production line automation as claimed in claim 2 turns to conveyance control method, which is characterized in that in the step (1),
The intelligence sensor includes photoelectric encoder, linear grating, close switch, temperature sensor, Hall sensor, current sense
Device, voltage sensor, pressure sensor, liquid level sensor, rotary transformer, inductosyn, velocity sensor, the intelligence
Manufaturing data includes position, straight-line displacement and the angular displacement of intelligence sensor acquisition, speed, pressure, temperature.
4. production line automation as claimed in claim 2 turns to conveyance control method, which is characterized in that in the step (2),
The numerically controlled intelligent foozle model be the N number of collection point for taking collection value moment close with its, N value range is 2 to 5,
The data that intelligence sensor acquires are fitted to an algebraic polynomial, want modified error amount to be found out with the method for interpolation,
Construct numerically controlled intelligent foozle model are as follows:
x0It (t) is the data of current time intelligence sensor acquisition, Δ Xk+iIt is 1 for current production equipment tolerable error value range
~9；Xk+jAnd XkFor the neighbouring sample interval sampling data at the current time of intelligence sensor acquisition, t is the sampling time, and P is
Xk+jError range p=1~6, q XkError range q=1~6, Δ X (t) is is wanted modified error amount；K=0,1,
2,3…n。
5. production line automation as described in claim 1 turns to conveyance control method, which is characterized in that it is described to production line from
It is as follows that dynamicization carries out test method:
1) Webpage being devices under is logged in by internet；Obtain the configuration information of the restriction on the parameters information；It will be by
The management address of test equipment is revised as default management address and saves；Crawl is devices under the response of the preset quantity of transmission
Message, and parse the back message and obtain message information；
2) message information according to preset matching character match, extracts address information from message information；Starting load machine and
Monitoring tools on tested server are monitored
3) address information that will acquire is compared with default management address；If they are the same, then test passes through；Otherwise, test crash；
If test reports an error, grabs error log and alarm；
4) software test is carried out according to the test case table, the logic branch for obtaining corresponding test report and test data covers
Lid file.
6. a kind of production line automation for turning to conveyance control method based on production line automation described in claim 1 turns to conveying
Control system, which is characterized in that the production line automation turns to transport control system and includes:
Automated procedures loading module, connect with central control module, for loading production line automation journey by loading procedure
Sequence instruction；
Monitoring module is conveyed, is connect with central control module, turns to conveying control for monitoring production line automation by monitor
Scene processed；
Central control module, with automated procedures loading module, conveying monitoring module, correction module, conveyor module, steering mould
Block, test module, display module connection, work normally for controlling modules by single-chip microcontroller；
Correction module is connect with central control module, for by correction program to production equipment intelligence manufacture data error into
Row correction；
Conveyor module is connect with central control module, for passing through the production product of conveyer belt conveying production line；
Steering module is connect with central control module, for being adjusted steering to conveying direction by steering mechanism；
Test module is connect with central control module, for being tested by test program production line automation；
Display module is connect with central control module, the transportation field for program instruction, monitoring by display display load
Scape data.
7. a kind of production line traffic control for turning to conveyance control method using production line automation described in Claims 1 to 5 any one
System processed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910531459.7A CN110127326A (en) | 2019-06-19 | 2019-06-19 | Production line automation turns to transport control system and method, production line control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910531459.7A CN110127326A (en) | 2019-06-19 | 2019-06-19 | Production line automation turns to transport control system and method, production line control system |
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| CN110127326A true CN110127326A (en) | 2019-08-16 |
Family
ID=67578168
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| CN109343470A (en) * | 2018-12-06 | 2019-02-15 | 佛山科学技术学院 | A kind of numerically-controlled machine tool intelligence manufacture data error correction method and device |
| CN109709913A (en) * | 2018-12-20 | 2019-05-03 | 北京动力机械研究所 | Intelligent workshop logistic dispatching system |
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2019
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103144315A (en) * | 2013-03-01 | 2013-06-12 | 佛山市森科能源科技开发有限公司 | Composite board automatic production line device |
| CN104261093A (en) * | 2014-09-29 | 2015-01-07 | 江苏艾萨克科技有限公司 | Toothbrush flexible and automatic production line |
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Application publication date: 20190816 |