CN108453883A - Elevator counterweight block automatic production line - Google Patents
Elevator counterweight block automatic production line Download PDFInfo
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- CN108453883A CN108453883A CN201810330817.3A CN201810330817A CN108453883A CN 108453883 A CN108453883 A CN 108453883A CN 201810330817 A CN201810330817 A CN 201810330817A CN 108453883 A CN108453883 A CN 108453883A
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- brick
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 238000005303 weighing Methods 0.000 claims abstract description 92
- 238000004140 cleaning Methods 0.000 claims abstract description 40
- 230000007704 transition Effects 0.000 claims abstract description 40
- 239000011449 brick Substances 0.000 claims description 52
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 35
- 230000003028 elevating effect Effects 0.000 claims description 22
- 238000013016 damping Methods 0.000 claims description 10
- 238000007667 floating Methods 0.000 claims description 10
- 238000009499 grossing Methods 0.000 claims description 8
- 230000000694 effects Effects 0.000 claims description 7
- 230000007246 mechanism Effects 0.000 claims description 7
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 7
- 238000003825 pressing Methods 0.000 claims description 4
- 238000012423 maintenance Methods 0.000 claims 1
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 238000009740 moulding (composite fabrication) Methods 0.000 description 21
- 239000000047 product Substances 0.000 description 13
- 239000007788 liquid Substances 0.000 description 6
- 238000000465 moulding Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000004062 sedimentation Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 239000004568 cement Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses elevator counterweight block automatic production lines, screw conveyor is set below storaging bucket, weighing platform is set below each screw conveyor discharge port, multiple weighing platforms are located at transition platform side, transition platform exit sets gradually vibrating forming push all-in-one machine, it smoothes out and automatic cleaning platform, push platform and stacking machine, in stacking machine side, electric-control system is set, electric feeding mould machine is set above transition platform exit, storaging bucket, multiple screw conveyors, multiple weighing platforms, transition platform, electric feeding mould machine, vibrating forming pushes all-in-one machine, it smoothes out and automatic cleaning platform, push platform is connected with electric-control system with stacking machine.The elevator counterweight block automatic production line of the present invention has the beneficial effect that：1）Improve production efficiency；2）Reduce labor intensity；3）Improve quality of item；4）Reduce operation number.
Description
Technical field
The present invention relates to mechanical equipment technical fields, more particularly to elevator counterweight block automatic production line.
Background technology
The raw material of elevator counterweight block is coarse aggregate and cement, and the moisture content after stirring is about 35-40%, and feeding is artificial
Feeding, the feeding in vibrations, when feeling similar, manually shifts onto on weighing unit and weighs, and artificial supplement or rejecting material are until symbol
Then clump weight is retracted feeding platform ram-jolt and smoothed out by standardization, finished product is finally on artificial code heap to pallet.
Disadvantage existing for current clump weight：1）Pure manual operation, low production efficiency；2）Labor intensity is big（Such as
Man-handling of materials, stacking）.
Invention content
The technical problem to be solved in the invention is that there are low production efficiencies for existing elevator counterweight block production, automates journey
The not high and time-consuming and laborious problem of degree.
In order to solve the above technical problems, the present invention provides elevator counterweight block automatic production line, including it is storaging bucket, multiple
Screw conveyor, transition platform, electric feeding mould machine, vibrating forming push all-in-one machine, is smoothed out and is cleaned automatically multiple weighing platforms
Multiple discharge ports are arranged in platform, push platform, stacking machine and electric-control system, storaging bucket lower section, and each discharge port is separately connected spiral shell
Conveyer is revolved, weighing platform is set in each screw conveyor discharge port lower position, multiple weighing platforms are located at transition platform
Side, transition platform are driven by motor, and multiple roll shafts are arranged in parallel on transition platform, and transition platform exit sets gradually vibrations
Electric-control system is arranged in stacking machine side in molding push all-in-one machine, floating and automatic cleaning platform, push platform and stacking machine,
Electric feeding mould machine is set above transition platform exit, and electric feeding mould machine includes holder, electronic pushing hands and pusher, holder
It is arranged above transition platform exit, electronic pushing hands is set below holder, push is also set up on the outside of each weighing platform
The mold for producing clump weight is pushed to transition platform by device, pusher, and storaging bucket, multiple is weighed at multiple screw conveyors
Platform, transition platform, electric feeding mould machine, vibrating forming push all-in-one machine, floating and automatic cleaning platform, push platform and stacking
Machine is connected with electric-control system, and the mutually coordinated running of all parts is uniformly controlled by electric-control system.
Wherein, flexible tremie pipe is set in the discharge port of screw conveyor, flexible tremie pipe lower end outlet is flat positioned at weighing
Above platform, openable upper cover is set above screw conveyor housing.
Electronic arch breaking apparatus is set inside storaging bucket, and the electronic arch breaking apparatus includes that broken arch main shaft and multiple broken arches are small
Axis, each small shaft rotation of broken arch are moved and are vertically set on broken arch main shaft, and the small axis of multiple broken arches is axially spaced is uniformly arranged
On broken arch main shaft, multiple radially spaced homogeneous angulars of the small axis of broken arch are arranged on broken arch main shaft, and wherein broken arch main shaft is by setting
It sets the motor on the outside of storaging bucket and drives rotation.
Further, overhauls window is set on the outside of storaging bucket.
Weighing platform includes charging weighing platform, damping spring, vibrator, movable weighing platform, flat cylinder, biography of weighing
Sensor, pedestal and carrying roller, the setting activity weighing platform on pedestal, in movable weighing platform both sides, charging arranged symmetrically is weighed flat
Mold is arranged above charging weighing platform and movable weighing platform in platform, and the weighing platform that feeds at two, which is respectively arranged below, to shake
Dynamic device is respectively provided with damping spring, wherein being set below movable weighing platform below charging weighing platform and movable weighing platform
Multiple flat cylinders are set, weighing sensor is also set up below flat cylinder, on charging weighing platform and movable weighing platform
End face is both provided with evenly spaced carrying roller.
Wherein flat cylinder is set as 4, and 4 flat cylinders are fixed on a frame, and frame is fixed on the base,
Three weighing sensors are set below frame.
Vibrating forming push all-in-one machine includes shaking platform, and shaking platform is located at transition platform outlet side, flat in vibration
It is symmetrical arranged two vibrators below platform, multiple damping springs are also set up below shaking platform, are arranged above shaking platform
Pressuring template, pressuring template top are arranged pressuring template lazy-tongs, pressing mold cylinder are equipped with above pressuring template lazy-tongs, is being vibrated
Platform exports side and electronic pusher is arranged, and push plate is arranged in shaking platform inlet side, by electronic pusher control push plate edge
Shaking platform moves.
It smoothes out and automatic cleaning platform includes smoothing out platform and automatic rinser, smooth out and multiple rollers are arranged in parallel on platform
Axis, smoothes out platform and is located at shaking platform outlet side, automatic rinser is arranged above platform outlet smoothing out, in automatic rinser
Delivery device is arranged in inlet side, and automatic rinser includes protection outline border, is symmetrical arranged cleaning device on the inside of protection outline border, clearly
Cleaning device connects water tank, and above protection outline border, two cleaning devices, which are located at, smoothes out platform both sides for water tank setting, wherein cleaning dress
It sets including sliding rack, cylinder, nozzle and electric roller brush is set on sliding rack, drive nozzle and electric roller brush along sliding by cylinder
Frame moves, and is also set up to middle limiting device on the inside of protection outline border.
Push platform includes row's brick cylinder and pushes away brick cylinder, and the setting of row's brick cylinder pushes away the setting of brick cylinder on row's brick balladeur train
On pushing away brick balladeur train, multiple multi-directional balls are set on row's brick balladeur train, push away the setting of brick balladeur train in row brick balladeur train side, push away brick balladeur train with
Row's brick balladeur train is vertically arranged, and smoothes out the platform exit end also row's of being vertically set on brick balladeur train side.
Stacking machine includes bearing platform, limiting device, elevating mechanism and pallet, and bearing platform is located at push platform side,
Bearing platform is arranged on the elevating lever of stacking rack, and can be moved along the elevating lever, and elevator is arranged above elevating lever
Structure drives lifter rod lifting, and pallet is arranged below elevating lever, and limiting device is also set up on elevating lever, and pallet is located at limit and fills
Set lower right-hand side
The elevator counterweight block automatic production line of the present invention, the aggregate being stirred are stored in storaging bucket, are designed in storaging bucket
Electronic arch breaking apparatus, for arch breaking apparatus under the driving of motor, broken arch main shaft and the small axis of broken arch do uniform rotation, destroy rising for aggregate
Encircle chain, can effectively prevent aggregate arch camber, storaging bucket bottom is set there are three discharge port, and three U-shaped conveyor screws of corresponding installation are defeated
Send machine.
When work, start U-shaped screw conveyor, helical blade rotation, using worm drive principle raw material from storaging bucket
In fall into U-shaped screw conveyor and push aggregate forward, then from screw conveyor front end, flexibility discharge nozzle unloads out, U-shaped spiral shell
The upper cover of rotation conveyer can be opened, and threaded interior can be irregularly cleaned.The aggregate come out from flexible discharge nozzle is directed respectively into
It leads in the mold being placed on three weighing platforms, point three weighing stations, while being operated by three people.
Mold is placed on movable weighing platform, and when work starts U-shaped screw conveyor, and starts the vibration of weighing platform
Device, aggregate enter inside mold, and the working time of U-shaped screw conveyor and vibrator can set in the touch screen of console
It is fixed, it is finished until the time of setting, this time is an approximate time, manually starts air-operated solenoid valve, and 4 flat cylinders are lived
Stopper rod stretches out jack-up activity weighing platform, wherein 4 flat cylinders are fixed on a frame, frame is fixed on three of lower section
On weighing sensor, mold and aggregate are detached from charging weighing platform, and movable weighing platform and mold rise, weighing sensor by
Power, weight data are shown on a display screen, then aggregate are increased and decreased according to the weight of calibration, until meeting the requirements.
Three weighted molds of station are pushed on transition platform, and transition platform is driven by motor, and mold is sent into electricity
It is dynamic to send in mould machine, then it is sent into vibrating forming push all-in-one machine by electric feeding mould machine.
Mold is shifted onto vibrating forming and pushed on the shaking platform of all-in-one machine by electric feeding mould machine, starts molding process, by gas
Mold is pushed down in the pressuring template decline of cylinder suspension, and two high-power vibrators do opposite high-speed rotation under shaking platform, in generation
Vertical vibrations down make the concrete in mold in the extremely short time（1-5 seconds）Interior compacting, then by the electronic of molding machine itself
Pusher, which is shifted onto, to be smoothed out on cleaning platform.
The mold of forming enters floating and automatic cleaning platform after releasing vibrating forming push all-in-one machine, smoothes out and automatic
Cleaning platform is about 7 meters, can keep in multiple molds, artificial to smooth out on mold after plane, is pushed into cleaning machine and cleans die side
Face, cleaning machine are made of nozzle and electric roller brush and driving device.
It after mold smoothes out on smoothing out platform, is pushed into automatic rinser, the balladeur train on both sides is pushed from cylinder toward centre
It is mobile, centering limiting device first mold centering, then from delivery device mold at the uniform velocity slowly toward being pushed forward, while electric roller brush
Start with water spout, mold side is cleaned up, subsequently into push platform.The water of nozzle is artesian water, by solenoid valve control
Break-make processed, the liquid level in water tank are controlled by two position, then start to intake less than low liquid level, arrived high liquid level and then stopped.
Solenoid valve control is arranged on water tank to switch, setting two position inductor controls the two position of storing water in water tank, water
Case can directly be intake by water supply pipe, be switched by solenoid valve control, can also be from clear water reserviors by pumping for water pump, wherein clearly
Sedimentation basin is arranged in pond side, and the water through sedimentation basin precipitation is sent into clear water reserviors through water pump.
After cleaned mold enters push platform, mold is pushed forward by row's brick cylinder, mold is sequenced successively, it can
According to the block number of the size of product setting row's brick, after the block number for reaching setting, the startup of brick cylinder is pushed away, the mold previously sequenced
In whole push-in stacking machine.
The clump weight mold of forming via push platform be sent on the bearing platform of stacking machine, bearing platform from position 1.
It is forwarded to position 2., then 3. bearing platform drops to position, and limiting device downlink blocks product, bearing platform return position
1. product is fallen on pallet, so recycle, product stacking is in heaps, as shown in figure 17.
Bearing platform is located at row's brick balladeur train side, and face pushes away the push discharge port of brick balladeur train, convenient for pushing away brick cylinder by mold
Push to bearing platform.
The elevator counterweight block automatic production line of the present invention is transported using the coordination between electric control system controls all parts
Turn, feeding is U-shaped screw conveyor and weighing platform, and it is entirely automatic running to be molded, push away mould, sending mould, stacking, whole PLC controls
System, touch screen human-computer dialogue, failure detect automatically.
The elevator counterweight block automatic production line of the present invention has the beneficial effect that：1）Improve production efficiency；2）Reduce worker
Labor intensity；3）Improve quality of item；4）Reduce operation number.
Description of the drawings
Fig. 1 is the front view of the present invention；
Fig. 2 is the vertical view of the present invention；
Fig. 3 is the front view of the storaging bucket and screw conveyor of the present invention；
Fig. 4 is the vertical view of the storaging bucket and screw conveyor of the present invention；
Fig. 5 is the storaging bucket left view of the present invention；
Fig. 6 is the weighing platform front view of the present invention；
Fig. 7 is the weighing platform vertical view of the present invention；
Fig. 8 is that the weighing platform of the present invention is weighed schematic diagram；
Fig. 9 is the enlarged drawing of the electric feeding mould machine of the present invention；
Figure 10 is the vertical view of Fig. 9；
Figure 11 is the vibrating forming push all-in-one machine structure schematic diagram of the present invention；
Figure 12 is the vibrating forming push all-in-one machine push schematic diagram of the present invention；
Figure 13 is the floating of the present invention and automatic cleaning platform front view；
Figure 14 is the floating of the present invention and automatic cleaning platform right view；
Figure 15 is the push platform front view of the present invention；
Figure 16 is the push platform vertical view of the present invention；
Figure 17 is the stacking machine structural schematic diagram of the present invention；
Wherein, 1- storaging buckets, 1-1- broken arch main shafts, the small axis of 1-2- broken arches, 1-3- overhauls windows, 2- screw conveyors, 3- weigh
Platform, 3-1- charging weighing platforms, 3-2- damping springs, 3-3- vibrators, 3-4- activity weighing platforms, the flat cylinders of 3-5-,
3-6- weighing sensors, 3-7 pedestals, 3-8- carrying rollers, 3-9- frames, 4- transition platforms, 5- electric feeding mould machines, 6- vibrating formings push away
Send all-in-one machine, 6-1- shaking platforms, 6-2- pressuring templates, 6-3- pressuring template lazy-tongs, 6-4- pressing mold cylinders, the electronic push of 6-5-
Machine, 6-6- push plates, 7- is smoothed out and automatic cleaning platform, and 7-1- smoothes out platform, 7-2- delivery devices, and 7-3- protects outline border, 7-4-
Water tank, 7-5- sliding racks, 7-6- cylinders, 7-7- nozzles, 7-8- electric roller brush, 7-9- centering limiting devices, 8- push platform, 8-
1- arranges brick cylinder, and 8-2- pushes away brick cylinder, and 8-3- arranges brick balladeur train, and 8-4- pushes away brick balladeur train, 8-5- multi-directional balls, 9- stacking machines, and 9-1- is held
Meet platform, 9-2- limiting devices, 9-3- elevating mechanisms, 9-4- pallets, 9-5- stacking racks, 9-6- elevating levers, the automatically controlled systems of 10-
System, 11- flexibility tremie pipes, 12- molds.
Specific implementation mode
The optimal technical scheme that the invention will now be described in detail with reference to the accompanying drawings.
The present invention elevator counterweight block automatic production line, including storaging bucket 1, multiple screw conveyors 2, it is multiple weigh it is flat
Platform 3, transition platform 4, electric feeding mould machine 5, vibrating forming push all-in-one machine 6, smooth out and automatic cleaning platform 7, push platform 8,
Multiple discharge ports are arranged in stacking machine 9 and electric-control system 10,1 lower section of storaging bucket, and each discharge port is separately connected screw conveyor 2,
In 2 discharge port lower position of each screw conveyor, weighing platform 3 is set, multiple weighing platforms 3 are located at 4 side of transition platform,
Transition platform 4 is driven by motor, is arranged in parallel multiple roll shafts on transition platform 4,4 exit of transition platform set gradually vibrations at
Type pushes all-in-one machine 6, floating and automatic cleaning platform 7, push platform 8 and stacking machine 9, and automatically controlled system is arranged in 9 side of stacking machine
System 10, is arranged electric feeding mould machine 5 above 4 exit of transition platform, and electric feeding mould machine 5 includes holder, electronic pushing hands and push
Device, holder are arranged above 4 exit of transition platform, and electronic pushing hands is arranged below holder, in 3 outside of each weighing platform
Pusher is also set up, the mold 12 for producing clump weight is pushed to transition platform 4, storaging bucket 1, multiple spiral transferrings by pusher
Machine 2 is sent, multiple weighing platforms 3, transition platform 4, electric feeding mould machine 5, vibrating forming push all-in-one machine 6, smoothes out and cleans automatically
Platform 7, push platform 8 and stacking machine 9 are connected with electric-control system 10, and the mutual of all parts is uniformly controlled by electric-control system 10
Coordinate operation.
Wherein, flexible tremie pipe 11 is set in the discharge port of screw conveyor 2, the outlet of 11 lower end of flexible tremie pipe, which is located at, to be claimed
Openable upper cover is arranged in 3 top of galassing platform, 2 shell of screw conveyor top.
Electronic arch breaking apparatus is set in the inside of storaging bucket 1, the electronic arch breaking apparatus includes broken arch main shaft 1-1 and multiple broken
Encircle small axis 1-2, each small axis 1-2 of broken arch is rotated and is vertically set on broken arch main shaft 1-1, and the edges multiple broken arches small axis 1-2
Axially spaced-apart is uniformly arranged on broken arch main shaft 1-1, and multiple radially spaced homogeneous angulars of the small axis 1-2 of broken arch are arranged in broken arch master
On axis 1-1, wherein broken arch main shaft 1-1 is by being arranged the motor drive rotation in 1 outside of storaging bucket.
Further, in 1 outside setting overhauls window 1-3 of storaging bucket.
Weighing platform 3 includes charging weighing platform 3-1, damping spring 3-2, vibrator 3-3, movable weighing platform 3-4, flat
Flat cylinder 3-5, weighing sensor 3-6, pedestal 3-7 and carrying roller 3-8, the setting activity weighing platform 3-4 on pedestal 3-7, in work
The dynamic both sides weighing platform 3-4 are symmetrical arranged charging weighing platform 3-1, on charging weighing platform 3-1 and movable weighing platform 3-4
Side's setting mold 12, the weighing platform 3-1 that feeds at two is respectively arranged below vibrator 3-3, in charging weighing platform 3-1 and work
It is respectively provided with damping spring 3-2 below dynamic weighing platform 3-4, wherein multiple flat cylinders are arranged below movable weighing platform 3-4
3-5 also sets up weighing sensor 3-6 below flat cylinder 3-5, on charging weighing platform 3-1 and movable weighing platform 3-4
End face is both provided with evenly spaced carrying roller 3-8.
Wherein flat cylinder 3-5 is set as 4, and 4 flat cylinder 3-5 are fixed on a frame 3-9, and frame 3-9 is solid
It is scheduled on pedestal 3-7, three weighing sensor 3-6 is set below frame 3-9.
It includes shaking platform 6-1 that vibrating forming, which pushes all-in-one machine 6, and shaking platform 6-1 is located at transition platform 4 and exports side,
It is symmetrical arranged two vibrator 3-3 below shaking platform 6-1, multiple damping spring 3- are also set up below shaking platform 6-1
2, pressuring template 6-2 is set above shaking platform 6-1, pressuring template lazy-tongs 6-3 is set above pressuring template 6-2, in pressuring template
Pressing mold cylinder 6-4 is installed above lazy-tongs 6-3, electronic pusher 6-5 is set in the outlets shaking platform 6-1 side, is being shaken
Push plate 6-6 is arranged in moving platform 6-1 inlet sides, is moved along shaking platform 6-1 by electronic pusher 6-5 controls push plate 6-6.
It smoothes out and automatic cleaning platform 7 includes smoothing out platform 7-1 and automatic rinser, smooth out and be arranged in parallel on platform 7-1
Multiple roll shafts smooth out platform 7-1 and are located at the outlets shaking platform 6-1 side, are smoothing out the automatic cleaning of setting above the outlets platform 7-1
Delivery device 7-2 is arranged in automatic rinser inlet side in machine, and automatic rinser includes protection outline border 7-3, in protection outline border 7-
3 insides are symmetrical arranged cleaning device, and cleaning device connects water tank 7-4, and above protection outline border 7-3, two clear for water tank 7-4 settings
Cleaning device, which is located at, smoothes out platform 7-1 both sides, and wherein cleaning device includes sliding rack 7-5, be arranged on sliding rack 7-5 cylinder 7-6,
Nozzle 7-7 and electric roller brush 7-8 drives nozzle 7-7 and electric roller brush 7-8 to be moved along sliding rack 7-5, is protecting by cylinder 7-6
Centering limiting device 7-9 is also set up on the inside of outline border 7-3.
Push platform 8 includes row brick cylinder 8-1 and pushes away brick cylinder 8-2, arranges brick cylinder 8-1 settings on row brick balladeur train 8-3,
It pushes away brick cylinder 8-2 to be arranged on pushing away brick balladeur train 8-4, multiple multi-directional ball 8-5 is set on row brick balladeur train 8-3, pushes away brick balladeur train 8-4 and sets
It sets in the sides row brick balladeur train 8-3, pushes away brick balladeur train 8-4 and row brick balladeur train 8-3 and be vertically arranged, smooth out platform 7-1 exit ends and also hang down
Straight setting is in the sides row brick balladeur train 8-3.
Stacking machine 9 includes bearing platform 9-1, limiting device 9-2, elevating mechanism 9-3 and pallet 9-4, bearing platform 9-1
In 8 side of push platform, bearing platform 9-1 is arranged on the elevating lever 9-6 of stacking rack 9-5, and can be along the elevating lever 9-6
It is mobile, elevating mechanism 9-3 is set above elevating lever 9-6 and drives elevating lever 9-6 liftings, pallet is set below elevating lever 9-6
9-4, also sets up limiting device 9-2 on elevating lever 9-6, and pallet 9--4 is located at limiting device 9-2 lower right-hand sides
The elevator counterweight block automatic production line of the present invention, the aggregate being stirred are stored in storaging bucket, are designed in storaging bucket
Electronic arch breaking apparatus, for arch breaking apparatus under the driving of motor, broken arch main shaft and the small axis of broken arch do uniform rotation, destroy rising for aggregate
Encircle chain, can effectively prevent aggregate arch camber, storaging bucket bottom is set there are three discharge port, and three U-shaped conveyor screws of corresponding installation are defeated
Send machine.
When work, start U-shaped screw conveyor, helical blade rotation, using worm drive principle raw material from storaging bucket
In fall into U-shaped screw conveyor and push aggregate forward, then from screw conveyor front end, flexibility discharge nozzle unloads out, U-shaped spiral shell
The upper cover of rotation conveyer can be opened, and threaded interior can be irregularly cleaned.The aggregate come out from flexible discharge nozzle is directed respectively into
It leads in the mold being placed on three weighing platforms, point three weighing stations, while being operated by three people.
Mold is placed on movable weighing platform, and when work starts U-shaped screw conveyor, and starts the vibration of weighing platform
Device, aggregate enter inside mold, and the working time of U-shaped screw conveyor and vibrator can set in the touch screen of console
It is fixed, it is finished until the time of setting, this time is an approximate time, manually starts air-operated solenoid valve, and 4 flat cylinders are lived
Stopper rod stretches out jack-up activity weighing platform, wherein 4 flat cylinders are fixed on a frame, frame is fixed on three of lower section
On weighing sensor, mold and aggregate are detached from charging weighing platform, and movable weighing platform and mold rise, weighing sensor by
Power, weight data are shown on a display screen, then aggregate are increased and decreased according to the weight of calibration, until meeting the requirements.
Three weighted molds of station are pushed on transition platform, and transition platform is driven by motor, and mold is sent into electricity
It is dynamic to send in mould machine, then it is sent into vibrating forming push all-in-one machine by electric feeding mould machine.
Mold is shifted onto vibrating forming and pushed on the shaking platform of all-in-one machine by electric feeding mould machine, starts molding process, by gas
Mold is pushed down in the pressuring template decline of cylinder suspension, and two high-power vibrators do opposite high-speed rotation under shaking platform, in generation
Vertical vibrations down make the concrete in mold in the extremely short time（1-5 seconds）Interior compacting, then by the electronic of molding machine itself
Pusher, which is shifted onto, to be smoothed out on cleaning platform.
The mold of forming enters floating and automatic cleaning platform after releasing vibrating forming push all-in-one machine, smoothes out and automatic
Cleaning platform is about 7 meters, can keep in multiple molds, artificial to smooth out on mold after plane, is pushed into cleaning machine and cleans die side
Face, cleaning machine are made of nozzle and electric roller brush and driving device.
It after mold smoothes out on smoothing out platform, is pushed into automatic rinser, the balladeur train on both sides is pushed from cylinder toward centre
It is mobile, centering limiting device first mold centering, then from delivery device mold at the uniform velocity slowly toward being pushed forward, while electric roller brush
Start with water spout, mold side is cleaned up, subsequently into push platform.The water of nozzle is artesian water, by solenoid valve control
Break-make processed, the liquid level in water tank are controlled by two position, then start to intake less than low liquid level, arrived high liquid level and then stopped.
Solenoid valve control is arranged on water tank to switch, setting two position inductor controls the two position of storing water in water tank, water
Case can directly be intake by water supply pipe, be switched by solenoid valve control, can also be from clear water reserviors by pumping for water pump, wherein clearly
Sedimentation basin is arranged in pond side, and the water through sedimentation basin precipitation is sent into clear water reserviors through water pump.
After cleaned mold enters push platform, mold is pushed forward by row's brick cylinder, mold is sequenced successively, it can
According to the block number of the size of product setting row's brick, after the block number for reaching setting, the startup of brick cylinder is pushed away, the mold previously sequenced
In whole push-in stacking machine.
The clump weight mold of forming via push platform be sent on the bearing platform of stacking machine, bearing platform from position 1.
It is forwarded to position 2., then 3. bearing platform drops to position, and limiting device downlink blocks product, bearing platform return position
1. product is fallen on pallet, so recycle, product stacking is in heaps, as shown in figure 17.
Bearing platform is located at row's brick balladeur train side, and face pushes away the push discharge port of brick balladeur train, convenient for pushing away brick cylinder by mold
Push to bearing platform.
The elevator counterweight block automatic production line of the present invention is transported using the coordination between electric control system controls all parts
Turn, feeding is U-shaped screw conveyor and weighing platform, and it is entirely automatic running to be molded, push away mould, sending mould, stacking, whole PLC controls
System, touch screen human-computer dialogue, failure detect automatically.
The elevator counterweight block automatic production line of the present invention has the beneficial effect that：1）Improve production efficiency；2）Reduce worker
Labor intensity；3）Improve quality of item；4）Reduce operation number.
The elevator counterweight block automatic production line course of work of the present invention is as follows：The material being stirred is stored in storaging bucket 1,
The arch breaking apparatus that gathers materials is equipped in storaging bucket 1,1 lower section of storaging bucket is equipped with three single u-shaped screw conveyors 2, and corresponding beneath three are weighed
Platform 3, spiral discharging mouth connect flexible tremie pipe 11, and when work starts screw conveyor 2, and the material in storaging bucket 1 is sent to and is weighed
12 the inside of mold on platform 3, is sent on transition platform 4 and electric feeding mould machine 5 after weighing up, is then delivered to vibrating forming push
The finished product of 6 inner molding of all-in-one machine, forming is shifted onto on floating and automatic cleaning platform 7, and the artificial finished product top surface that smoothes out is wiped with automatic
Finished shell is washed, 5 meters of cleaning platform length is smoothed out, multiple finished products can be kept in above, the finished product for smoothing out and having cleaned, which is placed in, to be pushed away
It send on platform 8, then 9 inner yards of heap battlements of stacking machine is sent by push platform 8, then transported and conserved by fork truck.
Claims (10)
1. elevator counterweight block automatic production line, it is characterised in that：Including storaging bucket, multiple screw conveyors, it is multiple weigh it is flat
Platform, transition platform, electric feeding mould machine, vibrating forming push all-in-one machine, floating and automatic cleaning platform, push platform, stacking machine
And multiple discharge ports are arranged in electric-control system, storaging bucket lower section, each discharge port is separately connected screw conveyor, in each spiral transferring
Send machine discharge port lower position that weighing platform is set, multiple weighing platforms are located at transition platform side, and transition platform is driven by motor
It is dynamic, be arranged in parallel multiple roll shafts on transition platform, transition platform exit sets gradually vibrating forming push all-in-one machine, smooth out and
Automatic cleaning platform, push platform and stacking machine are arranged electric-control system in stacking machine side, are set above transition platform exit
Electric feeding mould machine is set, electric feeding mould machine includes holder, electronic pushing hands and pusher, and holder is arranged on transition platform exit
Side, electronic pushing hands is arranged below holder, pusher is also set up on the outside of each weighing platform, pusher will produce counterweight
The mold of block pushes to transition platform, storaging bucket, multiple screw conveyors, multiple weighing platforms, transition platform, electric feeding mould
Machine, vibrating forming push all-in-one machine, floating are connected with electric-control system with automatic cleaning platform, push platform and stacking machine, by
Electric-control system is uniformly controlled the mutually coordinated running of all parts.
2. elevator counterweight block automatic production line as described in claim 1, it is characterised in that：In the discharge port of screw conveyor
The flexible tremie pipe of setting, flexible tremie pipe lower end outlet setting above weighing platform top, screw conveyor housing can be beaten
The upper cover opened.
3. elevator counterweight block automatic production line as claimed in claim 1 or 2, it is characterised in that：It is arranged inside storaging bucket
Electronic arch breaking apparatus, the electronic arch breaking apparatus include broken arch main shaft and the small axis of multiple broken arches, and each small shaft rotation of broken arch is moved and hung down
It is straight to be arranged on broken arch main shaft, and the small axis of multiple broken arches is axially spaced is uniformly arranged on broken arch main shaft, and multiple broken arches are small
The radially spaced homogeneous angular of axis is arranged on broken arch main shaft, and wherein broken arch main shaft is driven by the motor being arranged on the outside of storaging bucket
Rotation.
4. elevator counterweight block automatic production line as claimed in claim 3, it is characterised in that：Maintenance is set on the outside of storaging bucket
Window.
5. elevator counterweight block automatic production line as claimed in claim 4, it is characterised in that：Weighing platform includes that charging is weighed
Platform, damping spring, vibrator, movable weighing platform, flat cylinder, weighing sensor, pedestal and carrying roller, are arranged on pedestal
Movable weighing platform is symmetrical arranged charging weighing platform in movable weighing platform both sides, weighs in charging weighing platform and activity
Mold is set above platform, and the weighing platform that feeds at two is respectively arranged below vibrator, claims in charging weighing platform and activity
It is respectively provided with damping spring below galassing platform, wherein multiple flat cylinders are arranged below movable weighing platform, under flat cylinder
Side also sets up weighing sensor, and evenly spaced carrying roller is both provided in charging weighing platform and movable weighing platform upper surface.
6. elevator counterweight block automatic production line as claimed in claim 5, it is characterised in that：Wherein flat cylinder is set as 4
A, 4 flat cylinders are fixed on a frame, and frame is fixed on the base, and three weighing sensors are arranged below frame.
7. elevator counterweight block automatic production line as claimed in claim 6, it is characterised in that：Vibrating forming pushes all-in-one machine packet
Shaking platform is included, shaking platform is located at transition platform outlet side, two vibrators are symmetrical arranged below shaking platform, are being shaken
Multiple damping springs are also set up below moving platform, pressuring template is set above shaking platform, setting pressuring template is same above pressuring template
Mechanism is walked, pressing mold cylinder is installed above pressuring template lazy-tongs, electronic pusher is set in shaking platform outlet side,
Push plate is arranged in shaking platform inlet side, is moved along shaking platform by the control push plate of electronic pusher.
8. elevator counterweight block automatic production line as claimed in claim 7, it is characterised in that：It smoothes out and automatic cleaning platform packet
It includes and smoothes out platform and automatic rinser, smooth out and multiple roll shafts are arranged in parallel on platform, smooth out platform and be located at shaking platform outlet one
Side, is arranged automatic rinser smoothing out above platform outlet, and delivery device is arranged in automatic rinser inlet side, automatic to clean
Machine includes protection outline border, and cleaning device is symmetrical arranged on the inside of protection outline border, and cleaning device connects water tank, and water tank setting is being protected
Above outline border, two cleaning devices, which are located at, smoothes out platform both sides, and wherein cleaning device includes sliding rack, and gas is arranged on sliding rack
Cylinder, nozzle and electric roller brush drive nozzle and electric roller brush to be moved along sliding rack by cylinder, are also set up on the inside of protection outline border pair
Middle limiting device.
9. elevator counterweight block automatic production line as claimed in claim 8, it is characterised in that：It includes row's brick cylinder to push platform
With push away brick cylinder, the setting of row's brick cylinder pushes away brick cylinder and is arranged on pushing away brick balladeur train on row's brick balladeur train, is arranged on row's brick balladeur train
Multiple multi-directional balls push away the setting of brick balladeur train in row's brick balladeur train side, push away brick balladeur train and be vertically arranged with row's brick balladeur train, smooth out platform outlet
One end also row's of being vertically set on brick balladeur train side.
10. elevator counterweight block automatic production line as claimed in claim 9, it is characterised in that：Stacking machine include bearing platform,
Limiting device, elevating mechanism and pallet, bearing platform are located at push platform side, and the lifting in stacking rack is arranged in bearing platform
It on bar, and can be moved along the elevating lever, elevating mechanism is set above elevating lever and drives lifter rod lifting, below elevating lever
Pallet is set, limiting device is also set up on elevating lever, pallet is located at limiting device lower right-hand side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810330817.3A CN108453883B (en) | 2018-04-13 | 2018-04-13 | Automatic production line for elevator balancing weights |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810330817.3A CN108453883B (en) | 2018-04-13 | 2018-04-13 | Automatic production line for elevator balancing weights |
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|---|---|
| CN108453883A true CN108453883A (en) | 2018-08-28 |
| CN108453883B CN108453883B (en) | 2023-11-24 |
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ID=63235497
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810330817.3A Active CN108453883B (en) | 2018-04-13 | 2018-04-13 | Automatic production line for elevator balancing weights |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108394015A (en) * | 2018-04-26 | 2018-08-14 | 江苏景泽环保科技有限公司 | A kind of concrete elevator counterweight block automatic assembly line |
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| Publication number | Publication date |
|---|---|
| CN108453883B (en) | 2023-11-24 |
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