CN208163961U - Elevator counterweight block automatic production line - Google Patents
Elevator counterweight block automatic production line Download PDFInfo
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- CN208163961U CN208163961U CN201820524824.2U CN201820524824U CN208163961U CN 208163961 U CN208163961 U CN 208163961U CN 201820524824 U CN201820524824 U CN 201820524824U CN 208163961 U CN208163961 U CN 208163961U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 238000005303 weighing Methods 0.000 claims abstract description 101
- 238000004140 cleaning Methods 0.000 claims abstract description 42
- 230000007704 transition Effects 0.000 claims abstract description 40
- 239000011449 brick Substances 0.000 claims description 52
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 35
- 230000003028 elevating effect Effects 0.000 claims description 22
- 238000013016 damping Methods 0.000 claims description 10
- 238000007667 floating Methods 0.000 claims description 10
- 238000009499 grossing Methods 0.000 claims description 8
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 8
- 230000000694 effects Effects 0.000 claims description 7
- 238000003825 pressing Methods 0.000 claims description 4
- 238000012423 maintenance Methods 0.000 claims 1
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 239000000047 product Substances 0.000 description 13
- 239000007788 liquid Substances 0.000 description 6
- 238000000465 moulding Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000004062 sedimentation Methods 0.000 description 4
- 230000005611 electricity Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 239000004568 cement Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Abstract
The utility model discloses elevator counterweight block automatic production lines, screw conveyor is set below storaging bucket, weighing platform is set below each screw conveyor discharge port, multiple weighing platforms are located at transition platform side, transition platform exit sets gradually vibrating forming push all-in-one machine, it smoothes out and automatic cleaning platform, push platform and stacking machine, in stacking machine side, electric-control system is set, electric feeding mould machine is set above transition platform exit, storaging bucket, multiple screw conveyors, multiple weighing platforms, transition platform, electric feeding mould machine, vibrating forming pushes all-in-one machine, it smoothes out and automatic cleaning platform, push platform is connected with electric-control system with stacking machine.The elevator counterweight block automatic production line of the utility model has the beneficial effect that：1）Improve production efficiency；2）Reduce labor intensity of workers；3）Improve quality of item；4）Reduce operation number.
Description
Technical field
The utility model relates to mechanical equipment technical fields, in particular to elevator counterweight block automatic production line.
Background technique
The raw material of elevator counterweight block is coarse aggregate and cement, and the moisture content after stirring is about 35-40%, and feeding is artificial
Feeding, the feeding in vibration, when feeling similar, manually shifts on weighing unit and weighs, and artificial supplement or rejecting material are until symbol
Then clump weight is retracted feeding platform ram-jolt and smoothed out by standardization, finished product is finally on artificial code heap to pallet.
Disadvantage existing for current clump weight：1）Pure manual operation, production efficiency are low；2）Labor intensity of workers is big（Such as
Man-handling of materials, stacking）.
Utility model content
The utility model technical issues that need to address are that there are production efficiencys is low for the production of existing elevator counterweight block, automatically
Change degree is not high, and time-consuming and laborious problem.
In order to solve the above technical problems, the utility model provides elevator counterweight block automatic production line, including storaging bucket,
Multiple screw conveyors, transition platform, electric feeding mould machine, vibrating forming push all-in-one machine, smooth out and automatic multiple weighing platforms
Multiple discharge ports are arranged in cleaning platform, push platform, stacking machine and electric-control system, storaging bucket lower section, and each discharge port connects respectively
Screw conveyor is connect, weighing platform is set in each screw conveyor discharge port lower position, multiple weighing platforms are located at transition
Platform side, transition platform are driven by motor, and multiple roll shafts are arranged in parallel on transition platform, and transition platform exit is set gradually
Vibrating forming pushes all-in-one machine, floating and automatic cleaning platform, push platform and stacking machine, and automatically controlled system is arranged in stacking machine side
Electric feeding mould machine is arranged in system above transition platform exit, and electric feeding mould machine includes bracket, electronic pushing hands and driving means,
Bracket is arranged above transition platform exit, and electronic pushing hands is arranged below bracket, also sets up on the outside of each weighing platform
The mold for producing clump weight is pushed to transition platform by driving means, driving means, storaging bucket, multiple screw conveyors, multiple
Weighing platform, transition platform, electric feeding mould machine, vibrating forming push all-in-one machine, smooth out and automatic cleaning platform, push platform and
Stacking machine is connected with electric-control system, and the mutually coordinated running of all parts is uniformly controlled by electric-control system.
Wherein, flexible feeder pipe is set in the discharge port of screw conveyor, it is flat that flexible feeder pipe lower end outlet is located at weighing
Above platform, openable upper cover is set above screw conveyor housing.
Electronic arch breaking apparatus is set inside storaging bucket, and the electronic arch breaking apparatus includes that broken arch main shaft and multiple broken arches are small
Axis, each small axis of broken arch are rotated and are vertically set on broken arch main shaft, and the small axis of multiple broken arches is axially spaced is uniformly arranged
On broken arch main shaft, multiple radially spaced homogeneous angulars of the small axis of broken arch are arranged on broken arch main shaft, and wherein broken arch main shaft is by setting
It sets the motor on the outside of storaging bucket and drives rotation.
Further, overhauls window is set on the outside of storaging bucket.
Weighing platform includes charging weighing platform, damping spring, vibrator, movable weighing platform, flat cylinder, weighing biography
It is flat to be symmetrical arranged charging weighing in movable weighing platform two sides for sensor, pedestal and carrying roller, the setting activity weighing platform on pedestal
Platform is arranged mold above charging weighing platform and movable weighing platform, is respectively arranged below vibration in two charging weighing platforms
Dynamic device is respectively provided with damping spring below charging weighing platform and movable weighing platform, wherein setting below movable weighing platform
Multiple flat cylinders are set, also set up weighing sensor below flat cylinder, on charging weighing platform and movable weighing platform
End face is provided with evenly spaced carrying roller.
Wherein flat cylinder is set as 4, and 4 flat cylinders are fixed on a frame, and frame is fixed on the base,
Three weighing sensors are set below frame.
Vibrating forming push all-in-one machine includes shaking platform, and shaking platform is located at transition platform outlet side, flat in vibration
It is symmetrical arranged two vibrators below platform, multiple damping springs are also set up below shaking platform, are arranged above shaking platform
Pressuring template, pressuring template top are arranged pressuring template synchronization mechanism, pressing mold cylinder are equipped with above pressuring template synchronization mechanism, is being vibrated
Platform exports side and electronic pusher is arranged, and push plate is arranged in shaking platform inlet side, controls push plate edge by electronic pusher
Shaking platform is mobile.
It smoothes out and automatic cleaning platform includes smoothing out platform and automatic rinser, smooth out and multiple rollers are arranged in parallel on platform
Axis, smoothes out platform and is located at shaking platform outlet side, automatic rinser is arranged above platform outlet smoothing out, in automatic rinser
Delivery device is arranged in inlet side, and automatic rinser includes protection outline border, is symmetrical arranged cleaning device on the inside of protection outline border, clearly
Cleaning device connects water tank, and above protection outline border, two cleaning devices, which are located at, smoothes out platform two sides for water tank setting, wherein cleaning dress
It sets including sliding rack, cylinder, nozzle and electric roller brush is set on sliding rack, drive nozzle and electric roller brush along sliding by cylinder
Frame is mobile, also sets up on the inside of protection outline border to middle limiting device.
Push platform includes row's brick cylinder and pushes away brick cylinder, and the setting of row's brick cylinder pushes away the setting of brick cylinder on row's brick balladeur train
On pushing away brick balladeur train, row brick balladeur train on multiple multi-directional balls are set, push away brick balladeur train setting row brick balladeur train side, push away brick balladeur train with
Row's brick balladeur train is vertically arranged, and smoothes out the platform exit end also row's of being vertically set on brick balladeur train side.
Stacking machine includes bearing platform, limiting device, elevating mechanism and pallet, and bearing platform is located at push platform side,
Bearing platform is arranged on the elevating lever of stacking rack, and can move along the elevating lever, and elevator is arranged above elevating lever
Structure drives lifter rod lifting, and pallet is arranged below elevating lever, and limiting device is also set up on elevating lever, and pallet is located at limit dress
Set lower right-hand side
The elevator counterweight block automatic production line of the utility model, the aggregate being stirred are stored in storaging bucket, storaging bucket
In design have electronic arch breaking apparatus, under the drive of the motor, broken arch main shaft and the small axis of broken arch do uniform rotation to arch breaking apparatus, destroy
The arch camber chain of aggregate can effectively prevent aggregate arch camber, and storaging bucket bottom is set there are three discharge port, and three U-shapeds of corresponding installation are defeated
Square auger conveyer.
When work, start U-shaped screw conveyor, helical blade rotation, using worm drive principle raw material from storaging bucket
In fall into U-shaped screw conveyor and push aggregate forward, then from screw conveyor front end, flexibility discharge nozzle unloads out, U-shaped spiral shell
The upper cover of rotation conveyer can be opened, and threaded interior can be irregularly cleaned.The aggregate come out from flexible discharge nozzle is directed respectively into
It leads in the mold being placed on three weighing platforms, point three weighing stations, while being operated by three people.
Mold is placed on movable weighing platform, and when work starts U-shaped screw conveyor, and starts the vibration of weighing platform
Device, aggregate enter inside mold, and the working time of U-shaped screw conveyor and vibrator can set in the touch screen of console
It is fixed, it is finished until the time of setting, this time is an approximate time, manually starts air-operated solenoid valve, and 4 flat cylinders are living
Stopper rod stretches out jack-up activity weighing platform, wherein 4 flat cylinders are fixed on a frame, frame is fixed on three of lower section
On weighing sensor, mold and aggregate are detached from charging weighing platform, and movable weighing platform and mold rise, weighing sensor by
Power, weight data are shown on a display screen, then aggregate are increased and decreased according to the weight of calibration, until meeting the requirements.
Three weighted molds of station are pushed on transition platform, and transition platform is driven by motor, and mold is sent into electricity
It is dynamic to send in mould machine, then it is sent into vibrating forming push all-in-one machine by electric feeding mould machine.
Electric feeding mould machine is shifted mold on the shaking platform of vibrating forming push all-in-one machine, starts molding process, by gas
Mold is pushed down in the pressuring template decline of cylinder suspension, and two high-power vibrators do opposite high-speed rotation under shaking platform, in generation
Vertical vibration down makes the concrete in mold in the extremely short time（1-5 seconds）Interior compacting, then by the electronic of molding machine itself
Pusher, which is shifted onto, to be smoothed out on cleaning platform.
The mold of forming enters floating and automatic cleaning platform after releasing vibrating forming push all-in-one machine, smoothes out and automatic
Cleaning platform is about 7 meters, can keep in multiple molds, artificial to smooth out on mold after plane, is pushed into cleaning machine and cleans die side
Face, cleaning machine are made of nozzle and electric roller brush and driving device.
It after mold smoothes out on smoothing out platform, is pushed into automatic rinser, the balladeur train on both sides is pushed from cylinder toward centre
It is mobile, centering limiting device first mold centering, then from delivery device mold at the uniform velocity slowly toward being pushed forward, while electric roller brush
Start with water spout, mold side is cleaned up, subsequently into push platform.The water of nozzle is artesian water, by solenoid valve control
On-off processed, the liquid level in water tank are controlled by two position, then start to intake lower than low liquid level, arrived high liquid level and then stopped.
Solenoid valve control is arranged on water tank to switch, setting two position inductor controls the two position of water tank water storage, water
Case can directly be intake by water supply pipe, be switched by solenoid valve control, can also be from clear water reserviors by pumping for water pump, wherein clearly
Sedimentation basin is arranged in pond side, and the water precipitated through sedimentation basin is sent into clear water reserviors through water pump.
After cleaned mold enters push platform, mold is pushed forward by row's brick cylinder, successively mold is sequenced, it can
After the block number for reaching setting, the starting of brick cylinder is pushed away, the mold previously sequenced according to the block number of the size of product setting row's brick
In whole push-in stacking machine.
The clump weight mold of forming via push platform be sent on the bearing platform of stacking machine, bearing platform from position 1.
It is forwarded to position 2., then 3. bearing platform drops to position, and limiting device downlink blocks product, bearing platform return position
1. product is fallen on pallet, so recycle, product stacking is in heaps, as shown in figure 17.
Bearing platform is located at row brick balladeur train side, and face pushes away the push discharge port of brick balladeur train, convenient for pushing away brick cylinder for mold
Push to bearing platform.
The elevator counterweight block automatic production line of the utility model, utilizes the coordination between electric control system controls all parts
Operating, feeding are U-shaped screw conveyor and weighing platform, and forming, push away mould, sending mould, stacking is entirely automatic running, whole PLC
Control, touch screen human-computer dialogue, failure detect automatically.
The elevator counterweight block automatic production line of the utility model has the beneficial effect that：1）Improve production efficiency；2）It reduces
Labor intensity of workers；3）Improve quality of item；4）Reduce operation number.
Detailed description of the invention
Fig. 1 is the main view of the utility model；
Fig. 2 is the top view of the utility model；
Fig. 3 is the storaging bucket of the utility model and the main view of screw conveyor；
Fig. 4 is the storaging bucket of the utility model and the top view of screw conveyor；
Fig. 5 is the storaging bucket left view of the utility model；
Fig. 6 is the weighing platform main view of the utility model；
Fig. 7 is the weighing platform top view of the utility model；
Fig. 8 is the weighing platform weighing schematic diagram of the utility model；
Fig. 9 is the enlarged drawing of the electric feeding mould machine of the utility model；
Figure 10 is the top view of Fig. 9；
Figure 11 is the vibrating forming push all-in-one machine structure schematic diagram of the utility model；
Figure 12 is the vibrating forming push all-in-one machine push schematic diagram of the utility model；
Figure 13 be the utility model floating and automatic cleaning platform main view；
Figure 14 be the utility model floating and automatic cleaning platform right view；
Figure 15 is the push platform main view of the utility model；
Figure 16 is the push platform top view of the utility model；
Figure 17 is the stacking machine structural schematic diagram of the utility model；
Wherein, 1- storaging bucket, 1-1- broken arch main shaft, the small axis of 1-2- broken arch, 1-3- overhauls window, 2- screw conveyor, 3-
Weighing platform, 3-1- charging weighing platform, 3-2- damping spring, 3-3- vibrator, 3-4- activity weighing platform, the flat gas of 3-5-
Cylinder, 3-6- weighing sensor, 3-7 pedestal, 3-8- carrying roller, 3-9- frame, 4- transition platform, 5- electric feeding mould machine, 6- vibration at
Type push all-in-one machine, 6-1- shaking platform, 6-2- pressuring template, 6-3- pressuring template synchronization mechanism, 6-4- pressing mold cylinder, 6-5- are electronic
Pusher, 6-6- push plate, 7- is smoothed out and automatic cleaning platform, and 7-1- smoothes out platform, 7-2- delivery device, and 7-3- protects outline border,
7-4- water tank, 7-5- sliding rack, 7-6- cylinder, 7-7- nozzle, 7-8- electric roller brush, 7-9- centering limiting device, 8- push are flat
Platform, 8-1- arrange brick cylinder, and 8-2- pushes away brick cylinder, and 8-3- arranges brick balladeur train, and 8-4- pushes away brick balladeur train, 8-5- multi-directional ball, 9- stacking machine, 9-
1- bearing platform, 9-2- limiting device, 9-3- elevating mechanism, 9-4- pallet, 9-5- stacking rack, 9-6- elevating lever, 10- are automatically controlled
System, 11- flexibility feeder pipe, 12- mold.
Specific embodiment
The optimal technical scheme that according to the present invention will be described in detail below with reference to the accompanying drawings.
The elevator counterweight block automatic production line of the utility model, including storaging bucket 1, multiple screw conveyors 2, multiple titles
Galassing platform 3, transition platform 4, electric feeding mould machine 5, vibrating forming push all-in-one machine 6, floating and automatic cleaning platform 7, push are flat
Multiple discharge ports are arranged below storaging bucket 1 in platform 8, stacking machine 9 and electric-control system 10, and each discharge port is separately connected helical feed
Weighing platform 3 is arranged in each 2 discharge port lower position of screw conveyor in machine 2, and multiple weighing platforms 3 are located at 4 side of transition platform
Face, transition platform 4 are driven by motor, and multiple roll shafts are arranged in parallel on transition platform 4, and 4 exit of transition platform sets gradually shake
Dynamic molding push all-in-one machine 6, floating and automatic cleaning platform 7, push platform 8 and stacking machine 9, are arranged electricity in 9 side of stacking machine
Control system 10, above 4 exit of transition platform be arranged electric feeding mould machine 5, electric feeding mould machine 5 include bracket, electronic pushing hands and
Driving means, bracket are arranged above 4 exit of transition platform, electronic pushing hands are arranged below bracket, in each weighing platform 3
Outside also sets up driving means, and the mold 12 for producing clump weight is pushed to transition platform 4, storaging bucket 1, multiple spiral shells by driving means
It revolves conveyer 2, multiple weighing platforms 3, transition platform 4, electric feeding mould machine 5, vibrating forming push all-in-one machine 6, smooth out and automatic
Cleaning platform 7, push platform 8 and stacking machine 9 are connected with electric-control system 10, are uniformly controlled all parts by electric-control system 10
Mutually coordinated running.
Wherein, flexible feeder pipe 11 is set in the discharge port of screw conveyor 2, flexible 11 lower end of feeder pipe outlet, which is located at, to be claimed
Openable upper cover is arranged in 3 top of galassing platform, 2 shell of screw conveyor top.
Electronic arch breaking apparatus is set inside storaging bucket 1, and the electronic arch breaking apparatus includes broken arch main shaft 1-1 and multiple broken
Encircle small axis 1-2, each small axis 1-2 of broken arch is rotated and is vertically set on broken arch main shaft 1-1, and the edge multiple broken arches small axis 1-2
Axially spaced-apart is uniformly arranged on broken arch main shaft 1-1, and multiple radially spaced homogeneous angulars of the small axis 1-2 of broken arch are arranged in broken arch master
On axis 1-1, wherein broken arch main shaft 1-1 drives rotation by the motor that 1 outside of storaging bucket is arranged in.
Further, overhauls window 1-3 is set on the outside of storaging bucket 1.
Weighing platform 3 includes charging weighing platform 3-1, damping spring 3-2, vibrator 3-3, movable weighing platform 3-4, flat
Flat cylinder 3-5, weighing sensor 3-6, pedestal 3-7 and carrying roller 3-8, the setting activity weighing platform 3-4 on pedestal 3-7, in work
The dynamic two sides weighing platform 3-4 are symmetrical arranged charging weighing platform 3-1, on charging weighing platform 3-1 and movable weighing platform 3-4
Side's setting mold 12, is respectively arranged below vibrator 3-3 in two charging weighing platform 3-1, in charging weighing platform 3-1 and work
It is respectively provided with damping spring 3-2 below dynamic weighing platform 3-4, wherein multiple flat cylinders are arranged below movable weighing platform 3-4
3-5 also sets up weighing sensor 3-6 below flat cylinder 3-5, on charging weighing platform 3-1 and movable weighing platform 3-4
End face is provided with evenly spaced carrying roller 3-8.
Wherein flat cylinder 3-5 is set as 4, and 4 flat cylinder 3-5 are fixed on a frame 3-9, and frame 3-9 is solid
It is scheduled on pedestal 3-7, three weighing sensor 3-6 is set below frame 3-9.
It includes shaking platform 6-1 that vibrating forming, which pushes all-in-one machine 6, and shaking platform 6-1 is located at transition platform 4 and exports side,
It is symmetrical arranged two vibrator 3-3 below shaking platform 6-1, multiple damping spring 3- are also set up below shaking platform 6-1
2, pressuring template 6-2 is set above shaking platform 6-1, pressuring template synchronization mechanism 6-3 is set above pressuring template 6-2, in pressuring template
Pressing mold cylinder 6-4 is installed above synchronization mechanism 6-3, electronic pusher 6-5 is set in the outlet shaking platform 6-1 side, is being shaken
Push plate 6-6 is arranged in moving platform 6-1 inlet side, is moved by electronic pusher 6-5 control push plate 6-6 along shaking platform 6-1.
It smoothes out and automatic cleaning platform 7 includes smoothing out platform 7-1 and automatic rinser, smooth out and be arranged in parallel on platform 7-1
Multiple roll shafts smooth out platform 7-1 and are located at the outlet shaking platform 6-1 side, are smoothing out the automatic cleaning of setting above the outlet platform 7-1
Delivery device 7-2 is arranged in automatic rinser inlet side in machine, and automatic rinser includes protection outline border 7-3, in protection outline border 7-
3 insides are symmetrical arranged cleaning device, and cleaning device connects water tank 7-4, and above protection outline border 7-3, two clear for water tank 7-4 setting
Cleaning device be located at smooth out the two sides platform 7-1, wherein cleaning device includes sliding rack 7-5, on sliding rack 7-5 be arranged cylinder 7-6,
Nozzle 7-7 and electric roller brush 7-8 drives nozzle 7-7 and electric roller brush 7-8 to move along sliding rack 7-5, is protecting by cylinder 7-6
Centering limiting device 7-9 is also set up on the inside of outline border 7-3.
Push platform 8 includes row brick cylinder 8-1 and pushes away brick cylinder 8-2, arranges brick cylinder 8-1 setting on row brick balladeur train 8-3,
It pushes away brick cylinder 8-2 to be arranged on pushing away brick balladeur train 8-4, multiple multi-directional ball 8-5 is set on row brick balladeur train 8-3, pushes away brick balladeur train 8-4 and sets
It sets in the row side brick balladeur train 8-3, pushes away brick balladeur train 8-4 and row brick balladeur train 8-3 and be vertically arranged, smooth out platform 7-1 exit end and also hang down
Straight setting is in the row side brick balladeur train 8-3.
Stacking machine 9 include bearing platform 9-1, limiting device 9-2, elevating mechanism 9-3 and pallet 9-4, bearing platform 9-1
In push 8 side of platform, bearing platform 9-1 is arranged on the elevating lever 9-6 of stacking rack 9-5, and can be along the elevating lever 9-6
It is mobile, elevating mechanism 9-3 is set above elevating lever 9-6 and drives elevating lever 9-6 lifting, pallet is set below elevating lever 9-6
9-4, also sets up limiting device 9-2 on elevating lever 9-6, and pallet 9--4 is located at limiting device 9-2 lower right-hand side
The elevator counterweight block automatic production line of the utility model, the aggregate being stirred are stored in storaging bucket, storaging bucket
In design have electronic arch breaking apparatus, under the drive of the motor, broken arch main shaft and the small axis of broken arch do uniform rotation to arch breaking apparatus, destroy
The arch camber chain of aggregate can effectively prevent aggregate arch camber, and storaging bucket bottom is set there are three discharge port, and three U-shapeds of corresponding installation are defeated
Square auger conveyer.
When work, start U-shaped screw conveyor, helical blade rotation, using worm drive principle raw material from storaging bucket
In fall into U-shaped screw conveyor and push aggregate forward, then from screw conveyor front end, flexibility discharge nozzle unloads out, U-shaped spiral shell
The upper cover of rotation conveyer can be opened, and threaded interior can be irregularly cleaned.The aggregate come out from flexible discharge nozzle is directed respectively into
It leads in the mold being placed on three weighing platforms, point three weighing stations, while being operated by three people.
Mold is placed on movable weighing platform, and when work starts U-shaped screw conveyor, and starts the vibration of weighing platform
Device, aggregate enter inside mold, and the working time of U-shaped screw conveyor and vibrator can set in the touch screen of console
It is fixed, it is finished until the time of setting, this time is an approximate time, manually starts air-operated solenoid valve, and 4 flat cylinders are living
Stopper rod stretches out jack-up activity weighing platform, wherein 4 flat cylinders are fixed on a frame, frame is fixed on three of lower section
On weighing sensor, mold and aggregate are detached from charging weighing platform, and movable weighing platform and mold rise, weighing sensor by
Power, weight data are shown on a display screen, then aggregate are increased and decreased according to the weight of calibration, until meeting the requirements.
Three weighted molds of station are pushed on transition platform, and transition platform is driven by motor, and mold is sent into electricity
It is dynamic to send in mould machine, then it is sent into vibrating forming push all-in-one machine by electric feeding mould machine.
Electric feeding mould machine is shifted mold on the shaking platform of vibrating forming push all-in-one machine, starts molding process, by gas
Mold is pushed down in the pressuring template decline of cylinder suspension, and two high-power vibrators do opposite high-speed rotation under shaking platform, in generation
Vertical vibration down makes the concrete in mold in the extremely short time（1-5 seconds）Interior compacting, then by the electronic of molding machine itself
Pusher, which is shifted onto, to be smoothed out on cleaning platform.
The mold of forming enters floating and automatic cleaning platform after releasing vibrating forming push all-in-one machine, smoothes out and automatic
Cleaning platform is about 7 meters, can keep in multiple molds, artificial to smooth out on mold after plane, is pushed into cleaning machine and cleans die side
Face, cleaning machine are made of nozzle and electric roller brush and driving device.
It after mold smoothes out on smoothing out platform, is pushed into automatic rinser, the balladeur train on both sides is pushed from cylinder toward centre
It is mobile, centering limiting device first mold centering, then from delivery device mold at the uniform velocity slowly toward being pushed forward, while electric roller brush
Start with water spout, mold side is cleaned up, subsequently into push platform.The water of nozzle is artesian water, by solenoid valve control
On-off processed, the liquid level in water tank are controlled by two position, then start to intake lower than low liquid level, arrived high liquid level and then stopped.
Solenoid valve control is arranged on water tank to switch, setting two position inductor controls the two position of water tank water storage, water
Case can directly be intake by water supply pipe, be switched by solenoid valve control, can also be from clear water reserviors by pumping for water pump, wherein clearly
Sedimentation basin is arranged in pond side, and the water precipitated through sedimentation basin is sent into clear water reserviors through water pump.
After cleaned mold enters push platform, mold is pushed forward by row's brick cylinder, successively mold is sequenced, it can
After the block number for reaching setting, the starting of brick cylinder is pushed away, the mold previously sequenced according to the block number of the size of product setting row's brick
In whole push-in stacking machine.
The clump weight mold of forming via push platform be sent on the bearing platform of stacking machine, bearing platform from position 1.
It is forwarded to position 2., then 3. bearing platform drops to position, and limiting device downlink blocks product, bearing platform return position
1. product is fallen on pallet, so recycle, product stacking is in heaps, as shown in figure 17.
Bearing platform is located at row brick balladeur train side, and face pushes away the push discharge port of brick balladeur train, convenient for pushing away brick cylinder for mold
Push to bearing platform.
The elevator counterweight block automatic production line of the utility model, utilizes the coordination between electric control system controls all parts
Operating, feeding are U-shaped screw conveyor and weighing platform, and forming, push away mould, sending mould, stacking is entirely automatic running, whole PLC
Control, touch screen human-computer dialogue, failure detect automatically.
The elevator counterweight block automatic production line of the utility model has the beneficial effect that：1）Improve production efficiency；2）It reduces
Labor intensity of workers；3）Improve quality of item；4）Reduce operation number.
The elevator counterweight block automatic production line course of work of the utility model is as follows：The material being stirred is stored in storaging bucket
In 1, it is equipped with the arch breaking apparatus that gathers materials in storaging bucket 1, three single u-shaped screw conveyors 2 are equipped with below storaging bucket 1, it is corresponding three beneath
Weighing platform 3, spiral discharging mouth connect flexible feeder pipe 11, and when work starts screw conveyor 2, and the material in storaging bucket 1 is sent to
12 the inside of mold on weighing platform 3, is sent on transition platform 4 and electric feeding mould machine 5 after weighing up, is then delivered to vibrating forming
Push the inner molding of all-in-one machine 6, the finished product of forming is shifted on floating and automatic cleaning platform 7, it is artificial smooth out finished product top surface and from
It is dynamic to clean finished shell, 5 meters of cleaning platform length are smoothed out, multiple finished products can be kept in above, the finished product for smoothing out and having cleaned is set
In push platform 8 on, then by push platform 8 be sent into 9 inner yards of heap battlements of stacking machine, then by fork truck transport conserve.
Claims (10)
1. elevator counterweight block automatic production line, it is characterised in that：It is flat including storaging bucket, multiple screw conveyors, multiple weighings
Platform, transition platform, electric feeding mould machine, vibrating forming push all-in-one machine, floating and automatic cleaning platform, push platform, stacking machine
And multiple discharge ports are arranged in electric-control system, storaging bucket lower section, each discharge port is separately connected screw conveyor, in each spiral transferring
Send machine discharge port lower position that weighing platform is set, multiple weighing platforms are located at transition platform side, and transition platform is driven by motor
It is dynamic, be arranged in parallel multiple roll shafts on transition platform, transition platform exit sets gradually vibrating forming push all-in-one machine, smooth out and
Automatic cleaning platform, push platform and stacking machine are arranged electric-control system in stacking machine side, set above transition platform exit
Electric feeding mould machine is set, electric feeding mould machine includes bracket, electronic pushing hands and driving means, and bracket is arranged on transition platform exit
Side, electronic pushing hands is arranged below bracket, driving means is also set up on the outside of each weighing platform, driving means will produce counterweight
The mold of block pushes to transition platform, storaging bucket, multiple screw conveyors, multiple weighing platforms, transition platform, electric feeding mould
Machine, vibrating forming push all-in-one machine, floating are connected with electric-control system with automatic cleaning platform, push platform and stacking machine, by
Electric-control system is uniformly controlled the mutually coordinated running of all parts.
2. elevator counterweight block automatic production line as described in claim 1, it is characterised in that：In the discharge port of screw conveyor
Flexible feeder pipe is set, and flexible feeder pipe lower end outlet is located above weighing platform, and setting can be beaten above screw conveyor housing
The upper cover opened.
3. elevator counterweight block automatic production line as claimed in claim 1 or 2, it is characterised in that：It is arranged inside storaging bucket
Electronic arch breaking apparatus, the electronic arch breaking apparatus include broken arch main shaft and the small axis of multiple broken arches, and each small axis of broken arch is rotated and hung down
It is straight to be arranged on broken arch main shaft, and the small axis of multiple broken arches is axially spaced is uniformly arranged on broken arch main shaft, and multiple broken arches are small
The radially spaced homogeneous angular of axis is arranged on broken arch main shaft, and wherein broken arch main shaft is driven by the motor on the outside of storaging bucket is arranged in
Rotation.
4. elevator counterweight block automatic production line as claimed in claim 3, it is characterised in that：Maintenance is set on the outside of storaging bucket
Window.
5. elevator counterweight block automatic production line as claimed in claim 4, it is characterised in that：Weighing platform includes charging weighing
Platform, damping spring, vibrator, movable weighing platform, flat cylinder, weighing sensor, pedestal and carrying roller, are arranged on pedestal
Movable weighing platform is symmetrical arranged charging weighing platform in movable weighing platform two sides, in charging weighing platform and activity weighing
Mold is set above platform, is respectively arranged below vibrator in two charging weighing platforms, is claimed in charging weighing platform and activity
It is respectively provided with damping spring below galassing platform, wherein multiple flat cylinders are arranged below movable weighing platform, under flat cylinder
Side also sets up weighing sensor, is provided with evenly spaced carrying roller in charging weighing platform and movable weighing platform upper surface.
6. elevator counterweight block automatic production line as claimed in claim 5, it is characterised in that：Wherein flat cylinder is set as 4
A, 4 flat cylinders are fixed on a frame, and frame is fixed on the base, and three weighing sensors are arranged below frame.
7. elevator counterweight block automatic production line as claimed in claim 6, it is characterised in that：Vibrating forming pushes all-in-one machine packet
Shaking platform is included, shaking platform is located at transition platform outlet side, two vibrators are symmetrical arranged below shaking platform, are being shaken
Multiple damping springs are also set up below moving platform, pressuring template is set above shaking platform, and setting pressuring template is same above pressuring template
Mechanism is walked, pressing mold cylinder is installed above pressuring template synchronization mechanism, electronic pusher is set in shaking platform outlet side,
Push plate is arranged in shaking platform inlet side, is moved by the control push plate of electronic pusher along shaking platform.
8. elevator counterweight block automatic production line as claimed in claim 7, it is characterised in that：It smoothes out and automatic cleaning platform packet
It includes and smoothes out platform and automatic rinser, smooth out and multiple roll shafts are arranged in parallel on platform, smooth out platform and be located at shaking platform outlet one
Side, is arranged automatic rinser above platform outlet smoothing out, and delivery device is arranged in automatic rinser inlet side, automatic to clean
Machine includes protection outline border, and cleaning device is symmetrical arranged on the inside of protection outline border, and cleaning device connects water tank, and water tank setting is being protected
Above outline border, two cleaning devices, which are located at, smoothes out platform two sides, and wherein cleaning device includes sliding rack, and gas is arranged on sliding rack
Cylinder, nozzle and electric roller brush drive nozzle and electric roller brush to move along sliding rack by cylinder, also set up on the inside of protection outline border pair
Middle limiting device.
9. elevator counterweight block automatic production line as claimed in claim 8, it is characterised in that：Pushing platform includes row's brick cylinder
With push away brick cylinder, the setting of row's brick cylinder pushes away brick cylinder and is arranged on pushing away brick balladeur train on row's brick balladeur train, is arranged on row's brick balladeur train
Multiple multi-directional balls push away the setting of brick balladeur train in row brick balladeur train side, push away brick balladeur train and be vertically arranged with row's brick balladeur train, smooth out platform outlet
One end also row's of being vertically set on brick balladeur train side.
10. elevator counterweight block automatic production line as claimed in claim 9, it is characterised in that：Stacking machine include bearing platform,
Limiting device, elevating mechanism and pallet, bearing platform are located at push platform side, and the lifting of stacking rack is arranged in bearing platform
It on bar, and can be moved along the elevating lever, elevating mechanism is set above elevating lever and drives lifter rod lifting, below elevating lever
Pallet is set, limiting device is also set up on elevating lever, pallet is located at limiting device lower right-hand side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820524824.2U CN208163961U (en) | 2018-04-13 | 2018-04-13 | Elevator counterweight block automatic production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820524824.2U CN208163961U (en) | 2018-04-13 | 2018-04-13 | Elevator counterweight block automatic production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208163961U true CN208163961U (en) | 2018-11-30 |
Family
ID=64370624
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820524824.2U Withdrawn - After Issue CN208163961U (en) | 2018-04-13 | 2018-04-13 | Elevator counterweight block automatic production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208163961U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108453883A (en) * | 2018-04-13 | 2018-08-28 | 宣城市华菱精工科技股份有限公司 | Elevator counterweight block automatic production line |
-
2018
- 2018-04-13 CN CN201820524824.2U patent/CN208163961U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108453883A (en) * | 2018-04-13 | 2018-08-28 | 宣城市华菱精工科技股份有限公司 | Elevator counterweight block automatic production line |
| CN108453883B (en) * | 2018-04-13 | 2023-11-24 | 宣城市华菱精工科技股份有限公司 | Automatic production line for elevator balancing weights |
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| AV01 | Patent right actively abandoned | ||
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| AV01 | Patent right actively abandoned |
Granted publication date: 20181130 Effective date of abandoning: 20231124 |