CN107745541A - A kind of artificial stone plate's texture shapes method and its system - Google Patents
A kind of artificial stone plate's texture shapes method and its system Download PDFInfo
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- CN107745541A CN107745541A CN201711142446.8A CN201711142446A CN107745541A CN 107745541 A CN107745541 A CN 107745541A CN 201711142446 A CN201711142446 A CN 201711142446A CN 107745541 A CN107745541 A CN 107745541A
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- colorant
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/30—Feeding material to presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/28—Presses specially adapted for particular purposes for forming shaped articles
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Abstract
A kind of artificial stone plate's texture shapes method；Comprise the following steps：A, cloth；B, charity colorant, the charity at least one layer colorant on the integral surface of plate, or the design path according to final products texture, in the correspondence position charity at least one layer colorant of panel surface；C, interlayer stirs, and according to the setting path of final products texture, is stirred in all correspondence positions of panel surface or local correspondence position, and stirs and occur between colorant and raw mixture；D, charity colorant, all path position or local path position the charity colorants being stirred in step c；Then, it is described to shape order of the method according to above-mentioned steps a, b, c, d, or carried out successively according to step a, c, d order.More natural more real depth texture straggly is presented on product.
Description
Technical field
The present invention relates to artificial stone texture manufacture field, particularly a kind of artificial stone plate's texture shape method and its
System.
Background technology
Artificial quartz in lump be by the colorant of more than 90% natural quartz and 10% or so, resin and other regulation bond,
The additive composition of solidification etc..Artificial quartz in lump is by negative-pressure vacuum, dither shaping, the processing of heating cure production method
The sheet material formed.
In existing synthetic quartz Stone technique, the texture that produce similar natural stone moves towards effect, it is necessary in cloth material process
In to be put into texture framed, after cloth terminates, remove texture is framed, the material that cloth goes out shows texture lines, and this technology lacks
Point is：1st, a texture is framed can only make a kind of texture lines effect, and change texture lines, it is necessary to remanufacture line
Manage framed；2nd, manual operation can only be relied on toward filling colorant in texture lines, the production automation can not be realized；3rd, grain effect list
One, the grain effect of a variety of colorant combination gradual changes can not be realized, it is widely different with the grain effect of true natural stone.
The content of the invention
For drawbacks described above, it is an object of the invention to propose a kind of shaping method and its being for artificial stone plate's texture
System.
To use following technical scheme up to this purpose, the present invention：
A kind of artificial stone plate's texture shapes method；Comprise the following steps：
A, cloth, the charity raw mixture in product mold, to obtain the plate with blank shape；
B, charity colorant, the charity at least one layer colorant on the integral surface of plate, or according to final products texture
Design path, in the correspondence position charity at least one layer colorant of panel surface；
C, interlayer stirs, according to the setting path of final products texture, in all correspondence positions or part of panel surface
Correspondence position is stirred, and is stirred and occurred between colorant and raw mixture；
D, charity colorant, all path position or local path position the charity colorants being stirred in step c；
Then, it is described to shape order of the method according to above-mentioned steps a, b, c, d, or the order according to step a, c, d
Carry out successively.
Preferably, after each step that method is shaped described in completion, obtained plate is suppressed and consolidated successively
Change.
Preferably, it is described when shaping method and being carried out successively according to step a, b, c, d order, step a, step b with
Step c is completed on three relatively independent stations, or step a and step b is completed on same station, and step c is relative
Completed on independent station, or step b and step c is completed on same station, step a is complete on relatively independent station
Into.
Preferably, what the order according to step a, b, c, d or the order according to step a, c, d were carried out successively shapes
In method, step c and step d is completed or is divided among on same station to be completed on two relatively independent stations.
A kind of system of processing of artificial stone plate's texture；Including material distributing machine, preceding charity colorant component, interlayer mixing device and after
Charity colorant component, plate are transported to the material distributing machine, the preceding charity colorant component, the interlayer batch mixing by conveyer belt successively
The working region of device and the rear charity colorant component；
The material distributing machine, for the charity raw mixture into the mould on the conveyer belt, to obtain with slab shape
The plate of shape；
Preceding charity colorant component charity at least one layer colorant on the integral surface of plate, or according to final products
The design path of texture, in the correspondence position charity at least one layer colorant of panel surface；
The interlayer mixing device includes moving assembly and mixing component, band of the mixing component in the moving assembly
Move according to the setting path of final products texture under dynamic, and enter in all correspondence positions of panel surface or local correspondence position
Row stirring, and stir and occur between multilayer colorant and/or colorant and raw mixture；
Charity colorant component moves according to the setting path of final products texture after described, and is stirred on plate
All path position or local path position charity colorants.
Preferably, the knot of the one or both of which in both the preceding charity colorant component and rear charity colorant component
Structure is, including cloth bucket, discharging roller and screen cloth；The discharging roller is arranged at the exit of the cloth bucket, for driving
Colorant is fallen, and the screen cloth is arranged at the lower section of the discharging roller.
Preferably, the knot of the one or both of which in both the preceding charity colorant component and rear charity colorant component
Structure is, including material storage tube；Width of the inside of the material storage tube along the conveyer belt be divided into it is multiple it is relatively independent between
Between septal area, the bottom of the interval section, which is provided with, states colorant shower nozzle.
Preferably, the knot of the one or both of which in both the preceding charity colorant component and rear charity colorant component
Structure is, including walker, hoofing part part and colorant shower nozzle；
The hoofing part part drives the walker with respect to gantry motion；The colorant shower nozzle is arranged on the walking
Frame, storage vat is provided with independently of the side of frame, the storage vat is connected by delivery pipe with the colorant shower nozzle.
Preferably, the preceding charity colorant component, the interlayer mixing device and the rear charity colorant component difference position
In three different stations.
Preferably, the interlayer mixing device is arranged in frame, and the frame is provided with the platform for accepting the plate；
The moving assembly is XYZ triaxial driving apparatus, can drive the relatively described frame of the mixing component in X-axis, Y-axis
With make straight reciprocating motion on three directions of Z axis, the XYZ triaxial driving apparatus electrically connects with control system；
The mixing component includes stirring blade and drive device, and the drive device can drive the stirring blade putting down vertically
Rotated in face.
The technique stirred after first color spray material, it can make and be filled between the colorant of texture position and raw mixture or multilayer colorant
Point mixing, and the colorant on texture pathway is uniform, and mixed colorant concentration can mitigate, make light grain effect (because
Agitation is overturned so that part colorant permeates toward interiors of products).And process is overturned in the agitation of mixture, while play backfill material
Effect, can guarantee that be stirred out texture position will not because lack material and caused by herein panel density diminish or formed pinhole defect.
For the technique of color spray material after first stirring, the process overturned by agitation, material can become more loose, after stirring
Color spray material again, colorant can portion permeates inside from more loose material top layer so that and texture striations can be penetrated into inside sheet material, and
Because colorant does not live through stirring, so the grain effect made is than grain effect that the technique that is stirred after first color spray material is made
It is denser.
The forming method that order according to step a, b, c, d is carried out successively, in the process for completing a, b, c, obtain light
After texture striations, the position of charity colorant again can be compared not, in the local charity colorant in setting lines path so as to whole
More natural more real depth texture straggly is presented on individual product, can also realize the texture effect of a variety of colorant combination gradual changes
Fruit, and be no longer that can only obtain the homogeneous textured pattern of each position all depths, improve the competitiveness of product in market.
Brief description of the drawings
Fig. 1 is the structural representation of one embodiment of the system of processing of artificial stone plate's texture of the present invention；
Fig. 2 is the structural representation of one embodiment of mixing device between middle level of the present invention；
Fig. 3 is the side view of one embodiment of preceding charity colorant component (rear charity colorant component) in the present invention；
Fig. 4 is the front view of one embodiment of preceding charity colorant component (rear charity colorant component) in the present invention；
Fig. 5 is the front view of second embodiment of preceding charity colorant component (rear charity colorant group) in the present invention；
Fig. 6 is the top view of second embodiment of preceding charity colorant component (rear charity colorant group) in the present invention；
Fig. 7 is the side view of the 3rd embodiment of preceding charity colorant component (rear charity colorant group) in the present invention；
Fig. 8 is the front view of the 3rd embodiment of preceding charity colorant component (rear charity colorant group) in the present invention；
Fig. 9 is the structural representation of one embodiment of moving assembly in the present invention；
Figure 10 is the stereogram of one embodiment of mixing component in the present invention；
Figure 11 is the front view of one embodiment of mixing component in the present invention；
Figure 12 is the side view of one embodiment of mixing component in the present invention；
Figure 13 is the side view of one embodiment of stirring blade in the present invention；
Figure 14 is the front view of one embodiment of stirring blade in the present invention；
Figure 15 is the stereogram of another embodiment of stirring blade in the present invention.
Wherein：Moving assembly 1, walker 11, main shaft installing plate 12, reductor 13 is driven, drive gear 14, drives rack
15, Z-direction driving reductor 16, screw component 17, Z-direction installing plate 18, rapid moving mechanism 19, straight-line guide rail slide block component 191；
Stirring blade 21, knife bar 211, cutter hub 212, kink 2110, drive device 22, spindle drive motor 221, stirring master
Axle 222, main shaft reductor 223, hollow rotating platform 224, C axle motor 225；Feed back scraper plate 23, material scraping plate 231, fixed plate 232；
Frame 3, cloth bucket 41, discharge roller 42, screen cloth 43, material storage tube 61, interval section 611, colorant shower nozzle 612, OK
Walk frame 71, hoofing part part 72, storage vat 73；
Material distributing machine A1, preceding charity colorant component B1, interlayer mixing device C1, rear charity colorant component D1.
Embodiment
Further illustrate technical scheme below in conjunction with the accompanying drawings and by embodiment.
A kind of artificial stone plate's texture shapes method, comprises the following steps：
A, cloth, the charity raw mixture in product mold, to obtain the plate with blank shape；
B, charity colorant, the charity at least one layer colorant on the integral surface of plate, or according to final products texture
Design path, in the correspondence position charity at least one layer colorant of panel surface；
C, interlayer stirs, according to the setting path of final products texture, in all correspondence positions or part of panel surface
Correspondence position is stirred, and is stirred and occurred between multilayer colorant and/or colorant and raw mixture；
D, charity colorant, all path position or local path position the charity colorants being stirred in step c；
Then, it is described to shape order of the method according to above-mentioned steps a, b, c, d, or the order according to step a, c, d
Carry out successively.
The interlayer stirring for shaping step c in method, stirring can be occurred between multilayer colorant, can also
Occur between colorant and original stock, the colorant in the present invention is powdery toner or liquid mill base.And according to step a, b,
C, the forming method that d order is carried out successively, the technique stirred is belonged to after first color spray material；According to step a, c, d order successively
The forming method of progress, the technique for belonging to color spray material after first stirring.
The technique stirred after first color spray material, it can make and be filled between the colorant of texture position and raw mixture or multilayer colorant
Point mixing, and the colorant on texture pathway is uniform, and mixed colorant concentration can mitigate, make light grain effect (because
Agitation is overturned so that part colorant permeates toward interiors of products).And process is overturned in the agitation of mixture, while play backfill material
Effect, can guarantee that be stirred out texture position will not because lack material and caused by herein panel density diminish or formed pinhole defect.
For the technique of color spray material after first stirring, the process overturned by agitation, material can become more loose, after stirring
Color spray material again, colorant can portion permeates inside from more loose material top layer so that and texture striations can be penetrated into inside sheet material, and
Because colorant does not live through stirring, so the grain effect made is than grain effect that the technique that is stirred after first color spray material is made
It is denser.
The forming method that order according to step a, b, c, d is carried out successively, in the process for completing a, b, c, obtain light
After texture striations, the position of charity colorant again can be compared not, in the local charity colorant in setting lines path so as to whole
More natural more real depth texture straggly is presented on individual product, can also realize the texture effect of a variety of colorant combination gradual changes
Fruit, and be no longer that can only obtain the homogeneous textured pattern of each position all depths, improve the competitiveness of product in market.
Further, after each step that method is shaped described in completion, obtained plate is suppressed successively
And solidification.
By suppressing and solidifying, the grain effect on stable prod, the further processing step of product is completed.
Further, shaped according to what step a, b, c, d order were carried out successively in method, step a, step b
Completed with step c on three relatively independent stations, or step a and step b is completed on same station, step c is in phase
To being completed on independent station, or step b and step c is completed on same station, and step a is complete on relatively independent station
Into.
What the order according to step a, b, c, d or the order according to step a, c, d were carried out successively shapes in method,
Step c and step d is completed or is divided among on same station to be completed on two relatively independent stations.
It is relative to concentrate three steps if step a, step b complete with step c on three relatively independent stations
Completed on a station, it is possible to reduce plate residence time on a station, that is, reduce next Sheet Metal Processing etc.
Treat the time, the compact technological process of product, improve production efficiency；In addition, in relatively independent station, can be according to technique
Need to make flexible combination arrangement, can also be needed to increase more several step b and/or step c middle according to technique, so as to
Realize the grain effect of more horn of plenty.
If step a and step b is completed on same station, step c is completed on relatively independent station, either
Step b and step c is completed on same station, and step a is completed on relatively independent station, reduces plate in different process
Between transfer step, so as to save the time.
As shown in figure 1, a kind of system of processing of artificial stone plate's texture, including material distributing machine A1, preceding charity colorant component B1, layer
Between mixing device C1 and rear charity colorant component D1, plate is transported to the material distributing machine A1, the preceding charity by conveyer belt successively
Colorant component B1, the interlayer mixing device C1 and the rear charity colorant component D1 working region；
The material distributing machine A1, for the charity raw mixture into the mould on the conveyer belt, to obtain with slab
The plate of shape；
Preceding charity colorant component B1 charity at least one layer colorants on the integral surface of plate, or according to final production
The design path of product texture, in the correspondence position charity at least one layer colorant of panel surface；
The interlayer mixing device C1 includes moving assembly 1 and mixing component 2, and the mixing component 2 is at described mobile group
Moved under the drive of part 1 according to the setting path of final products texture, and in all correspondence positions or local right of panel surface
Answer position to be stirred, and stir and occur between multilayer colorant and/or colorant and raw mixture；
Charity colorant component D1 moves according to the setting path of final products texture after described, and is stirred on plate
All path position or local path position the charity colorants crossed.
In the technical program, preceding charity colorant component B1, interlayer mixing device C1 and rear charity colorant component D1 can be set
Put in same station, can also be separately positioned on three relatively independent stations, by defeated between multiple relatively independent stations
Send band connection, and preceding charity colorant component B1, interlayer mixing device C1 and rear charity colorant component D1 these three equipment, Ke Yixuan
Selecting property is in running order, you can be three equipment it is simultaneously in running order or only before charity colorant component
B1 and interlayer mixing device C1 are in running order, can also be at only interlayer mixing device C1 and rear charity colorant component D1
In working condition.
Preceding charity colorant component B1 charity at least one layer colorants on the integral surface of plate, or according to final production
The design path of product texture, in the correspondence position charity at least one layer colorant of panel surface.Plate continues to be transported to by conveyer belt
In interlayer mixing device C1 working region, moving assembly 1 drives mixing component 2 to be moved according to the extension path of final products texture
It is dynamic, while the correspondence position of texture on plate of mixing component 2 is stirred.
Stirring can be occurred between multilayer colorant, and stirring can also be occurred between colorant and original stock,
If the surface of plate at the beginning at least one layer of colorant by complete charity, the position being stirred after stirring is not with being stirred
Position produce aberration, form the texture being defined to be stirred path；If panel surface is at the beginning simply according to final production
The design path of product texture, in correspondence position charity at least one layer colorant, then the effect stirred is so that the color and luster of one layer of colorant
Evenly or between multilayer colorant or between colorant and the original stock of plate it is well mixed.
The concrete structure of preceding charity colorant component and rear charity colorant component can have following three kinds of embodiment, and preceding
The structure of charity colorant component and rear charity colorant component can with identical, be three kinds of embodiments one of them；Preceding charity colorant
The structure of component and rear charity colorant component can also be different, are any two in three kinds of embodiments, specific three kinds of implementation
Mode is：
The first embodiment is carried out using common dusting mode, as shown in Figures 3 and 4, including cloth bucket 41, is gone out
Feed roller 42 and screen cloth 43；The discharging roller 42 is arranged at the exit of the cloth bucket 41, for driving falling for colorant,
The screen cloth 43 is arranged at the lower section of the discharging roller 42.
Preceding charity colorant component B1 and rear charity colorant component D1 is provided in motionless in frame 3, is that plate is continuous
By conveyer belt drive by preceding charity colorant component B1, interlayer mixing device C1 and after charity colorant component D1, plate is moved to
When below preceding charity colorant component B1 and rear charity component, colorant naturally can be in the surface charity colorant of plate.
Preceding charity colorant component B1 can on the whole piece surface of plate charity at least one layer colorant.Discharge under roller 42
The screen cloth 43 that face is set, the filtering of final step is carried out to colorant, to ensure the group without bulk sprayed to colorant on plate
Block, ensure cloth effect.
Second of embodiment is carried out using matrix dusting mode, as it can be seen in figures 5 and 6, including material storage tube 61；It is described
Width of the inside of material storage tube 61 along the conveyer belt is divided into multiple relatively independent interval sections 611, the interval
The bottom in section 611 is provided with and states colorant shower nozzle 612.
Preceding charity colorant component B1 and rear charity colorant component D1 is provided in motionless in frame 3, is that plate is continuous
By conveyer belt drive by preceding charity colorant component B1, interlayer mixing device C1 and after charity colorant component D1.Plate is moved to
When below preceding charity colorant component B1 and rear charity component, colorant naturally can be in the surface charity colorant of plate.
The interval section 611 of the material storage tube 61 of the preceding charity colorant component B1 can place different colours or different type
Colorant, multiple colorant shower nozzles are separately positioned in multiple interval sections 611, and along the transversely arranged of belt feeder, are so arranged
It can guarantee that colorant completes covering on the width of plate, each stationary nozzle is arranged in below material storage tube, ensures material storage tube
Material all can spray out.
The mode that the third embodiment moves dusting using XYZ axles is carried out, as shown in FIG. 7 and 8, including the row
Walk frame 71, hoofing part part hoofing part part 72 and colorant shower nozzle 612；The frame 3 is provided with the platform for accepting the plate；
The hoofing part part 72 drives the relatively described frame 3 of the walker 71 to move；The colorant shower nozzle 612 is set
In the walker 71, storage vat 73 is provided with independently of the side of the frame 3, the storage vat 73 by delivery pipe with it is described
Colorant shower nozzle 612 connects.
Storage vat 73 does not follow mobile shower nozzle to move, and can mitigate the weight and its motional inertia of walker, improves mobile spray
Positioning precision when head start and stop, mobile turn.The hoofing part part 72 and rear hoofing part part are in conveying direction of belt travel
The device of the free degree be present, it is every to make the routine of straight reciprocating motion in carriage direction with walker 71 and rear walker
Structure should both fall within protection scope of the present invention, such conventional structure include motor, cylinder, rack-and-pinion, sliding-rail sliding,
The structure of one or more diversified forms combined in the conventional equipments such as cam, sprocket wheel, screw mandrel.
Further, the preceding charity colorant component B1, the interlayer mixing device C1 and the rear charity colorant group
Part D1 is located at three different stations respectively.
Further, as shown in Fig. 2 and Fig. 9, the interlayer mixing device C1 is arranged in frame 3, and the frame 3 is set
There is the platform for accepting the plate；
The moving assembly 1 is XYZ triaxial driving apparatus, can drive the relatively described frame 3 of the mixing component 2 X-axis,
Y-axis and Z axis make straight reciprocating motion on three directions, and the XYZ triaxial driving apparatus electrically connects with the control system；
As shown in Figure 10, Figure 11 and Figure 12, the mixing component 2 includes stirring blade 21 and drive device 22, the driving
Device 22 can drive the stirring blade 21 to be rotated in perpendicular.
In the present embodiment, moving assembly 1 is the drive device for existing on three X-axis, Y-axis and Z axis directions the free degree, all
It is that the conventional structure that can make straight reciprocating motion in above three direction with mixing component 2 should both fall within protection of the invention
Scope, such conventional structure are included in the conventional equipments such as motor, cylinder, rack-and-pinion, sliding-rail sliding, cam, sprocket wheel, screw mandrel
The structure for the diversified forms that one or more combines.
One specific embodiment of moving assembly 1 is, including walker 11, X drive to actuator, Y-direction actuator, Z-direction
Moving part and main shaft installing plate 12, X are electrically connected between control system respectively to actuator, Y-direction actuator and Z-direction actuator；X to
Actuator drives the relatively described frame 3 of walker 11 to make straight reciprocating motion upwards in X, and the mixing component 2 passes through master
Axle installing plate 12 is arranged on the walker 11, and the Y-direction actuator drives the relatively described frame 3 of main shaft installing plate 12 to exist
Make straight reciprocating motion in Y-direction；The mixing component 2 is arranged on main shaft installing plate 12 by Z-direction actuator, and is driven in Z-direction
Make straight reciprocating motion in the Z-axis direction under the drive of moving part.
Further, the X is to include driving reductor 13, drive gear 14 and drive to actuator and Y-direction actuator
The structure of carry-over bar 15, driving racks 15 of the X into actuator are arranged in frame 3 and extended along X-direction, and drive and subtract
Fast machine 13 and drive gear 14 are arranged on walker 11, and driving reductor 13 drives drive gear 14 to rotate and along sliding tooth
Bar 15 makees straight reciprocating motion；Driving rack 15 in Y-direction actuator is arranged on walker 11 and extended along Y direction,
And driving reductor 13 and drive gear 14 to be arranged on main shaft installing plate 12, driving reductor 13 drives drive gear 14 to rotate
And make straight reciprocating motion along driving rack 15.Z-direction actuator is that Z-direction drives reductor 16, screw component 17 and Z-direction installation
Plate 18, mixing component 2 are arranged on Z-direction installing plate 18, and Z-direction installing plate 18 is fixedly connected with the nut of lead screw assembly, screw mandrel group
The screw rod of part 17 is rotatably arranged in the main shaft installing plate 12, and its extension of direction along Z axis, and subtracts in Z-direction driving
Rotated under the drive of fast machine 16, screw component 17 is realizing the fine setting of shift position, registration.Further, the master
The top of axle installing plate 12 is provided with rapid moving mechanism 19, and rapid moving mechanism 19 can drive mixing component 2 rapidly vertical
Direction moves up and down, i.e., in the inoperative of stirring main shaft 222, is resetted with the rapid increase of mixing component 2；At work can
The position close to machined surface is rapidly dropped to mixing component 2, then is declined by Z-direction actuator with main shaft installing plate 12,
So that stirring blade 21 precisely falls on Working position, processing efficiency and precision are improved, and rapid moving mechanism 19 here can be with
For the one or more of the mechanical structures such as cylinder, oil cylinder, gear, cam, sprocket wheel.
Preferably, drive gear 14 here and driving rack 15 are helical gear rack, the tooth registration of helical gear rack
Greatly, the stress of each tooth is reduced so that drive gear 14 and driving rack 15 are more robust, stable drive, and noise is small.And in order to enter
Lift to one step the stationarity of all directions motion, between walker 11 and frame 3, walker 11 and main shaft installing plate 12 it
Before, straight-line guide rail slide block component 191 is all provided with the position that both are in contact, line slideway therein moves frictional resistance
Small, working long hours, abrasion is small, and precision is good.
Mixing component 2 is in surface charity at least one layer colorant, or the design path according to final products texture, in plate
Worked on the plate of the correspondence position charity at least one layer colorant on surface.Plate is horizontal positioned, and drive device 22 drives stirring blade
21 rotate in perpendicular, when by plate, the raw mixture of colorant and plate are stirred with tangential force, is stirred
The depth mixed can be related to the thickness of monoblock plate, and the position being stirred after stirring and the position not being stirred produce aberration,
And by stirring colorant is penetrated into inside the raw mixture of plate, texture processing and follow-up solidification compacting, determine the works such as thickness
After the completion of sequence, penetrating grain effect is left in panel surface.
The raw mixture of colorant and plate is stirred with tangential force, with respect to the revolving force perpendicular to plate to colorant
It is stirred with raw mixture, the technical program can obtain thinner stirring path, the cutter of same width, using tangential
The stirring path that power stirs to obtain is the thickness of cutter in itself, and if the stirring path obtained using the revolving force perpendicular to plate
Footpath is then twice of blade widths, the width of adjustment cutter in any case, in the technique for obtaining close grain, side of the invention
The advantage that case protrudes, and can not possibly be made excessively thin to obtain close grain from the angle of actual use, stirring blade 21, too
The thin reduction for meaning cutter intensity itself, easily fracture during raw mixture of the agitation with certain bonding force etc. and to ask
Topic.
The drive device 22 includes spindle drive motor 221, stirring main shaft 222, main shaft reductor 223, hollow rotating
Platform 224 and C axle motor 225, the spindle drive motor 221 drive the stirring main shaft 222 to rotate, the stirring main shaft 222
Through the hollow rotating platform 224 and drive the output shaft rotation of the main shaft reductor 223；The main shaft reductor 223
Output shaft is arranged for Horizontal type, and it drives the stirring blade 21 to be rotated in perpendicular；
The C axle motor 225 sets the side of the stirring main shaft 222, and its output shaft can drive the main shaft to slow down
Machine 223 rotates relative to the stirring main shaft 222, then the stirring blade 21 is with the relatively described stirring of the main shaft reductor 223
Main shaft 222 rotates.
Stirring blade 21 drives rotation by spindle drive motor 221, stirring main shaft 222 and main shaft reductor 223, and main shaft slows down
The output shaft of machine 223 is arranged for Horizontal type, drives the horizontal rotary of stirring blade 21, and the stirring blade 21 of horizontal rotary is carried out to plate
During texture stirs, the stirring blade 21 of horizontal rotary, which can drive the material of agitation toward top, to be kicked up, and is dropped back into and is stirred after kicking up
Mix the position of texture, the effect of backfill material is also acted as while agitation, will not be because lacking with the texture position that goes out for ensureing to be stirred
Expect and cause herein panel density diminish or formed pinhole defect.
The motion track of stirring blade 21 determines according to the texture pathway of setting, when being moved to the corner in path, C axles electricity
Machine 225 drives hollow rotating platform 224 to turn over angle, and the angle turned over is by the turn angle-determining in setting path, hollow rotating platform
224 rotation drives stirring blade 21 to follow rotation, ensures that cut direction of the stirring blade 21 when turning round is protected with motion track all the time
Tangential direction is held, it is smooth to stir the path corner transition cut out.
As shown in FIG. 13 and 14, the stirring blade 21 includes knife bar 211 and cutter hub 212, the knife bar 211 and some institutes
State cutter hub 212 and be combined into completely detachable petal type structure, one end of the knife bar 211 is located in the petal type structure
Heart position, and its other end stretches out along perpendicular to the direction of the end face of the cutter hub 212, the end of the cutter hub 212
Extension is outwards dissipated from the center of the petal type structure.
The petal type knot of multiple diameter can be assembled by changing the cutter hub 212 of different size and the matched combined of knife bar 211
The cutter of structure, meet the stirring needs of a variety of grain effects.
The cutter hub 212 is sheet, the end face of all cutter hubs 212 in the same plane, the middle part of the cutter hub 212
By bolt removably in one end of the knife bar 211.
The free end of the cutter hub 212 is bent to the side away from the knife bar 211, forms kink 2110.
Cutter hub 212 is sheet, and the end face of all cutter hubs 212 is in the same plane, the energy when plate is cut in stirring
Thinner texture range is cut out, (i.e. the free end of cutter hub 212 is provided with bending furthermore it is also possible to which cutter hub 212 is made into end bending
Portion 2110) form, so as to stir bigger texture range.
As shown in figure 15, the cutter hub 212 is sheet, and the end face of all cutter hubs 212 is parallel to the knife bar 211
Bearing of trend, one end of the cutter hub 212 are removably inserted into the lateral wall of the knife bar 211.
The cutter hub 212 is the sheet of rectangle or the sheet piece that either outline is made up of helical curve of wedge shape
Shape.
As shown in Figure 10, the rear side of the stirring blade 21 is provided with feed back scraper plate 23, and the feed back scraper plate 23 is arranged on described
The front end of main shaft reductor 223, and its plate face is perpendicular to the Plane of rotation of the stirring blade 21.
The kicking up of the Stirring material of stirring blade 21, during falling, there is partial material to scatter setting for texture striations
Determine outside scope, feed back scraper plate 23 is set by the rear side in stirring blade 21, the material scattered outside is backfilling into line to realize
In the setting range of manage bar line, the height between feed back scraper plate 23 and plate end face can be adjustable structure, pass through adjustment
The height of feed back scraper plate 23, so as to control backfill doses number, improve service efficiency.
The angular structure that the feed back scraper plate 23 is made up of material scraping plate 231 and fixed plate 232, the fixed plate 232 are set
Put in the main shaft reductor 223 so that the material scraping plate 231 is located at the rear side of the stirring blade 21.
It is simple in construction, it is easy to install and use.
Varying height positions section of the feed back scraper plate 23 on the main shaft reductor 223.
Mode Height Adjustable in the present embodiment is realized, can be that multiple buckle positions, feed back are set in the height direction
Scraper plate 23 can also pass through rack-and-pinion, sliding block slide rail etc. by being fixed on different buckle positions to realize the adjustment of height
There is the regulative mode that the automation accessory such as motor or cylinder involves in, i.e., the structure for the height regulation that those skilled in the art commonly use is all
It should fall within the scope of protection of the present invention.
The technical principle of the present invention is described above in association with specific embodiment.These descriptions are intended merely to explain the present invention's
Principle, and limiting the scope of the invention can not be construed in any way.Based on explanation herein, the technology of this area
Personnel would not require any inventive effort the other embodiments that can associate the present invention, and these modes are fallen within
Within protection scope of the present invention.
Claims (10)
1. a kind of artificial stone plate's texture shapes method, it is characterised in that：Comprise the following steps：
A, cloth, the charity raw mixture in product mold, to obtain the plate with blank shape；
B, charity colorant, the charity at least one layer colorant on the integral surface of plate, or the design according to final products texture
Path, in the correspondence position charity at least one layer colorant of panel surface；
C, interlayer stirs, according to the setting path of final products texture, in all correspondence positions or local corresponding of panel surface
Position is stirred, and is stirred and occurred between colorant and raw mixture；
D, charity colorant, all path position or local path position the charity colorants being stirred in step c；
Then, it is described to shape order of the method according to above-mentioned steps a, b, c, d, or according to step a, c, d order successively
Carry out.
2. according to claim 1 shape method, it is characterised in that：Each step of method is shaped described in completion
Afterwards, obtained plate is suppressed and solidified successively.
3. according to claim 1 shape method, it is characterised in that：It is described shape method according to step a, b,
C, when d order is carried out successively, step a, step b and step c is completed on three relatively independent stations, or step a with
Step b is completed on same station, and step c is completed on relatively independent station, or step b and step c is in same station
Upper completion, step a are completed on relatively independent station.
4. shape method according to claim 1 or 3, it is characterised in that：According to step a, b, c, d order or
What the order according to step a, c, d was carried out successively shapes in method, step c and step d completed on same station or
It is divided among on two relatively independent stations and completes.
A kind of 5. system of processing of artificial stone plate's texture, it is characterised in that：Mixed including material distributing machine, preceding charity colorant component, interlayer
Material device and rear charity colorant component, plate are transported to the material distributing machine, the preceding charity colorant component, institute by conveyer belt successively
State the working region of interlayer mixing device and the rear charity colorant component；
The material distributing machine, for the charity raw mixture into the mould on the conveyer belt, to obtain that there is blank shape
Plate；
Preceding charity colorant component charity at least one layer colorant on the integral surface of plate, or according to final products texture
Design path, in the correspondence position charity at least one layer colorant of panel surface；
The interlayer mixing device includes moving assembly and mixing component, and the mixing component is under the drive of the moving assembly
Move according to the setting path of final products texture, and stirred in all correspondence positions of panel surface or local correspondence position
Mix, and stir and occur between multilayer colorant and/or colorant and raw mixture；
Charity colorant component moves according to the setting path of final products texture after described, and the institute being stirred on plate
There are path position or local path position charity colorant.
6. system of processing according to claim 5, it is characterised in that：The preceding charity colorant component and rear charity colorant group
The structure of one or both of which in both parts is, including cloth bucket, discharging roller and screen cloth；The discharging roller is set
In the exit of the cloth bucket, for driving falling for colorant, the screen cloth is arranged at the lower section of the discharging roller.
7. system of processing according to claim 5, it is characterised in that：The preceding charity colorant component and rear charity colorant group
The structure of one or both of which in both parts is, including material storage tube；The inside of the material storage tube is along the conveyer belt
Width is divided into multiple relatively independent interval sections, and the bottom of the interval section, which is provided with, states colorant shower nozzle.
8. system of processing according to claim 5, it is characterised in that：The preceding charity colorant component and rear charity colorant group
The structure of one or both of which in both parts is, including walker, hoofing part part and colorant shower nozzle；
The hoofing part part drives the walker with respect to gantry motion；The colorant shower nozzle is arranged on the walker, solely
The side for standing on frame is provided with storage vat, and the storage vat is connected by delivery pipe with the colorant shower nozzle.
9. system of processing according to claim 5, it is characterised in that：The preceding charity colorant component, the interlayer batch mixing
Device and the rear charity colorant component are located at three different stations respectively.
10. system of processing according to claim 5, it is characterised in that：The interlayer mixing device is arranged in frame, institute
State frame and be provided with the platform for accepting the plate；
The moving assembly is XYZ triaxial driving apparatus, can drive the relatively described frame of the mixing component in X-axis, Y-axis and Z
Make straight reciprocating motion on three directions of axle, the XYZ triaxial driving apparatus electrically connects with control system；
The mixing component includes stirring blade and drive device, and the drive device can drive the stirring blade in perpendicular
Rotate.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201711142446.8A CN107745541A (en) | 2017-11-17 | 2017-11-17 | A kind of artificial stone plate's texture shapes method and its system |
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|---|---|---|---|
| CN201711142446.8A CN107745541A (en) | 2017-11-17 | 2017-11-17 | A kind of artificial stone plate's texture shapes method and its system |
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Family
ID=61252094
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108437184A (en) * | 2018-03-21 | 2018-08-24 | 福建省亿顺机械设备有限公司 | A kind of plate grain material distributing machine and distributing technique |
| CN112092170A (en) * | 2020-09-22 | 2020-12-18 | 佛山市赛普飞特科技有限公司 | Real-time coloring method and system for digital whole-body green bricks |
| WO2021109762A1 (en) * | 2019-12-04 | 2021-06-10 | 科达制造股份有限公司 | Artificial stone slab texture making apparatus and method |
| EP4194167A1 (en) * | 2021-12-10 | 2023-06-14 | Cosentino Research & Development, S.L. | Method for manufacturing a slab of artificial agglomerated stone |
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| WO2023105012A1 (en) * | 2021-12-10 | 2023-06-15 | Cosentino Research & Development, S.L. | Method and plant for manufacturing a slab of artificial agglomerated stone, and slab made thereby |
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Application publication date: 20180302 |