Environment-friendly mosaic ceramic tile mar prosthetic devices
Technical Field
The invention relates to the field of mosaic tile processing equipment, in particular to an environment-friendly mosaic tile scratch repairing device.
Background
Mosaic ceramic tile is one kind of ceramic tile. As early as the 80 s, the wall and floor material for toilet is laid by many families. Nowadays, the mosaic ceramic tile is heavy in earth, and becomes a favorite of decorative materials again in various colorful forms, and is popular with forever and fashionable families. Mosaics, which are one of the oldest known decorative arts, are patterns created using small tiles or ceramic sheets. In modern times, the mosaic is more one of ceramic tiles, which is a special existing brick, and a relatively large brick is generally composed of dozens of small bricks. When the mosaic ceramic tile is adhered to a wall, the mosaic ceramic tile is easily scratched by a sharp tool, and scratches appear. The scratches seriously affect the overall aesthetic property of the mosaic ceramic tile wall surface, so that a lot of people pay attention to the repair of the scratches of the mosaic ceramic tiles. The scratch repair of the existing mosaic ceramic tile is mostly finished manually, and the defect of unobvious repair effect exists.
The invention with the publication number of CN106272980B relates to an environment-friendly mosaic ceramic tile scratch repair device. The invention aims to solve the technical problem of providing an environment-friendly mosaic ceramic tile scratch repairing device with an obvious repairing effect. In order to solve the technical problems, the repairing agent achieves an obvious effect of repairing scratches of the mosaic tiles, and the repairing agent is used for repairing the mosaic tiles, so that the repairing effect is good, and a large amount of labor time is saved.
However, the above-mentioned devices also have the following problems in use: firstly, although the device of the invention can brush repairing agent on the mosaic ceramic tile scratches, the device can not scrape redundant repairing agent on the mosaic ceramic tile, and the repairing agent without crusts is stored on the surface of the mosaic ceramic tile without cracks after a long time, which brings great trouble to workers; secondly, the mosaic tiles generally consist of dozens of small tiles to form a relatively large tile, gaps exist between the small tiles, and in the process of coating the repairing agent, the repairing agent easily flows into the gaps to influence the attractiveness of the mosaic tiles and need to be improved; third, above-mentioned device can not carry on spacingly to the position of mosaic ceramic tile, can drive the mosaic ceramic tile when making to paint the repairing agent to the mosaic ceramic tile and carry out the skew, has influenced the normal operation of paining to the mosaic ceramic tile.
Disclosure of Invention
The invention aims to provide an environment-friendly mosaic ceramic tile scratch repairing device, which solves the technical problem that redundant repairing agents on the surface and gaps of a mosaic ceramic tile are difficult to remove automatically in the prior art.
The invention provides an environment-friendly mosaic tile scratch repairing device which comprises a conveyor belt, a tile top surface cleaning mechanism, a scratch repairing mechanism, a surplus repairing agent removing mechanism and a gap scaling removing mechanism, wherein the tile top surface cleaning mechanism, the surplus repairing agent removing mechanism and the gap scaling removing mechanism are respectively arranged on the left side and the right side of the scratch repairing mechanism, the gap scaling removing mechanism is arranged on the right side of the surplus repairing agent removing mechanism, a plurality of tile limiting assemblies are arranged on the conveyor belt at equal intervals along the conveying direction of the conveyor belt, the gap scaling removing mechanism comprises a bearing frame, a scaling removing assembly and a transverse moving air cylinder for driving the scaling removing assembly to horizontally move, the top of the bearing frame is provided with a connecting frame, a material moving table in sliding fit with the connecting frame is arranged on the connecting frame, the transverse moving air cylinder is arranged on the top of the bearing frame, the output end of the transverse moving air cylinder is fixedly connected with, the bottom of moving the material platform is equipped with revolving cylinder, the subassembly is rejected in the scale deposit sets up on revolving cylinder's rotatory end.
Further, the subassembly is rejected to scale deposit is including mounting bracket and the diaphragm of setting in the mounting bracket bottom, be equipped with a plurality of blade holder on the diaphragm, every the bottom of blade holder all is equipped with the rejection blade, be equipped with on the diaphragm and supply blade holder sliding fit's spout, be equipped with the screw hole that a plurality of supplied the blade holder installation on the lateral wall of diaphragm.
Further, the scratch repairing mechanism comprises an image acquisition unit, a portal frame, a repairing agent spraying assembly, a lifting platform, a height adjusting assembly and a reciprocating floating assembly, wherein the image acquisition unit is arranged on the left side of the portal frame, the reciprocating floating assembly is arranged at the bottom of the lifting platform, the height adjusting assembly comprises a lifting seat, a lifting motor, a two-way lead screw, two material moving blocks and two horizontal rods, each material moving block is sleeved on the two horizontal rods in a sliding manner, the lifting seat is fixed at the top of the lifting platform, the output end of the lifting motor is fixedly connected with the end part of the two-way lead screw, two sections of external threads with opposite spiral directions are arranged on the two-way lead screw, the two material moving blocks are respectively matched with the two external threads on the two-way lead screw, and the bottom of each material moving block is provided with a transmission rod hinged with the material moving block, the two transmission rods are hinged to the lifting seat, two vertically-arranged telescopic rods are arranged at the top of the lifting platform, and the movable ends of the two telescopic rods are fixedly connected with the portal frame.
Further, reciprocal floating subassembly sets up the slide rail in the elevating platform bottom including driving motor, mount table and two levels, mount table and two slide rail sliding fit, the bottom of elevating platform is equipped with the spring holder, be equipped with the reset spring who sets up with the level on the spring holder, reset spring's both ends are connected respectively on the lateral wall of spring holder and mount table, be equipped with the installation axle rather than rotating the connection on the mount table, the epaxial cover of installation is equipped with the rope sheave, around being equipped with the pull wire with mount table lateral wall fixed connection on the rope sheave, the epaxial cover of installation is equipped with drive gear, the cover is equipped with the incomplete gear with drive gear meshing on driving motor's the output, the bottom of mount table is equipped with extends the seat, the bottom of extending the seat is equipped with the floating brush.
Further, repair agent spraying component is including depositing feed cylinder, infusion pipeline, transfer pump and setting at the mounting bracket of depositing the feed cylinder top, the top of mounting bracket is equipped with agitator motor, the cover is equipped with the (mixing) shaft on agitator motor's the output, be equipped with stirring paddle leaf on the (mixing) shaft, pass through the hose connection between the output of transfer pump and the infusion pipeline, the bottom of depositing the feed cylinder is equipped with ejection of compact pipeline, pass through the pipe connection between the input of transfer pump and the ejection of compact pipeline, the bottom of infusion pipeline is equipped with hydrojet mouth, be equipped with the solenoid valve on the infusion pipeline.
Furthermore, all the spacing subassembly of ceramic tile is the same in structure, and every the spacing subassembly of ceramic tile all includes support frame and the fixed suction cup of a plurality of setting on the support frame, a plurality of fixed suction cup is the matrix distribution, the both sides of conveyer belt all are equipped with the recovery fill.
Further, the clean mechanism of ceramic tile top surface is including mount, a plurality of washing pipeline and the extension frame of setting in the mount below, the below of extension frame is equipped with the mounting panel that the level set up, the bottom of mounting panel is installed and is wiped the sponge futilely, a plurality of wash the pipeline and set up on the mount along a straight line direction, every all be equipped with atomizing nozzle on the washing pipeline, the top of mounting panel is equipped with a plurality of and extends a sliding fit's gag lever post, every all overlap on the gag lever post and be equipped with buffer spring, buffer spring's both ends are contradicted respectively at the bottom of extension frame and the top of mounting panel.
Further, unnecessary repairing agent gets rid of mechanism is including support, lift cylinder, dust catcher, dust absorption mouth, lifter plate, polishing motor and the lead screw slip table of setting at the support top, the vertical setting of lift cylinder is served in the removal of lead screw slip table, the output of lift cylinder and the top fixed connection of lifter plate, polishing motor sets up the top at the lifter plate, the dust absorption mouth sets up on the lateral wall of lifter plate, be equipped with into dirt pipeline between the input of dust catcher and the dust absorption mouth, the polishing wheel that the level set up is established to the cover on polishing motor's the output, the top of lifter plate is equipped with the guide bar of vertical setting, the removal of lead screw slip table is served and is equipped with the through-hole that supplies the guide bar to pass through.
Compared with the prior art, the invention has the beneficial effects that:
the automatic cleaning device is provided with a conveyor belt, a tile top surface cleaning mechanism, a scratch repairing mechanism, an excessive repairing agent removing mechanism and a gap scale removing mechanism, wherein the conveyor belt is provided with a plurality of tile limiting assemblies, the tile top surface cleaning mechanism can complete cleaning and wiping work on the top surface of a mosaic tile, repairing agents can be accurately coated on scratches on the mosaic tile through the scratch repairing mechanism, the excessive repairing agent removing mechanism can complete removing crust repairing agents on the mosaic tile, and the gap scale removing mechanism can automatically remove scales in gaps of the mosaic tile so as to solve the technical problem that the excessive repairing agents on the surface of the mosaic tile and the gaps are difficult to automatically remove in the prior art.
Secondly, the invention is provided with a scratch repair mechanism, after the top surface of the mosaic ceramic tile is cleaned, the scratch on the mosaic ceramic tile can be accurately coated with a repair agent through the scratch repair mechanism, the repair agent is prevented from being coated on the other normal surfaces of the mosaic ceramic tile in a large area, concretely, a worker adds the repair agent into the material storage barrel in advance, when the mosaic ceramic tile cleaning device works, the stirring motor always works to prevent the repair agent from being solidified, the top surface of the mosaic ceramic tile can be shot under the action of the image acquisition unit to judge the scratch track of the mosaic ceramic tile, a liquid spraying nozzle can conveniently spray the repair agent along the scratch track, the lifting motor can enable the lifting platform to drive the liquid spraying nozzle to be positioned above the scratch to be sprayed, the liquid spraying nozzle can spray the repair agent into the scratch, and the reciprocating leveling assembly can realize the reciprocating movement of the mounting platform in the horizontal direction, the floating brush can be used for floating the repairing agent repeatedly, the solenoid valve can be used for closing the liquid spraying nozzle in real time, and the phenomenon that the repairing agent in the liquid spraying nozzle is leaked in a dripping mode is avoided.
The invention is provided with a redundant repairing agent removing mechanism, the redundant repairing agent removing mechanism can remove the crust repairing agent on the mosaic ceramic tile, specifically, a lifting cylinder drives a lifting plate to lift, the lifting plate can drive a polishing wheel to be abutted against the crust repairing agent on the mosaic ceramic tile, the polishing wheel can be rotated under the action of a polishing motor to polish the crust repairing agent on the mosaic ceramic tile, a dust collector is always kept running in the polishing process, the dust collector can work to enable a dust suction nozzle to be in a negative pressure state, waste materials generated in the polishing process enter the dust suction nozzle and enter the dust collector through a dust inlet pipeline, and a screw rod sliding table can enable the dust suction nozzle and the polishing wheel to horizontally move to thoroughly remove the crust repairing agent on the mosaic ceramic tile.
The automatic cleaning device is provided with a gap scale removing mechanism, the gap scale removing mechanism can automatically remove scales in gaps of the mosaic ceramic tiles, specifically, the positions of a plurality of removing blades are manually adjusted in advance, each removing blade corresponds to a gap, an operator installs the blade holder on the corresponding threaded hole through a bolt, the operation of installing the blade holder can be completed, the operation of the transverse moving air cylinder can enable the material moving platform to horizontally move, the material moving platform can drive all the removing blades to horizontally move to remove scales in all transverse gaps of the mosaic ceramic tiles, the operation of the rotary air cylinder can enable the installation frame to rotate to turn around all the removing blades, the operation of the conveyor belt can remove scales in all longitudinal gaps of the mosaic ceramic tiles, and the cleaning operation of the mosaic ceramic tiles is completed.
The mosaic ceramic tile cleaning device is provided with a top surface cleaning mechanism, the mosaic ceramic tile moves along the conveying direction of the conveying belt under the action of the conveying belt, the mosaic ceramic tile firstly passes through the ceramic tile top surface cleaning mechanism, the ceramic tile top surface cleaning mechanism can complete cleaning and wiping work on the top surface of the mosaic ceramic tile, specifically, alcohol is introduced into a cleaning pipeline by a worker and can be sprayed to the top surface of the mosaic ceramic tile in an atomized state through an atomizing nozzle, a wiping sponge is abutted against the top surface of the mosaic ceramic tile under the action of a buffer spring, the mosaic ceramic tile can move under the action of the conveying belt, the top surface of the mosaic ceramic tile can be wiped dry, and the condition that the top surface of the mosaic ceramic tile is dirty or impurities can be effectively avoided.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a partial cross-sectional view of the first embodiment of the present invention;
FIG. 4 is an enlarged view taken at A in FIG. 3;
FIG. 5 is a side view of the conveyor belt and excess remediation agent removal mechanism;
FIG. 6 is a partial sectional view of the second embodiment of the present invention;
FIG. 7 is a partial cross-sectional view of the third embodiment of the present invention;
FIG. 8 is an enlarged view of FIG. 7 at B;
figure 9 is a partial cross-sectional view of the tile top surface cleaning mechanism.
Reference numerals:
the device comprises a conveying belt 1, a tile limiting component 11, a support frame 12, a fixed suction cup 13, a recovery hopper 14, a tile top surface cleaning mechanism 2, a fixed frame 21, a cleaning pipeline 22, a mounting plate 23, a wiping sponge 24, an extension frame 25, an atomizing nozzle 26, a limiting rod 27, a buffer spring 28, a scratch repair mechanism 3, a portal frame 31, a lifting table 32, a height adjusting component 33, a lifting seat 331, a lifting motor 332, a bidirectional screw rod 333, a material moving block 334, a transverse rod 34, a transmission rod 35, a telescopic rod 36, an excess repair agent removing mechanism 4, a support frame 41, a lifting cylinder 42, a dust collector 43, a dust suction nozzle 44, a lifting plate 45, a polishing motor 46, a polishing wheel 461, a screw rod sliding table 47, a dust inlet pipeline 48, a guide rod 49, a gap scale removing mechanism 5, a support frame 51, a material moving table 52, a rotary cylinder 53, a transverse moving cylinder 54, a scale removing component 55, the repair agent spraying device comprises a transverse plate 56, a cutter holder 57, a removing blade 571, a sliding groove 58, a threaded hole 59, a repair agent spraying assembly 6, a storage barrel 61, a liquid conveying pipe 62, a liquid conveying pump 63, a mounting frame 64, a stirring shaft 65, a stirring blade 66, a discharging pipe 67, a liquid spraying nozzle 68, a stirring motor 69, a reciprocating leveling assembly 7, a driving motor 71, a mounting table 72, a mounting seat 73, a sliding rail 74, a spring seat 75, a return spring 751, a mounting shaft 76, a rope pulley 761, a traction wire 762, a transmission gear 77, an incomplete gear 771, an extension frame 78 and a leveling brush 79.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention.
The mechanisms of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.
All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center" - "upper" - "lower" - "left" - "right" - "vertical" - "horizontal" - "inner" - "outer" and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred devices or elements must have specific orientations-be configured and operated in specific orientations, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" - "second" - "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise specifically stated or limited, the terms "mounted" - "connected" are to be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The embodiment of the invention provides an environment-friendly mosaic tile scratch repairing device which comprises a conveying belt 1, a tile top surface cleaning mechanism 2, a scratch repairing mechanism 3, an excessive repairing agent removing mechanism 4 and a gap scale removing mechanism 5, wherein the tile top surface cleaning mechanism 2 and the excessive repairing agent removing mechanism 4 are respectively arranged on the left side and the right side of the scratch repairing mechanism 3, the gap scale removing mechanism 5 is arranged on the right side of the excessive repairing agent removing mechanism 4, a plurality of tile limiting assemblies 11 which are arranged at equal intervals along the conveying direction of the conveying belt 1 are arranged on the conveying belt 1, the gap scale removing mechanism 5 comprises a bearing frame 51, a scale removing assembly 55 and a transverse moving cylinder 54 for driving the scale removing assembly 55 to move horizontally, a connecting frame is arranged at the top of the bearing frame 51, and a material moving table 52 which is in sliding fit with the connecting frame is arranged on the connecting frame, the transverse moving cylinder 54 is arranged at the top of the bearing frame 51, the output end of the transverse moving cylinder 54 is fixedly connected with the side wall of the material moving table 52, the bottom of the material moving table 52 is provided with a rotating cylinder 53, and the scaling removing assembly 55 is arranged at the rotating end of the rotating cylinder 53; the worker is manual to place mosaic ceramic tile level on the ceramic tile, and the spacing subassembly of ceramic tile 11 can realize the fixed to the ceramic tile, and the mosaic ceramic tile removes along conveyer belt 1's direction of transfer under conveyer belt 1's effect.
The mosaic ceramic tile is earlier accomplished the mosaic ceramic tile top surface is clean through ceramic tile top surface cleaning mechanism 2, then can paint the repairing agent to the accurate mar on the mosaic ceramic tile through mar repair mechanism 3, and after the repairing agent was paintd to the mar of mosaic ceramic tile in the completion, unnecessary repairing agent removal mechanism 4 can be accomplished and is got rid of the crusting repairing agent on the mosaic ceramic tile. The horizontal moving cylinder 54 can enable the moving platform 52 to horizontally move, the moving platform 52 can drive all the removing blades 571 to horizontally move to remove scales on all horizontal gaps of the mosaic ceramic tile, the rotating cylinder 53 can enable the mounting frame 551 to rotate to achieve reversing and turning of all the removing blades 571, the conveying belt 1 can drive the mosaic ceramic tile to move along the conveying direction of the conveying belt, the removing blades 571 can move in the longitudinal gaps of the mosaic ceramic tile, the removing blades 571 can complete removing of scales in the gaps of the mosaic ceramic tile, and cleaning operation of the mosaic ceramic tile is further completed.
Specifically, the fouling removing assembly 55 comprises a mounting frame 551 and a transverse plate 56 arranged at the bottom of the mounting frame 551, the transverse plate 56 is provided with a plurality of tool holders 57, the bottom of each tool holder 57 is provided with a removing blade 571, the transverse plate 56 is provided with a chute 58 for the tool holders 57 to slide, and the side wall of the transverse plate 56 is provided with a plurality of threaded holes 59 for the tool holders 57 to be mounted; the gap scale removing mechanism 5 can automatically remove scales in the gap of the mosaic ceramic tile. Specifically, the positions of the plurality of removing blades 571 are manually adjusted in advance, each removing blade 571 corresponds to one gap, and the worker installs the cutter holder 57 on the corresponding threaded hole 59 through a bolt, so that the installation operation of the cutter holder 57 can be completed.
Specifically, scratch repair mechanism 3 includes image acquisition unit, portal frame 31, repairing agent spraying assembly 6, elevating platform 32, height adjusting assembly 33 and reciprocal floating assembly 7, the image acquisition unit sets up the left side at portal frame 31, reciprocal floating assembly 7 sets up the bottom at elevating platform 32, height adjusting assembly 33 is including lift seat 331, elevator motor 332, two-way lead screw 333, two horizontal rods 34 that move material piece 334 and two level settings. Each moving block 334 is sleeved on the two transverse rods 34 in a sliding manner, the lifting seat 331 is fixed at the top of the lifting platform 32, the output end of the lifting motor 332 is fixedly connected with the end part of the bidirectional screw rod 333, the bidirectional screw rod 333 is provided with two sections of external threads with opposite spiral directions, the two moving blocks 334 are respectively matched with the two external threads on the bidirectional screw rod 333, the bottom of each moving block 334 is provided with a transmission rod 35 hinged with the moving block 334, the two transmission rods 35 are hinged with the lifting seat 331, the top of the lifting platform 32 is provided with two vertically arranged telescopic rods 36, and the movable ends of the two telescopic rods 36 are fixedly connected with the portal frame 31; the repairing agent can be accurately smeared on the scratches on the mosaic ceramic tile through the scratch repairing mechanism 3, the repairing agent is prevented from being coated on the other normal surfaces of the mosaic ceramic tile in a large area, specifically, a worker adds the repairing agent into the material storage cylinder 61 in advance, when the repairing agent spraying device works, the stirring motor 69 always keeps working to prevent the repairing agent from being solidified, the conveying belt 1 drives the mosaic ceramic tile to move, the top surface of the mosaic ceramic tile can be shot under the action of the image acquisition unit to judge the scratch track of the mosaic ceramic tile, the liquid spraying nozzle 68 is convenient to spray the repairing agent along the scratch track, the lifting motor 332 works to drive the bidirectional screw rod 333 to rotate, so that the two material moving blocks 334 in threaded fit with the bidirectional screw rod 333 move, the two material moving blocks 334 can respectively drive the two transmission rods 35 to move, and the transmission rods 35 can drive the lifting seats 331 hinged with the transmission rods to move, the lifting operation of the lifting platform 32 is realized, so that the lifting platform 32 can drive the liquid spray nozzle 68 to be positioned above the scratch to be sprayed.
Specifically, the reciprocating floating assembly 7 includes a driving motor 71, a mounting table 72, a mounting seat 73 and two slide rails 74 horizontally arranged at the bottom of the lifting table 32, the mounting table 72 is in sliding fit with the two slide rails 74, a spring seat 75 is arranged at the bottom of the lifting table 32, a return spring 751 horizontally arranged is arranged on the spring seat 75, two ends of the return spring 751 are respectively connected to the spring seat 75 and the side wall of the mounting table 72, a mounting shaft 76 rotatably connected with the mounting seat 73 is arranged on the mounting seat 73, a rope pulley 761 is sleeved on the mounting shaft 76, a traction wire 762 fixedly connected with the side wall of the mounting table 72 is wound on the rope pulley 761, a transmission gear 77 is sleeved on the mounting shaft 76, an incomplete gear 771 meshed with the transmission gear 77 is sleeved on the output end of the driving motor 71, and an extension seat 78 is arranged at the bottom of the mounting table 72, a smoothing brush 79 is arranged at the bottom of the extension seat 78; the driving motor 71 can make the incomplete gear 771 rotate when working, the incomplete gear 771 can drive the transmission gear 77 meshed with the incomplete gear to rotate, the transmission gear 77 can drive the installation shaft 76 to rotate, the installation shaft 76 can drive the rope pulley 761 to rotate, the rope pulley 761 can drive the traction rope to move, the traction rope can drive the installation platform 72 to move, the installation platform 72 can move horizontally, the installation platform 72 can drive the leveling brush 79 to level the repairing agent on the scratch, the reset spring 751 is in a telescopic state at the moment, when the incomplete gear 771 is not meshed with the transmission gear 77, the installation platform 751 can be reset to an initial position under the action of the reset spring 751, the reciprocating movement of the installation platform 72 in the horizontal direction is realized, and the leveling brush 79 can smooth the repairing agent repeatedly.
Specifically, the repairing agent spraying assembly 6 comprises a material storage barrel 61, a liquid conveying pipeline 62, a liquid conveying pump 63 and an installation frame 551 arranged at the top of the material storage barrel 61, wherein a stirring motor 69 is arranged at the top of the installation frame 551, a stirring shaft 65 is sleeved on the output end of the stirring motor 69, stirring blades 66 are arranged on the stirring shaft 65, the output end of the liquid conveying pump 63 is connected with the liquid conveying pipeline 62 through a hose, a material discharging pipeline 67 is arranged at the bottom of the material storage barrel 61, the input end of the liquid conveying pump 63 is connected with the material discharging pipeline 67 through a pipeline, a liquid spraying nozzle 68 is arranged at the bottom of the liquid conveying pipeline 62, and an electromagnetic valve is arranged on the liquid conveying pipeline; when the repairing agent spraying device works, the stirring motor 69 is always kept working to avoid the repairing agent from being solidified, the infusion pump 63 works to draw out the repairing agent in the storage cylinder 61, and the repairing agent can be conveyed into the infusion pipeline 62 through the hose, so that the repairing agent can be sprayed into the scratch by the liquid spraying nozzle 68.
Specifically, the tile limiting assemblies 11 have the same structure, each tile limiting assembly 11 comprises a support frame 12 and a plurality of fixed suckers 13 arranged on the support frame 12, the fixed suckers 13 are distributed in a matrix manner, and two sides of the conveyor belt 1 are provided with recovery hoppers 14; the manual mosaic ceramic tile level of worker is placed on the ceramic tile, and the spacing subassembly 11 of ceramic tile can realize the fixed to the ceramic tile, and is concrete, places the ceramic tile on fixing chuck 13 by the worker is manual, makes a plurality of fixing chuck 13 can adsorb the bottom of ceramic tile, can effectively avoid the mosaic ceramic tile to take place the skew at the in-process that removes, mar restoration and clout are got rid of.
Specifically, the tile top surface cleaning mechanism 2 comprises a fixing frame 21, a plurality of cleaning pipelines 22 and an extension frame 25 arranged below the fixing frame 21, a mounting plate 23 horizontally arranged below the extension frame 25, a wiping sponge 24 is arranged at the bottom of the mounting plate 23, the cleaning pipelines 22 are arranged on the fixing frame 21 along a straight line direction, each cleaning pipeline 22 is provided with an atomizing nozzle 26, the top of the mounting plate 23 is provided with a plurality of limiting rods 27 in sliding fit with the extension frame 25, each limiting rod 27 is sleeved with a buffer spring 28, and two ends of each buffer spring 28 respectively abut against the bottom of the extension frame 25 and the top of the mounting plate 23; mosaic ceramic tile removes along conveyer belt 1's direction of transfer under conveyer belt 1's effect, mosaic ceramic tile passes through the clean mechanism 2 of ceramic tile top surface earlier, the clean mechanism 2 of ceramic tile top surface can accomplish the washing and the work of wiping dry to mosaic ceramic tile top surface, it is concrete, let in alcohol in to washing pipeline 22 by the worker, make alcohol can spout the top surface to mosaic ceramic tile with the atomizing state through atomizing nozzle 26, make the top surface conflict of wiping dry sponge 24 and mosaic ceramic tile under buffer spring 28's effect, can make mosaic ceramic tile remove under conveyer belt 1's effect, make the top surface of mosaic ceramic tile can be wiped futilely, can effectively avoid mosaic ceramic tile top surface to have the condition of filth or impurity.
Specifically, the redundant repairing agent removing mechanism 4 comprises a support 41, a lifting cylinder 42, a dust collector 43, a dust collection nozzle 44, a lifting plate 45, a polishing motor 46 and a screw rod sliding table 47 arranged at the top of the support 41, wherein the lifting cylinder 42 is vertically arranged at the moving end of the screw rod sliding table 47, the output end of the lifting cylinder 42 is fixedly connected with the top of the lifting plate 45, the polishing motor 46 is arranged at the top of the lifting plate 45, the dust collection nozzle 44 is arranged on the side wall of the lifting plate 45, a dust inlet pipeline 48 is arranged between the input end of the dust collector 43 and the dust collection nozzle 44, a horizontally arranged polishing wheel 461 is sleeved on the output end of the polishing motor 46, a vertically arranged guide rod 49 is arranged at the top of the lifting plate 45, and a through hole for the guide rod 49 to pass through is arranged at the moving end of the screw rod sliding table 47; after finishing smearing the repairing agent on the scratches of the mosaic ceramic tile, the redundant repairing agent removing mechanism 4 can remove the crust repairing agent on the mosaic ceramic tile, specifically, the lifting cylinder 42 drives the lifting plate 45 to lift, so that the lifting plate 45 can drive the polishing wheel 461 to collide with the crust repairing agent on the mosaic ceramic tile, the polishing wheel 461 can rotate under the action of the polishing motor 46 to realize the polishing operation of the crusting repairing agent on the mosaic ceramic tile, in the polishing process, the dust collector 43 is always operated, the dust collector 43 can make the dust suction nozzle 44 in a negative pressure state when working, so that waste materials generated in the polishing process enter the dust suction nozzle 44, and enters the dust collector 43 through the dust inlet pipeline 48, and the screw rod sliding table 47 can enable the dust suction nozzle 44 and the polishing wheel 461 to horizontally move, so that the crust repairing agent on the mosaic ceramic tile is thoroughly removed.
The working principle of the invention is as follows: the mosaic ceramic tile is horizontally placed on the ceramic tile by an operator manually, the ceramic tile can be fixed by the ceramic tile limiting assembly 11, specifically, the ceramic tile is manually placed on the fixed suckers 13 by the operator, so that the fixed suckers 13 can adsorb the bottom of the ceramic tile, and the mosaic ceramic tile can be effectively prevented from shifting in the moving, scratch repairing and residual material removing processes;
the mosaic ceramic tile moves along the conveying direction of the conveying belt 1 under the action of the conveying belt 1, the mosaic ceramic tile firstly passes through the ceramic tile top surface cleaning mechanism 2, the ceramic tile top surface cleaning mechanism 2 can complete cleaning and wiping work on the top surface of the mosaic ceramic tile, specifically, alcohol is introduced into the cleaning pipeline 22 by an operator, the alcohol can be sprayed to the top surface of the mosaic ceramic tile in an atomized state through the atomizing nozzle 26, the wiping sponge 24 is abutted against the top surface of the mosaic ceramic tile under the action of the buffer spring 28, the mosaic ceramic tile can move under the action of the conveying belt 1, the top surface of the mosaic ceramic tile can be wiped dry, and the condition that the top surface of the mosaic ceramic tile is dirty or foreign matters can be effectively avoided;
after the top surface of the mosaic ceramic tile is cleaned, the scratch on the mosaic ceramic tile can be accurately coated with the repairing agent through the scratch repairing mechanism 3, the repairing agent is prevented from being coated on the other normal surfaces of the mosaic ceramic tile in a large area, specifically, a worker adds the repairing agent into the material storage cylinder 61 in advance, when the device works, the stirring motor 69 always works to prevent the repairing agent from being solidified, the conveying belt 1 drives the mosaic ceramic tile to move, the top surface of the mosaic ceramic tile can be shot under the action of the image acquisition unit to judge the scratch track of the mosaic ceramic tile, the liquid spraying nozzle 68 is convenient to spray the repairing agent along the scratch track, the lifting motor 332 works to drive the two-way screw rod 333 to rotate, the two material moving blocks 334 in threaded fit with the two-way screw rod 333 are moved, and the two material moving blocks 334 can respectively drive the two transmission rods 35 to move, the transmission rod 35 can drive the lifting seat 331 hinged with the transmission rod to move, so as to realize the lifting operation of the lifting platform 32, the lifting platform 32 can drive the liquid spraying nozzle 68 to be positioned above the scratch to be sprayed, the infusion pump 63 can work to draw out the repairing agent in the material storage cylinder 61 and can convey the repairing agent into the infusion pipeline 62 through the hose, so that the liquid spraying nozzle 68 can spray the repairing agent into the scratch, the driving motor 71 works to enable the incomplete gear 771 to rotate, the incomplete gear 771 can drive the transmission gear 77 meshed with the incomplete gear 771 to rotate, the transmission gear 77 can drive the mounting shaft 76 to rotate, the mounting shaft 76 can drive the rope pulley 761 to rotate, the rope pulley 761 can drive the traction rope to move, the traction rope can drive the mounting platform 72 to move, the mounting platform 72 can horizontally move, the mounting platform 72 can drive the leveling brush 79 to level the repairing agent on the scratch, at the moment, the return spring 751 is in a telescopic state, when the incomplete gear 771 is not meshed with the transmission gear 77, the mounting table 72 can be reset to an initial position under the action of the return spring 751 to realize the reciprocating movement of the mounting table 72 in the horizontal direction, so that the troweling brush 79 can trowel the repairing agent in a reciprocating manner, the electromagnetic valve can close the liquid spray nozzle 68 in real time, and the phenomenon that the repairing agent in the liquid spray nozzle 68 is dripped and leaked is avoided;
after finishing smearing the repairing agent on the scratches of the mosaic ceramic tile, the redundant repairing agent removing mechanism 4 can remove the crust repairing agent on the mosaic ceramic tile, specifically, the lifting cylinder 42 drives the lifting plate 45 to lift, so that the lifting plate 45 can drive the polishing wheel 461 to collide with the crust repairing agent on the mosaic ceramic tile, the polishing wheel 461 can rotate under the action of the polishing motor 46 to realize the polishing operation of the crusting repairing agent on the mosaic ceramic tile, in the polishing process, the dust collector 43 is always operated, the dust collector 43 can make the dust suction nozzle 44 in a negative pressure state when working, so that waste materials generated in the polishing process enter the dust suction nozzle 44, and enters the dust collector 43 through the dust inlet pipeline 48, and the screw rod sliding table 47 can enable the dust suction nozzle 44 and the polishing wheel 461 to horizontally move, so that the crust repairing agent on the mosaic ceramic tile is thoroughly removed.
After the crust repairing agent on the mosaic ceramic tile is removed, the gap scale removing mechanism 5 can automatically remove scales in gaps of the mosaic ceramic tile, specifically, the positions of a plurality of removing blades 571 are manually adjusted in advance, each removing blade 571 corresponds to one gap, a worker can install the cutter holder 57 on the corresponding threaded hole 59 through bolts to complete the installation operation of the cutter holder 57, the transverse moving cylinder 54 can enable the material moving table 52 to horizontally move, the material moving table 52 can drive all the removing blades 571 to horizontally move to remove scales in all transverse gaps of the mosaic ceramic tile, the rotating cylinder 53 can enable the mounting frame 551 to rotate to achieve reversing and turning-over of all the removing blades 571, the conveyor belt 1 can drive the mosaic ceramic tile to move along the conveying direction of the conveyor belt, and the removing blades 571 can move in longitudinal gaps of the mosaic ceramic tile, so that the removing blade 571 can remove the scale in the gaps of the mosaic tiles, and further can clean the mosaic tiles.