CN221133319U - Automatic cleaning machine for mixing cylinder of color asphalt concrete vibration mixer - Google Patents
Automatic cleaning machine for mixing cylinder of color asphalt concrete vibration mixer Download PDFInfo
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- CN221133319U CN221133319U CN202322697248.5U CN202322697248U CN221133319U CN 221133319 U CN221133319 U CN 221133319U CN 202322697248 U CN202322697248 U CN 202322697248U CN 221133319 U CN221133319 U CN 221133319U
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Abstract
本实用新型涉及彩色沥青混凝土振动拌和机拌缸自动清洗机械，它包括拌和机的机架、缸盖启升系统和工作台架，缸盖启升系统包括缸体、缸盖、卷筒和蜗轮，缸盖上安装有吊勾，吊勾通过钢丝绳与卷筒连接，通过卷筒转动将钢丝绳缠绕到卷筒提升缸盖；卷筒和蜗轮安装在卷筒轴上，蜗轮与蜗杆齿合，蜗杆安装在蜗杆轴上，卷筒轴和蜗杆轴均通过轴承、轴承架安装在拌和机的机架上；工作台架包括1号平齿轮、2号平齿轮、3号平齿轮、4号平齿轮、5号平齿轮、6号平齿轮、7号平齿轮、8号平齿轮、9号平齿轮、10号平齿轮、11号平齿轮、12号平齿轮；本实用新型具有降低劳动强度、提高工作效率、节约施工成本的优点。
The utility model relates to an automatic cleaning machine for a mixing cylinder of a color asphalt concrete vibration mixer, which comprises a frame of the mixer, a cylinder cover lifting system and a working platform, wherein the cylinder cover lifting system comprises a cylinder body, a cylinder cover, a drum and a worm gear, a hook is installed on the cylinder cover, the hook is connected to the drum through a steel wire rope, and the steel wire rope is wound around the drum to lift the cylinder cover through the rotation of the drum; the drum and the worm gear are installed on a drum shaft, the worm wheel is meshed with a worm, the worm is installed on the worm shaft, and both the drum shaft and the worm shaft are installed on the frame of the mixer through bearings and bearing frames; the working platform comprises No. 1 flat gear, No. 2 flat gear, No. 3 flat gear, No. 4 flat gear, No. 5 flat gear, No. 6 flat gear, No. 7 flat gear, No. 8 flat gear, No. 9 flat gear, No. 10 flat gear, No. 11 flat gear and No. 12 flat gear; the utility model has the advantages of reducing labor intensity, improving work efficiency and saving construction costs.
Description
Technical Field
The utility model belongs to the technical field of vibration mixer tools, and particularly relates to an automatic cleaning machine for a mixing cylinder of a color asphalt concrete vibration mixer.
Background
At present, no special color asphalt concrete mixer is available in China, and the special color asphalt concrete mixer is cleaned by a common mixer and then is used for mixing color asphalt concrete, and the common asphalt concrete is produced by cleaning after the color asphalt concrete is produced; at present, the mixing cylinders of the mixer are manually cleaned, so that the labor intensity is high, the labor cost is high, and the cleaning is incomplete; the operator of the mixer belongs to the technical industry, is not willing to dry the physical activity, specially requires common workers to clean the mixing cylinder of the mixer once a day, and is not cost-effective; therefore, it is very necessary to provide a color asphalt concrete vibration mixer mixing cylinder automatic cleaning machine which reduces labor intensity, improves working efficiency and saves construction cost.
Disclosure of utility model
The utility model aims to overcome the defects of the prior art and provide the automatic cleaning machine for the mixing cylinder of the color asphalt concrete vibration mixer, which reduces labor intensity, improves working efficiency and saves construction cost.
The purpose of the utility model is realized in the following way: the automatic cleaning machine for the mixing cylinder of the color asphalt concrete vibrating mixer comprises a frame of the mixer, a cylinder cover lifting system and a working bench, wherein the cylinder cover lifting system comprises a cylinder body, a cylinder cover, a winding drum and a worm wheel, a hanging hook is arranged on the cylinder cover, the hanging hook is connected with the winding drum through a steel wire rope, and the steel wire rope is wound on the winding drum to lift the cylinder cover through rotation of the winding drum; the winding drum and the worm wheel are arranged on a winding drum shaft, the worm wheel is meshed with a worm, the worm is arranged on a worm shaft, and the winding drum shaft and the worm shaft are arranged on a frame of the mixer through bearings and bearing frames;
the working bench comprises a No. 1 flat gear, a No. 2 flat gear, a No. 3 flat gear, a No. 4 flat gear, a No. 5 flat gear, a No. 6 flat gear, a No. 7 flat gear, a No. 8 flat gear, a No. 9 flat gear, a No. 10 flat gear, a No. 11 flat gear and a No. 12 flat gear, wherein the No. 1 flat gear and the No. 2 flat gear are horizontally arranged, the tooth surface is upward, the No. 9 flat gear and the No. 10 flat gear are vertically arranged, the tooth surface is outward, the two ends of the No. 1 flat gear and the No. 2 flat gear are provided with lugs, the inner sides of the No. 9 flat gear and the No. 10 flat gear are provided with sliding grooves, and the lugs are positioned in the sliding grooves and can slide along the front and the back of the sliding grooves; the two ends of the No. 1 flat gear and the No. 2 flat gear are respectively and vertically connected with the No. 9 flat gear and the No. 10 flat gear through the convex blocks and the sliding grooves, and the No. 1 flat gear and the No. 2 flat gear can slide along the sliding grooves front and back.
The cylinder cover and the cylinder body are connected through a hinge shaft, the cylinder cover can be turned over and lifted on the premise of not separating from the cylinder body, and cleaning is carried out after the cylinder cover and the cylinder body are fixed; the waste water tank is arranged below the cylinder body, a filter screen is arranged in the waste water tank, and a lifting table is arranged at the bottom of the waste water tank.
The working bench still include No. 1 cylindrical gear, no. 2 cylindrical gear, no. 3 cylindrical gear, no. 4 cylindrical gear, no. 5 cylindrical gear, no. 6 cylindrical gear, no. 7 cylindrical gear, no. 8 cylindrical gear, no. 9 cylindrical gear, no. 10 cylindrical gear, no. 1 cylindrical gear, no. 2 cylindrical gear and No. 9 plain gear meshing, no. 3 cylindrical gear, no. 4 cylindrical gear and No. 10 plain gear meshing, no. 1 cylindrical gear, no. 2 cylindrical gear, no. 3 cylindrical gear, no. 4 cylindrical gear install respectively on No. 1 cylindrical gear axle, no. 2 cylindrical gear axle, no. 3 cylindrical gear axle, no. 4 cylindrical gear axle, no. 1 cylindrical gear axle, no. 2 cylindrical gear axle, no. 3 cylindrical gear axle, no. 4 cylindrical gear axle install in the frame of amalgamator through bearing, bearing bracket respectively.
The flat gears No. 5 and No. 7 are vertically and vertically distributed and vertically connected with the flat gear No. 2, the tooth surfaces of the flat gears No. 5 and No. 7 are outwards, the flat gears No. 6 and No. 8 are vertically and vertically distributed and vertically connected with the flat gear No. 1, and the tooth surfaces of the flat gears No. 6 and No. 8 are inwards; no. 5 flat gear, no. 6 flat gear, no. 7 flat gear, no. 8 flat gear respectively with No. 5 cylindrical gear, no. 6 cylindrical gear, no. 7 cylindrical gear, no. 8 cylindrical gear meshing, no. 5 cylindrical gear, no. 6 cylindrical gear, no. 7 cylindrical gear, no. 8 cylindrical gear install respectively in No. 5 cylindrical gear axle, no. 6 cylindrical gear axle, no. 7 cylindrical gear axle, no. 8 cylindrical gear axle, no. 5 cylindrical gear axle, no. 6 cylindrical gear axle, no. 7 cylindrical gear axle, no. 8 cylindrical gear axle install respectively in the frame of amalgamator through bearing, bearing bracket.
The No. 3 flat gears and the No. 4 flat gears are vertically distributed, the tooth surfaces of the No. 3 flat gears and the No. 4 flat gears are outwards vertically connected with the No. 1 flat gears, the No. 11 flat gears and the No. 12 flat gears are vertically distributed, and the tooth surfaces of the No. 12 flat gears are outwards vertically connected with the No. 2 flat gears; the stirring mill is characterized in that the No. 3 flat gear, the No. 11 flat gear and the No. 9 cylindrical gear are meshed, the No. 4 flat gear, the No. 12 flat gear and the No. 10 cylindrical gear are meshed, the No. 9 cylindrical gear and the No. 10 cylindrical gear are respectively arranged on the No. 9 cylindrical gear shaft and the No. 10 cylindrical gear shaft, and the No. 9 cylindrical gear shaft and the No. 10 cylindrical gear shaft are respectively arranged on a frame of the stirring mill through bearings and bearing frames.
The workbench further comprises a number 1 round gear, a number 2 round gear, a number 3 round gear, a number 4 round gear, a number 5 round gear, a number 6 round gear, a connecting plate, an upper connecting rod, a lower connecting rod and a clamping head, wherein the number 1 round gear, the number 2 round gear are meshed with a number 1 flat gear, and the number 3 round gear, the number 4 round gear are meshed with a number 2 flat gear; the gear wheel is installed respectively on the gear wheel axle 1, the gear wheel axle 2, the gear wheel 3, the gear wheel 4, the gear wheel axle 3, the gear wheel axle 4, the gear wheel axle bracket 1, the gear wheel axle bracket 2, the gear wheel axle bracket 3, the gear wheel axle bracket 4 install respectively on the gear wheel axle 1, the gear wheel axle 2, the gear wheel axle 3, the gear wheel axle 4 through the bearing.
The gear rack I and the gear rack II are connected through a connecting plate, and the gear rack I and the gear rack II are connected through a connecting plate;
The upper end of the upper connecting rod is connected with a connecting plate, the number 5 circular gear and the number 6 circular gear are respectively arranged on a number 5 circular gear shaft and a number 6 circular gear shaft, and the number 5 circular gear shaft and the number 6 circular gear shaft are respectively arranged on the upper connecting rod through bearings;
The lower connecting rod is fixed on the No. 6 circular gear shaft, and the lower end of the lower connecting rod is connected with the chuck.
The utility model has the beneficial effects that: the utility model relates to an automatic cleaning machine for a mixing cylinder of a color asphalt concrete vibration mixer, which can automatically clean the wall of the mixing cylinder, a vibration shaft and a mixing blade and clear waste materials, thereby reducing the labor intensity of workers, improving the working efficiency and saving the construction cost; the utility model can be used for cleaning cement concrete mixer and cement stabilized macadam mixer; the utility model recycles waste stones, recycles waste water, saves energy and protects environment; the utility model has the advantages of reducing labor intensity, improving working efficiency and saving construction cost.
Drawings
FIG. 1 is a schematic diagram of a cylinder cover lifting system and a wastewater recycling system of the automatic cleaning machine for mixing cylinders of the color asphalt concrete vibration mixer.
FIG. 2 is a schematic diagram of the structure of a working bench of the automatic cleaning machine for mixing cylinders of the color asphalt concrete vibration mixer.
FIG. 3 is a top view of the working table of the automatic cleaning machine for mixing cylinder of color asphalt concrete vibration mixer of the present utility model.
In the figure: 1. the gear wheel is characterized in that the gear wheel is 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, and the gear wheel is provided with a gear wheel the chuck 33, the lower link 34, the link plate 35, the vibration shaft 36, the stirring blade 37, the roller brush 38, the 9 th spur gear 39, the 9 th spur gear shaft 40, the 1 st spur gear 41, the 8 th spur gear 42, the slide groove 43, the 2 nd spur gear shaft 44, the 2 nd spur gear 45, the 7 th spur gear 46, the 7 th spur gear shaft 47, the 7 th spur gear 48, the 11 th spur gear 49, the 3 rd spur gear shaft 50, the 3 rd spur gear 51, the 2 nd spur gear 52, the 4 th spur gear shaft 53, the 4 th spur gear 54, the 12 th spur gear 55, the 5 th spur gear 56, the 5 th spur gear 57, the 5 th spur gear shaft 58, the 3 rd spur gear 59, the 3 rd spur gear shaft 60, the winding drum 61, the worm shaft 62, the worm wheel 63, the winding drum shaft 64, the worm 65-, wire rope 66, cylinder cap 67, hanging hook 68, waste water tank 69, filter screen 70, lifting table 71, cylinder body 72, hinge shaft.
Detailed Description
The utility model is further described below with reference to the accompanying drawings.
Examples
1-3, The automatic cleaning machine for the mixing cylinder of the color asphalt concrete vibration mixer comprises a frame of the mixer, a cylinder cover lifting system and a working bench, wherein the cylinder cover lifting system comprises a cylinder body 71, a cylinder cover 66, a winding drum 60 and a worm gear 62, a hanging hook 67 is arranged on the cylinder cover 66, the hanging hook 67 is connected with the winding drum 60 through a steel wire rope 65, and the steel wire rope 65 is wound on the winding drum 60 to lift the cylinder cover 66 through the rotation of the winding drum 60; the winding drum 60 and the worm wheel 62 are arranged on a winding drum shaft 63, the worm wheel 62 is meshed with a worm 64, the worm 64 is arranged on a worm shaft 61, and the winding drum shaft 63 and the worm shaft 61 are arranged on a frame of the mixer through bearings and bearing brackets.
The cylinder cover 66 and the cylinder body 71 are connected through a hinge shaft 72, the cylinder cover 66 can be turned over and lifted on the premise of not separating from the cylinder body 71, and cleaning operations are carried out after the cylinder cover 66 is fixed; a waste water tank 68 is arranged below the cylinder 71, a filter screen 69 is arranged inside the waste water tank 68, and a lifting table 70 is arranged at the bottom of the waste water tank 68.
In the embodiment, the utility model consists of a power system, a cylinder cover starting and lifting system, a working bench, a cleaning and clearing system, a wastewater recycling system and a control system, wherein the power system consists of an electric motor, a gearbox, a transfer case, a hydraulic motor and a hydraulic pump; the power of the cylinder cover lifting system, the working bench and the cleaning and clearing system is provided by a power system; the motor drives a hydraulic motor through a gearbox and a transfer case, the hydraulic motor drives a hydraulic pump, the hydraulic pump drives each system to work, and the whole machine is driven in a full hydraulic mode;
The control system consists of a control element, control software, an operation switch and the like; the work of the cylinder cover lifting system, the working bench, the cleaning and clearing system and the wastewater recovery treatment can be controlled through the control system, the height and the speed of the cylinder cover lifting can be adjusted, the rotation of the clamping head of the working bench can be moved up and down, back and forth, left and right, the lifting speed and the height of the lifting bench, the pumping speed of the water pump, the pumping amount and the like.
The utility model relates to an automatic cleaning machine for a mixing cylinder of a color asphalt concrete vibration mixer, which can automatically clean the wall of the mixing cylinder, a vibration shaft and a mixing blade and clear waste materials, thereby reducing the labor intensity of workers, improving the working efficiency and saving the construction cost; the utility model can be used for cleaning cement concrete mixer and cement stabilized macadam mixer; the utility model recycles waste stones, recycles waste water, saves energy and protects environment; the utility model has the advantages of reducing labor intensity, improving working efficiency and saving construction cost.
Examples
As shown in fig. 1-3, the automatic cleaning machine for the mixing cylinder of the color asphalt concrete vibration mixer comprises a frame of the mixer, a cylinder cover lifting system and a working bench, wherein the working bench comprises a No. 1 flat gear 5, a No. 2 flat gear 51, a No. 3 flat gear 6, a No. 4 flat gear 22, a No. 5 flat gear 55, a No. 6 flat gear 18, a No. 7 flat gear 47, a No. 8 flat gear 41, a No. 9 flat gear 2, a No. 10 flat gear 17, a No. 11 flat gear 48 and a No. 12 flat gear 54, the No. 1 flat gear 5 and the No. 2 flat gear 51 are horizontally distributed and have the tooth surfaces facing upwards, the No. 9 flat gear 2 and the No. 10 flat gear 17 are vertically distributed and have the tooth surfaces facing outwards, the two ends of the No. 1 flat gear 5 and the No. 2 flat gear 51 are provided with lugs 14, the inner sides of the No. 9 flat gear 2 and the No. 10 flat gear 17 are provided with sliding grooves 42, the lugs 14 are positioned in the sliding grooves 42, and the lugs 14 can slide forwards and backwards along the sliding grooves 42; the two ends of the No. 1 flat gear 5 and the No. 2 flat gear 51 are respectively and vertically connected with the No. 9 flat gears 2 and the No. 10 flat gear 17 through the convex blocks 14 and the sliding grooves 42, and the No. 1 flat gear 5 and the No. 2 flat gear 51 can slide forwards and backwards along the sliding grooves 42.
The working bench also comprises a No. 1 cylindrical gear 40, a No. 2 cylindrical gear 44, a No. 3 cylindrical gear 58, a No. 4 cylindrical gear 16, a No. 5 cylindrical gear 56, a No. 6 cylindrical gear 19, a No. 7 cylindrical gear 45, a No. 8 cylindrical gear 4, a No. 9 cylindrical gear 38 and a No. 10 cylindrical gear 20, wherein the No. 1 cylindrical gear 40, the No. 2 cylindrical gear 44 and the No. 9 flat gear are meshed with 2, the No. 3 cylindrical gear 58, the No. 4 cylindrical gear 16 and the No. 10 flat gear are meshed with 17, the No. 1 cylindrical gear 40, the No. 2 cylindrical gear 44, the No. 3 cylindrical gear 58 and the No. 4 cylindrical gear 16 are respectively arranged on a No. 1 cylindrical gear shaft, a No. 2 cylindrical gear shaft 43, a No. 3 cylindrical gear shaft 59 and a No. 4 cylindrical gear shaft 15, and the No. 1 cylindrical gear shaft 59 and the No. 4 are respectively arranged on a frame of the mixer through bearings and bearing frames.
In the embodiment, the rotation of the No. 1 cylindrical gear, the No. 2 cylindrical gear, the No. 3 cylindrical gear and the No. 4 cylindrical gear can drive the No. 1 flat gear, the No. 2 flat gear, the No. 9 flat gear and the No. 10 flat gear to move forwards and backwards.
The No. 5 flat gears 55 and the No. 7 flat gears 47 are vertically arranged and vertically connected with the No. 2 flat gears 51, the tooth surfaces of the No. 5 flat gears 55 and the No. 7 flat gears 47 are outwards, the No. 6 flat gears 18 and the No. 8 flat gears 41 are vertically arranged and vertically connected with the No. 1 flat gears 5, and the tooth surfaces of the No. 6 flat gears 18 and the No. 8 flat gears 41 are inwards; the No. 5 flat gear 55, the No. 6 flat gear 18, the No. 7 flat gear 47 and the No. 8 flat gear 41 are respectively meshed with the No. 5 cylindrical gear 56, the No. 6 cylindrical gear 19, the No. 7 cylindrical gear 45 and the No. 8 cylindrical gear 4, the No. 5 cylindrical gear 56, the No. 6 cylindrical gear 19, the No. 7 cylindrical gear 45 and the No. 8 cylindrical gear 4 are respectively arranged on the No. 5 cylindrical gear shaft 57, the No. 6 cylindrical gear shaft 13, the No. 7 cylindrical gear shaft 46 and the No. 8 cylindrical gear shaft 3, and the No. 5 cylindrical gear shaft 57, the No. 6 cylindrical gear shaft 13, the No. 7 cylindrical gear shaft 46 and the No. 8 cylindrical gear shaft 3 are respectively arranged on a frame of the mixer through bearings and bearing frames.
In this embodiment, the rotation of the No. 5 cylindrical gear and the No. 7 cylindrical gear can drive the No. 2 flat gear to move forward and backward, the rotation of the No. 6 cylindrical gear and the No. 8 cylindrical gear can drive the No. 1 flat gear to move forward and backward, and the distance between the No. 1 flat gear and the No. 2 flat gear can be adjusted.
The No. 3 flat gears 6 and the No. 4 flat gears 22 are vertically arranged, the tooth surfaces of the No. 4 flat gears are outwards vertically connected with the No. 1 flat gear 5, the No. 11 flat gears 48 and the No. 12 flat gears 54 are vertically arranged, and the tooth surfaces of the No. 11 flat gears are outwards vertically connected with the No. 2 flat gear 51; the No. 3 flat gears 6, 11 flat gears 48 are meshed with the No. 9 cylindrical gear 38, the No. 4 flat gears 22, 12 flat gears 54 are meshed with the No. 10 cylindrical gear 20, the No. 9 cylindrical gear 38, the No. 10 cylindrical gear 20 are respectively arranged on the No. 9 cylindrical gear shaft 39 and the No. 10 cylindrical gear shaft 21, and the No. 9 cylindrical gear shaft 39 and the No. 10 cylindrical gear shaft 21 are respectively arranged on a frame of the mixer through bearings and bearing frames.
In this embodiment, the number 3 flat gear, the number 11 flat gear and the number 9 cylindrical gear are meshed, the number 4 flat gear, the number 12 flat gear and the number 10 cylindrical gear are meshed, and the number 9 cylindrical gear and the number 10 cylindrical gear can rotate to drive the number 3 flat gear, the number 4 flat gear, the number 11 flat gear and the number 12 flat gear to move up and down and drive the number 1 flat gear and the number 2 flat gear to move up and down.
The working bench further comprises a number 1 circular gear 7, a number 2 circular gear 10, a number 3 circular gear 50, a number 4 circular gear 53, a number 5 circular gear 28, a number 6 circular gear 29, a connecting plate 34, an upper connecting rod 25, a lower connecting rod 33 and a clamping head 32, wherein the number 1 circular gear 7, the number 2 circular gear 10 are meshed with a number 1 flat gear 5, and the number 3 circular gear 50, the number 4 circular gear 53 are meshed with a number 2 flat gear 51; the gear wheel 7, the gear wheel 10, the gear wheel 50 and the gear wheel 53 are respectively arranged on the gear wheel shaft 8, the gear wheel shaft 11, the gear wheel shaft 49 and the gear wheel shaft 52, and the gear wheel shaft frame 9, the gear wheel shaft frame 12, the gear wheel shaft frame 3 and the gear wheel shaft frame 4 are respectively arranged on the gear wheel shaft 8, the gear wheel shaft 11, the gear wheel shaft 49 and the gear wheel shaft 52 through bearings;
The number 1 circular gear shaft frames 9 and the number 2 circular gear shaft frames 12 are connected through a connecting frame plate 34, and the number 3 circular gear shaft frames and the number 4 circular gear shaft frames are connected through the connecting frame plate 34;
The upper end of the upper connecting rod 25 is connected with a connecting plate 34, the No. 5 circular gear 28 and the No. 6 circular gear 29 are respectively arranged on a No. 5 circular gear shaft 26 and a No. 6 circular gear shaft 27, and the No. 5 circular gear shaft 26 and the No. 6 circular gear shaft 27 are respectively arranged on the upper connecting rod 25 through bearings;
The lower connecting rod 33 is fixed on the No. 6 circular gear shaft 27, the lower end of the lower connecting rod 33 is connected with the clamping head 32, and the clamping head 32 is connected with a cleaning and cleaning system.
In the embodiment, the gear wheel 1 and the gear wheel 2 are meshed with the gear wheel 1, the gear wheel 3 and the gear wheel 4 are meshed with the gear wheel 2, and the gear wheel 1 and the gear wheel 2 rotate under the action of the gear wheel 1 and drive the gear wheel shaft 1 and the gear wheel shaft 2 to move left and right; under the action of the No. 2 flat gear, the No. 3 round gear and the No. 4 round gear rotate to drive the No. 3 round gear shaft and the No. 4 round gear shaft to move left and right;
The gear of the No. 5 round gear and the gear of the No. 6 round gear are engaged, the rotation of the No. 5 round gear can drive the rotation of the No. 6 round gear, the rotation of the No. 6 round gear can drive the rotation of the No. 6 round gear shaft, and the rotation of the No. 6 round gear shaft can drive the lower connecting rod and the clamping head to rotate.
In this embodiment, the working principle of the working bench is: the working bench consists of an upper working platform, a middle lower working platform and a lower working platform, namely, 4 sets of working platforms are arranged on the whole machine, and the operations such as high-pressure cleaning, rolling brushing, scraping and cleaning are realized through the rotation, the up-down, the back-and-forth and the left-right movement of the clamping heads;
① The chuck rotates: the hydraulic pump drives the No. 5 circular gear shaft to rotate, the No. 5 circular gear shaft rotates to drive the No. 5 circular gear shaft to rotate, and the No. 5 circular gear shaft rotates to drive the No. 6 circular gear shaft to rotate, so that the No. 6 circular gear shaft rotates to drive the No. 6 circular gear shaft to rotate, and the No. 6 circular gear shaft rotates to drive the lower connecting rod and the clamping head to rotate (axially);
② The chuck moves left and right: the hydraulic pump drives the gear wheel shafts 1, 2, 3 and 4 to rotate, the gear wheel shafts 1, 2 and 3 and 4 rotate to drive the gear wheel shafts 1 and 2 to rotate, and the gear wheel shafts 3 and 4 rotate to drive the gear wheel shafts 3 and 4 to move left and right under the action of the flat gears 1 and 2 to drive the gear wheel shafts 1 and 2 to move left and right; the connecting frame plate, the upper connecting rod and the lower connecting rod are driven to move left and right, and the chuck is driven to move left and right;
③ The clamp head moves up and down: the hydraulic pump drives the No. 9 cylindrical gear shaft and the No. 10 cylindrical gear shaft to rotate, the No. 9 cylindrical gear shaft and the No. 10 cylindrical gear shaft rotate to drive the No. 9 cylindrical gear and the No. 10 cylindrical gear to rotate, and the No. 3 flat gear, the No. 11 flat gear and the No. 9 cylindrical gear are meshed with the No. 9 cylindrical gear, the No. 4 flat gear and the No. 12 flat gear can be driven to move up and down by the rotation of the No. 9 cylindrical gear and the No. 10 cylindrical gear, the No. 1 flat gear and the No. 2 flat gear are driven to move up and down (meanwhile, the No. 9 flat gear slides up and down along the No. 1 cylindrical gear and the No. 2 cylindrical gear, the No. 10 flat gear slides up and down along the No. 3 cylindrical gear and the No. 4 cylindrical gear), the No. 1 round gear, the No. 2 round gear, the No. 3 round gear and the No. 4 round gear are driven to move up and down, the No. 1 round gear shaft frame, the No. 2 round gear frame, the No. 3 round gear frame and the No. 4 round gear frame are driven to move up and down, the connecting rod, the upper and the connecting rod and the lower driving head are driven to move up and down;
④ The chuck moves forward and backward: the No. 1 flat gear and the No. 1 flat gear are respectively connected with a chuck (a front chuck and a rear chuck), so that the front chuck and the rear chuck can independently move forwards and backwards, and the front chuck and the rear chuck can also simultaneously move forwards and backwards;
1) The front chuck and the rear chuck move forwards and backwards independently: the hydraulic pump drives the No. 6 cylindrical gear shaft and the No. 8 cylindrical gear shaft to rotate, so that the No. 6 cylindrical gear and the No. 8 cylindrical gear are driven to rotate, and as the No. 6 cylindrical gear and the No. 8 cylindrical gear are respectively meshed with the No. 6 cylindrical gear and the No. 8 cylindrical gear, the rotation of the No. 6 cylindrical gear and the No. 8 cylindrical gear drives the No. 6 cylindrical gear and the No. 8 cylindrical gear to move forwards and backwards, the front and back movements of the No. 6 flat gear and the No. 8 flat gear drive the No. 1 flat gear to move forwards and backwards (meanwhile, the No. 3 flat gear slides forwards and backwards along the No. 9 cylindrical gear, and the No. 4 flat gear slides forwards and backwards along the No. 10 cylindrical gear), the front and back movements of the No. 1 circular gear and the No. 2 circular gear drive the front and back movements of the No. 1 circular gear shaft frame and the No. 2 circular gear shaft frame drive the connecting plate, the upper connecting rod, the lower connecting rod to move forwards and backwards, and the front chuck is driven to move forwards and backwards;
The hydraulic pump drives the No. 5 cylindrical gear shaft and the No. 7 cylindrical gear shaft to rotate, so that the No. 5 cylindrical gear and the No. 7 cylindrical gear are driven to rotate, and as the No. 5 cylindrical gear and the No. 7 cylindrical gear are respectively meshed with the No. 5 cylindrical gear and the No. 7 cylindrical gear, the No. 5 cylindrical gear and the No. 7 cylindrical gear rotate to drive the No. 5 cylindrical gear and the No. 7 cylindrical gear to move forwards and backwards, the No. 5 cylindrical gear and the No. 7 cylindrical gear move forwards and backwards to drive the No. 2 cylindrical gear to move forwards and backwards (meanwhile, the No. 11 cylindrical gear slides forwards and backwards along the No. 9 cylindrical gear, and the No. 12 cylindrical gear slides forwards and backwards along the No. 10 cylindrical gear), the No. 3 circular gear and the No. 4 circular gear are driven to move forwards and backwards, the No. 3 circular gear shaft frame and the No. 4 circular gear shaft frame are driven to move forwards and backwards, and the connecting rod, the upper connecting rod, the lower connecting rod and the rear chuck are driven to move forwards and backwards;
2) The front chuck and the rear chuck move forwards and backwards simultaneously: the hydraulic pump drives the No. 1 cylindrical gear shaft, the No. 2 cylindrical gear shaft, the No. 6 cylindrical gear shaft and the No. 7 cylindrical gear shaft to rotate clockwise, and the No. 3 cylindrical gear shaft, the No. 4 cylindrical gear shaft, the No. 5 cylindrical gear shaft and the No. 8 cylindrical gear shaft to rotate anticlockwise so as to drive the No. 1 cylindrical gear, the No. 2 cylindrical gear, the No. 6 cylindrical gear and the No. 7 cylindrical gear shaft to rotate clockwise, and the No. 3 cylindrical gear, the No. 4 cylindrical gear, the No. 5 cylindrical gear and the No. 8 cylindrical gear to rotate anticlockwise; because the No. 1 cylindrical gear, the No. 2 cylindrical gear are meshed with the No. 9 flat gear, the No. 3 cylindrical gear, the No. 4 cylindrical gear are meshed with the No. 10 flat gear, the No. 5 flat gear, the No. 6 flat gear, the No. 7 flat gear and the No. 8 flat gear are respectively meshed with the No. 5 cylindrical gear, the No. 6 cylindrical gear, the No. 7 cylindrical gear and the No. 8 cylindrical gear, the No. 1 cylindrical gear, the No. 2 cylindrical gear, the No. 6 cylindrical gear, the No. 7 cylindrical gear shaft rotates clockwise and the No. 3 cylindrical gear, the No. 4 cylindrical gear, the No. 5 cylindrical gear and the No. 8 cylindrical gear rotate anticlockwise, the No. 9 flat gear, the No. 10 flat gear, the No. 5 flat gear, the No. 6 flat gear, the No. 7 flat gear and the No. 8 flat gear can be driven to move forwards simultaneously, the flat gears 1 and 2 are driven to move forwards simultaneously (the flat gears 3 and 11 slide forwards and backwards along the cylindrical gears 9, the flat gears 4 and 12 slide forwards and backwards along the cylindrical gears 10), the round gears 1, 2, 3 and 4 are driven to move forwards simultaneously, the round gear shaft frames 1 and 2, the round gear shaft frames 3 and 4 are driven to move forwards simultaneously, the connecting plate, the upper connecting rod and the lower connecting rod are driven to move forwards simultaneously, and the front clamping head and the rear clamping head are driven to move forwards simultaneously;
The hydraulic pump drives the No. 1 cylindrical gear shaft, the No. 2 cylindrical gear shaft, the No. 6 cylindrical gear shaft and the No. 7 cylindrical gear shaft to rotate anticlockwise, and the No. 3 cylindrical gear shaft, the No. 4 cylindrical gear shaft, the No. 5 cylindrical gear shaft and the No. 8 cylindrical gear shaft to rotate clockwise to drive the No. 1 cylindrical gear, the No. 2 cylindrical gear, the No. 6 cylindrical gear and the No. 7 cylindrical gear shaft to rotate anticlockwise, and the No. 3 cylindrical gear, the No. 4 cylindrical gear, the No. 5 cylindrical gear and the No. 8 cylindrical gear to rotate clockwise; because No. 1 cylindrical gear, no. 2 cylindrical gear and No. 9 flat gear meshing, no. 3 cylindrical gear, no. 4 cylindrical gear and No. 10 flat gear meshing, no. 5 flat gear, no. 6 flat gear, no. 7 flat gear, no. 8 flat gear respectively with No. 5 cylindrical gear, no. 6 cylindrical gear, no. 7 cylindrical gear, no. 8 cylindrical gear meshing, no. 1 cylindrical gear, no. 2 cylindrical gear, no. 6 cylindrical gear, no. 7 cylindrical gear shaft anticlockwise rotation and No. 3 cylindrical gear, no. 4 cylindrical gear, no. 5 cylindrical gear, no. 8 cylindrical gear clockwise rotation can drive No. 9 flat gear, no. 10 flat gear, no. 5 flat gear, no. 6 flat gear, no. 7 flat gear, no. 8 flat gear simultaneously move backward, drive No. 1 flat gear, no. 2 flat gear simultaneously move backward (simultaneously No. 3 flat gear, no. 11 flat gear slide forward and backward along No. 9 cylindrical gear, no. 4 flat gear, no. 12 flat gear slide forward and backward along No. 10 cylindrical gear), drive No. 1 round gear, no. 2 round gear, no. 3 round gear, no. 4 flat gear simultaneously move forward and No. 2 round gear carrier, no. 2 carrier plate simultaneously move forward and No. 2 carrier plate simultaneously.
In the embodiment, the invention also comprises a cleaning and clearing system, wherein the cleaning and clearing system consists of a high-pressure cleaning mechanism, a rolling brush mechanism and a scraping and clearing mechanism;
① High pressure cleaning mechanism: the high-pressure cleaning mechanism consists of a water tank, a water pipe, a switch and a high-pressure water gun, wherein the water tank is arranged on a rack of the mixer, and the high-pressure water gun is arranged on the clamping head;
The working principle of the high-pressure cleaning mechanism is as follows: each working platform is provided with a front row of chucks and a rear row of chucks, and each chuck is provided with a high-pressure water gun. Each chuck can rotate in the axial direction to adjust the spraying angle; each chuck can move left and right to ensure that the whole stirring cylinder is transversely covered; the front and rear rows of chucks can independently move forwards and backwards, and can also move forwards and backwards at the same time, so that the whole stirring cylinder is longitudinally covered; the front and rear rows of chucks can move up and down at the same time to adjust the height of the high-pressure water gun; the upper working platform sprays from top to bottom, the middle and lower working platforms spray from bottom to top, and the stirring cylinder wall, the vibrating shaft and the stirring blade are cleaned;
② The rolling brush mechanism comprises: the rolling brush mechanism consists of an electric rolling brush and a control switch;
The working principle of the rolling brush mechanism is as follows: the upper and lower working platforms complete the rolling brush work, the upper and lower working platforms are provided with a front row of clamping heads and a rear row of clamping heads, each clamping head is provided with an electric rolling brush, and the electric rolling brush can be horizontally arranged or vertically arranged; each chuck can rotate in the axial direction to adjust the working angle of the electric rolling brush; each chuck can move left and right to ensure that the whole stirring cylinder is transversely covered; the front and rear rows of chucks can independently move forwards and backwards, and can also move forwards and backwards at the same time, so that the whole stirring cylinder is longitudinally covered; the front and rear rows of chucks can move up and down at the same time to adjust the height of the electric rolling brush; the rolling brush comprises a bristle brush and a water-absorbing cloth brush, and the bristle brush has the functions of removing cement paste, stones and the like adhered on the wall of the stirring cylinder, the vibrating shaft and the stirring blade; the water-absorbing cloth brush has the function of absorbing water on the stirring cylinder wall, the vibrating shaft and the stirring blade by using the water-absorbing cloth after cleaning and clearing work are completed, so that the stirring cylinder wall, the vibrating shaft and the stirring blade are prevented from rusting;
③ Scraping and conveying clearing mechanism: the scraping and conveying clearing mechanism consists of a scraping plate and a control switch;
The scraping and conveying clearing mechanism has the working principle that: the lower working platform finishes scraping, delivering and transporting work, and is provided with a front row of chucks and a rear row of chucks, and each chuck is provided with a scraping plate; each chuck can rotate in the axial direction to adjust the working angle of the scraping plate; the front and rear rows of chucks can independently move forwards and backwards, and can also move forwards and backwards at the same time, so that the whole stirring cylinder is longitudinally covered; the front and rear rows of chucks can move up and down at the same time to adjust the height of the scraping plate; the left and right movement of the chuck drives the scraping plate to move left and right, so that cement paste and stones accumulated at the bottom of the stirring cylinder are scraped and conveyed to a discharge hole at the right end of the stirring cylinder;
In this embodiment, the invention also includes a wastewater recovery treatment system, which is composed of a lifting table, a wastewater tank, a filter screen, a stone outlet, a waste liquid outlet, a sewage drain pipe, a sedimentation tank, a water pump, a water pipe, a switch and the like (see fig. 1);
The waste water tank is arranged on the lifting table, the lifting table descends during mixing operation, and the lifting table ascends during cleaning and cleaning of the stirring cylinder, so that the waste water tank is aligned to a discharge hole of the stirring cylinder; the waste water tank is provided with a filter screen, stones are discharged from a stone outlet on the filter screen, waste liquid enters a sedimentation tank from a waste liquid outlet through a drain pipe at the bottom of the waste water tank, and clear water is pumped into the water tank by a water pump after the waste liquid is sedimented, so that the recycling is realized.
The utility model relates to an automatic cleaning machine for a mixing cylinder of a color asphalt concrete vibration mixer, which can automatically clean the wall of the mixing cylinder, a vibration shaft and a mixing blade and clear waste materials, thereby reducing the labor intensity of workers, improving the working efficiency and saving the construction cost; the utility model can be used for cleaning cement concrete mixer and cement stabilized macadam mixer; the utility model recycles waste stones, recycles waste water, saves energy and protects environment; the utility model has the advantages of reducing labor intensity, improving working efficiency and saving construction cost.
Claims (7)
1. The automatic cleaning machine for the mixing cylinder of the color asphalt concrete vibrating mixer comprises a frame of the mixer, a cylinder cover lifting system and a working bench, and is characterized in that: the cylinder cover lifting system comprises a cylinder body, a cylinder cover, a winding drum and a worm wheel, wherein a hanging hook is arranged on the cylinder cover, the hanging hook is connected with the winding drum through a steel wire rope, and the steel wire rope is wound on the winding drum through rotation of the winding drum to lift the cylinder cover; the winding drum and the worm wheel are arranged on a winding drum shaft, the worm wheel is meshed with a worm, the worm is arranged on a worm shaft, and the winding drum shaft and the worm shaft are arranged on a frame of the mixer through bearings and bearing frames;
the working bench comprises a No. 1 flat gear, a No. 2 flat gear, a No. 3 flat gear, a No. 4 flat gear, a No. 5 flat gear, a No. 6 flat gear, a No. 7 flat gear, a No. 8 flat gear, a No. 9 flat gear, a No. 10 flat gear, a No. 11 flat gear and a No. 12 flat gear, wherein the No. 1 flat gear and the No. 2 flat gear are horizontally arranged, the tooth surface is upward, the No. 9 flat gear and the No. 10 flat gear are vertically arranged, the tooth surface is outward, the two ends of the No. 1 flat gear and the No. 2 flat gear are provided with lugs, the inner sides of the No. 9 flat gear and the No. 10 flat gear are provided with sliding grooves, and the lugs are positioned in the sliding grooves and can slide along the front and the back of the sliding grooves; the two ends of the No. 1 flat gear and the No. 2 flat gear are respectively and vertically connected with the No. 9 flat gear and the No. 10 flat gear through the convex blocks and the sliding grooves, and the No. 1 flat gear and the No. 2 flat gear can slide along the sliding grooves front and back.
2. The automatic cleaning machine for mixing cylinder of color asphalt concrete vibration mixer according to claim 1, characterized in that: the cylinder cover and the cylinder body are connected through a hinge shaft, the cylinder cover can be turned over and lifted on the premise of not separating from the cylinder body, and cleaning is carried out after the cylinder cover and the cylinder body are fixed; the waste water tank is arranged below the cylinder body, a filter screen is arranged in the waste water tank, and a lifting table is arranged at the bottom of the waste water tank.
3. The automatic cleaning machine for mixing cylinder of color asphalt concrete vibration mixer according to claim 1, characterized in that: the working bench still include No. 1 cylindrical gear, no. 2 cylindrical gear, no. 3 cylindrical gear, no. 4 cylindrical gear, no. 5 cylindrical gear, no. 6 cylindrical gear, no. 7 cylindrical gear, no. 8 cylindrical gear, no. 9 cylindrical gear, no. 10 cylindrical gear, no. 1 cylindrical gear, no. 2 cylindrical gear and No. 9 plain gear meshing, no. 3 cylindrical gear, no. 4 cylindrical gear and No. 10 plain gear meshing, no. 1 cylindrical gear, no. 2 cylindrical gear, no. 3 cylindrical gear, no. 4 cylindrical gear install respectively on No. 1 cylindrical gear axle, no. 2 cylindrical gear axle, no. 3 cylindrical gear axle, no. 4 cylindrical gear axle, no. 1 cylindrical gear axle, no. 2 cylindrical gear axle, no. 3 cylindrical gear axle, no. 4 cylindrical gear axle install in the frame of amalgamator through bearing, bearing bracket respectively.
4. A color asphalt concrete vibration mixer bowl automatic cleaning machine according to claim 3, characterized in that: the flat gears No. 5 and No. 7 are vertically and vertically distributed and vertically connected with the flat gear No. 2, the tooth surfaces of the flat gears No. 5 and No. 7 are outwards, the flat gears No. 6 and No. 8 are vertically and vertically distributed and vertically connected with the flat gear No. 1, and the tooth surfaces of the flat gears No. 6 and No. 8 are inwards; no. 5 flat gear, no. 6 flat gear, no. 7 flat gear, no. 8 flat gear respectively with No. 5 cylindrical gear, no. 6 cylindrical gear, no. 7 cylindrical gear, no. 8 cylindrical gear meshing, no. 5 cylindrical gear, no. 6 cylindrical gear, no. 7 cylindrical gear, no. 8 cylindrical gear install respectively in No. 5 cylindrical gear axle, no. 6 cylindrical gear axle, no. 7 cylindrical gear axle, no. 8 cylindrical gear axle, no. 5 cylindrical gear axle, no. 6 cylindrical gear axle, no. 7 cylindrical gear axle, no. 8 cylindrical gear axle install respectively in the frame of amalgamator through bearing, bearing bracket.
5. The automatic cleaning machine for mixing cylinder of color asphalt concrete vibration mixer according to claim 4, characterized in that: the No. 3 flat gears and the No. 4 flat gears are vertically distributed, the tooth surfaces of the No. 3 flat gears and the No. 4 flat gears are outwards vertically connected with the No. 1 flat gears, the No. 11 flat gears and the No. 12 flat gears are vertically distributed, and the tooth surfaces of the No. 12 flat gears are outwards vertically connected with the No. 2 flat gears; the stirring mill is characterized in that the No. 3 flat gear, the No. 11 flat gear and the No. 9 cylindrical gear are meshed, the No. 4 flat gear, the No. 12 flat gear and the No. 10 cylindrical gear are meshed, the No. 9 cylindrical gear and the No. 10 cylindrical gear are respectively arranged on the No. 9 cylindrical gear shaft and the No. 10 cylindrical gear shaft, and the No. 9 cylindrical gear shaft and the No. 10 cylindrical gear shaft are respectively arranged on a frame of the stirring mill through bearings and bearing frames.
6. The automatic cleaning machine for mixing cylinder of color asphalt concrete vibration mixer according to claim 5, characterized in that: the workbench further comprises a number 1 round gear, a number 2 round gear, a number 3 round gear, a number 4 round gear, a number 5 round gear, a number 6 round gear, a connecting plate, an upper connecting rod, a lower connecting rod and a clamping head, wherein the number 1 round gear, the number 2 round gear are meshed with a number 1 flat gear, and the number 3 round gear, the number 4 round gear are meshed with a number 2 flat gear; the gear wheel is installed respectively on the gear wheel axle 1, the gear wheel axle 2, the gear wheel 3, the gear wheel 4, the gear wheel axle 3, the gear wheel axle 4, the gear wheel axle bracket 1, the gear wheel axle bracket 2, the gear wheel axle bracket 3, the gear wheel axle bracket 4 install respectively on the gear wheel axle 1, the gear wheel axle 2, the gear wheel axle 3, the gear wheel axle 4 through the bearing.
7. The automatic cleaning machine for mixing cylinder of color asphalt concrete vibration mixer according to claim 6, characterized in that: the gear rack I and the gear rack II are connected through a connecting plate, and the gear rack I and the gear rack II are connected through a connecting plate;
The upper end of the upper connecting rod is connected with a connecting plate, the number 5 circular gear and the number 6 circular gear are respectively arranged on a number 5 circular gear shaft and a number 6 circular gear shaft, and the number 5 circular gear shaft and the number 6 circular gear shaft are respectively arranged on the upper connecting rod through bearings;
The lower connecting rod is fixed on the No. 6 circular gear shaft, and the lower end of the lower connecting rod is connected with the chuck.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322697248.5U CN221133319U (en) | 2023-10-09 | 2023-10-09 | Automatic cleaning machine for mixing cylinder of color asphalt concrete vibration mixer |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202322697248.5U CN221133319U (en) | 2023-10-09 | 2023-10-09 | Automatic cleaning machine for mixing cylinder of color asphalt concrete vibration mixer |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117183091A (en) * | 2023-10-09 | 2023-12-08 | 河南交投商罗高速公路有限公司 | Cement stabilized gravel vibrating mixer mixing tank automatic cleaning device |
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2023
- 2023-10-09 CN CN202322697248.5U patent/CN221133319U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117183091A (en) * | 2023-10-09 | 2023-12-08 | 河南交投商罗高速公路有限公司 | Cement stabilized gravel vibrating mixer mixing tank automatic cleaning device |
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