CN109591318A - A kind of glass reinforced plastic composite board automatic assembly line and its production technology - Google Patents
A kind of glass reinforced plastic composite board automatic assembly line and its production technology Download PDFInfo
- Publication number
- CN109591318A CN109591318A CN201811486175.2A CN201811486175A CN109591318A CN 109591318 A CN109591318 A CN 109591318A CN 201811486175 A CN201811486175 A CN 201811486175A CN 109591318 A CN109591318 A CN 109591318A
- Authority
- CN
- China
- Prior art keywords
- flat plate
- plate mold
- gel coat
- mold
- composite board
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- B29C70/34—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B15/00—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00
- B29B15/08—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00 of reinforcements or fillers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B15/00—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00
- B29B15/08—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00 of reinforcements or fillers
- B29B15/10—Coating or impregnating independently of the moulding or shaping step
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- B29C70/38—Automated lay-up, e.g. using robots, laying filaments according to predetermined patterns
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2067/00—Use of polyesters or derivatives thereof, as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
- B29L2007/002—Panels; Plates; Sheets
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Robotics (AREA)
- Moulding By Coating Moulds (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses a kind of glass reinforced plastic composite board automatic assembly line and its production technology, including gel coat spray equipment, transmission device, pass through formula baking oven, automatic cloth-laying device, resin spraying device, rolling device, mold closing mechanism, hot press；Production efficiency can be improved using the production line, stabilize and increase product quality, reduction production cost, shorten the production cycle, improve worker laboring environment, each process can effectively be linked up, an entirety is formed, artificial lift to move, gluing etc. are reduced, reduces product to the dependence of worker.
Description
Technical field
The present invention relates to glass reinforced plastic composite board automatic assembly line and its production technologies.
Background technique
Currently, the production of glass reinforced plastic composite board mostly uses hand to paste operation, hand paste work production low efficiency, speed is slow, produces
Period is long, and product quality is not easy to control, and stability is not high, and production environment is poor, smell is big, easily causes to hurt to construction personnel
Evil.In addition, need multiple lift to move, overturning currently with hot press production glass reinforced plastic composite board, more than the worker's number needed and labor
Fatigue resistance is big, causes production efficiency low.Distributed glue spraying clothing, roller coating resin make gas sampling almost become impossible, leave
It spreads in the work environment, causes that working environment smell is big, poor hygienic.
Summary of the invention
In view of the deficiencies of the prior art mentioned above, problems solved by the invention are as follows: provide a kind of high-efficient, automation
Glass reinforced plastic composite board automatic assembly line and its production technology.
To solve the above problems, the technical solution adopted by the present invention is as follows:
A kind of glass reinforced plastic composite board automatic assembly line, including gel coat spray equipment, transmission device, by formula baking oven, spread cloth automatically
Device, resin spraying device, rolling device, mold closing mechanism, hot press；The gel coat spray equipment passes through formula baking oven, automatic
Cloth spreading device, resin spraying device, rolling device, mold closing mechanism, hot press are sequentially connected；The transmission device successively passes through
Gel coat spray equipment passes through formula baking oven, automatic cloth-laying device, resin spraying device, rolling device, mold closing mechanism, hot press.
Further, the gel coat spray equipment and resin spraying device upper end are equipped with dust pelletizing system.
Further, the gel coat spray equipment is reciprocating gel coat spray equipment.
A kind of glass reinforced plastic composite board production technology, steps are as follows:
S1, prepare upper flat plate mold and lower flat plate mold, demoulding material be respectively coated on upper flat plate mold and lower flat plate mold,
Then upper flat plate template and lower flat plate mold are sent by transmission device and carries out spraying gel coat into gel coat spray equipment；
After S2, gel coat spraying are completed, upper flat plate mold and lower flat plate mold are fed through in formula baking oven by transmission device
It is toasted, so that being sprayed on the gel coat rapid curing on upper flat plate mold and lower flat plate mold；
S3, it is laid with glass fabric in the gel coat of upper flat plate mold and lower flat plate mold using automatic cloth-laying device, it is then sharp
Spray resin is carried out to the glass fabric being laid in upper flat plate mold and lower flat plate mold with resin spraying device；Spray resin
Catch up with fine pressure real in bubble in glass fabric by rolling device later, so by upper flat plate mold upper covering and
Lower covering preparation finishes in lower flat plate mold；
S4, upper flat plate mold and lower flat plate mold are delivered to mold closing mechanism on mold so that upper flat plate mold and under
Upper covering and the docking of lower covering in flat plate mold, then by the upper flat plate mold and lower flat plate mold feeding hot press after molding
Middle carry out hot-press solidifying.
Further, the resin in the step S3 is polyester resin.
Further, it is adjusted in the step S2 and gel coat rapid curing is made by the temperature and length of formula baking oven, so that glue
Clothing directly carries out subsequent paving cloth process after transporting out by formula baking oven.
Further, the roll-in work model of rolling device is adjusted in the step S3 according to the size of glass reinforced plastic composite board
It encloses, so that the bubble in glass fabric is sufficiently caught up with only.
Further, upper flat plate mold is carried out 180 using mold closing mechanism in the step S4o After overturning with lower flat plate mold
Molding docking.
Beneficial effects of the present invention
1. the present invention uses gel coat spray equipment, quantity for spray can be adjusted according to actual needs and is filled after the completion of gel coat spraying by transmission
It sets and enters baking oven, the rapid curing of gel coat can be realized by adjusting the temperature of baking oven and the length of baking oven, without waiting for gel coat
The production cycle is shortened in solidification；For automatic paving cloth equipment according to being sized cutting and being laid with glass-fiber-fabric, workpiece is sent to spray equipment
When start to spray resin, subsequently into rolling device, pressure roller working range is adjusted according to composite plate size, automatically by glass gas distribution
Bubble catches up with fine pressure real, and upper and lower covering is sent to mold closing mechanism after carrying out, using mold closing mechanism by upper flat plate die flip 180o, make
Lower flat plate mold automatic die assembly, the product after molding are sent to hot press, heat-pressure curing by transmission device.
2. production efficiency can be improved using the production line, stabilize and increase product quality, reduction production cost, shorten production
Period improves worker laboring environment, can effectively link up each process, form an entirety, reduce artificial lift to move, gluing
Deng reducing product to the dependence of worker.
Detailed description of the invention
Fig. 1 is schematic structural view of the invention.
Specific embodiment
The content of present invention is described in further detail with reference to the accompanying drawing.
As shown in Figure 1, a kind of glass reinforced plastic composite board automatic assembly line, including gel coat spray equipment 1, transmission device 8, pass through
Formula baking oven 2, automatic cloth-laying device 3, resin spraying device 4, rolling device 5, mold closing mechanism 6, hot press 7；The gel coat spray
Coating device 1, by formula baking oven 2, automatic cloth-laying device 3, resin spraying device 4, rolling device 5, mold closing mechanism 6, hot press 7 according to
Secondary connection；The transmission device 8 is successively arranged by gel coat spray equipment 1, transmission device 8, by formula baking oven 2, automatic paving
Set 3, resin spraying device 4, rolling device 5, mold closing mechanism 6, hot press 7.Further preferably, the gel coat spray equipment 1
Dust pelletizing system is equipped with 4 upper end of resin spraying device.Further preferably, the gel coat spray equipment 1 is the spray of reciprocating gel coat
Coating device.
As shown in Figure 1, a kind of glass reinforced plastic composite board production technology, steps are as follows:
S1, prepare upper flat plate mold and lower flat plate mold, demoulding material be respectively coated on upper flat plate mold and lower flat plate mold,
Then upper flat plate template and lower flat plate mold are sent by transmission device and carries out spraying gel coat into gel coat spray equipment.
After S2, gel coat spraying are completed, upper flat plate mold and lower flat plate mold are fed through by formula by transmission device and dried
It is toasted in case, so that being sprayed on the gel coat rapid curing on upper flat plate mold and lower flat plate mold.It is adjusted in step S2 logical
The temperature and length for crossing formula baking oven make gel coat rapid curing, so that after gel coat directly carries out after being transported out by formula baking oven
Continuous paving cloth process.
S3, it is laid with glass fabric in the gel coat of upper flat plate mold and lower flat plate mold using automatic cloth-laying device, so
Spray resin is carried out to the glass fabric being laid in upper flat plate mold and lower flat plate mold using resin spraying device afterwards；Spray
Pass through rolling device after resin the bubble in glass fabric is carried out to catch up with fine pressure real, so by the upper illiteracy in upper flat plate mold
Lower covering preparation finishes in skin and lower flat plate mold.Resin in step S3 is polyester resin.It is multiple according to glass reinforced plastic in step S3
The size of plywood adjusts the roll-in working range of rolling device, so that the bubble in glass fabric is sufficiently caught up with only.
S4, upper flat plate mold and lower flat plate mold are delivered to mold closing mechanism on mold so that upper flat plate mold
With in lower flat plate mold upper covering and lower covering docking, then by after molding upper flat plate mold and lower flat plate mold be sent into heat
Hot-press solidifying is carried out in press.Upper flat plate mold is carried out 180 using mold closing mechanism in step S4o After overturning with lower flat plate mold
Molding docking.
The present invention uses gel coat spray equipment, quantity for spray can be adjusted according to actual needs, after the completion of gel coat spraying, by transmission
Device enters baking oven, the rapid curing of gel coat can be realized by adjusting the temperature of baking oven and the length of baking oven, without waiting for gel coat
Solidification, shorten the production cycle；For automatic paving cloth equipment according to being sized cutting and being laid with glass-fiber-fabric, workpiece is sent to spray dress
Start to spray resin when setting, subsequently into rolling device, pressure roller working range is adjusted according to composite plate size, automatically by glass-fiber-fabric
Bubble catches up with fine pressure real, and upper and lower covering is sent to mold closing mechanism after carrying out, using mold closing mechanism by upper flat plate die flip 180o, make
Upper and lower flat plate mold automatic die assembly, the product after molding are sent to hot press, heat-pressure curing by transmission device.
Production efficiency can be improved using the production line, stabilize and increase product quality, reduction production cost, shorten production week
Phase improves worker laboring environment, can effectively link up each process, form an entirety, reduce artificial lift to move, gluing
Deng reducing product to the dependence of worker.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.
Claims (8)
1. a kind of glass reinforced plastic composite board automatic assembly line, which is characterized in that including gel coat spray equipment, transmission device, pass through formula
Baking oven, automatic cloth-laying device, resin spraying device, rolling device, mold closing mechanism, hot press；It is the gel coat spray equipment, logical
Formula baking oven, automatic cloth-laying device, resin spraying device, rolling device, mold closing mechanism, hot press is crossed to be sequentially connected；The biography
Device is sent successively to pass through gel coat spray equipment, by formula baking oven, automatic cloth-laying device, resin spraying device, rolling device, molding
Device, hot press.
2. glass reinforced plastic composite board automatic assembly line according to claim 1, which is characterized in that the gel coat spray equipment
Dust pelletizing system is equipped with resin spraying device upper end.
3. glass reinforced plastic composite board automatic assembly line according to claim 1, which is characterized in that the gel coat spray equipment
For reciprocating gel coat spray equipment.
4. a kind of glass reinforced plastic composite board production technology, which is characterized in that steps are as follows:
S1, prepare upper flat plate mold and lower flat plate mold, demoulding material be respectively coated on upper flat plate mold and lower flat plate mold,
Then upper flat plate template and lower flat plate mold are sent by transmission device and carries out spraying gel coat into gel coat spray equipment；
After S2, gel coat spraying are completed, upper flat plate mold and lower flat plate mold are fed through in formula baking oven by transmission device
It is toasted, so that being sprayed on the gel coat rapid curing on upper flat plate mold and lower flat plate mold；
S3, it is laid with glass fabric in the gel coat of upper flat plate mold and lower flat plate mold using automatic cloth-laying device, it is then sharp
Spray resin is carried out to the glass fabric being laid in upper flat plate mold and lower flat plate mold with resin spraying device；Spray resin
Catch up with fine pressure real in bubble in glass fabric by rolling device later, so by upper flat plate mold upper covering and
Lower covering preparation finishes in lower flat plate mold；
S4, upper flat plate mold and lower flat plate mold are delivered to mold closing mechanism on mold so that upper flat plate mold and under
Upper covering in flat plate mold and the docking of lower covering, then by after molding upper flat plate mold and lower flat plate mold be sent into hot pressing
Hot-press solidifying is carried out in machine.
5. glass reinforced plastic composite board production technology according to claim 4, which is characterized in that the resin in the step S3
For polyester resin.
6. glass reinforced plastic composite board production technology according to claim 4, which is characterized in that adjust and pass through in the step S2
The temperature and length of formula baking oven make gel coat rapid curing so that gel coat directly carried out after being transported out by formula baking oven it is subsequent
Paving cloth process.
7. glass reinforced plastic composite board production technology according to claim 4, which is characterized in that according to glass in the step S3
The size of steel composite board adjusts the roll-in working range of rolling device, so that the bubble in glass fabric is sufficiently caught up with only.
8. glass reinforced plastic composite board production technology according to claim 4, which is characterized in that utilize molding in the step S4
Upper flat plate mold is carried out 180 by deviceo It is docked after overturning with the molding of lower flat plate mold.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811486175.2A CN109591318A (en) | 2018-12-06 | 2018-12-06 | A kind of glass reinforced plastic composite board automatic assembly line and its production technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811486175.2A CN109591318A (en) | 2018-12-06 | 2018-12-06 | A kind of glass reinforced plastic composite board automatic assembly line and its production technology |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109591318A true CN109591318A (en) | 2019-04-09 |
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ID=65962153
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811486175.2A Pending CN109591318A (en) | 2018-12-06 | 2018-12-06 | A kind of glass reinforced plastic composite board automatic assembly line and its production technology |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110315782A (en) * | 2019-07-01 | 2019-10-11 | 广东科筑住宅集成科技有限公司 | A kind of glass reinforced plastic bottom plate automatic assembly line |
| CN113002014A (en) * | 2021-01-06 | 2021-06-22 | 合肥兴海元能源科技有限公司 | Fiber reinforced composite product processing line and processing technology thereof |
| CN114714638A (en) * | 2022-03-31 | 2022-07-08 | 兰博(昆山)运载装备制造有限公司 | Manufacturing method and manufacturing line of closed type refrigerator car heat-insulation compartment plate |
| CN116373411A (en) * | 2023-04-28 | 2023-07-04 | 兰博(昆山)运载装备制造有限公司 | Van-type refrigerator car heat-insulation compartment plate, manufacturing method and manufacturing production line |
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| CN203157150U (en) * | 2013-03-01 | 2013-08-28 | 佛山市森科能源科技开发有限公司 | Automatic production line device for composite boards |
| CN203449612U (en) * | 2013-03-26 | 2014-02-26 | 漯河威尔森环保设备有限公司 | Automatic laminator for glass fiber reinforced plastic sheet material |
| CN104552982A (en) * | 2015-01-04 | 2015-04-29 | 中国科学院宁波材料技术与工程研究所 | Device of multi-mold turnover automatic production line for manufacturing fabric cloth plastic injection molding product |
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| CN203157150U (en) * | 2013-03-01 | 2013-08-28 | 佛山市森科能源科技开发有限公司 | Automatic production line device for composite boards |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110315782A (en) * | 2019-07-01 | 2019-10-11 | 广东科筑住宅集成科技有限公司 | A kind of glass reinforced plastic bottom plate automatic assembly line |
| CN113002014A (en) * | 2021-01-06 | 2021-06-22 | 合肥兴海元能源科技有限公司 | Fiber reinforced composite product processing line and processing technology thereof |
| CN114714638A (en) * | 2022-03-31 | 2022-07-08 | 兰博(昆山)运载装备制造有限公司 | Manufacturing method and manufacturing line of closed type refrigerator car heat-insulation compartment plate |
| CN116373411A (en) * | 2023-04-28 | 2023-07-04 | 兰博(昆山)运载装备制造有限公司 | Van-type refrigerator car heat-insulation compartment plate, manufacturing method and manufacturing production line |
| CN116373411B (en) * | 2023-04-28 | 2024-04-12 | 兰博(昆山)运载装备制造有限公司 | Van-type refrigerator car heat-insulation compartment plate, manufacturing method and manufacturing production line |
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Application publication date: 20190409 |