CN103569618B - The production line of processing wall floor decoration module - Google Patents
The production line of processing wall floor decoration module Download PDFInfo
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- CN103569618B CN103569618B CN201310547839.2A CN201310547839A CN103569618B CN 103569618 B CN103569618 B CN 103569618B CN 201310547839 A CN201310547839 A CN 201310547839A CN 103569618 B CN103569618 B CN 103569618B
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Abstract
The production line of processing wall floor decoration module disclosed by the invention, including some independent transmission mechanism unit and a solidification equipment, described transmission mechanism unit is in turn connected to form a transmission channel, described transmission channel passes described solidification equipment, and the discharge end at described solidification equipment is at least connected with transmission mechanism unit described in.The beneficial effects of the present invention is: transmission channel is spliced by some transmission mechanism unit head and the tail, each transmission mechanism unit completes one procedure, can be suitably used for the production of various types of decorative module, effectively accelerate to produce, the most also save and produce equipment cost.
Description
Technical field
The present invention relates to the manufacture field of wall floor decoration module, particularly relate to a kind of processing wall ground decoration
The production line of module.
Background technology
In building decoration engineering is constructed, the material such as Wall or floor tile, stone material, mosaic is to embody building decoration
Style and use the essential material of functional requirement, Wall or floor tile paving be in decoration construction one important
Subdivisional work.
But, there is " construction continuity cycle length, material in the paving of traditional Wall or floor tile (stone material, mosaic)
Stockpile puts that occupation of land is big, wall ground layer perpendicularity (flatness) require high, artificial environment's impact is many.On-the-spot
In work progress " select brick sequence, cut that edging, water conservation be moistening, mortar preparation, batch ash are pasted, maintenance
Reason seam, filleting cleaning " etc. a series of wet trade operations, will inevitably impact on making of final Wall or floor tile
By safety and sight, and easily produce hollowing, flake, come off, there is odd in brickwork joint width, row's brick,
The quality problems such as oblique angle.Especially this kind of compact space, construction surface between toilet, Tea Room, kitchen
It is limited by various plumbing, the equipment end such as electrically, is less useful for situ wet job execution, its comprehensive labor
Dynamic rate consume generally more than 2.4～3 works/.Therefore, the paving of Wall or floor tile wet trade is to become restriction construction
Progress, labor cost are high, affect the main subdivisional work of monolithic architecture decorative effect.
Summary of the invention
The technical problem to be solved: provide a kind of for the deficiencies in the prior art and can change biography
The production line of the processing wall floor decoration module of defeated passage length.
Technical problem solved by the invention can realize by the following technical solutions:
The production line of processing wall floor decoration module, including some independent transmission mechanism unit and a solidification
Device, described transmission mechanism unit is in turn connected to form a transmission channel, and described transmission channel is through described
Solidification equipment, the discharge end at described solidification equipment is at least connected with transmission mechanism unit described in.
In a preferred embodiment of the invention, each described transmission mechanism unit all includes support, ring
Around arranging conveyer belt on the bracket, the driving motor driving described conveyer belt to rotate, each described in
Motor is driven all to be connected with a PLC control system.
In a preferred embodiment of the invention, described solidification equipment is solid for solidification equipment of colding pressing, hot pressing
One or more in gasifying device or light curring unit.
Owing to have employed technical scheme as above, the beneficial effects of the present invention is: transmission channel is by some
Transmission mechanism unit head and the tail are spliced, and complete one procedure, can be suitable on each transmission mechanism unit
In the production of various types of decorative modules, effectively accelerate to produce, the most also save and produce equipment cost.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, below will be to reality
Execute the required accompanying drawing used in example or description of the prior art to be briefly described, it should be apparent that below,
Accompanying drawing in description is only some embodiments of the present invention, for those of ordinary skill in the art,
On the premise of not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the structural representation of the transmission mechanism unit of the present invention.
Fig. 3 is the structure of the wall floor decoration module containing double layer fibre grid cloth and one layer of aluminium honeycomb core layer
Schematic diagram.
Fig. 4 is the structural representation of the mould on the first transmission mechanism unit of the present invention.
Fig. 5 is the schematic diagram that the decorative surface layer on the second transmission mechanism unit of the present invention lays step.
Fig. 6 is the sheet material typesetting schematic diagram of the decorative surface layer on the second transmission mechanism unit of the present invention.
Fig. 7 is the schematic diagram of the brushing adhesive glue step on the 3rd transmission mechanism unit of the present invention.
Fig. 8 is that the ground floor fibrous mesh cloth on the 4th transmission mechanism unit of the present invention lays showing of step
It is intended to.
Fig. 9 is the schematic diagram installing pre-buried connection strap step on the 5th transmission mechanism unit of the present invention.
Figure 10 is the schematic diagram of the bonding aluminum honeycomb sandwich layer step on the 6th transmission mechanism unit of the present invention.
Figure 11 is that the second layer fibrous mesh cloth on the 7th transmission mechanism unit of the present invention lays showing of step
It is intended to.
Figure 12 be the present invention the schematic diagram of curing schedule of curing apparatus.
Figure 13 is the schematic diagram of the cleaning batch seam step on the 9th transmission mechanism unit of the present invention.
Detailed description of the invention
For the technological means making the present invention realize, creation characteristic, reach purpose and effect and be readily apparent from
Solve, below in conjunction with being specifically illustrating, the present invention is expanded on further.
Seeing Fig. 1, the production line of the processing wall floor decoration module be given in figure, including nine independent biographies
Transfer mechanism unit and a solidification equipment 400, these nine independent transmission mechanism unit are respectively the first transmission
Mechanism unit the 2100, second transmission mechanism unit the 2200, the 3rd transmission mechanism unit the 2300, the 4th transmits
Mechanism unit the 2400, the 5th transmission mechanism unit the 2500, the 6th transmission mechanism unit the 2600, the 7th transmits
Mechanism unit the 2700, the 8th transmission mechanism unit 2800 and the 9th transmission mechanism unit 2900, solidification
Device 400 can be cold pressing the one in solidification equipment, hot-press solidifying device or light curring unit or
Several.
Each transmission mechanism unit all includes that support 2010, conveyer belt 2020 and driving motor (in figure are
Illustrate), conveyer belt 2020 is circumferentially positioned on support 2010, drives motor to be arranged in support 2010
And it is positioned at below conveyer belt 2020, and driving driven by motor rotating shaft 2030, rotating shaft 2030 drives conveyer belt 2020,
The driving motor of each transmission mechanism unit is connected with PLC control system (not shown), and PLC controls
System can control each driving motor in synchrony and rotate.
First transmission mechanism unit the 2100, second transmission mechanism unit the 2200, the 3rd transmission mechanism unit
2300, the 4th transmission mechanism unit the 2400, the 5th transmission mechanism unit the 2500, the 6th transmission mechanism unit
2600, the 7th transmission mechanism unit the 2700, the 8th transmission mechanism unit 2800 is in turn connected to form a transmission
Passage 3000, transmission channel 3000 is through solidification equipment 400, the end of transmission channel 3000 and solidification
The feed end of device 400 connects, and the discharge end of solidification equipment 400 and the 9th transmission mechanism unit 2900 are even
Connect.
The present invention processes can complete at least one on production line each transmission mechanism unit of wall floor decoration module
Procedure, after the operation on each transmission mechanism unit completes, it is single that wall floor decoration module is transmitted mechanism
Unit is sent on next transmission mechanism unit, until all process steps completes.
Present invention is mainly used for quicker factory integration and produce wall floor decoration module, wall floor decoration module bag
Include metal base plate and decorative surface layer and the composite bed arranged between decorative surface layer and metal base plate is set, multiple
Close in layer and be provided with pre-buried connection strap, pre-buried connection strap is provided with and stretches out connecing of composite bed and metal base plate
The connection socket of contacting surface, offers the hole corresponding to connection socket on metal base plate, decorative surface layer, multiple
Close layer, pre-buried connection strap and metal base plate to be combined with each other by binding agent pressure viscosity, wherein, composite bed
Can there is a various ways, for example, one layer 13～17mm thick calcium silicate board with microporous or be at least one of which fiber mesh
Composite bed that cloth is formed by stacking with at least one of which aluminium honeycomb core material or be overlapped mutually by least two-layer corrugated sheet
Composite bed.
The present embodiment to produce the wall floor decoration module containing double layer fibre grid cloth and one layer of aluminium honeycomb core is
Example, sees Fig. 3, the wall floor decoration module 1000 containing double layer fibre grid cloth and one layer of aluminium honeycomb core from
Internal layer, to outer layer, includes metal base plate 1100, second layer fibrous mesh cloth 1400a, aluminium honeycomb core successively
Layer 1300, ground floor fibrous mesh cloth 1400b and decorative surface layer 1200.Illustrate that the present invention processes wall ground
The production process of the production line of face decorative module, specific as follows:
A, mould installation steps: see Fig. 4, this step is to complete on the first transmission mechanism unit 2100,
Installation mold is laid plate 100 and defines flat wall floor decoration module by mould laying plate 100
Size, and the size of wall floor decoration module can arrive working site and measure and design condition, reaches optimum
Decorative effect.
This mould is laid plate 100 and by one piece of mould flat board 130 and pair of parallel is laid on mould flat board 130
On the long limit location-plate 111 of flat wall floor decoration module and pair of parallel be laid on mould flat board
The minor face location-plate 112 of the flat wall floor decoration module on 130 is constituted, a block length limit location-plate 111
Two ends respectively with one end square crossing of pair of short edges location-plate 112, another block length limit location-plate 111
Two ends respectively with the other end square crossing of pair of short edges location-plate 112, so long a pair limit location-plate
111 and pair of short edges location-plate 112 just define to prepare flat wall ground on mould flat board 130
The territory, rectangular shaped article preparation area 131 of decorative plate module.Distance and one between certain long a pair limit location-plate 111
The size of the wall floor decoration module can prepared the distance between minor face location-plate 112 as required is entered
Row sum-equal matrix.
In order to, during preparing flat wall floor decoration module, make between long a pair limit location-plate 111
Size and pair of short edges location-plate 112 between size be relatively fixed, the present embodiment is at mould flat board 130
On be provided with two parallel long limit slide rail 132 minor face slide rails 133 parallel with four.Certain long limit slide rail
The quantity of 132 is also not limited to two, and the quantity of minor face slide rail 133 is also not limited to respectively four, also
Can be other number, as long as even number bar.The longest limit slide rail 132 can also be with long limit chute
Replacing, minor face slide rail 133 can also replace with minor face chute.
Article two, parallel long limit slide rail 132 symmetry sets up separately at two long side edge of mould flat board 130, and one
Each one of limit.Article four, parallel minor face slide rail 133 symmetry sets up the limit of two minor faces at mould flat board 130 separately
At edge, each two；It is spaced a distance between two minor face slide rails 133 on every limit.Long limit is sliding
Rail 132 and minor face slide rail 133 square crossing.
Long a pair limit location-plate 111 is parallel to long limit slide rail 132, pair of short edges location-plate when laying
112 are parallel to minor face slide rail 133 when laying.
After long a pair limit location-plate 111 and pair of short edges location-plate 112 lay, can be on long limit
At least two long limit rotating disc type manual regulating device 210 is installed, at minor face slide rail 133 on slide rail 132
On at least two minor face rotating disc type manual regulating device 220 is installed, the most respectively by two long limit rotating disc types
Manual regulating device 210 moves near long limit location-plate 111 end positions and makes two long limit rotating disc type handss
Conflict at the long side location-plate 111 outer wall near two ends in adjusting rod 211 front end of dynamic adjusting means 210
On, more respectively two minor face rotating disc type manual regulating devices 220 are moved near minor face location-plate 112 liang
End position also makes adjusting rod 221 front end of two minor face rotating disc type manual regulating devices 220 conflict at minor face
Side location-plate 112 is on the outer wall at two ends.Rotate turning on long limit rotating disc type manual regulating device 210
Distance between dish 212 i.e. long a pair limit location-plate 111 of adjustable, rotates minor face rotating disc type and manually regulates
Distance between rotating disk 222 on device 220 i.e. adjustable pair of short edges location-plate 112 is many to adapt to
Plant the size of wall ground decoration flat sheet mould.
If inner corner trim formula wall floor decoration module to be prepared or external corner formula wall floor decoration module certainly, only need
Mould flat board 130 is replaced with staged Die and mould plate and by long limit location-plate 111 or minor face location-plate
112 one of them change long limit location-plates of l-shaped shapes or minor face location-plate be allowed to be formed external corner mould or
Inner corner trim mould, remaining can prepare external corner formula wall floor decoration module according to the method that the present embodiment is identical
Or inner corner trim formula wall floor decoration module.Concrete wall ground decoration mould, can be according to wall floor decoration module
Concrete shape be prepared, the preparation method about wall ground decoration mould belongs to those skilled in the art
Routine techniques means, just prepare external corner formula wall floor decoration module or inner corner trim formula wall floor decoration module
Preparation method does not repeats them here.
B, the laying step of decorative surface layer, this step is to complete on the second transmission mechanism unit 2200,
See Fig. 5, in the region that plate 100 is defined laid by mould, lay decorative surface layer 1200, according to mould
The size laying the region that plate is defined and the chi of the dalle for decorative surface layer 1200 chosen
Very little, calculate the quantity of the dalle for decorative surface layer 1200 and carry out typesetting design, setting according to typesetting
The dalle for forming decorative surface layer 1200 laid by meter, by localizer (figure between adjacent decoration sheet material
Not shown in) carry out staying seam to process.During laying, dalle face down is put into mould and lays plate 100
In.The material of dalle and size can require according to design and select, such as, can select various rule
The Wall or floor tile of lattice, ceramic thin plate, lithotome, artificial stone, PLASTIC LAMINATED, mosaic, art glass
Deng.
See Fig. 6, between edge's adjacent decoration sheet material that decorative surface layer 1200 contacts with mould 100
Seam uses linear positioner location 310, adopts between the adjacent four packaged decoratice boards in centre of decorative surface layer 1200
Position with cross locator 320, control the gap between adjacent decoration sheet material well.
C, brushing adhesive glue step, this step is to complete on the 3rd transmission mechanism unit 2300, sees
Fig. 7, at the back side brushing composite resin glue of decorative surface layer 1200, forms one layer of composite resin glue-line；
D, ground floor fibrous mesh cloth lay step, and this step is complete on the 4th transmission mechanism unit 2400
Become, see Fig. 8, ground floor fibrous mesh cloth 1400b is laid on composite resin glue-line；
E, installing pre-buried connection strap, this step is to complete on the 5th transmission mechanism unit 2500, sees
Some pre-buried connection straps 500 are fixed on the back side of ground floor fibrous mesh cloth 1400b by Fig. 9, pre-buried
Offer some connecting holes 510 on connection strap 500, pre-buried connection strap 500 is provided with some hole for injecting glue
520, in hole for injecting glue 520, injecting glue makes pre-buried connection strap 500 be formed with ground floor fibrous mesh cloth 1400b
Connect.
F, bonding aluminum honeycomb sandwich layer step, this step is to complete on the 6th transmission mechanism unit 2600,
See Figure 10, aluminium honeycomb core layer 1300 is laid on the back side of fibrous mesh cloth 1400b；
G, second layer fibrous mesh cloth lay step, and this step is complete on the 7th transmission mechanism unit 2700
Become, see Figure 11, second layer fibrous mesh cloth 1400a is laid on aluminium honeycomb core layer 1300；
F, bonding metal base plate step, this step completes on the 8th transmission mechanism unit 2800,
First brush one layer of adhesive glue at the back side of second layer fibrous mesh cloth 1400a, metal base plate 1100 is offered
Having the hole stretching out metal base plate for pre-underground layering 500, metal base plate 1100 is laid on second layer fibrous mesh cloth
On 1400a, it is bonded together by binding agent；
G, curing schedule, this step completes in curing apparatus, sees Figure 12, the wall ground that will make
Face decoration formwork 1000 is sent into curing apparatus 400 and is solidified, and curing apparatus 400 can be hot-press solidifying
Device or cold pressing in solidification equipment or light curring unit one or several, make the stone material that need to be combined
The decorative surface layer 1200 of composition, ground floor fibrous mesh cloth 1400b, aluminium honeycomb core layer 1300, the second layer
Fibrous mesh cloth 1400a and metal base plate 1100 are adhesively fixed；
H, cleaning batch seam step, this step completes on the 9th transmission mechanism unit 2900, sees
Figure 13, this step is first to take out linear positioner location 310 and cross locator 320, then to phase
Gap between adjacent dalle is cleaned, then gap carries out batch seam process, makes decorative surface layer 1200
Front there is good flatness.
The present invention processes the production line of wall floor decoration module and can be suitably used for the life of various types of decorative module
Produce, effectively accelerate to produce, the most also save and produce equipment cost.
The ultimate principle of the present invention and principal character and advantages of the present invention have more than been shown and described.One's own profession
Skilled person will appreciate that of industry, the present invention is not restricted to the described embodiments, above-described embodiment and explanation
The principle that the present invention is simply described described in book, without departing from the spirit and scope of the present invention,
The present invention also has various changes and modifications, and these changes and improvements both fall within claimed invention model
In enclosing.Claimed scope is defined by appending claims and equivalent thereof.
Claims (3)
1. process the production line of wall floor decoration module, it is characterised in that include some independent conveyers
Structure unit and a solidification equipment, multiple described transmission mechanism unit are in turn connected to form a transmission channel, institute
Stating transmission channel and pass described solidification equipment, the discharge end at described solidification equipment is at least connected with described in one passing
Transfer mechanism unit；
Described production line also includes that plate laid by a mould being arranged on transmission mechanism unit, and described mould spreads
If plate is by one piece of mould flat board and the pair of parallel flat wall ground decoration mould being laid on mould flat board
The long limit location-plate of block and the pair of parallel flat wall floor decoration module being laid on mould flat board short
Limit location-plate is constituted, and the two ends of a block length limit location-plate are vertical with one end of pair of short edges location-plate respectively hands over
Fork, the two ends of another block length limit location-plate respectively with the other end square crossing of pair of short edges location-plate, this
Long a pair limit location-plate of sample and pair of short edges location-plate just define to prepare flat on mould flat board
The territory, rectangular shaped article preparation area of wall ground decoration flat sheet mould；Distance and one between the location-plate of the pair of long limit
Freely adjustable to the distance between minor face location-plate；
Two parallel long limit slide rails and four parallel minor face slide rails it are provided with on mould flat board；Article two, flat
The long limit slide rail symmetry of row sets up separately at two long side edge of mould flat board；Article four, parallel minor face slide rail is symmetrical
Set up separately at two short side edge of mould flat board；At least two long limit rotating disc type is installed manual on the slide rail of long limit
Adjusting means；At least two minor face rotating disc type manual regulating device is installed on minor face slide rail.
2. the production line processing wall floor decoration module as claimed in claim 1, it is characterised in that every
Transmission mechanism unit described in one all includes support, the conveyer belt being circumferentially positioned on described support, drives institute
Stating the driving motor that conveyer belt rotates, each described driving motor is all connected with a PLC control system.
3. the production line processing wall floor decoration module as claimed in claim 1, it is characterised in that institute
Stating solidification equipment is one or more in solidification equipment, hot-press solidifying device or light curring unit of colding pressing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310547839.2A CN103569618B (en) | 2013-11-06 | 2013-11-06 | The production line of processing wall floor decoration module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310547839.2A CN103569618B (en) | 2013-11-06 | 2013-11-06 | The production line of processing wall floor decoration module |
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| Publication Number | Publication Date |
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| CN103569618A CN103569618A (en) | 2014-02-12 |
| CN103569618B true CN103569618B (en) | 2016-08-17 |
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| CN201310547839.2A Active CN103569618B (en) | 2013-11-06 | 2013-11-06 | The production line of processing wall floor decoration module |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104692065B (en) * | 2015-03-11 | 2016-11-09 | 安徽科达机电有限公司 | Saddle frame circulating system of aerated concrete plate line |
| CN106364872B (en) * | 2016-12-01 | 2018-12-21 | 佛山科学技术学院 | A kind of automatic paving equipment of the unilateral formula of multicolour mosaic |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101138866A (en) * | 2007-09-20 | 2008-03-12 | 杨玉霞 | Compound thermal insulation wall plate and external wall heat-insulation board producing line |
| CN101725230A (en) * | 2009-11-18 | 2010-06-09 | 四川元能保温材料有限公司 | Flow line processing equipment of thermal insulating decoration board and processing flow thereof |
| CN203157150U (en) * | 2013-03-01 | 2013-08-28 | 佛山市森科能源科技开发有限公司 | Automatic production line device for composite boards |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02212103A (en) * | 1989-02-13 | 1990-08-23 | Kubota Ltd | Manufacture of cement tile |
| JPH11192610A (en) * | 1998-01-05 | 1999-07-21 | Sekisui Chem Co Ltd | Setting device for facing |
| CN1176791C (en) * | 2002-07-10 | 2004-11-24 | 滕少波 | Method and apparatus for producing integral hollow wallboard |
-
2013
- 2013-11-06 CN CN201310547839.2A patent/CN103569618B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101138866A (en) * | 2007-09-20 | 2008-03-12 | 杨玉霞 | Compound thermal insulation wall plate and external wall heat-insulation board producing line |
| CN101725230A (en) * | 2009-11-18 | 2010-06-09 | 四川元能保温材料有限公司 | Flow line processing equipment of thermal insulating decoration board and processing flow thereof |
| CN203157150U (en) * | 2013-03-01 | 2013-08-28 | 佛山市森科能源科技开发有限公司 | Automatic production line device for composite boards |
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| CN103569618A (en) | 2014-02-12 |
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