CN203109346U - Special machine for saw cutting - Google Patents
Special machine for saw cutting Download PDFInfo
- Publication number
- CN203109346U CN203109346U CN2013201264794U CN201320126479U CN203109346U CN 203109346 U CN203109346 U CN 203109346U CN 2013201264794 U CN2013201264794 U CN 2013201264794U CN 201320126479 U CN201320126479 U CN 201320126479U CN 203109346 U CN203109346 U CN 203109346U
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- CN
- China
- Prior art keywords
- cutting
- main motor
- cut
- feed arrangement
- direction feed
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Abstract
The utility model relates to the technical field of special devices, in particular to a special machine for saw cutting. The special machine for the saw cutting is used for cutting a car body in a car welding production line. The special machine for the saw cutting comprises a control device, a base, a main motor, a cutting saw blade, a sliding rail arranged on the rear portion of the upper side of the base, an X-direction feeding device, a Y-direction feeding device and a vision device arranged on the front portion of the upper side of the base. The X-direction feeding device is located at the lower left end of the sliding rail. The Y-direction feeding device is located on the upper left side of the rear portion of the base and on the lower left end of the sliding rail. The main motor is fixed at the upper right end of the sliding rail. The cutting saw blade is connected with and driven by the main motor. The main motor, the X-direction feeding device, the Y-direction feeding device and the vision device are electrically connected with and controlled by the control device respectively. The special machine for the saw cutting has the advantages of automatic lubrication, automatic dust absorption, compact structure, easy operation, high production efficiency and high flexibility.
Description
Technical field
The utility model relates to the special equipment technical field, is specifically related to cut special plane for the sawing of vehicle body cutting in a kind of automotive welding production line.
Background technology
What the automobile body-in-white industry was the most frequently used is exactly the sheet material cutting equipment, and the mode of sheet material cutting is divided into can be divided into hand cut, semi-automatic cutting, Numerical control cutting.Hand cut is flexible, but hand cut is of poor quality, scale error is big, waste of material is big, the following process workload is big, and working condition is abominable simultaneously, and production efficiency is low.The quality of semi auto cutting machine cut workpiece is better, though reduced labor strength, its function is simple, only the cutting of suitable single size.The manual relatively and semi-automatic cutting mode of Numerical control cutting can improve sheet material cutting ground efficient, cut quality effectively, can realize full-automatic cutting under given conditions.
Numerical control cutting special plane in the market can car body welding producing line the PLC control section link to each other, by PLC control, provide the cutting scheme of different size according to different vehicles according to the program of finishing writing.Yet, because the sheet metal component of chassis runner is thicker, generally about 3mm, as adopt high-speed cutting, and the cutting tool caloric value is bigger, and the consume of equipment is serious, tiny and the very difficult recovery of the metallic dust that produces during cutting, fine dusts drops in other equipment, can have a strong impact on life-span and the stability of apparatus for production line, thereby generally adopts the low speed cutting.Low speed cutting no-spark is splashed, and cuts no fine dusts, and waste material is convenient to reclaim.But low speed cutting is very high for the requirement of cutting equipment self, and the low speed cutting equipment need possess higher moment of torsion, stable and durable feed mechanism, and the noise pollution that produces in order to prevent from cutting also will arrange independently sound insulation room.Therefore, develop the more excellent Numerical control cutting special plane of a kind of performance and also just become the task of top priority.
Summary of the invention
The purpose of this utility model provides a kind of sawing and cuts special plane, the vehicle body cutting operation that is used for automotive welding production line, can be applicable to various vehicles simultaneously, have self-lubricate, automatic dust absorption, compact conformation, easy to operate, production efficiency is high, flexible advantages of higher.
For solving the problems of the technologies described above, the technical solution adopted in the utility model is:
Special plane is cut in a kind of sawing, comprise control device, pedestal, main motor, cast-cutting saw slice, be located at the slide rail at rear portion above the described pedestal, the X-direction feed arrangement, the Y-direction feed arrangement, be located at sighting device anterior above the described pedestal, described X-direction feed arrangement is positioned at described slide rail lower-left end, described Y-direction feed arrangement is positioned at upper left side, described pedestal rear portion, and be positioned at described slide rail lower left, described main motor is fixed on described slide rail upper right side, described cast-cutting saw slice is connected with described main motor, and by described main motor-driven, described main motor, the X-direction feed arrangement, the Y-direction feed arrangement all is electrically connected with described control device with sighting device, and by described control device control.
Further, be provided with scrap collecting tank between described pedestal upper right side and the described slide rail.
Further, described pedestal each side is provided with a smear metal aspirator, and described smear metal aspirator is electrically connected with described control device.
Further, be provided with protective cover above the described slide rail.
Further, described protective cover is flexible protective cover.
Further, described X-direction feed arrangement comprises servomotor, half-closed loop control system, ball screw, low gap reductor and guide rail.
Further, described Y-direction feed arrangement comprises servomotor half-closed loop control system, ball screw, low gap reductor and guide rail.
Further, described sighting device comprises support, smart camera, industrial lens, light source.
Further, the described main motor reducing motor that is VFC.
The utility model adopts and concentrates oiling, manually the mode of oiling regularly, multiple spot fuel feeding is lubricated to the centralized oil supply of power transfer part and moving cell; Track adopts flexible protective cover, avoids avoiding damaging vitals such as track, leading screw because of welding slag, dust injection campaign mating surface; The cutting waste material discharging channel of design makes the cutting waste material along the automatic landing of passage, enters scrap collecting tank; Otch smear metal aspirator, adopt 2 industrial dust collectors respectively to the left and right sides workpiece residual smear metal aspirate; Signal in advance by vehicle, make following car also not enter this cutting work station and just send signal in advance, can switch vehicle in advance and save beat, beat is saved in feeding in the time of again by integration X-direction, Y-direction, divide high speed compensatory zone and low speed cutting zone, reach and save beat to greatest extent, can shorten clipping time more than 20%; Simultaneously, can also select the program of taking pictures automatically according to different automobile types, calculate the cutting scheme of realizing different size automatically through computer again, have flexible high characteristics, be applicable to the different automobile types on the same production line, be a kind of numerical control special plane that is used for the cutting of welding and assembling production lines vehicle body of excellent performance, have self-lubricate, automatic dust absorption, compact conformation, easy to operate, production efficiency is high, flexible advantages of higher.
Description of drawings
Fig. 1 is main TV structure schematic diagram of the present utility model;
Fig. 2 is left TV structure schematic diagram of the present utility model;
Fig. 3 is plan structure schematic diagram of the present utility model.
Among the figure:
1, X-direction feed arrangement; 2, protective cover; 3, sighting device;
4, main motor; 5, cast-cutting saw slice; 6, slide rail;
7, scrap collecting tank; 8, pedestal; 9, Y-direction feed arrangement.
The specific embodiment:
The following stated only is preferred embodiment of the present utility model, does not therefore limit protection domain of the present utility model.
Embodiment one, sees that Fig. 1 is to shown in Figure 3:
Special plane is cut in a kind of sawing, comprise control device, pedestal 8, main motor 4, cast-cutting saw slice 5, be located at the slide rail 6 at rear portion above the described pedestal 8, X-direction feed arrangement 1, Y-direction feed arrangement 9, be located at anterior sighting device 3 above the described pedestal 8, described X-direction feed arrangement 1 is positioned at described slide rail 6 lower-left ends, described Y-direction feed arrangement 9 is positioned at upper left side, described pedestal 8 rear portion, and be positioned at described slide rail 6 lower lefts, described main motor 4 is fixed on described slide rail 6 upper right sides, described cast-cutting saw slice 5 is connected with described main motor 4, and by described main motor 4 drivings, described main motor 4, X-direction feed arrangement 1, Y-direction feed arrangement 9 all is electrically connected with described control device with sighting device 3, and by described control device control, be provided with scrap collecting tank 7 between described pedestal 8 upper right side and the described slide rail 6, described pedestal 8 each side is provided with a smear metal aspirator, described smear metal aspirator is electrically connected with described control device, be provided with flexible protective cover 2 above the described slide rail 6, described X-direction feed arrangement 1 includes servomotor with described Y-direction feed arrangement 9, the half-closed loop control system, ball screw, low gap reductor and guide rail, described sighting device 3 comprises support, smart camera, industrial lens, light source, described main motor 4 is the reducing motor of VFC.
The operation principle of control device of the present utility model: the cutting equipment drive part comprises 4 translation shafts and 2 cutting axis.4 translation shafts lay respectively at the pipeline both sides, and the cutting head that drives both sides is respectively done the horizontal movement of X-Y direction and cutting head is positioned; 2 cutting axis drive 2 cutting heads respectively and move in a circle and finish cutting operation.Adopt 4 cover SEW MOVIDRIVE MDX61B frequency converters as driving and the register control of cutting equipment kinematic axis, 2 cover SEW MOVIDRIVE MDX61B frequency converters are as the cutting blade motor drive controller.Described control device detects the vehicle body position about respectively by the described sighting device 3 of 2 covers, calculates position deviation then, the mobile specified rate of this deviate as 2 cover cutting head directions Xs.Described sighting device 3 adopts SICK smart camera and the configuration of Schneider industrial lens.Cutting machine control system and area control system share a master controller, and master controller is finished the control of the peripheral tooling device of cutting equipment, vision system work triggering, telecontrol equipment control signal are triggered, receive and response region control order and to the duty of zone controller feedback cutting equipment etc.Controller by INTERBUS field data bus gather ancillary equipment the I/O signal and and the variable frequency drives communication, carry out communication by EPA and vision system and zone controller.
The above only is preferred embodiments of the present utility model, so all equivalences of doing according to the described structure of the utility model patent claim, feature and principle change or modify, is included in the utility model patent claim.
Claims (9)
1. special plane is cut in a sawing, it is characterized in that comprising control device, pedestal (8), main motor (4), cast-cutting saw slice (5), be located at the slide rail (6) at rear portion above the described pedestal (8), X-direction feed arrangement (1), Y-direction feed arrangement (9), be located at sighting device (3) anterior above the described pedestal (8), described X-direction feed arrangement (1) is positioned at described slide rail (6) lower-left end, described Y-direction feed arrangement (9) is positioned at described pedestal (8) upper left side, rear portion, and be positioned at described slide rail (6) lower left, described main motor (4) is fixed on described slide rail (6) upper right side, described cast-cutting saw slice (5) is connected with described main motor (4), and by described main motor (4) driving, described main motor (4), X-direction feed arrangement (1), Y-direction feed arrangement (9) all is electrically connected with described control device with sighting device (3), and by described control device control.
2. special plane is cut in sawing according to claim 1, it is characterized in that: be provided with scrap collecting tank (7) between described pedestal (8) upper right side and the described slide rail (6).
3. special plane is cut in sawing according to claim 1, it is characterized in that: described pedestal (8) each side is provided with a smear metal aspirator, and described smear metal aspirator is electrically connected with described control device.
4. special plane is cut in sawing according to claim 1, it is characterized in that: be provided with protective cover (2) above the described slide rail (6).
5. special plane is cut in sawing according to claim 4, it is characterized in that: described protective cover (2) is flexible protective cover.
6. special plane is cut in sawing according to claim 1, it is characterized in that: described X-direction feed arrangement (1) comprises servomotor, half-closed loop control system, ball screw, low gap reductor and guide rail.
7. special plane is cut in sawing according to claim 1, it is characterized in that: comprise servomotor, half-closed loop control system, ball screw, low gap reductor and guide rail with described Y-direction feed arrangement (9).
8. special plane is cut in sawing according to claim 1, it is characterized in that: described sighting device (3) comprises support, smart camera, industrial lens, light source.
9. special plane is cut in sawing according to claim 1, it is characterized in that: described main motor (4) is the reducing motor of VFC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013201264794U CN203109346U (en) | 2013-03-20 | 2013-03-20 | Special machine for saw cutting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013201264794U CN203109346U (en) | 2013-03-20 | 2013-03-20 | Special machine for saw cutting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203109346U true CN203109346U (en) | 2013-08-07 |
Family
ID=48889722
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013201264794U Expired - Lifetime CN203109346U (en) | 2013-03-20 | 2013-03-20 | Special machine for saw cutting |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203109346U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2019061578A1 (en) * | 2017-09-29 | 2019-04-04 | 富准精密电子（鹤壁）有限公司 | Cutting machine |
-
2013
- 2013-03-20 CN CN2013201264794U patent/CN203109346U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2019061578A1 (en) * | 2017-09-29 | 2019-04-04 | 富准精密电子（鹤壁）有限公司 | Cutting machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130807 |