CN210147298U - Multi-station spot welding and dispensing integrated machine - Google Patents
Multi-station spot welding and dispensing integrated machine Download PDFInfo
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- CN210147298U CN210147298U CN201920753753.8U CN201920753753U CN210147298U CN 210147298 U CN210147298 U CN 210147298U CN 201920753753 U CN201920753753 U CN 201920753753U CN 210147298 U CN210147298 U CN 210147298U
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Abstract
A multi-station spot welding and dispensing integrated machine comprises a rack, a dispensing system and a spot welding system; a station track is arranged on the frame; the station track is connected with a station; the station moves along a first preset direction on the station track; the dispensing head is connected with the first dispensing module, and the first dispensing module drives the dispensing head to move back and forth along a third preset direction; the second dispensing module drives the first dispensing module to move back and forth along a second preset direction; the spot welding head and the tin feeding head are connected with the first spot welding module, and the first spot welding module drives the spot welding head and the tin feeding head to move back and forth along a third preset direction; the first spot welding module drives the second spot welding module to move back and forth along a second preset direction. Spot welding can be carried out simultaneously; the complete product can be moved out of the production line in a short time; and the intermediate transfer process is also avoided, the production time is reduced, and the production efficiency is improved.
Description
Technical Field
The utility model relates to an engineering equipment field specifically is an all-in-one is glued to multistation spot welding point.
Background
With the development of the times, the original manual production is gradually changed into mechanical batch production in many production processes, the intelligent batch production mode not only improves the efficiency, but also is more accurate than manual production, and the intelligent batch production mode is particularly obvious in the fields of welding and glue injection.
In the prior art, the dispensing process and the spot welding process are generally carried out separately, so that a problem is caused, the product is firstly dispensed by the dispensing equipment and then turned to the spot welding equipment for spot welding, the time cost is increased in the turnover process, and the production efficiency is reduced.
SUMMERY OF THE UTILITY MODEL
The utility model discloses to the problem that above-mentioned prior art exists, provide an all-in-one is glued to multistation spot welding point, the device can effectively use manpower sparingly, improves production efficiency.
In order to achieve the above purpose, the utility model discloses a following technical scheme realizes:
a multi-station spot welding and dispensing integrated machine comprises a rack, a dispensing system and a spot welding system;
a station track is arranged on the rack; the station track is connected with a station; the station moves along a first preset direction on the station track;
the glue dispensing system comprises a glue dispensing head, a first glue dispensing module and a second glue dispensing module; the dispensing head is connected with a first dispensing module, and the first dispensing module drives the dispensing head to move back and forth along a third preset direction;
the second dispensing module is connected with the first dispensing module and drives the first dispensing module to move back and forth along a second preset direction; the second glue dispensing module is arranged on the rack;
the spot welding system comprises a spot welding head, a tin feeding head, a first spot welding module and a second spot welding module; the spot welding head and the tin feeding head are connected with a first spot welding module, and the first spot welding module drives the spot welding head and the tin feeding head to move back and forth along a third preset direction;
the second spot welding module is connected with the first spot welding module; and the first spot welding module drives the second spot welding module to move back and forth along a second preset direction.
Further, the dispensing head is connected with the air source processor through an air pipe; the air source processor is connected with an air source; the air source regulates air pressure through a pressure regulating valve; the air source and the air pipe are arranged in the first dispensing module; the air source processor and the pressure regulating valve are both arranged on the second dispensing module.
Further, the spot welding head is connected with a temperature controller; the temperature controller regulates and monitors the temperature of the spot welding head.
Further, the station track comprises a first station track and a second station track; a first station is arranged on the first station track; a second station is arranged on the second station track; the first station and the second station are parallel to each other.
Furthermore, a cleaning box is arranged on the rack, and a gap is formed in a box cover of the cleaning box.
Furthermore, a control panel is also arranged on the rack; the control panel controls the spot-welding system and the spot-welding system to work through the controller.
Furthermore, the second dispensing module is connected with the first dispensing module through a drag chain.
Furthermore, the dispensing head is connected with the second dispensing module through the fixed station.
Further, the dispensing system, the spot welding system and the stations are connected with the controller; the controller is arranged inside the frame.
The utility model has the advantages that:
the spot welding can be carried out simultaneously by the spot welding with the glue dispensing of the spot welding system with the multi-station glue dispensing; the complete product can be moved out of the production line in a short time; and the intermediate transfer process is also avoided, the production time is reduced, and the production efficiency is improved.
Be equipped with clean box in the frame, can be used to clear up incomplete glue and incomplete tin for the spot welding head and the some head of gluing are cleaner.
The spot welding system can also be through the temperature of temperature controller control spot welding head for adapt to the solder wire of different melting points, make the utility model discloses a spot welding system can use different solder wires to glue.
Drawings
Fig. 1 is a schematic structural view of a dispensing system side of the multi-station spot-welding and dispensing integrated machine of the present invention;
FIG. 2 is a schematic structural diagram of a spot welding system side of the multi-station spot welding and dispensing integrated machine of the present invention;
fig. 3 is a partial enlarged view of the spot welding device of the present invention.
In the figure: the automatic glue dispensing device comprises a machine frame 1, a 21 glue dispensing head, a 22 first glue dispensing module, a 23 second glue dispensing module, a 25 drag chain, a 26 fixing table, a 27 air source processor, a 28 pressure regulating valve, a 31 spot welding head, a 32 tin feeding head, a 33 first spot welding module, a 34 second spot welding module, a 35 temperature controller, an 8 cleaning box, a 9 control panel, a 41 first station rail, a 42 second station rail, a 51 first station and a 52 second station.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
In the present invention, the "first predetermined direction", "second predetermined direction" and "third predetermined direction" are set at a certain angle. More specifically, in the rectangular coordinate system of the three-dimensional space, the first predetermined direction is an X-axis direction, the second predetermined direction is a Y-axis direction, and the third predetermined direction is a Z-axis direction.
In this embodiment, the temperature controller 33 is of the type: AI-208; the model of the motor is as follows: ZGB37 RG; the model of the controller is as follows: stm32F101T 6.
The model of above-mentioned electrical apparatus is not limited to this, and any electrical part homoenergetic that can realize the same effect replaces mutually the utility model provides an effect, just the utility model discloses do not do any improvement to above-mentioned electrical part.
Referring to fig. 1-3, a multi-station spot welding and dispensing integrated machine includes a frame 1, a dispensing system and a spot welding system;
a plurality of station rails can be arranged on the frame 1; in the embodiment, a double-station track is adopted; a first station rail 41 and a second station rail 42, respectively; the first station rail 41 and the second station rail 42 run in parallel and independently of each other;
a first station 51 is connected to the first station rail 41 in a sliding manner; the first station 51 moves back and forth along the X-axis on the first station rail 41;
a second station 52 is connected on the second station rail 42 in a sliding way; the second station 52 traverses the second station rail 42 along the X-axis;
the first station 51 and the second station 52 are both connected with station motors, and the controller controls the first station 51 and the second station 52 to move through the station motors; the station motor is arranged inside the frame 1; placing a product to be dispensed on the first station 51 and the second station 52; the product moves to the glue and spot welding device position along with the station.
The glue dispensing system comprises a glue dispensing head 21, a first glue dispensing module 22 and a second glue dispensing module 23;
the first dispensing module 22 and the second dispensing module 23 are linear modules;
the first dispensing head 21 is connected with the first dispensing module 22; and moves back and forth along the Z-axis on the first dispensing module 22;
the first dispensing module 22 is connected with the second dispensing module 23 and moves back and forth on the second dispensing module 23 along the Y axis; the second glue dispensing module 23 is arranged on the rack 1;
the first dispensing module 22 and the second dispensing module 23 are connected by a drag chain 25.
The dispensing head 21 is connected to the first dispensing module 22 via a fixed station 26.
The fixing table 26 is a fastener, which facilitates the disassembly, assembly and replacement of the dispensing head 21.
The dispensing head 21 is connected with an air source processor 27 through an air pipe; the air source processor 27 is connected with an air source; the air source regulates the air pressure through a pressure regulating valve 28;
the air source and the air pipe are arranged in the second glue dispensing module 23; the air source processor 27 and the pressure regulating valve 28 are both arranged on the second dispensing module 23;
when a product to be subjected to glue dispensing moves to the position below the glue dispensing head 21 through the first station 51, the first glue dispensing module 22 drives the glue dispensing head 21 to move along the Z axis to reach a product glue dispensing position for glue dispensing;
after dispensing of the product on the first station 51 is completed, the first dispensing module 22 drives the dispensing head 21 to move along the Z axis; then, the second dispensing module 23 drives the first dispensing module 22 to move along the Y-axis, so that the first dispensing module 22 reaches above the second station 52; the first dispensing module 22 drives the dispensing head 21 to move along the Z axis again to dispense the product on the second station 52.
A spot welding system is arranged on the back of the dispensing system on the rack 1; the spot welding system comprises a spot welding head 31, a tin feeding head 32, a first spot welding module 33 and a second spot welding module 34;
the first spot welding module 33 and the second spot welding module 34 are both linear modules;
the spot welding head 31 and the tin feeding head 32 are connected to a first spot welding module 33; the first spot welding module 33 drives the spot welding head 31 and the tin feeding head 32 to move back and forth along the Z axis;
the first spot welding module 33 is connected with the second spot welding module 34; the second spot welding module 34 drives the first spot welding module 33 to move back and forth along the Y axis;
the spot welding head 31 is also connected with a temperature controller 35, and the temperature controller 35 can monitor and set the temperature of the spot welding head 31 so as to adapt to the welding wires with different melting points;
a cleaning box 8 is arranged on the frame 1; a gap is arranged on the box cover of the cleaning box 8; after the spot welding head 31 and the spot gluing head 21 move to the position of the cleaning box 8, the spot welding head moves back and forth along the Z axis; the edge of the notch scrapes off the residual glue and the residual soldering tin.
The frame 1 is also provided with a control panel 9; the control panel 9 is connected with the controller and sends signals for controlling the spot welding system and the spot gluing system to move and stop to the controller.
The controller is connected with the station, the spot welding system and the dispensing system to control the spot welding system and the dispensing system to work.
The utility model provides a working process of all-in-one is glued to multistation spot welding point as follows:
firstly, the power supply is switched on, and the temperature of the spot welding head 31 is set through the temperature controller 33; to adapt to the melting point of the corresponding solder wire;
the dispensing head 21 moves along the Z axis, and dispensing is firstly carried out on the product on the first station 51;
after the dispensing of the product at the first station 51 is completed; the dispensing head 21 moves along the Z axis; the first station 51 moves to the spot welding system position on the back of the spot gluing system along the X axis to perform spot welding;
simultaneously, the dispensing head 21 moves along the Y axis; the glue reaches a second station 52 for glue dispensing;
after the product on the second station 52 of the dispensing head 21 is dispensed, the dispensing head moves along the Z axis first, and then moves to the position above the first station 51 again along the Y axis for dispensing;
when the first station 51 moves to the spot welding position, the spot welding head 31 and the tin feeding head 32 move along the Z axis to perform spot welding on the product on the first station 51;
after the spot welding of the product on the first station 51 is finished; after moving along the Z axis, the spot welding head 31 and the tin feeding head 32 move to the second station 52 along the Y axis for spot welding;
after spot welding of the product on the second station 52 is completed, the spot welding head 31 and the tin feeding head 32 move along the Z axis first, and then move to the position above the first station 51 again along the Y axis for spot welding, and after spot welding is completed, the complete product can be moved out of the production line.
According to the working process of the multi-station spot-gluing and spot-welding system, the spot-gluing and spot-welding of the product can be carried out simultaneously; the complete product can be moved out of the production line in a short time; and the intermediate transfer process is also avoided, the production time is reduced, and the production efficiency is improved.
Be located spot welding head 31 and glue the head 21 stopping department and be equipped with cleaning box 8 on frame 1, can be used for the incomplete glue of clearance and incomplete tin for spot welding head 31 and glue the head 21 cleaner.
The foregoing is a more detailed description of the present invention, taken in conjunction with the specific preferred embodiments thereof, and it is not intended that the invention be limited to the specific embodiments shown and described. To the utility model belongs to the technical field of ordinary technical personnel, do not deviate from the utility model discloses under the prerequisite of design, can also make a plurality of simple deductions or replacement, all should regard as belonging to the utility model discloses a protection scope.
Claims (9)
1. The utility model provides an all-in-one is glued to multistation spot welding point which characterized in that: comprises a frame (1), a dispensing system and a spot welding system;
a station track is arranged on the rack (1); the station track is connected with a station; the station moves back and forth on the station track along a first preset direction;
the glue dispensing system comprises a glue dispensing head (21), a first glue dispensing module (22) and a second glue dispensing module (23); the dispensing head (21) is connected with a first dispensing module (22), and the first dispensing module (22) drives the dispensing head (21) to move back and forth along a third preset direction;
the second glue dispensing module (23) is connected with the first glue dispensing module (22), and the second glue dispensing module (23) drives the first glue dispensing module (22) to move back and forth along a second preset direction; the second glue dispensing module (23) is arranged on the rack (1);
the spot welding system comprises a spot welding head (31), a tin feeding head (32), a first spot welding module (33) and a second spot welding module (34); the spot welding head (31) and the tin feeding head (32) are connected with a first spot welding module (33), and the first spot welding module (33) drives the spot welding head (31) and the tin feeding head (32) to move along a third preset direction;
the second spot welding module (34) is connected with the first spot welding module (33); the second spot welding module (34) drives the first spot welding module (33) to move along a second preset direction.
2. The multi-station spot welding and dispensing all-in-one machine according to claim 1, characterized in that: the dispensing head (21) is connected with an air source processor (27) through an air pipe; the air source processor (27) adjusts the air pressure of the air source through a pressure adjusting valve (28); the air source processor (27) and the pressure regulating valve (28) are both arranged on the second glue dispensing module (23).
3. The multi-station spot welding and dispensing all-in-one machine according to claim 1, characterized in that: the spot welding head (31) is connected with a temperature controller (35); the temperature controller (35) regulates and monitors the temperature of the spot welding head (31).
4. The multi-station spot welding and dispensing all-in-one machine according to claim 1, characterized in that: the station tracks comprise a first station track (41) and a second station track (42); a first station (51) is arranged on the first station track (41); a second station (52) is arranged on the second station track (42); the first station (51) and the second station (52) run in parallel and independently of each other.
5. The multi-station spot welding and dispensing all-in-one machine according to claim 1, characterized in that: the cleaning box (8) is arranged on the rack (1), and the cleaning box (8) is used for cleaning residues on the spot welding head (31) and the spot gluing head (21).
6. The multi-station spot welding and dispensing all-in-one machine according to claim 1, characterized in that: the rack (1) is also provided with a control panel (9); and the control panel (9) controls the spot-gluing system and the spot-welding system to work through the controller.
7. The multi-station spot welding and dispensing all-in-one machine according to claim 1, characterized in that: the second glue dispensing module (23) is connected with the first glue dispensing module (22) through a drag chain (25).
8. The multi-station spot welding and dispensing all-in-one machine according to claim 2, characterized in that: the dispensing head (21) is connected with the first dispensing module (22) through a fixing table (26).
9. The multi-station spot welding and dispensing all-in-one machine according to any one of claims 1 to 8, characterized in that: the dispensing system, the spot welding system and the stations are connected with the controller; the controller is arranged inside the frame (1).
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CN201920753753.8U CN210147298U (en) | 2019-05-23 | 2019-05-23 | Multi-station spot welding and dispensing integrated machine |
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CN201920753753.8U CN210147298U (en) | 2019-05-23 | 2019-05-23 | Multi-station spot welding and dispensing integrated machine |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111992435A (en) * | 2020-08-19 | 2020-11-27 | 上海一航凯迈光机电设备有限公司 | Six power module encapsulating devices in duplex position that embedment and some adhesive tape head shuttle shared |
CN112589335A (en) * | 2020-11-25 | 2021-04-02 | 广州瑞松智能科技股份有限公司 | Efficient welding equipment |
CN112958938A (en) * | 2021-03-31 | 2021-06-15 | 深圳市创益通技术股份有限公司 | Automatic assembling machine for Lightning plug connector |
CN114985886A (en) * | 2021-12-20 | 2022-09-02 | 上海一航凯迈光机电设备有限公司 | Automatic welding system of radar power module |
CN116153825A (en) * | 2023-04-23 | 2023-05-23 | 金动力智能科技(深圳)有限公司 | Semiconductor die bonder cold and hot track process system and method |
CN116190281A (en) * | 2023-04-24 | 2023-05-30 | 金动力智能科技(深圳)有限公司 | Semiconductor die bonding process treatment transportation track |
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2019
- 2019-05-23 CN CN201920753753.8U patent/CN210147298U/en active Active
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111992435A (en) * | 2020-08-19 | 2020-11-27 | 上海一航凯迈光机电设备有限公司 | Six power module encapsulating devices in duplex position that embedment and some adhesive tape head shuttle shared |
CN112589335A (en) * | 2020-11-25 | 2021-04-02 | 广州瑞松智能科技股份有限公司 | Efficient welding equipment |
CN112958938A (en) * | 2021-03-31 | 2021-06-15 | 深圳市创益通技术股份有限公司 | Automatic assembling machine for Lightning plug connector |
CN112958938B (en) * | 2021-03-31 | 2022-06-28 | 深圳市创益通技术股份有限公司 | Automatic assembling machine for Lightning plug connector |
CN114985886A (en) * | 2021-12-20 | 2022-09-02 | 上海一航凯迈光机电设备有限公司 | Automatic welding system of radar power module |
CN116153825A (en) * | 2023-04-23 | 2023-05-23 | 金动力智能科技(深圳)有限公司 | Semiconductor die bonder cold and hot track process system and method |
CN116190281A (en) * | 2023-04-24 | 2023-05-30 | 金动力智能科技(深圳)有限公司 | Semiconductor die bonding process treatment transportation track |
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