CN106166675B - A kind of babinet flexible welding polishing special plane and its control system - Google Patents
A kind of babinet flexible welding polishing special plane and its control system Download PDFInfo
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- CN106166675B CN106166675B CN201610776594.4A CN201610776594A CN106166675B CN 106166675 B CN106166675 B CN 106166675B CN 201610776594 A CN201610776594 A CN 201610776594A CN 106166675 B CN106166675 B CN 106166675B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
Abstract
The invention discloses a kind of babinet flexible welding polishing special plane and its control systems, belong to field of welding devices, specifically include engine base, rack, clamping arm, X-axis gear unit, Y-axis gear unit and transmission unit；The engine base is used as installation carrier；Clamping arm is set to rack, is used for clamping and welding to babinet and polishes；X-axis gear unit is set between engine base and rack, to adjust the clamping dimension of clamping arm in the X-axis direction；Y-axis gear unit is set to rack, to adjust the clamping dimension of clamping arm in the Y-axis direction；Transmission unit is set to rack；The present invention has the wide advantage of welding efficiency height, reliable in quality, processing dimension range, it through the invention being capable of a plurality of weld seam of synchronous welding, welding casing deflection is small, weld seam automatically grinding, clamping dimension can also be adjusted flexibly, increase cost to avoid the problem that developing fixture again, in addition to this, the equipment can meet docks with preceding working procedure, can form automatic assembly line.
Description
Technical field
The present invention relates to field of welding devices, and in particular to a kind of babinet flexible welding polishing special plane and its control system.
Background technology
Welder equipment is a kind of equipment treated welding gap and carry out automatic welding, and existing such Product jointing is of poor quality,
Especially when being welded to babinet, have the following problems：
Single weld seam special welding machine, the big babinet overall dimensions of modification amount are difficult to ensure that labor intensity of operating staff is big, and nothing
Method is docked with preceding working procedure, cannot form automatic assembly line operation；High, efficiency is required personnel's welding technique when human weld
Lowly, production cost is high, welding efficiency is slow, fraction defective is high, and molding is inconsistent, polishing is required high；Manipulator is welded to work
Clamps require high (when particular for TIG weld technique), and welding fixture is the special fixture of workpiece, such as the product discontinuance
When then fixture cannot use, but electric cabinet industry is customized according to customer requirement, and wide in variety and amount is small, this is just faced with needs
It develops the problem of a set of new fixture causes cost to increase, and manipulator price is high, work model of the welding box body technique to manipulator
It is with prodigious limitation.Effect cannot preferably be played.
Invention content
The object of the present invention is to provide a kind of babinet flexible welding polishing special plane and its control systems, have welding efficiency
The advantages of height, reliable in quality, processing dimension range be wide, high degree of automation, babinet flexible welding polishing through the invention is special
Machine can a plurality of weld seam of synchronous welding, by welding box body deformation amount controlling after molding in smaller range, the weld seam after welding
Clamping dimension can also be adjusted flexibly according to different sizes babinet to be processed, to avoid developing fixture again in automatically grinding
The problem of increasing cost, in addition to this, which can meet docks with preceding working procedure, can form automatic assembly line.
In order to solve in the prior art, welding equipment welding fabrication rear box deflection is big, production efficiency is low, weld seam is beaten
Mill requires the technical issues of high, labor intensity is big, fixture utilization rate is not high and can not cooperatively form automatic assembly line, this hair
A kind of bright disclosed babinet flexible welding polishing special plane, including engine base, rack, clamping arm, X-axis gear unit, Y-axis gear unit
And transmission unit；
The engine base is used as installation carrier；
The clamping arm is set to rack, to realize clamping and the welding polishing function to babinet；
The X-axis gear unit is set between engine base and rack, to adjust the clamping ruler of clamping arm in the X-axis direction
It is very little；
The Y-axis gear unit is set to rack and clamping arm junction, to adjust the clamping of clamping arm in the Y-axis direction
Size；
The transmission unit is set to rack, to realize the function that babinet is inputted and exported.
Further, babinet flexible welding polishing special plane proposed by the present invention, wherein clamping arm includes that fixture positioning is single
Member, clamping unit and welding polishing unit；
The fixture positioning unit is set to clamping arm, to adjust fixture positioning unit in the Z-axis direction relative to babinet
Position；
The clamping unit is set to clamping arm, to realize that the positioning to two walls of formed soldered on babinet clamps work(
Energy；
Welding polishing unit is set to clamping arm, to realize welding and the polishing function to babinet.
Further, babinet flexible welding polishing special plane proposed by the present invention, wherein clamping unit opens up water-cooling channel.
Further, babinet flexible welding polishing special plane proposed by the present invention, wherein further include lifting unit, the lifting
Unit is set between transmission unit and rack, to realize the elevating function of transmission unit.
Further, babinet flexible welding polishing special plane proposed by the present invention, wherein further include position block, the positioning
Block is set to engine base, to realize the function of positioning babinet rapidly in the transmission direction.
Further, babinet flexible welding polishing special plane proposed by the present invention, wherein further include welding slag collector, the weldering
Slag collector is set to rack, to collect welding slag caused by welding.
Preferably, babinet flexible welding polishing special plane proposed by the present invention, wherein rack includes symmetrically being set along Y direction
The left frame set and right rack are symmetrically arranged with two pairs of sub- clamping arms, each sub- dress on left frame and right rack and along Y direction
Fixture positioning unit, clamping unit and welding polishing unit are both provided in clamp arm.
A kind of control system is related to above-mentioned babinet flexible welding polishing special plane, wherein the control system includes program input
Module, control centre and execution module, the execution module include X-axis transmission module, Y-axis transmission module, delivery module, lifting mould
Block, fixture locating module, clamp module, welding polishing module；
The X-axis transmission module and control centre's electrical connection, to drive X-axis gear unit to control clamping arm in X-axis
Clamping dimension on direction；
The Y-axis transmission module and control centre's electrical connection, to drive Y-axis gear unit to control clamping arm in Y-axis
Clamping dimension on direction；
The delivery module and control centre's electrical connection, output and input babinet to control transmission unit；
The lifting module and control centre's electrical connection, to control the lifting of transmission unit；
The fixture locating module and control centre electrical connection, to control fixture positioning unit in the Z-axis direction relative to
The position of babinet；
The clamp module and control centre's electrical connection, to control clamping unit to babinet and the side wall adjacent with soldered
It is fixedly clamped；
Welding polishing module and control centre's electrical connection are welded and are beaten to babinet to control welding polishing unit
Mill processing.
Babinet flexible welding polishing special plane of the present invention and its control system have the following advantages compared with prior art：(1)
The new increased cost of fixture of exploitation can be removed from, and eliminate the development cycle, as long as in program according to customer requirement customed product
The long * wide * high of input module setting babinet can be produced, and greatly save production cost；(2) production switch is efficient and convenient, no
It needs to waste mould replacing time because changing production, to improve utilization rate of equipment and installations, reduces personnel labor intensity；(3) can expire
Foot is docked with preceding working procedure, forms automatic assembly line operation.(such as can be direct by transmission line after the completion of preceding working procedure bending
It welds or polishes into special plane.The each angle of babinet is welded simultaneously or polishing, and deflection is small, and production efficiency is high, and welding or polishing
When carry welding slag collector, high degree of automation；(4) equipment can also be entered by transmission unit for big babinet to weld
It connects, (general bonding machine can not weld) is to solve the problems, such as that big babinet must weld polishing stable quality by human weld
Reliably；Solve the problems, such as that labor intensity of operating staff is big and production cost is high from basic.
Description of the drawings
Fig. 1 is babinet flexible welding of the present invention polishing special plane main structure diagram；
Fig. 2 is babinet flexible welding of the present invention polishing special plane overlooking structure diagram；
Fig. 3 is the shaft side figure of babinet flexible welding of the present invention polishing special plane；
Fig. 4 is the control system block diagram of babinet flexible welding of the present invention polishing special plane.
Wherein, 1, engine base；2, rack；20, left frame；21, right rack；3, clamping arm；30, fixture positioning unit；31, it presss from both sides
Tight unit；32, welding polishing unit；33, sub- clamping arm；4, X-axis gear unit；40, X1 axis gear unit；41, X2 axis is driven
Unit；5, Y-axis gear unit；50, Y1 axis gear unit；51, Y2 axis gear unit；6, transmission unit；7, lifting unit；8, journey
Sequence input module；9, control centre；10, X-axis transmission module；11, Y-axis transmission module；12, delivery module；13, module is lifted；
14, fixture locating module；15, clamp module；16, welding polishing module.
Specific implementation mode
It is described in further detail below by specific embodiment and in conjunction with attached drawing to technical solution of the present invention：
As shown in Figures 1 to 3, a kind of babinet flexible welding polishing special plane provided by the invention, including engine base 1, rack 2, dress
Clamp arm 3, X-axis gear unit 4, Y-axis gear unit 5 and transmission unit 6；
The engine base 1 is used as installation carrier；
The clamping arm 3 is set to rack 2, to realize clamping and the welding polishing function to babinet；
The X-axis gear unit 4 is set between engine base 1 and rack 2, to adjust the clamping of clamping arm 3 in the X-axis direction
Size；
The Y-axis gear unit 5 is set to 3 junction of rack 2 and clamping arm, to adjust clamping arm 3 in the Y-axis direction
Clamping dimension；
The transmission unit 6 is set to rack 2, to realize the function that babinet is inputted and exported.
The present embodiment at least has following advantages：(1) it can remove the new fixture of exploitation from according to customer requirement customed product and increase
Cost, and the development cycle is eliminated, as long as the long * wide * high for setting babinet in program input module are produced, significantly
Save production cost；(2) production switch is efficient and convenient, and mould replacing time need not be wasted because changing production, is set to improve
Standby utilization rate, reduces personnel labor intensity；(3) it can meet and be docked with preceding working procedure, the operation of formation automatic assembly line (such as
Special plane welding or polishing can be directly entered after the completion of preceding working procedure bending by transmission line), each angle of babinet is welded or is beaten simultaneously
Mill, deflection is small, and production efficiency is high；(4) big babinet can also be welded (generally by transmission unit 6 into equipment
Bonding machine can not weld), to solve the problems, such as that big babinet it is reliable must to weld polishing stable quality by human weld；From
It is basic to solve the problems, such as that labor intensity of operating staff is big and production cost is high.
As scheme is advanced optimized, as shown in figure 3, clamping arm 3 includes fixture positioning unit 30, clamps in the present embodiment
Unit 31 and welding polishing unit 32；
The fixture positioning unit 30 is set to clamping arm 3, to adjust fixture positioning unit 30 in the Z-axis direction relative to
The position of babinet；
The clamping unit 31 is set to clamping arm 3, to realize the locating clip to two walls of formed soldered on babinet
Tight function；It brings the advantage that：More regular soldering, reliable welding quality can be carried out to soldered.
Welding polishing unit 32 is set to clamping arm 3, to realize welding and the polishing function to babinet.
Preferably, clamping unit 31 opens up water-cooling channel in the present invention, and fixture positioning can be carried out to avoid long-time welded bands
Unit 30 and clamping unit 31 heat up, and are that next welding product band better quality ensures.
As scheme is advanced optimized, as shown in figure 3, babinet flexible welding proposed by the present invention polishing special plane, further includes
Lifting unit 7, the lifting unit 7 are set between transmission unit 6 and rack 2, to realize the elevating function of transmission unit 6；
It brings the advantage that：Babinet transmission is made to the connection of the disengaging of transmission unit 6 and babinet afterwards in place, to the weldering for babinet
It takes mill reservation operations space and prevents the generation of damage 6 phenomenon of transmission unit.
Meanwhile further including position block, which is set to engine base 1, to realize babinet in the transmission direction
The function of positioning rapidly.
Meanwhile further including welding slag collector, which is set to rack 2, to collect weldering caused by welding
Slag.
Preferably, the special plane as shown in figure 3, babinet flexible welding proposed by the present invention is polished, wherein rack 2 includes along Y-axis
The symmetrically arranged left frame 20 in direction and right rack 21, are symmetrically arranged on left frame 20 and right rack 21 and along Y direction
Two pairs of sub- clamping arms 33 are both provided with fixture positioning unit 30, clamping unit 31 and welding polishing unit on each sub- clamping arm 33
32, it is ensured that four angles of babinet are welded simultaneously, are heated evenly, deflection is small.
X-axis gear unit 4 includes two X1 axis gear units 40 and X2 axis gear unit 41 disposed in parallel in the present embodiment,
Y-axis gear unit 5 divides for Y1 axis gear unit 50 and Y2 axis gear unit 51, fixture positioning unit 30 by transmission mechanism and
Each sub- clamping arm 33 connects, and clamping unit 31 is fixedly connected on fixture positioning unit 30, and clamping unit 31 follows fixture to position
30 synchronization action of unit；Welding polishing unit 32 is connected by transmission mechanism and each sub- clamping arm 33.
Its operation principle and process is：
1, product specification size is first inputted into program input module, X1 axis gear unit 40 and X2 axis gear unit 41 are coordinated
Act that (X1 axis gear unit 40 and X2 axis gear unit 41 are that positive and negative rotation lead screw drives in the present embodiment, and the transmission of Y1 axis is singly simultaneously
First 50 and Y2 axis gear unit 51 is rack pinion), pacified by X1 axis gear unit 40 and the driving of X2 axis gear unit 41
It two sub- clamping arms 33 loaded on left frame 20 and is installed on two sub- clamping arms 33 of right rack 21, separately reaches case along X-direction
Body width is sized；Y1 axis gear unit 50, Y2 axis gear unit 51 act simultaneously separately reaches babinet length along Y direction
It is sized；Fixture positioning unit 30 and clamping unit 31 rise to height and are sized at the above 50mm；Welding polishing unit
32, which are raised to height, is sized at the above 50mm；
2, babinet is placed on transmission unit 6, is moved by start button transmission unit 6 and babinet is transported to positioning link stopper
Place stops, and after transmission unit 6 is fallen into place, four fixture positioning units 30 are moved downwardly to the bottom of box, the transmission of X1 axis simultaneously
Unit 40 and X2 axis gear unit 41, Y1 axis gear unit 50 and Y2 axis gear unit 51 act arrive setting position simultaneously；Fixture
The pneumatic pinch unit 31 of positioning unit 30 acts, and clamps four side of babinet and the side wall close to commissure；
3, in place, welding polishing unit 32 starts to weld the action of welding slag collector after downward actuation reaches setting position simultaneously
Or polishing, until welding polishing unit 32 is returned to set point after the completion of welding or polishing.
As shown in figure 4, a kind of control system, is related to above-mentioned babinet flexible welding polishing special plane, wherein the control system packet
Program input module 8, control centre 9 and execution module are included, which includes X-axis transmission module 10, Y-axis transmission module
11, delivery module 12, lifting module 13, fixture locating module 14, clamp module 15, welding polishing module 16；
The X-axis transmission module 10 and control centre 9 are electrically connected, to drive X-axis gear unit 4 to control clamping arm 3
Clamping dimension in the X-axis direction；
The Y-axis transmission module 11 and control centre 9 are electrically connected, to drive Y-axis gear unit 5 to control clamping arm 3
Clamping dimension in the Y-axis direction；
The delivery module 12 and control centre 9 are electrically connected, and are output and input to babinet to control transmission unit 6；
The lifting module 13 and control centre 9 are electrically connected, to control the lifting of transmission unit 6；
The fixture locating module 14 and control centre 9 are electrically connected, to control the phase in the Z-axis direction of fixture positioning unit 30
For the position of babinet；
The clamp module 15 and control centre 9 are electrically connected, to control clamping unit 31 to babinet and adjacent with soldered
Side wall be fixedly clamped；
Welding polishing module 16 and control centre 9 are electrically connected, and are welded to babinet to control welding polishing unit 32
It connects and grinding process.
It should be noted last that the above specific implementation mode is merely illustrative of the technical solution of the present invention and unrestricted,
Although being described the invention in detail with reference to embodiment, it will be understood by those of ordinary skill in the art that, it can be to this hair
Bright technical solution is modified or replaced equivalently, and without departing from the spirit of the technical scheme of the invention and range, should all be contained
Lid is in the scope of the claims of the present invention.
Claims (6)
- The special plane 1. a kind of babinet flexible welding is polished, which is characterized in that passed including engine base (1), rack (2), clamping arm (3), X-axis Moving cell (4), Y-axis gear unit (5) and transmission unit (6)；The engine base (1) is used as installation carrier；The clamping arm (3) is set to rack (2), to realize clamping and the welding polishing function to babinet；The X-axis gear unit (4) is set between engine base (1) and rack (2), to adjust clamping arm (3) in the X-axis direction Clamping dimension；The Y-axis gear unit (5) is set to rack (2) and clamping arm (3) junction, to adjust clamping arm (3) in Y-axis side Upward clamping dimension；The transmission unit (6) is set to rack (2), to realize the function that babinet is inputted and exported；Wherein, the rack (2) includes along the symmetrically arranged left frame of Y direction (20) and right rack (21), in the left machine It is symmetrically arranged with two pairs of sub- clamping arms (33), and the sub- clamping arm (33) on frame (20) and right rack (21) and along Y direction On be both provided with fixture positioning unit (30), clamping unit (31) and welding polishing unit (32)；The clamping arm (3) includes fixture positioning unit (30), clamping unit (31) and welding polishing unit (32)；The fixture positioning unit (30) is set to clamping arm (3), to adjust fixture positioning unit (30) phase in the Z-axis direction For the position of babinet；The clamping unit (31) is set to clamping arm (3), to realize the positioning to two walls of formed soldered on babinet Clamping function；The welding polishing unit (32) is set to clamping arm (3), to realize welding and the polishing function to babinet.
- The special plane 2. babinet flexible welding according to claim 1 is polished, which is characterized in that the clamping unit (31) opens up Water-cooling channel.
- The special plane 3. babinet flexible welding according to claim 1 or 2 is polished, which is characterized in that further include lifting unit (7), the lifting unit (7) is set between transmission unit (6) and rack (2), to realize the lifting work(of transmission unit (6) Energy.
- The special plane 4. babinet flexible welding according to claim 3 is polished, which is characterized in that further include position block, it is described Position block is set to engine base (1), to realize the function of positioning babinet rapidly in the transmission direction.
- The special plane 5. babinet flexible welding according to claim 3 is polished, which is characterized in that further include welding slag collector, institute It states welding slag collector and is set to rack (2), to collect welding slag caused by welding.
- 6. a kind of control system is related to babinet flexible welding polishing special plane according to any one of claims 1 to 5, feature It is, which includes：Program input module (8), control centre (9) and execution module；The execution module includes X-axis transmission module (10), Y-axis transmission module (11), delivery module (12), lifting module (13), fixture locating module (14), clamp module (15) and welding polishing module (16)；The X-axis transmission module (10) and control centre (9) electrical connection, to drive X-axis gear unit (4) to control clamping The clamping dimension of arm (3) in the X-axis direction；The Y-axis transmission module (11) and control centre (9) electrical connection, to drive Y-axis gear unit (5) to control clamping The clamping dimension of arm (3) in the Y-axis direction；The delivery module (12) and control centre (9) electrical connection, to control transmission unit (6) to the input of babinet and defeated Go out；The lifting module (13) and control centre (9) electrical connection, to control the lifting of transmission unit (6)；The fixture locating module (14) and control centre (9) electrical connection, to control fixture positioning unit (30) in Z-direction On position relative to babinet；The clamp module (15) and control centre (9) electrical connection, to control clamping unit (31) to babinet and and soldered Adjacent side wall is fixedly clamped；AndWelding polishing module (16) and control centre (9) are electrically connected, to control welding polish unit (32) to babinet into Row welding and grinding process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610776594.4A CN106166675B (en) | 2016-08-29 | 2016-08-29 | A kind of babinet flexible welding polishing special plane and its control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610776594.4A CN106166675B (en) | 2016-08-29 | 2016-08-29 | A kind of babinet flexible welding polishing special plane and its control system |
Publications (2)
| Publication Number | Publication Date |
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| CN106166675A CN106166675A (en) | 2016-11-30 |
| CN106166675B true CN106166675B (en) | 2018-10-30 |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106903577B (en) * | 2017-03-06 | 2018-10-09 | 安徽鑫艺达抛光机械有限公司 | A kind of square chest numerical control polishing system |
| CN106903613A (en) * | 2017-03-07 | 2017-06-30 | 山东大学 | The flexible polishing constant force control device of double actuator drivens |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5796066A (en) * | 1996-03-29 | 1998-08-18 | Lam Research Corporation | Cable actuated drive assembly for vacuum chamber |
| CN101653891B (en) * | 2009-08-27 | 2012-08-22 | 常州市洪耀油箱有限公司 | Corrugated sheet welder |
| CN201493618U (en) * | 2009-09-16 | 2010-06-02 | 王济生 | Dedicated welding machine for radiators |
| CN104014902B (en) * | 2014-06-17 | 2016-11-09 | 铁岭灵飞重型机器有限公司 | A kind of semi-automatic wear resistance electrode built-up welder |
| CN204771268U (en) * | 2015-05-27 | 2015-11-18 | 安徽普伦智能装备有限公司 | Automatic fixed -position welding system of box |
| CN205927831U (en) * | 2016-08-29 | 2017-02-08 | 任圣权 | Box flexible welding special plane of polishing and control system thereof |
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2016
- 2016-08-29 CN CN201610776594.4A patent/CN106166675B/en active Active
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