CN208728803U - A kind of intelligent aluminium section bar cutter device - Google Patents
A kind of intelligent aluminium section bar cutter device Download PDFInfo
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- CN208728803U CN208728803U CN201821546593.1U CN201821546593U CN208728803U CN 208728803 U CN208728803 U CN 208728803U CN 201821546593 U CN201821546593 U CN 201821546593U CN 208728803 U CN208728803 U CN 208728803U
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Abstract
The utility model is a kind of intelligent aluminium section bar cutter device, including workbench, the front-end surface of workbench sets pressing plate, cylinder is respectively set on the both ends of lower platen, top board is fixedly installed in cylinder upper end, moveable sliding panel is set on top board, the saw blade of protective shell and Qi Nei is set on sliding panel, include Rose Box and liquid reserve tank under lower platen and extracts lubricating oil to saw blade, discharge rolls and Contactless stroke switch is arranged in workbench rear end, the utility model by workbench tail end install additional Contactless stroke switch, realize that measured length is automatically cut off, guarantee machining accuracy, and lubricating oil is sprayed using spray head, slow down cutter temperature rise, guarantee cutting effect, collect clast with lubricating oil simultaneously, it avoids wasting, lubricating oil recycles after filtering simultaneously, reduce processing cost.
Description
Technical field
The utility model relates to technical field of mechanical processing, specially a kind of intelligent aluminium section bar cutter device.
Background technique
Mostly existing aluminum profile processing still when needing to cut aluminum profile, is adopted using extrusion forming more
It is manually cut, cutting speed is slow, while cutting error is larger, seriously affects processing quality, and it is more to cut generation
Clast, seriously pollute environment, while causing a large amount of wastage of material.
Utility model content
The technical problems to be solved in the utility model is to overcome existing defect, provides a kind of intelligent aluminum profile cutting dress
It sets, is switched by installing contactless formation additional in workbench tail end, realize that measured length is automatically cut off, guarantee machining accuracy, and adopt
Lubricating oil is sprayed with spray head, slows down cutter temperature rise, guarantees cutting effect, while collect clast with lubricating oil, avoids wasting, together
When lubricating oil recycle after filtering, reduce processing cost, can effectively solve the problems in background technique.
Technological means used by the utility model is as described below.
A kind of intelligent aluminium section bar cutter device, includes workbench, and the first rectangle is arranged in the front-end surface of the workbench
Through-hole moves towards vertical with workpiece direction of feed, and lower platen, table on the both ends of the lower platen are arranged in first rectangular through-hole
Cylinder flexible up and down is respectively set in face, and the upper end of 2 cylinders is separately connected top board lower surface both ends, and top board passes through cunning
Moving part is coupled sliding panel, and the top board and sliding panel are L-square；Consolidating for linear motor is connected on the top board
Through-hole is correspondingly arranged on the level board of fixed end, the mobile terminal connection sliding panel of the linear motor, the top board and sliding panel；Institute
It states and protective shell is set on sliding panel, rotatable saw blade is arranged inside, which protrudes into above-mentioned through-hole, and protective shell is externally provided with gear
The second motor, the input shaft of the output shaft tooth connection roller box of second motor, the output shaft of gear-box is arranged on sliding panel in case
Connect the shaft of saw blade；The linear motor, the second motor and monolithic mechatronics.
As a kind of preferred embodiment of the utility model, sliding slot, the sliding slot is arranged in the level board upper surface of the top board
Move towards vertical with workpiece direction of feed, sliding block is arranged in the sliding panel lower end, which is fitted in the sliding slot of level board
Portion；Mounting groove is set on the vertical plate of the top board, the trend of the mounting groove and sliding slot trend are consistent, the straight-line electric
The fixing end of machine is fixedly mounted on inside the mounting groove.
As a kind of preferred embodiment of the utility model, the through-hole on the sliding panel and top board is rectangular through-hole, institute
State the third rectangular through-hole for being arranged on lower platen and being correspondingly arranged with the rectangular through-hole, the front and back end width of the third rectangular through-hole
Greater than the front and back end width of the rectangular through-hole.
As a kind of preferred embodiment of the utility model, the third rectangular through-hole is stepped hole, before the stepped hole top
Rear width is greater than the front and back end width of the rectangular through-hole.
As a kind of preferred embodiment of the utility model, Rose Box is connected below the lower platen, the third rectangle is logical
Hole is connected to Rose Box, and the bottom of the Rose Box is incline structure, and lowest part setting opening, the opening pass through intermediate tube and storage
Filter core is filled in liquid case connection, the intermediate tube inside.
As a kind of preferred embodiment of the utility model, the saw blade is circular saw blade, which is cooperated by bearing pair
It is installed on protective shell, the protective shell is semicircular structure, and spray head is respectively set in two sides in protective shell；In the liquid reserve tank
Self priming pump is set, and the spray head is connected to the self priming pump, and the input terminal of the self priming pump is electrically connected with the output end of single-chip microcontroller.
As a kind of preferred embodiment of the utility model, the second rectangular through-hole is arranged in the rear end surface of the workbench, should
Discharge rolls are uniformly arranged inside second rectangular through-hole, the axis of the discharge rolls is identical as workpiece direction of feed, the discharge rolls
Both ends pass through bearing pair respectively and the mounting base of workbench lower surface is coupled；It also include first motor, the discharge rolls
Sprocket wheel is arranged in end, which is connect by chain with the sprocket wheel of first motor output shaft end, the input terminal of the first motor
It is electrically connected with the output end of single-chip microcontroller.
As a kind of preferred embodiment of the utility model, right angle rack is fixedly installed in the tail end upper surface of the workbench,
Contactless stroke switch, the output end of the Contactless stroke switch is fixedly installed in the horizon bar surface of the right angle rack
It is electrically connected with the input terminal of single-chip microcontroller.
As a kind of preferred embodiment of the utility model, second motor is pacified by the way that motor mount and sliding panel are fixed
Dress, the input terminal of second motor are electrically connected with the output end of single-chip microcontroller.
As a kind of preferred embodiment of the utility model, the cylinder is vertical with lower platen, and cylinder passes through pneumatic control system
System is connected to external gas source feeding mechanism, and the input terminal of the atmospheric control is electrically connected with the output end of single-chip microcontroller.
It is had the beneficial effect that caused by the utility model.
1, the intelligent aluminium section bar cutter device of the utility model is used opens in the contactless stroke of workbench tail end setting
The mode of pass, when Contactless stroke switch detects that workpiece, i.e. control saw blade are cut, guarantee cutting accuracy, adjust simultaneously
Save the relative position of Contactless stroke switch and right angle rack, i.e., the Cutting Length of changeable workpiece, convenient for adjusting.
2, the intelligent aluminium section bar cutter device of the utility model is in such a way that top board and lower platen combine, in cylinder
Under the action of workpiece is compressed, due to pneumatic system can guarantee in control process air pressure inside stablize, can guarantee
Clamping force is stablized, profile problem on deformation caused by avoiding clamping force excessive, and discharge rolls are arranged in workbench rear end, can be timely
Workpiece after cutting is removed in time, avoids the interference to subsequent workpiece.
3, the intelligent aluminium section bar cutter device of the utility model is used in the side of top board internal engagement installation sliding panel
Formula, under the action of linear motor, the direction for enabling saw blade to feed along vertical workpiece is moved, and enables the utility model
The biggish aluminum profile of working width, and spray head can be mobile with saw blade, is continuously saw blade cooling, slows down the temperature rise speed of saw blade
Degree.
4, the intelligent aluminium section bar cutter device of the utility model is generated processing broken by the way of spraying lubricating fluid
Bits wash away, and in Rose Box internal gathering, and after lubricating fluid is filtered, recycle, processing cost, and lower platen is effectively reduced
Surface is set as stepped hole, and the lubricating fluid for increasing surface collects area, promotes the rate of recovery of lubricating fluid.
Detailed description of the invention
Fig. 1 is the overall structure diagram of the utility model.
Fig. 2 is the diagrammatic cross-section that the utility model passes through Rose Box and liquid reserve tank.
Fig. 3 is that the utility model top board and lower platen assemble diagrammatic cross-section.
Fig. 4 is the utility model sliding panel assembling schematic diagram.
Specific embodiment
Illustrated embodiment is please referred to Fig.1 to Fig.4, a kind of intelligent aluminium section bar cutter device of the utility model includes work
The first rectangular through-hole is arranged in the front-end surface of platform 1, workbench 1, moves towards vertical with workpiece direction of feed.In first rectangular through-hole
Lower platen 3 is set, and cylinder 4 flexible up and down is respectively set in the both ends upper surface of lower platen 3, and cylinder 4 and the surface of lower platen 3 are hung down
Directly.Cylinder 4 is connected to by atmospheric control with external gas source feeding mechanism.The upper end of 2 cylinders 4 is separately connected top board 2
The both ends of lower surface.Top board 2 is coupled sliding panel 10 by sliding part, and top board 2 and sliding panel 10 are L-square, tool
For body, sliding slot 21 is arranged in the level board upper surface of top board 2, which moves towards, sliding panel vertical with workpiece direction of feed
Sliding block (not shown) is arranged in 10 lower ends, which is fitted to inside sliding slot 21.
The fixing end of linear motor 15 is connected on top board 2, the mobile terminal of linear motor 15 connects sliding panel 10, specific next
Say, mounting groove 23 is arranged on the vertical plate of top board 2, and the trend of the mounting groove 23 and sliding slot 21 move towards unanimously, i.e., its trend and
Workpiece direction of feed is vertical.The fixing end of linear motor 15 is fixedly mounted on the inside of the mounting groove 23.The shifting of linear motor 15
Moved end can be mounted on 10 desired position of sliding panel according to actual needs to drive sliding panel 10 mobile, no longer specific to limit.
It is correspondingly arranged through-hole on the level board of top board 2 and sliding panel 10, can be rectangular through-hole, longitudinal direction and work
Part direction of feed is vertical.Protective shell 9 is set on sliding panel 10, rotatable circular saw blade 13 is arranged inside, which protrudes into
Above-mentioned rectangular through-hole, saw blade 13 are coupled by bearing pair on protective shell 9.Above-mentioned protective shell 9 can be to cooperate with saw blade 13
Semicircle setting.Protective shell 9 is externally provided with gear-box 12, also includes second be connected on sliding panel 10 by motor mount
Motor 8.The input shaft of the output shaft tooth connection roller box 12 of second motor 8, the shaft of the output axis connection saw blade 13 of gear-box 12
And bearing pair.
Rectangular through-hole on above-mentioned sliding panel 10 and top board 2, setting and above-mentioned sliding panel 10 and top board on lower platen 3
The front and back end width of the third rectangular through-hole that rectangular through-hole on 2 is correspondingly arranged, the third rectangular through-hole is greater than rectangular through-hole
Front and back end width.Embodiment as shown in the figure, third rectangular through-hole can be stepped hole, which is greater than
The front and back end width of rectangular through-hole.
Rose Box 16 is also connected with below lower platen 3, third rectangular through-hole is connected to Rose Box 16.The bottom of Rose Box 16 is
Incline structure, and lowest part setting opening, can be illustrated in figure 2 the high angled manner in intermediate low both sides.The opening passes through centre
Pipe is connected to liquid reserve tank 17, and filter core 19 is filled inside intermediate tube.
Self priming pump 18 is set in liquid reserve tank 17.Spray head 14 is respectively set in the two sides of protective shell 9.The spray head 14 and self priming pump
18 connections.
The second rectangular through-hole is arranged in the rear end surface of workbench 1, is uniformly arranged discharge rolls 5 inside second rectangular through-hole,
The axis of discharge rolls 5 is identical as workpiece direction of feed.The both ends of discharge rolls 5 pass through bearing pair and 1 lower surface of workbench respectively
Mounting base 22 is coupled.The end of discharge rolls 5 also sets up sprocket wheel, and first motor 7, chain is arranged in suitable position below workbench
Wheel is cooperatively connected by the sprocket wheel of chain 6 and 7 output shaft end of first motor.
Right angle rack is fixedly installed in the tail end upper surface middle position of workbench 1, and the fixed setting of horizon bar surface is non-to be connect
Touch travel switch 11.
Above-mentioned atmospheric control, first motor 7, linear motor 15, the second motor 8, self priming pump 18 input terminal and list
The electrical connection of 20 output end of piece machine, 20 input terminal of the output end single-chip microcontroller electrical connection of above-mentioned Contactless stroke switch 11.In figure
Shown in embodiment, the position of the single-chip microcontroller 20 may be provided at outside 17 side wall of liquid reserve tank.
Single-chip microcontroller 20 can be selected as Siemens 6ES7216-2AD23-0XB8 type PLC controller, and single-chip microcontroller 20 controls gas
Autocontrol system, first motor 7, the mode of the second motor 8, Contactless stroke switch 11, linear motor 15 and self priming pump 18
For normal method in the prior art.
When in use: aluminum profile enters from the front end of workbench 1, when Contactless stroke switch 11 detects workpiece,
Electric signal transmission is generated to single-chip microcontroller 20, single-chip microcontroller 20 controls preposition apparatus for feeding and stops charging, and passes through atmospheric control
It controls cylinder 4 to shorten, pushes top board 2 by Workpiece clamping.Self priming pump 18 works at this time, by the lubricating oil inside liquid reserve tank 17
13 surface of saw blade is sprayed to by spray head.
Then the second motor 8 works, and by the power transmission of gear-box 12, drives 13 high speed rotation of saw blade, to workpiece into
Row cutting, while linear motor 15 acts, and drives sliding panel 10 to feed vertical direction along workpiece and moves, makes saw blade 13 to workpiece
Carry out transverse cuts.It cuts clast and enters Rose Box 16 with lubricating fluid, after the filtering of filter core 19, lubricating fluid flows back into liquid reserve tank
17。
After the completion of cutting, cylinder 4 extends, and top board 2 moves up, controls preposition feeding device at this time and continue to feed, push away
Workpiece after dynamic cutting is mobile, and first motor 7 works at the same time, drives discharge rolls 5 to rotate by chain 6, after cutting
Workpiece is along perpendicular to direction of feed discharging.
The utility model is using in such a way that contactless formation switch 11 is arranged in 1 tail end of workbench, when contactless row
Cheng Kaiguan 11 detects that workpiece, i.e. control saw blade 13 are cut, and guarantees cutting accuracy, while adjusting non-contact formation switch 11
With the relative position of right angle rack, i.e., the Cutting Length of changeable workpiece, convenient for adjusting.
The utility model compresses workpiece under the action of cylinder 4 in such a way that top board 2 and lower platen 3 combine, by
It can guarantee that air pressure inside is stablized in control process in pneumatic system, therefore can guarantee that clamping force is stablized, avoid clamping force
Profile problem on deformation caused by excessive, and discharge rolls 5 are arranged in 1 rear end of workbench, it can be timely by the workpiece after cutting in time
It removes, avoids the interference to subsequent workpiece.
The utility model using 2 internal engagement of top board install sliding panel 10 by the way of, in the effect of linear motor 15
Under, the direction for enabling saw blade 13 to feed along vertical workpiece is moved, can the biggish aluminum profile of working width, and spray head
14 can be mobile with saw blade 13, is continuously the cooling of saw blade 13, slows down the temperature rise speed of saw blade 13.
The clast that processing generates is washed away, is received inside Rose Box 16 by the way of spraying lubricating fluid by the utility model
Collection, and after lubricating fluid is filtered, it recycles, processing cost is effectively reduced, and 3 surface of lower platen is set as stepped hole, increase
The lubricating fluid of large surface collects area, promotes the rate of recovery of lubricating fluid.
Claims (10)
1. a kind of intelligent aluminium section bar cutter device, which is characterized in that include workbench (1), the front-end table of the workbench (1)
The first rectangular through-hole is arranged in face, moves towards vertical with workpiece direction of feed, lower platen (3) is arranged in first rectangular through-hole, institute
Cylinder (4) flexible up and down is respectively set in the both ends upper surface for stating lower platen (3), and the upper end of 2 cylinders (4) is separately connected
Pressing plate (2) lower surface both ends, top board (2) are coupled sliding panel (10) by sliding part, the top board (2) and sliding panel
It (10) is L-square；
The fixing end of linear motor (15) is connected on the top board (2), the mobile terminal of the linear motor (15) connects sliding panel
(10), through-hole is correspondingly arranged on the level board of the top board (2) and sliding panel (10)；
Protective shell (9) are set on the sliding panel (10), rotatable saw blade (13) are arranged inside, which protrudes into above-mentioned
Through-hole, protective shell (9) are externally provided with gear-box (12), are arranged on sliding panel (10) the second motor (8), second motor (8)
The input shaft of output shaft tooth connection roller box (12), the shaft of the output axis connection saw blade (13) of gear-box (12)；
The linear motor (15), the second motor (8) are electrically connected with single-chip microcontroller (20).
2. a kind of intelligent aluminium section bar cutter device as described in claim 1, which is characterized in that the water of the top board (2)
Sliding slot (21) are arranged in plate upper surface, and the sliding slot (21) trend is vertical with workpiece direction of feed, and sliding panel (10) lower end is set
Sliding block is set, which is fitted to inside the sliding slot of level board；
Mounting groove (23) are set on the vertical plate of the top board (2), trend and the sliding slot (21) of the mounting groove (23) are walked
To consistent, it is internal that the fixing end of the linear motor (15) is fixedly mounted on the mounting groove (23).
3. a kind of intelligent aluminium section bar cutter device as described in claim 1, which is characterized in that the sliding panel (10) and upper
Through-hole on pressing plate (2) is rectangular through-hole, the third rectangle that setting is correspondingly arranged with the rectangular through-hole on the lower platen (3)
Through-hole, the front and back end width of the third rectangular through-hole are greater than the front and back end width of the rectangular through-hole.
4. a kind of intelligent aluminium section bar cutter device as claimed in claim 3, which is characterized in that the third rectangular through-hole is
Stepped hole, the stepped hole top front and back end width are greater than the front and back end width of the rectangular through-hole.
5. a kind of intelligent aluminium section bar cutter device as claimed in claim 3, which is characterized in that below the lower platen (3)
It connecting Rose Box (16), the third rectangular through-hole is connected to Rose Box (16), and the bottom of the Rose Box (16) is incline structure,
And lowest part setting opening, the opening are connected to by intermediate tube with liquid reserve tank (17), fill filter core (19) inside the intermediate tube.
6. a kind of intelligent aluminium section bar cutter device as claimed in claim 5, which is characterized in that the saw blade is circular saw blade
(13), which is coupled by bearing pair on protective shell (9), and the protective shell (9) is semicircular structure, and is protected
Spray head (14) are respectively set in protective case (9) interior two sides；
(17) setting self priming pump (18), the spray head (14) are connected to the self priming pump (18) in the liquid reserve tank, the self priming pump
(18) input terminal is electrically connected with the output end of single-chip microcontroller (20).
7. a kind of intelligent aluminium section bar cutter device as described in claim 1 to 6 is any, which is characterized in that the workbench
(1) the second rectangular through-hole is arranged in rear end surface, is uniformly arranged discharge rolls (5) inside second rectangular through-hole, the discharge rolls (5)
Axis it is identical as workpiece direction of feed, the both ends of the discharge rolls (5) pass through bearing pair and workbench (1) lower surface respectively
Mounting base (22) is coupled；
It also include first motor (7) that sprocket wheel is arranged in the end of the discharge rolls (5), which passes through chain (6) and first motor
(7) the sprocket wheel connection of output shaft end, the input terminal of the first motor (7) are electrically connected with the output end of single-chip microcontroller (20).
8. a kind of intelligent aluminium section bar cutter device as claimed in claim 7, which is characterized in that the tail of the workbench (1)
Hold upper surface that right angle rack is fixedly installed, Contactless stroke switch is fixedly installed in the horizon bar surface of the right angle rack
(11), the output end of the Contactless stroke switch (11) is electrically connected with the input terminal of single-chip microcontroller (20).
9. a kind of intelligent aluminium section bar cutter device as described in claim 1, which is characterized in that second motor (8) is logical
It crosses motor mount and sliding panel (10) is fixedly mounted, the input terminal of second motor (8) and the output end of single-chip microcontroller (20)
Electrical connection.
10. a kind of intelligent aluminium section bar cutter device as described in claim 1, which is characterized in that the cylinder (4) and pushing
Vertically, cylinder (4) is connected to by atmospheric control with external gas source feeding mechanism plate (3), the input of the atmospheric control
End is electrically connected with the output end of single-chip microcontroller (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821546593.1U CN208728803U (en) | 2018-09-21 | 2018-09-21 | A kind of intelligent aluminium section bar cutter device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821546593.1U CN208728803U (en) | 2018-09-21 | 2018-09-21 | A kind of intelligent aluminium section bar cutter device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208728803U true CN208728803U (en) | 2019-04-12 |
Family
ID=66035197
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821546593.1U Active CN208728803U (en) | 2018-09-21 | 2018-09-21 | A kind of intelligent aluminium section bar cutter device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208728803U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108907341A (en) * | 2018-09-21 | 2018-11-30 | 广东兴发铝业（河南）有限公司 | A kind of intelligent aluminium section bar cutter device |
| CN110039109A (en) * | 2019-05-23 | 2019-07-23 | 浙江王斌装饰材料有限公司 | A kind of novel aluminum alloy machine for sawing corner and working method |
-
2018
- 2018-09-21 CN CN201821546593.1U patent/CN208728803U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108907341A (en) * | 2018-09-21 | 2018-11-30 | 广东兴发铝业（河南）有限公司 | A kind of intelligent aluminium section bar cutter device |
| CN110039109A (en) * | 2019-05-23 | 2019-07-23 | 浙江王斌装饰材料有限公司 | A kind of novel aluminum alloy machine for sawing corner and working method |
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