CN117102595A - Electric cylinder driven tapping machine - Google Patents
Electric cylinder driven tapping machine Download PDFInfo
- Publication number
- CN117102595A CN117102595A CN202311250306.8A CN202311250306A CN117102595A CN 117102595 A CN117102595 A CN 117102595A CN 202311250306 A CN202311250306 A CN 202311250306A CN 117102595 A CN117102595 A CN 117102595A
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- CN
- China
- Prior art keywords
- tapping
- tapping machine
- cylinder
- driven
- pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000010079 rubber tapping Methods 0.000 title claims abstract description 111
- 238000004140 cleaning Methods 0.000 claims abstract description 21
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 18
- 239000002699 waste material Substances 0.000 claims description 22
- 239000007788 liquid Substances 0.000 claims description 16
- 239000002184 metal Substances 0.000 claims description 16
- 238000006073 displacement reaction Methods 0.000 claims description 14
- 230000001360 synchronised effect Effects 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 8
- 239000012535 impurity Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 239000007921 spray Substances 0.000 description 5
- 230000002457 bidirectional effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- 241001391944 Commicarpus scandens Species 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 241000208125 Nicotiana Species 0.000 description 1
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23G—THREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
- B23G1/00—Thread cutting; Automatic machines specially designed therefor
- B23G1/16—Thread cutting; Automatic machines specially designed therefor in holes of workpieces by taps
- B23G1/18—Machines with one working spindle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23G—THREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
- B23G1/00—Thread cutting; Automatic machines specially designed therefor
- B23G1/44—Equipment or accessories specially designed for machines or devices for thread cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The utility model relates to the technical field of tapping machines, in particular to an electric cylinder driven tapping machine which comprises a device shell, a tapping pedestal, an electric cylinder, a supporting seat, a tapping drill bit, a workbench, an operation platform, a base and cleaning equipment. The tapping machine is driven by the electric cylinder, so that the tapping machine can be controlled in a segmented mode, the control is more accurate, and the energy loss is reduced; the speed of the tapping drill bit is dynamically controlled, the generated pressure is firstly large and then small, and is monitored by a sensor, so that the tapped wire is not easy to deform and damage, and the tapping quality is improved; the cleaning equipment is used for cleaning products, so that the quality of the products is guaranteed, and the environment is prevented from being polluted by scraps.
Description
[ field of technology ]
The utility model relates to the technical field of tapping machines, in particular to an electric cylinder driven tapping machine.
[ background Art ]
The tapping machine is a machine tool for machining internal threads by using a tap, and is the most widely used internal thread machining machine tool. According to the national mechanical industry standard, the tapping machine series comprises the following components: bench tapping machine-semiautomatic bench tapping machine, vertical tapping machine and horizontal tapping machine. One of the most widely used classifications, which is important for some reason, is not included, namely, a folding arm tapping machine (hydraulic tapping machine, electric tapping machine, pneumatic tapping machine).
The tapping machine is light, flexible and efficient and has the advantage that other similar equipment cannot be replaced, so that the tapping machine is deeply cared by wide users. The machine avoids the limitation of a lathe, a drilling machine or manual tapping, saves time and labor, is not easy to break teeth, is not easy to break a tap and the like, and has remarkable characteristics of being widely appreciated and adopted by users. The machine is suitable for all mechanical manufacturing industries, and the continental customers cover industries such as machine tools, mould (factory) machines, plastic machines, printing machines, packaging machine manufacturers, engineering machines, automobile and motorcycle parts, aeroengines, rolling stock, tobacco machines, general machines and the like.
The utility model provides a tapping machine now, bulletin number is CN218575181U, which comprises a housin, the axis department fixedly connected with bidirectional synchronization cylinder of casing inner chamber bottom, the front and the equal fixedly connected with horizontal pole in back of bidirectional synchronization cylinder, the equal fixedly connected with fixed pin in both sides at horizontal pole top, the surface swing joint of fixed pin has the movable rod, one side swing joint of movable rod has the movable block, one side fixedly connected with connecting rod of movable block, the inboard fixedly connected with splint of connecting rod. According to the utility model, through the coordination of the shell, the bidirectional synchronous cylinder, the cross rod, the fixing pin, the movable rod, the movable block, the connecting rod, the clamping plate, the rubber pad, the electric telescopic rod, the top plate, the damper, the movable plate, the spring, the motor, the tapping knife, the box body, the PLC and the storage battery, the problem that the existing tapping machine is inconvenient to clamp materials rapidly during working, does not have an anti-vibration function and is unstable during working is solved.
However, there are the following improvements:
1. the tapping machine adopts the cylinder for driving, the cylinder is used as a traditional power source, the energy utilization efficiency is relatively low, electric energy is firstly converted into air energy in the energy conversion process, the air energy is converted into mechanical energy, and certain energy loss exists, so that the power effect of actual output is not proportional to the input energy, and the consumed energy is more.
2. The tapping machine adopts the same speed to perform tapping, and in the tapping process, materials are easily affected by excessive stress, so that private color is bent, plastically deformed or broken, the quality of produced products is unqualified, and the subsequent use safety of the products is affected.
3. The tapping machine does not adopt cleaning equipment, fei Xie is left on the operation table after tapping is finished, the follow-up operation on the operation table is affected, meanwhile, the surface of a product is not smooth, and the later use of the product is affected.
[ utility model ]
In order to overcome the defects in the prior art, the utility model aims to provide the electric cylinder driven tapping machine which is driven by an electric cylinder, has small energy loss and can be controlled in a segmented manner; the utility model is provided with the damper, and the speed of the tapping drill bit is dynamically adjusted in the propelling process, so that the tapped wire is not easy to damage and deform; the utility model is provided with the cleaning equipment, can effectively clean the waste scraps after tapping, ensures the quality of products and effectively improves the use safety of the tapping machine.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides an electric jar driven tapping machine, includes device shell, tapping pedestal, electric jar, supporting seat, tapping drill bit, workstation, operation platform, base, cleaning equipment, the base establish in the device bottom, the base top be equipped with the workstation, the workstation top be equipped with operation platform, the operation platform outside is equipped with the device shell, device shell top connect the tapping pedestal downwards, tapping pedestal lower extreme connect the electric jar, the electric jar lower extreme be equipped with the supporting seat, the supporting seat below be equipped with the tapping drill bit, the device shell outside be equipped with cleaning equipment.
Preferably, the electric cylinder include servo motor, hold-in range, attenuator, displacement sensor, ball screw, guide bar, bearing, servo motor establish in electric cylinder one side, servo motor lower extreme connect the hold-in range, the hold-in range opposite side connect ball screw, ball screw top be equipped with displacement sensor, displacement sensor upside connection is equipped with the attenuator, ball screw both sides be equipped with the guide bar, the guide bar lower part is equipped with the bearing, ball screw bottom connect the tapping drill bit.
Preferably, the operation platform comprises clamping blocks, an operation base, pressure sensors and metal plates, wherein the operation base is arranged at the bottom of the operation platform, the clamping blocks are arranged on two sides of the operation base, the metal plates are arranged between the clamping blocks, and the pressure sensors are arranged on the lower sides of the metal plates.
Preferably, a waste tank is arranged below the metal plate, and a hole is arranged at the bottom of the waste tank.
Preferably, the cleaning equipment comprises a spray header, a guide pipe joint, a hard pipe, a pump body, a connecting pipe and a waste liquid box, wherein the spray header is arranged on the lower side of the supporting seat, the guide pipe is connected to the upper end of the spray header, the guide pipe joint is arranged on the other side of the guide pipe, the guide pipe joint is connected with the hard pipe, the lower end of the hard pipe is connected with the pump body, and the pump body is connected with the waste liquid box through the connecting pipe.
Preferably, a filter screen is arranged in the waste liquid box.
Preferably, the conduit, the connecting pipe and the conduit joint are all made of rubber materials.
Preferably, the bottom of the operation platform is provided with a waste liquid box of which the waste liquid groove is downwards connected with the cleaning equipment.
Preferably, the tapping drill is externally provided with threads, and the tapping drill is detachable.
Preferably, the top of the tapping pedestal is provided with a guide rail, and the tapping pedestal is movable.
Compared with the prior art, the electric cylinder driven tapping machine has the beneficial effects that:
1. the utility model adopts the tapping machine driven by the electric cylinder, and the tapping machine driven by the electric cylinder does not need to use gas as a power source, thereby saving energy consumption. Meanwhile, the electric cylinder can realize accurate control during working, so that the energy waste is reduced, and the energy-saving and environment-friendly effects are achieved.
2. The utility model adopts the sensor to feed back the output pressure and speed, utilizes the electric cylinder to drive the speed and position of the movement of the screw rod to be controlled more accurately, ensures that tapping is not easy to deform and damage by the applied pressure which is firstly big and then small, effectively improves tapping quality and increases the reliability of equipment.
3. The utility model is provided with a cleaning device, and a large amount of chips and impurities are generated in the tapping process, and the chips and impurities are attached to the surface of a wire or a tapping tool, so that the tapping quality and the tool life are affected. The cleaning equipment can remove cuttings and impurities from the surface of the wire rod and the tool in a spray washing, flushing and other modes, so that the tapping quality and the service life of the tool are ensured.
[ description of the drawings ]
FIG. 1 is a block diagram of an electric cylinder driven tapping machine of the present utility model;
FIG. 2 is a block diagram of an electric cylinder of the electric cylinder driven tapping machine of the present utility model;
FIG. 3 is a block diagram of the operating platform of the electric cylinder driven tapping machine of the present utility model;
in the figure: 1-device housing, 2-tapping pedestal, 3-electric cylinder, 31-servo motor, 32-synchronous belt, 33-damper, 34-displacement sensor, 35-ball screw, 36-guide bar, 37-bearing, 4-supporting seat, 5-tapping drill bit, 6-working table, 7-operation platform, 71-clamping block, 72-operation base, 73-pressure sensor, 74-metal plate, 75-waste tank, 8-base, 9-cleaning equipment, 91-shower head, 92-conduit, 93-conduit joint, 94-hard pipe, 95-pump body, 96-connecting pipe, 97-waste liquid box, 98-filter screen.
[ detailed description ] of the utility model
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1, in the embodiment of the utility model, an electric cylinder driven tapping machine comprises a device shell 1, a tapping pedestal 2, an electric cylinder 3, a supporting seat 4, a tapping drill bit 5, a workbench 6, an operation platform 7, a base 8 and a cleaning device 9, wherein the base 8 is arranged at the bottom of the device, the workbench 6 is arranged above the base 8, the operation platform 7 is arranged above the workbench 6, the device shell 1 is arranged outside the operation platform 7, the top of the device shell 1 is downwards connected with the tapping pedestal 2, the lower end of the tapping pedestal 2 is connected with the electric cylinder 3, the supporting seat 4 is arranged at the lower end of the electric cylinder 3, the tapping drill bit 5 is arranged below the supporting seat 4, and the cleaning device 9 is arranged outside the device shell 1.
The cleaning equipment 9 include shower head 91, pipe 92, pipe joint 93, stereoplasm pipe 94, pump body 95, connecting pipe 96, waste liquid box 97, shower head 91 set up in supporting seat 4 downside, shower head 91 upper end connect pipe 92, the opposite side of pipe 92 is equipped with pipe joint 93, pipe joint 93 connects stereoplasm pipe 94, stereoplasm pipe 94 lower extreme connect pump body 95, pump body 95 pass through connecting pipe 96 and connect waste liquid box 97, waste liquid box 97 inside be equipped with filter screen 98.
Referring to fig. 2, in the embodiment of the utility model, an electric cylinder driven tapping machine, the electric cylinder 3 includes a servo motor 31, a synchronous belt 32, a damper 33, a displacement sensor 34, a ball screw 35, a guide rod 36 and a bearing 37, the servo motor 31 is arranged at one side of the electric cylinder 3, the lower end of the servo motor 31 is connected with the synchronous belt 32, the synchronous belt 32 can synchronize the displacement generated by the servo motor 31 to the vertical displacement of the ball screw 35, the other side of the synchronous belt 32 is connected with the ball screw 35, the top of the ball screw 35 is provided with the displacement sensor 34, the displacement sensor 34 is used for measuring the tapping rate of the tapping machine, the upper side of the displacement sensor 34 is connected with the damper 33 for dynamically adjusting the descending of the screw, the two sides of the ball screw 35 are provided with the guide rod 36, the lower part of the guide rod 36 is provided with the bearing 37, and the bottom of the ball screw 35 is connected with the tapping bit 5.
Referring to fig. 3, in the embodiment of the present utility model, the operation platform 7 includes a clamping block 71, an operation base 72, a pressure sensor 73, a metal plate 74, and a scrap bin 75, the operation base 72 is disposed at the bottom of the operation platform 7, the clamping blocks 71 are disposed at two sides of the operation base 72, the clamping blocks 71 clamp and fix a material to be tapped, a metal plate 74 is disposed between the clamping blocks 71, the metal plate 74 can prevent the tapping bit from penetrating the whole operation platform too much, which affects the subsequent use, the scrap bin 75 for collecting the scrap generated by tapping is disposed at the lower side of the metal plate 74, the pressure sensor 73 is disposed inside the scrap bin 75, and the pressure sensor 73 can obtain the pressure condition used during tapping by measuring the pressure of the tapping bit 5 on the metal plate 74.
When the tapping device is used, a material to be tapped is placed on the operation platform 7, the material is fixed on the metal plate 74 through the clamping block 71, the tapping position corresponds to the tapping drill bit 5, the servo motor 31 in the electric cylinder 3 drives the synchronous belt 32 to control the ball screw 35 to move upwards or downwards, the bearing 37 in the electric cylinder 3 and the guide rod 36 control the moving direction of the ball screw 35, the lower end of the ball screw 35 is connected with the tapping drill bit 5, the downward tapping speed of the tapping drill bit 5 can be monitored by the displacement sensor 34 connected with the top of the ball screw 35, meanwhile, the tapping pressure is reduced through the damper 33 along with the deep tapping, the tapping is not easy to damage and deform, and the generated pressure can be monitored by the pressure sensor 73 below the metal plate 74.
After tapping, the cleaning device 9 is started, filtered liquid is extracted from the waste liquid box 97 through the pump body 95, the filtered liquid is sprayed out through the hard pipe 94 and the guide pipe 92, the tapped material is washed, a large amount of chips and impurities are generated in the tapping process and can be attached to the surface of a wire or a tapping tool, tapping quality and tool life are affected, and the cleaning device 9 can remove the chips and impurities from the surface of the wire and the tool in a spray washing, washing and other modes, so that tapping quality and tool life are guaranteed.
The above embodiments are illustrative of the present utility model, and not limiting, and any simple modifications of the present utility model fall within the scope of the present utility model.
Claims (10)
1. The utility model provides an electric jar driven tapping machine, includes device shell (1), tapping pedestal (2), electric jar (3), supporting seat (4), tapping drill bit (5), workstation (6), operation platform (7), base (8), cleaning equipment (9), its characterized in that: base (8) establish in the device bottom, base (8) top be equipped with workstation (6), workstation (6) top be equipped with operation platform (7), operation platform (7) outside is equipped with device shell (1), device shell (1) top down connect tapping pedestal (2), tapping pedestal (2) lower extreme connect electric jar (3), electric jar (3) lower extreme be equipped with supporting seat (4), supporting seat (4) below be equipped with tapping drill bit (5), device shell (1) outside be equipped with cleaning equipment (9).
2. A cylinder-driven tapping machine as in claim 1 wherein: the electric cylinder (3) comprises a servo motor (31), a synchronous belt (32), a damper (33), a displacement sensor (34), a ball screw (35), guide rods (36) and bearings (37), wherein the servo motor (31) is arranged on one side of the electric cylinder (3), the lower end of the servo motor (31) is connected with the synchronous belt (32), the other side of the synchronous belt (32) is connected with the ball screw (35), the top of the ball screw (35) is provided with the displacement sensor (34), the upper side of the displacement sensor (34) is connected with the damper (33), the guide rods (36) are arranged on two sides of the ball screw (35), the bearings (37) are arranged on the lower portion of the guide rods (36), and the bottom of the ball screw (35) is connected with the tapping drill bit (5).
3. A cylinder-driven tapping machine as in claim 1 wherein: the operation platform (7) comprises clamping blocks (71), an operation base (72), pressure sensors (73) and metal plates (74), wherein the operation base (72) is arranged at the bottom of the operation platform (7), the clamping blocks (71) are arranged on two sides of the operation base (72), the metal plates (74) are arranged between the clamping blocks (71), and the pressure sensors (73) are arranged on the lower sides of the metal plates (74).
4. A cylinder-driven tapping machine as in claim 3 wherein: a waste trough (75) is arranged below the metal plate (74), and a hole is formed in the bottom of the waste trough (75).
5. A cylinder-driven tapping machine as in claim 1 wherein: cleaning equipment (9) include shower head (91), pipe (92), pipe joint (93), hard pipe (94), pump body (95), connecting pipe (96), waste liquid box (97), shower head (91) set up in supporting seat (4) downside, shower head (91) upper end connecting pipe (92), the opposite side of pipe (92) is equipped with pipe joint (93), pipe joint (93) connect hard pipe (94), hard pipe (94) lower extreme connect pump body (95), pump body (95) connect waste liquid box (97) through connecting pipe (96).
6. A cylinder-driven tapping machine as in claim 5 wherein: a filter screen (98) is arranged in the waste liquid box (97).
7. A cylinder-driven tapping machine as in claim 5 wherein: the guide pipe (92), the connecting pipe (96) and the guide pipe joint (93) are all made of rubber materials.
8. A cylinder-driven tapping machine as in claim 1 wherein: the bottom of the operation platform (7) is provided with a waste liquid box of which the waste tank (75) is downwards connected with the cleaning equipment (9).
9. A cylinder-driven tapping machine as in claim 1 wherein: the tapping drill (5) is externally provided with threads, and the tapping drill (5) is detachable.
10. A cylinder-driven tapping machine as in claim 1 wherein: the top of the tapping pedestal (2) is provided with a guide rail, and the tapping pedestal (2) is movable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311250306.8A CN117102595A (en) | 2023-09-26 | 2023-09-26 | Electric cylinder driven tapping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311250306.8A CN117102595A (en) | 2023-09-26 | 2023-09-26 | Electric cylinder driven tapping machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117102595A true CN117102595A (en) | 2023-11-24 |
Family
ID=88800222
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311250306.8A Pending CN117102595A (en) | 2023-09-26 | 2023-09-26 | Electric cylinder driven tapping machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117102595A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117697041A (en) * | 2024-02-05 | 2024-03-15 | 溧阳市金昆锻压有限公司 | Gear hobbing equipment for wind power generation gear |
-
2023
- 2023-09-26 CN CN202311250306.8A patent/CN117102595A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117697041A (en) * | 2024-02-05 | 2024-03-15 | 溧阳市金昆锻压有限公司 | Gear hobbing equipment for wind power generation gear |
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