CN211489995U - Auto-induction brazing system for installing branch pipe of distributor - Google Patents
Auto-induction brazing system for installing branch pipe of distributor Download PDFInfo
- Publication number
- CN211489995U CN211489995U CN201922448658.XU CN201922448658U CN211489995U CN 211489995 U CN211489995 U CN 211489995U CN 201922448658 U CN201922448658 U CN 201922448658U CN 211489995 U CN211489995 U CN 211489995U
- Authority
- CN
- China
- Prior art keywords
- brazing
- branch pipe
- axis
- frequency
- distributor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Abstract
The utility model discloses an automatic induction brazing system for installing a distributor branch pipe, which comprises a station automatic high-frequency brazing mechanism and a workpiece positioning mechanism, wherein the station automatic high-frequency brazing mechanism is used for brazing and fixedly connecting the distributor branch pipe and is respectively arranged on a rack, the station automatic high-frequency brazing mechanism is arranged on a Z-axis lifting motion module driven by a Z-axis driving cylinder, the workpiece positioning mechanism is arranged on a Y-axis back-and-forth motion module driven by a Y-axis servo driving motor, and the Z-axis lifting motion module and the Y-axis back-and-forth motion module are respectively arranged on the rack; meanwhile, the station automatic high-frequency brazing mechanism comprises a transformer electrically connected with the high-frequency power supply control box and a high-frequency brazing coil for realizing automatic induction brazing matching of the distributor branch pipe; the utility model discloses the realization is brazed to the independent automation of distributor branch pipe, and the work efficiency of brazing is high, has effectively reduced the defective index of manual brazing moreover, has effectively practiced thrift manufacturing cost simultaneously.
Description
Technical Field
The utility model belongs to automatic heating equipment makes the field, concretely relates to auto-induction system of brazing is used in installation of distributor branch pipe.
Background
With the continuous upgrading and development of technology, the automatic heating induction technology is beginning to be applied to modern manufacturing in scale. However, when the automatic heating induction technology is applied to various products for heating, the automatic heating induction equipment with a specific structure needs to be designed, which greatly limits the popularization of the automatic heating induction technology, and requires much creative labor to advance the development process of the industrial application of the automatic heating induction technology.
In particular, the distributor products of the prior art require a large number of welded branch pipes, all of which are brazed by hand, and have high defective product rate, high production cost and potential quality hazard.
The inventor of the application decides to specifically design the automatic induction brazing system aiming at the application scenes based on continuous research on the automatic heating induction technology and understanding of related application occasions, and further effectively promotes the industrialization process of the automatic heating induction technology.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model aims at providing an auto-induction brazing system is used in installation of distributor branch pipe realizes brazing the independent automation of distributor branch pipe, and the work efficiency of brazing is high, has effectively reduced the defective index of manual brazing moreover, has effectively practiced thrift manufacturing cost simultaneously.
The utility model adopts the technical scheme as follows:
an automatic induction brazing system for installing a distributor branch pipe comprises a station automatic high-frequency brazing mechanism and a workpiece positioning mechanism, wherein the station automatic high-frequency brazing mechanism is used for brazing and fixedly connecting the distributor branch pipe and is installed on a rack, the workpiece positioning mechanism is used for positioning the distributor branch pipe and is installed on a Z-axis lifting motion module driven by a Z-axis driving air cylinder, the workpiece positioning mechanism is installed on a Y-axis front-rear motion module driven by a Y-axis servo driving motor, and the Z-axis lifting motion module and the Y-axis front-rear motion module are installed on the rack respectively; meanwhile, the station automatic high-frequency brazing mechanism comprises a transformer electrically connected with the high-frequency power supply control box and a high-frequency brazing coil used for achieving automatic induction brazing matching of the distributor branch pipe, and the transformer is electrically connected with the high-frequency brazing coil.
Preferably, the Z-axis lifting motion module comprises a Z-axis sliding block fixedly arranged on the rack, a Z-axis sliding rail driven by a Z-axis driving cylinder is slidably arranged on the Z-axis sliding block, and the station automatic high-frequency brazing mechanism is fixedly arranged on the Z-axis sliding rail.
Preferably, the Y-axis forward and backward movement module comprises a Y-axis servo drive motor and a lead screw and nut assembly in driving connection with the Y-axis servo drive motor, and the output end of the lead screw and nut assembly is fixedly installed and connected with the workpiece positioning mechanism.
Preferably, the workpiece positioning mechanism comprises a positioning mounting block provided with a workpiece limiting mounting hole, and the positioning mounting block is fixedly mounted on a Y-axis driving push rod fixedly connected with the output end of the screw rod and nut assembly in a mounting manner.
Preferably, the Y-axis drive ram is relatively rotatably mounted on the frame by a linear bearing.
Preferably, the automatic induction brazing system comprises a first workpiece positioning mechanism, a first station automatic high-frequency brazing mechanism correspondingly matched with the first workpiece positioning mechanism, a second workpiece positioning mechanism and a second station automatic high-frequency brazing mechanism correspondingly matched with the second workpiece positioning mechanism, each station automatic high-frequency brazing mechanism comprises a transformer electrically connected with the high-frequency power supply control box and a high-frequency brazing coil used for achieving automatic induction brazing matching of the distributor branch pipe, and the transformer is electrically connected with the high-frequency brazing coil.
Preferably, the automatic induction brazing system is further provided with a nitrogen protection cover which is driven and controlled by a servo motor and can be externally connected with a nitrogen input pipe, and the nitrogen protection cover is used for avoiding an oxide layer at a brazing position.
Preferably, a human-computer operation interface is arranged on the high-frequency power supply control box.
Preferably, the automatic induction brazing system is further provided with a cooling water tank located below the workpiece positioning mechanism.
The utility model discloses a make up the auto-induction brazing system of installing distributor branch pipe by the automatic high frequency mechanism of brazing of station that Z axle elevating movement module driven and by the work piece positioning mechanism of Y axle seesaw module driven, in the time of actual work, realize the portable feeding and the ejection of compact to the distributor branch pipe through the seesaw motion to work piece positioning mechanism in Y axle direction, realize the upper and lower displacement of high frequency brazing coil through the elevating movement to station automatic high frequency brazing mechanism in Z axle direction, through the linkage cooperation between the two, realize the independent automation of brazing distributor branch pipe, the efficiency of the work of brazing is high, and effectively reduced the defective index of manual brazing, effectively practiced thrift manufacturing cost simultaneously;
the utility model discloses still further preferably provide the automatic high frequency of first station that adopts the power supply of same high frequency power control box mechanism and the automatic high frequency of second station mechanism of brazing, the distributor branch pipe installation rigid coupling of brazing that can realize the duplex position respectively, further improve the fixed efficiency of installation.
Drawings
FIG. 1 is a schematic structural view of an automatic induction brazing system 2 for mounting a distributor branch pipe 2 according to an embodiment of the present invention;
FIG. 2 is a schematic view of the installation structure of the station automatic high-frequency brazing mechanism and the workpiece positioning mechanism in FIG. 1.
Detailed Description
The embodiment of the utility model discloses an automatic induction brazing system for installing a distributor branch pipe, which comprises a station automatic high-frequency brazing mechanism and a workpiece positioning mechanism, wherein the station automatic high-frequency brazing mechanism is used for brazing and fixedly connecting the distributor branch pipe and is arranged on a rack respectively, the station automatic high-frequency brazing mechanism is arranged on a Z-axis lifting motion module driven by a Z-axis driving cylinder, the workpiece positioning mechanism is arranged on a Y-axis back-and-forth motion module driven by a Y-axis servo driving motor, and the Z-axis lifting motion module and the Y-axis back-and-forth motion module are arranged on the rack respectively; meanwhile, the station automatic high-frequency brazing mechanism comprises a transformer electrically connected with the high-frequency power supply control box and a high-frequency brazing coil used for achieving automatic induction brazing matching of the distributor branch pipe, and the transformer is electrically connected with the high-frequency brazing coil.
In order to make the technical solutions in the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts shall belong to the protection scope of the present invention.
Referring to fig. 1 and 2, an automatic induction brazing system 1 for installing a distributor branch pipe comprises a station automatic high-frequency brazing mechanism and a workpiece positioning mechanism, wherein the station automatic high-frequency brazing mechanism is used for brazing and fixedly connecting the distributor branch pipe 2 and the workpiece positioning mechanism is used for positioning the distributor branch pipe, and the station automatic high-frequency brazing mechanism and the workpiece positioning mechanism are respectively installed on a frame 10; particularly preferably, in the present embodiment, the automatic induction brazing system 1 includes a first workpiece positioning mechanism 21, a first station automatic high-frequency brazing mechanism 31 correspondingly engaged with the first workpiece positioning mechanism 21, a second workpiece positioning mechanism 22, and a second station automatic high-frequency brazing mechanism 32 correspondingly engaged with the second workpiece positioning mechanism 22;
in the present embodiment, each station automatic high- frequency brazing mechanism 31,32 includes a transformer 42 electrically connected to a high-frequency power control box 41, and the high-frequency power control box 41 is provided with a human-machine operation interface 11; and a high-frequency brazing coil 43 for realizing automatic induction brazing matching of the distributor branch pipe 2, wherein the transformer 42 is electrically connected with the high-frequency brazing coil 43; the automatic high- frequency brazing mechanisms 31 and 32 of each station are arranged on a Z-axis lifting motion module driven by a Z-axis driving cylinder 44, the workpiece positioning mechanisms 21 and 22 are arranged on a Y-axis front-rear motion module driven by a Y-axis servo driving motor 51, and the Z-axis lifting motion module and the Y-axis front-rear motion module are respectively arranged on the rack 10;
further preferably, in the present embodiment, the Z-axis lifting and lowering movement module includes a Z-axis slider (not shown) fixed on the machine frame 10, a Z-axis slide rail 45 driven by the Z-axis driving cylinder 44 is slidably mounted on the Z-axis slider, and the automatic high- frequency brazing mechanisms 31,32 at each station are respectively and fixedly mounted on the Z-axis slide rail 45 corresponding to the station;
further preferably, in the present embodiment, the Y-axis forward and backward movement module includes a Y-axis servo drive motor 51, a lead screw nut assembly 52 in driving connection with the Y-axis servo drive motor 51, and the output end of the lead screw nut assembly 52 is correspondingly and fixedly mounted and connected to each of the workpiece positioning mechanisms 21, 22; the first workpiece positioning mechanism 21 and the second workpiece positioning mechanism 22 both comprise positioning mounting blocks 54 provided with workpiece limiting mounting holes 53, the positioning mounting blocks 54 are fixedly mounted on a Y-axis driving push rod 55 fixedly mounted and connected with the output end of the screw rod nut component 52, and the Y-axis driving push rod 55 is relatively rotatably mounted on the rack 10 through a linear bearing 56;
preferably, in the present embodiment, the automatic induction brazing system 1 is further provided with a nitrogen protection cover 60 which is driven and controlled by a servo motor (not shown) and can be externally connected with a nitrogen input pipe, so as to prevent an oxidation layer from occurring at a brazed part, and in actual operation, the nitrogen protection cover 60 is mounted on the frame 10 and is driven by the servo motor to displace, so as to realize nitrogen protection of the distributor branch pipe 2 in the brazing process.
Preferably, in the present embodiment, the automatic induction brazing system 1 is further provided with a movable cooling water tank 71 located below the workpiece positioning mechanisms 21 and 22, an input end of the movable cooling water tank 71 is connected to the water chiller 72, and in actual use, the distributor branch pipe 2 after completion of brazing can be immediately cooled by the movable cooling water tank 71.
This embodiment is through the automatic high frequency brazing mechanism of station 31 by Z axle elevating movement module driven, 32 and by Y axle seesaw module driven work piece positioning mechanism 21, the auto-induction brazing system 1 to distributor branch pipe 2 installation is constituteed to 22, at the time of actual work, through to work piece positioning mechanism 21,22 realize the portable feeding and the ejection of compact to distributor branch pipe 2 at the fore-and-aft motion of Y axle side, through to the automatic high frequency brazing mechanism of station 31,32 realizes the upper and lower displacement of high frequency brazing coil at the ascending and descending motion of Z axle side, concrete working process is: the first workpiece positioning mechanism 21 and the second workpiece positioning mechanism 22 are moved out through the Y-axis servo driving motor 51, the 2 distributor branch pipes 2 are manually inserted into the workpiece limiting mounting holes 53 of the first workpiece positioning mechanism 21 and the workpiece limiting mounting holes 53 of the second workpiece positioning mechanism 22 in a limiting mode respectively, and are reset to return to the original positions through the Y-axis servo driving motor 51 again, the first station automatic high-frequency brazing mechanism 31 and the second station automatic high-frequency brazing mechanism 32 are moved to positions above the workpiece limiting mounting holes 53 corresponding to the first station automatic high-frequency brazing mechanism, the high-frequency power supply control box 41 starts high-frequency power supply output, independent automatic brazing of the distributor branch pipes 2 is completed respectively, brazing work efficiency is high, the defective rate of manual brazing is effectively reduced, and production cost is effectively saved.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (9)
1. An automatic induction brazing system for installing a distributor branch pipe is characterized by comprising a station automatic high-frequency brazing mechanism and a workpiece positioning mechanism, wherein the station automatic high-frequency brazing mechanism is used for brazing and fixedly connecting the distributor branch pipe and the workpiece positioning mechanism is used for positioning the distributor branch pipe and is respectively installed on a rack; meanwhile, the station automatic high-frequency brazing mechanism comprises a transformer electrically connected with the high-frequency power supply control box and a high-frequency brazing coil used for achieving automatic induction brazing matching of the distributor branch pipe, and the transformer is electrically connected with the high-frequency brazing coil.
2. The automatic induction brazing system for mounting the branch pipe of the distributor according to claim 1, wherein the Z-axis lifting motion module comprises a Z-axis slide block fixedly pressed on the rack, a Z-axis slide rail driven by a Z-axis driving air cylinder is slidably mounted on the Z-axis slide block, and the station automatic high-frequency brazing mechanism is fixedly mounted on the Z-axis slide rail.
3. The automatic induction brazing system for mounting the branch pipe of the distributor according to claim 1, wherein the Y-axis forward and backward movement module comprises a Y-axis servo drive motor and a lead screw nut assembly in driving connection with the Y-axis servo drive motor, and an output end of the lead screw nut assembly is fixedly mounted and connected with the workpiece positioning mechanism.
4. The automatic induction brazing system for installing the branch pipe of the distributor as claimed in claim 3, wherein the workpiece positioning mechanism comprises a positioning and mounting block provided with a workpiece limiting and mounting hole, and the positioning and mounting block is fixedly mounted on a Y-axis driving push rod fixedly connected with the output end of the screw rod nut assembly.
5. The automated induction brazing system for branch pipe installation of a distributor according to claim 4, wherein the Y-axis drive ram is relatively rotatably mounted on the frame by linear bearings.
6. The automatic induction brazing system for installing the branch pipe of the distributor according to claim 1, wherein the automatic induction brazing system comprises a first workpiece positioning mechanism, a first station automatic high-frequency brazing mechanism correspondingly matched with the first workpiece positioning mechanism, a second workpiece positioning mechanism and a second station automatic high-frequency brazing mechanism correspondingly matched with the second workpiece positioning mechanism.
7. The automatic induction brazing system for installing the branch pipe of the distributor according to claim 1, further comprising a nitrogen gas protecting cover which is driven and controlled by a servo motor and can be externally connected with a nitrogen gas input pipe, wherein the nitrogen gas protecting cover is used for preventing an oxide layer from being generated at a brazed part.
8. The automated induction brazing system for branch pipe installation of a distributor according to claim 1, wherein a human-machine interface is provided on the high-frequency power control box.
9. The automatic induction brazing system for branch pipe installation of a distributor according to claim 1, further comprising a cooling water tank located below the work positioning mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922448658.XU CN211489995U (en) | 2019-12-31 | 2019-12-31 | Auto-induction brazing system for installing branch pipe of distributor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922448658.XU CN211489995U (en) | 2019-12-31 | 2019-12-31 | Auto-induction brazing system for installing branch pipe of distributor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211489995U true CN211489995U (en) | 2020-09-15 |
Family
ID=72396865
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922448658.XU Active CN211489995U (en) | 2019-12-31 | 2019-12-31 | Auto-induction brazing system for installing branch pipe of distributor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211489995U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115229288A (en) * | 2022-08-05 | 2022-10-25 | 鸿创智能装备(苏州)有限公司 | Double-station capillary high-frequency brazing equipment |
-
2019
- 2019-12-31 CN CN201922448658.XU patent/CN211489995U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115229288A (en) * | 2022-08-05 | 2022-10-25 | 鸿创智能装备(苏州)有限公司 | Double-station capillary high-frequency brazing equipment |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN203125131U (en) | Laser tailor-welding equipment for variable-thickness thin plates | |
| CN204430549U (en) | A kind of photovoltaic module busbar Semiautomatic welding device | |
| CN102294526A (en) | Welding method for producing high-power tube chips and device thereof | |
| CN211489995U (en) | Auto-induction brazing system for installing branch pipe of distributor | |
| CN204430050U (en) | A kind of manipulator being applicable to the transfer of Press Automatic Produce Line workpiece | |
| CN104625386A (en) | Automatic photovoltaic module bus bar welding device based on machine vision | |
| CN108889787B (en) | Pipe fitting extrusion forming device and pipe fitting automatic terminal machine applied by same | |
| CN206550464U (en) | Automatic brazing equipment | |
| CN205166155U (en) | Compound spot welder that removes | |
| CN210525271U (en) | Loading and unloading frame of circuit board drilling machine | |
| CN102259268B (en) | Numerical-control hydraulic angle iron sinker drill compound machine | |
| CN103752974A (en) | Integrated desoldering system conducting upper hot air heating and lower hot air heating synchronously | |
| CN102085594B (en) | Automatic netting four-taper-sleeve welding machine and automatic welding method thereof | |
| CN211305128U (en) | High-efficient hyperfrequency induction heating welding equipment | |
| CN204892767U (en) | Flange automatic positioning material feeding unit | |
| CN105774189A (en) | Full-automatic film laminator and control method thereof | |
| CN218593777U (en) | Feeding mechanism of insulation board hydraulic press | |
| CN104625387A (en) | Semi-automatic welding device for photovoltaic module bus bar | |
| CN207953432U (en) | Rubber numerical control edge grinding machine | |
| CN207327639U (en) | Servo fuse machine | |
| CN201381351Y (en) | Controlling system for wind power gear induction quenching machine tool | |
| CN202219366U (en) | Apparatus for producing large power tube chips | |
| CN212599536U (en) | Moving platform for electronic chip welding | |
| CN205888410U (en) | Stretchable automatically's novel numerical control welding machine | |
| CN203109346U (en) | Special machine for saw cutting |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |