CN104625387A - Semi-automatic welding device for photovoltaic module bus bar - Google Patents
Semi-automatic welding device for photovoltaic module bus bar Download PDFInfo
- Publication number
- CN104625387A CN104625387A CN201510070520.4A CN201510070520A CN104625387A CN 104625387 A CN104625387 A CN 104625387A CN 201510070520 A CN201510070520 A CN 201510070520A CN 104625387 A CN104625387 A CN 104625387A
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- China
- Prior art keywords
- module group
- axis
- welding
- axis horizontal
- horizontal linearity
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K13/00—Welding by high-frequency current heating
- B23K13/01—Welding by high-frequency current heating by induction heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0247—Driving means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Resistance Welding (AREA)
Abstract
The invention relates to a semi-automatic welding device for a photovoltaic module bus bar. The semi-automatic welding device comprises an X-axis horizontal linear moving module group, a Y-axis horizontal linear moving module group, a Z-axis lifting module group and a welding module group. The Y-axis horizontal linear moving module group is connected to the X-axis horizontal linear moving module group and forms a right angle with the X-axis horizontal linear moving module group, the Z-axis lifting module group is connected to the Y-axis horizontal linear moving module group, and the welding module group is connected to the Z-axis lifting module group. Not only can the welding device move randomly in space so as to let the welding be faster and more accurate and improve positioning accuracy, but also high-frequency induction heating is adopted, and the welding quality and welding speed of the semi-automatic welding device are improved.
Description
Technical field
The present invention relates to a kind of welder, particularly a kind of photovoltaic module busbar Semiautomatic welding device.
Technical background
Single solar cell directly can not do power supply and use.Make power supply some cell series and parallels to be connected and be tightly packaged into assembly.Photovoltaic module (being also solar panel) is the core in solar power system, is also most important part in solar power system.Its effect converts solar energy into electrical energy, or be sent in battery and store, or promote loaded work piece.
Service entrance switch will be given multiple duplexure and use, and the inlet wire of duplexure is exactly the outlet of main switch, and main switch can not connect many outlets and just needs first to receive on busbar, and duplexure is just from power taking busbar.
Welder in reality is fixed often, need before a welding process manually raw material to be in place accurately, then just can carry out welding operation, not only efficiency is very low in the welding of this kind of mode, and the success rate of its welding is also very by the impact of raw material putting position.A kind ofly the welder of planar movement arbitrarily can just seem particularly important so design, accurately be located by semi-automation, thus more fast and accurately weld, improve its welding efficiency.
Summary of the invention
The technical issues that need to address of the present invention enable welder movement arbitrarily in space, thus make welding become more quick and accurately, improve its positioning precision; A kind of photovoltaic module busbar Semiautomatic welding device is provided.
For solving above-mentioned technical problem, structure of the present invention comprises X-axis horizontal linearity mobile module group, Y-axis horizontal linearity mobile module group, Z axis lifting module group and welding module group, Y-axis horizontal linearity mobile module group to be connected in X-axis horizontal linearity mobile module group and rectangular with it, Z axis lifting module group is connected in Y-axis horizontal linearity mobile module group, welding module group is connected in Z axis lifting module group, described welding module group comprises support, power frequency adjuster, radio-frequency induction coil, " T " font contiguous block and rectangle termination, described support and power frequency adjuster are elevated module group with Z axis respectively and are connected, radio-frequency induction coil is connected to the below of power frequency adjuster, the lower end of described radio-frequency induction coil stretches to inside, rectangle termination, described rectangle termination is fixedly connected on the lower end of support by " T " font contiguous block.
Further: the outside of described welding termination is also surrounded with semi-enclosed positioning compression device, described positioning compression device is connected to form successively under upper by L-type fixed head, spring and pressing plate, L-type fixed head is connected on support, the upper end of support is connected in Z axis lifting module group, the side of pressing plate has rectangular recess, and welding termination is placed in the rectangular recess of pressing plate actively.
Further again: described X-axis horizontal linearity mobile module group comprises servomotor and linear module, described linear module is made up of slide block, leading screw, feed screw nut and track, described servomotor is arranged on one end of platform, the side of described platform is provided with track, described skid connects in orbit, described leading screw is positioned at platform, the axle head that goes out of described servomotor stretches in platform and is connected with leading screw, described slide block is connected on leading screw by feed screw nut, and described Y-axis horizontal linearity mobile module group is arranged on slide block.
Further again: the translation plates that described Y-axis horizontal linearity mobile module group comprises the first pneumatic linear actuator and vertically arranges, the first pneumatic linear actuator level is arranged on slide block, and translation plates is connected to one end of the first pneumatic linear actuator, and Z axis lifting module group is connected in translation plates.
Further again: described Z axis lifting module group comprises the second pneumatic linear actuator and L-type lifter plate, second pneumatic linear actuator is vertically installed in translation plates, L-type lifter plate is arranged on the upper surface of the second pneumatic linear actuator, and contiguous block is arranged on L-type lifter plate, and support is connected to the side of L-type lifter plate.
After adopting said structure, the present invention can not only enable welder movement arbitrarily in space, thus makes welding become more quick and accurately, improve its positioning precision; And the present invention adopts high-frequency induction heating, improve its welding quality and speed of welding.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation:
Fig. 1 is the first perspective view of the present invention.
Fig. 2 is the second perspective view of the present invention.
Fig. 3 is front view of the present invention.
Fig. 4 is left view of the present invention.
Fig. 5 is the structural representation of welding module group.
Fig. 6 is the structural representation of positioning compression device.
Detailed description of the invention
As Fig. 1, a kind of photovoltaic module busbar Semiautomatic welding device shown in Fig. 2 and Fig. 5, comprise X-axis horizontal linearity mobile module group, Y-axis horizontal linearity mobile module group, Z axis lifting module group and welding module group, Y-axis horizontal linearity mobile module group to be connected in X-axis horizontal linearity mobile module group and rectangular with it, Z axis lifting module group is connected in Y-axis horizontal linearity mobile module group, welding module group is connected in Z axis lifting module group, described welding module group comprises support 8, power frequency adjuster 7, radio-frequency induction coil 12, " T " font contiguous block 11 and rectangle termination 13, described support 8 and power frequency adjuster 7 are elevated module group with Z axis respectively and are connected, radio-frequency induction coil 12 is connected to the below of power frequency adjuster 7, the lower end of described radio-frequency induction coil 12 stretches in rectangle termination 13, described rectangle termination 13 is fixedly connected on the lower end of support 8 by " T " font contiguous block 11.Also semi-enclosedly outside described rectangle termination 13 be surrounded with positioning compression device, as shown in Figure 6, described positioning compression device is connected to form successively under upper by L-type fixed head 20, spring 9 and pressing plate 10, L-type fixed head 20 is connected on support 8, the upper end of support 8 is connected in Z axis lifting module group, the side of pressing plate has rectangular recess, being placed in the rectangular recess of pressing plate of welding termination activity.The present invention adjusts position by driving X-axis horizontal linearity mobile module group and Y-axis horizontal linearity mobile module group to enable welding module group planar move arbitrarily, thus enable welding module group more fast and accurately aim at the soldered raw material of needs, when starting Z axis lifting module group after aiming at and making it move downward with welding module group, article to be welded to insert in rectangle termination 13 and to stretch to radio-frequency induction coil 12, now starting current frequency regulator 7 is energized to radio-frequency induction coil 12 by it, high-frequency induction is utilized to heat article, thus complete welding operation.While Z axis lifting module group drives downwards, pressing plate 10 also can move downward extrusion spring 9 under the drive of support 8, pressing plate 10 utilizes the reaction force of spring 9 to compress material, prevent material to be moved voluntarily in welding process and cause unnecessary loss, improve the success rate of welding.
X-axis horizontal linearity mobile module group as shown in Figure 3 comprises servomotor 18 and linear module, described linear module is made up of slide block 2, leading screw, feed screw nut and track 3, described servomotor 18 is arranged on one end of platform 1, the side of described platform 1 is provided with track 3, described slide block 2 is slidably connected on the track 3, described leading screw is positioned at platform 1, the axle head that goes out of described servomotor 18 stretches in platform 1 and is connected with leading screw, described slide block 2 is connected on leading screw by feed screw nut, and described Y-axis horizontal linearity mobile module group is arranged on slide block 2.The present invention is rotated with leading screw by servomotor 18, can move horizontally in the process that feed screw nut spiral shell rotates at leading screw, because slide block 2 is connected to leading screw by feed screw nut, so slide block 2 can move along track 3 under the drive at feed screw nut in the process of servomotor 18 rotation; The design is completed the position adjustment on welding module group X-axis line by X-axis horizontal linearity mobile module group.
The translation plates 5 that Y-axis horizontal linearity mobile module group as shown in Figure 4 comprises the first pneumatic linear actuator 4 and vertically arranges, the first described pneumatic linear actuator 4 level is arranged on slide block 2, described translation plates 5 is connected to one end of the first pneumatic linear actuator 4, and described Z axis lifting module group is connected in translation plates 5.The present invention is arranged on the first pneumatic linear actuator 4 on slide block 2 by startup, makes Z axis lifting module group and welding module group under the effect of the first pneumatic linear actuator 4, follow translation plates 5 to carry out the horizontal movement of Y direction; The design is completed the position adjustment on welding module group Y-axis line by Y-axis horizontal linearity mobile module group.
Z axis lifting module group as shown in Figure 1 comprises the second pneumatic linear actuator 6 and L-type lifter plate 19, second pneumatic linear actuator 6 is vertically installed in translation plates 5, L-type lifter plate 19 is arranged on the upper surface of the second pneumatic linear actuator 6, and contiguous block 7 is arranged on L-type lifter plate 19, and support 11 is connected to the side of L-type lifter plate 19.The present invention is moved downward with L-type lifter plate 19 by the second pneumatic linear actuator 6, the welding termination 13 be connected can be moved downward and materials come into contact, thus carry out welding operation with contiguous block 7.The pressing plate 10 be simultaneously connected with L-type lifter plate 19 by support 8 can be compressed material under the driving of the second pneumatic linear actuator 6, prevents material sideslip when welding.
Claims (5)
1. a photovoltaic module busbar Semiautomatic welding device, it is characterized in that: comprise X-axis horizontal linearity mobile module group, Y-axis horizontal linearity mobile module group, Z axis lifting module group and welding module group, described Y-axis horizontal linearity mobile module group to be connected in X-axis horizontal linearity mobile module group and rectangular with it, described Z axis lifting module group is connected in Y-axis horizontal linearity mobile module group, described welding module group is connected in Z axis lifting module group, described welding module group comprises support, power frequency adjuster, radio-frequency induction coil, " T " font contiguous block and rectangle termination, described support and power frequency adjuster are elevated module group with Z axis respectively and are connected, radio-frequency induction coil is connected to the below of power frequency adjuster, the lower end of described radio-frequency induction coil stretches to inside, rectangle termination, described rectangle termination is fixedly connected on the lower end of support by " T " font contiguous block.
2. a kind of photovoltaic module busbar Semiautomatic welding device according to claim 1, it is characterized in that: the outside of described welding termination is also surrounded with semi-enclosed positioning compression device, described positioning compression device is connected to form successively under upper by L-type fixed head, spring and pressing plate, L-type fixed head is connected on support, the upper end of support is connected in Z axis lifting module group, the side of pressing plate has rectangular recess, and welding termination is placed in the rectangular recess of pressing plate actively.
3. a kind of photovoltaic module busbar Semiautomatic welding device according to claim 1, it is characterized in that: described X-axis horizontal linearity mobile module group comprises servomotor and linear module, described linear module is by slide block, leading screw, feed screw nut and track composition, described servomotor is arranged on one end of platform, the side of described platform is provided with track, described skid connects in orbit, described leading screw is positioned at platform, the axle head that goes out of described servomotor stretches in platform and is connected with leading screw, described slide block is connected on leading screw by feed screw nut, described Y-axis horizontal linearity mobile module group is arranged on slide block.
4. a kind of photovoltaic module busbar Semiautomatic welding device according to claim 3, it is characterized in that: the translation plates that described Y-axis horizontal linearity mobile module group comprises the first pneumatic linear actuator and vertically arranges, first pneumatic linear actuator level is arranged on slide block, translation plates is connected to one end of the first pneumatic linear actuator, and Z axis lifting module group is connected in translation plates.
5. a kind of photovoltaic module busbar Semiautomatic welding device according to claim 4, it is characterized in that: described Z axis lifting module group comprises the second pneumatic linear actuator and L-type lifter plate, second pneumatic linear actuator is vertically installed in translation plates, L-type lifter plate is arranged on the upper surface of the second pneumatic linear actuator, contiguous block is arranged on L-type lifter plate, and support is connected to the side of L-type lifter plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510070520.4A CN104625387A (en) | 2015-02-10 | 2015-02-10 | Semi-automatic welding device for photovoltaic module bus bar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510070520.4A CN104625387A (en) | 2015-02-10 | 2015-02-10 | Semi-automatic welding device for photovoltaic module bus bar |
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| Publication Number | Publication Date |
|---|---|
| CN104625387A true CN104625387A (en) | 2015-05-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510070520.4A Pending CN104625387A (en) | 2015-02-10 | 2015-02-10 | Semi-automatic welding device for photovoltaic module bus bar |
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| CN (1) | CN104625387A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109623121A (en) * | 2019-02-01 | 2019-04-16 | 郭端晓 | A kind of induction copper pipe welder of 4DOF |
| CN110014216A (en) * | 2019-04-17 | 2019-07-16 | 北京探矿工程研究所 | Automatic high-frequency welding device for drill bit and working method of automatic high-frequency welding device |
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| CN103878520A (en) * | 2014-02-24 | 2014-06-25 | 宁波长晟电子科技有限公司 | Pre-compressing device |
| CN203679571U (en) * | 2014-01-21 | 2014-07-02 | 昆山和协荣威精密机械有限公司 | Bench type spot-welder |
| CN204430549U (en) * | 2015-02-10 | 2015-07-01 | 姜利 | A kind of photovoltaic module busbar Semiautomatic welding device |
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2015
- 2015-02-10 CN CN201510070520.4A patent/CN104625387A/en active Pending
Patent Citations (6)
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| JP2002011576A (en) * | 2000-06-30 | 2002-01-15 | Toshiba Corp | Automatic welding device and its method |
| CN102085597A (en) * | 2010-11-23 | 2011-06-08 | 常州尖能光伏科技有限公司 | Device and method for welding interconnector and bus bar of crystalline silicon solar panel |
| CN203566032U (en) * | 2013-11-29 | 2014-04-30 | 东莞市立迪电子科技有限公司 | Automatic tin soldering equipment with manipulator |
| CN203679571U (en) * | 2014-01-21 | 2014-07-02 | 昆山和协荣威精密机械有限公司 | Bench type spot-welder |
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| CN204430549U (en) * | 2015-02-10 | 2015-07-01 | 姜利 | A kind of photovoltaic module busbar Semiautomatic welding device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109623121A (en) * | 2019-02-01 | 2019-04-16 | 郭端晓 | A kind of induction copper pipe welder of 4DOF |
| CN110014216A (en) * | 2019-04-17 | 2019-07-16 | 北京探矿工程研究所 | Automatic high-frequency welding device for drill bit and working method of automatic high-frequency welding device |
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| PB01 | Publication | ||
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Application publication date: 20150520 |