CN202825041U - Welding mechanism - Google Patents

Welding mechanism Download PDF

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Publication number
CN202825041U
CN202825041U CN 201220423643 CN201220423643U CN202825041U CN 202825041 U CN202825041 U CN 202825041U CN 201220423643 CN201220423643 CN 201220423643 CN 201220423643 U CN201220423643 U CN 201220423643U CN 202825041 U CN202825041 U CN 202825041U
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China
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welding
cylinder
discharging mechanism
support
bonding machine
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Expired - Fee Related
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CN 201220423643
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Chinese (zh)
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程平
罗圣林
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DONGGUAN JINGKE AUTOMATION TECHNOLOGY Co Ltd
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Individual
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Abstract

A welding mechanism comprises a rack and a die positioning and discharging mechanism arranged on the rack, welding machines are uniformly arranged on the two side faces and the back face of the die positioning and discharging mechanism on the rack, and a PLC control system used for controlling the die positioning and discharging mechanism and the welding machines is further arranged on the welding mechanism. Because the welding machines are uniformly arranged on the machine frame and positioned on the two side surfaces and the back surface of the die positioning and discharging mechanism, the welding machines positioned on the two side surfaces of the die positioning and discharging mechanism are used for welding the two side surfaces of the workpiece, and after the two side surfaces of the workpiece are well welded, the welding machine positioned on the back surface of the die positioning and discharging mechanism is used for welding the back surface of the workpiece. The welding mechanism is also provided with a PLC control system for controlling the die positioning and discharging mechanism and the welding machine, and the PLC control system controls the die positioning and discharging mechanism and the welding machine in a centralized manner, so that automatic production is realized, the working time is shortened, the production efficiency is improved, and the labor cost and the production cost are reduced.

Description

焊接机构welding mechanism

技术领域 technical field

本实用新型涉及一种焊接机构。 The utility model relates to a welding mechanism.

背景技术 Background technique

现有的工件焊接操作一般是人工操作,如对刀柄的焊接加工,刀柄三个不同方向的部位需要焊接时,一般先用焊接机焊接好工件一个方向的部位后,再去焊接工件的另一个方向的部位,另一个方向的部位焊接好后,再去焊接工件最后一个方向的部位,这样既费时费力,生产效率低,又增加了人工成本和生产成本。 The existing workpiece welding operation is generally manual operation, such as the welding process of the tool handle, when the parts in three different directions of the tool handle need to be welded, generally the parts in one direction of the workpiece are welded with a welding machine, and then the parts of the workpiece are welded. The part in the other direction, after the part in the other direction is welded, go to weld the part in the last direction of the workpiece, which is time-consuming and laborious, the production efficiency is low, and the labor cost and production cost are increased.

实用新型内容 Utility model content

本实用新型要解决的技术问题是提供一种生产效率高,人工成本和生产成本低的焊接机构。 The technical problem to be solved by the utility model is to provide a welding mechanism with high production efficiency and low labor and production costs.

为解决上述技术问题,本实用新型采用如下技术方案:一种焊接机构,包括机架和设置在机架上的模具定位出料机构,所述机架上并位于模具定位出料机构的两侧面和后面匀设置有焊接机,另焊接机构上还设置有用于控制模具定位出料机构和焊接机的PLC控制系统。 In order to solve the above technical problems, the utility model adopts the following technical scheme: a welding mechanism, including a frame and a mold positioning and discharging mechanism arranged on the frame, and the frame is located on both sides of the mold positioning and discharging mechanism A welding machine is evenly arranged on the back and the welding mechanism, and a PLC control system for controlling the mold positioning and discharging mechanism and the welding machine is also arranged on the welding mechanism.

进一步的,所述模具定位出料机构包括支架、及设置在支架上方的导柱,及设置在导柱侧面的气缸,及设置在导柱和气缸之间的缓冲器,及设置在气缸下方的定位上模,及设置在气缸和定位上模之间的气缸连接头;及设置在支架下方的出料气缸,及设置在出料气缸上方的定位下模和设置在出料气缸和定位下模之间的顶杆。 Further, the mold positioning and discharging mechanism includes a bracket, a guide post arranged above the bracket, a cylinder arranged on the side of the guide post, a buffer arranged between the guide post and the cylinder, and a cylinder arranged below the cylinder. The positioning upper die, and the cylinder connector arranged between the cylinder and the positioning upper die; and the discharge cylinder arranged under the support, and the positioning lower die arranged above the discharge cylinder and the discharge cylinder and the positioning lower die between the pins.

进一步的,所述焊接机包括底座,及设置在底座上的纵向滑台,及设置在纵向滑台上方的焊接机支架,及设置在纵向滑台和焊接机支架之间的横向滑台,及设置在焊接机支架一端的焊枪部,和设置在底座上并位于焊接机支架另一端的靠模。 Further, the welding machine includes a base, a longitudinal sliding table arranged on the base, a welding machine bracket arranged above the longitudinal sliding table, and a horizontal sliding table arranged between the longitudinal sliding table and the welding machine bracket, and The welding torch part is arranged at one end of the welding machine support, and the cam is arranged on the base and located at the other end of the welding machine support.

进一步的,所述纵向滑台的侧面设置有弹簧连接杆,纵向滑台与底座之间设置有滚珠丝杆。 Further, a spring connecting rod is provided on the side of the longitudinal sliding table, and a ball screw is arranged between the longitudinal sliding table and the base.

进一步的,所述焊接机支架内设置有收容空间,所述收容空间内设置有推枪气缸并与焊枪部连接。 Further, a storage space is provided in the welding machine bracket, and a push gun cylinder is provided in the storage space and connected to the welding torch.

进一步的,所述焊枪部包括焊枪支架,及设置在焊枪支架下方的焊枪夹紧块,及设置在焊枪支架上方的连接板和设置在连接板下方的微调机构。 Further, the welding gun part includes a welding gun bracket, a welding gun clamping block arranged under the welding gun bracket, a connecting plate arranged above the welding gun bracket, and a fine-tuning mechanism arranged under the connecting plate.

本实用新型的焊接机构,由于所述机架上并位于模具定位出料机构的两侧面和后面匀设置有焊接机,位于模具定位出料机构的两侧面的焊接机对工件的两侧面进行焊接,工件的两侧面焊接好后,位于模具定位出料机构的后面的焊接机再对工件的后面进行焊接。焊接机构上还设置有用于控制模具定位出料机构和焊接机的PLC控制系统, PLC控制系统对模具定位出料机构和焊接机集中控制,从而实现自动化生产,这样缩短了工作时间,从而使生产效率提高,人工成本和生产成本降低。 In the welding mechanism of the present utility model, since welding machines are evenly arranged on the two sides and behind of the mold positioning and discharging mechanism on the frame, the welding machines positioned on both sides of the mold positioning and discharging mechanism weld the two sides of the workpiece After the two sides of the workpiece are welded, the welding machine located behind the mold positioning and discharging mechanism welds the back of the workpiece. The welding mechanism is also equipped with a PLC control system for controlling the mold positioning and discharging mechanism and the welding machine. The PLC control system centrally controls the mold positioning and discharging mechanism and the welding machine, thereby realizing automatic production, which shortens the working time and enables production. Efficiency is improved, labor costs and production costs are reduced.

附图说明 Description of drawings

图1为本实用新型焊接机构的立体图; Fig. 1 is the perspective view of the utility model welding mechanism;

图2为本实用新型焊接机构中的模具定位出料机构的平面图; Fig. 2 is the plane view of the mold positioning and discharging mechanism in the welding mechanism of the present invention;

图3为本实用新型焊接机构中的焊接机的立体图。 Fig. 3 is a perspective view of the welding machine in the welding mechanism of the present invention.

具体实施方式 Detailed ways

本实施例中,参照图1、图2和图3所示,一种焊接机构,包括机架1和设置在机架1上的模具定位出料机构2,所述机架1上并位于模具定位出料机构2的两侧面和后面匀设置有焊接机3,位于模具定位出料机构2的两侧面的焊接机3对工件的两侧面进行焊接,工件的两侧面焊接好后,位于模具定位出料机构2的后面的焊接机3再对工件的后面进行焊接。另焊接机构上还设置有用于控制模具定位出料机构2和焊接机3的PLC控制系统(未图示),PLC控制系统对模具定位出料机构2和焊接机3集中控制,从而实现自动化生产,这样缩短了工作时间,从而使生产效率提高,人工成本和生产成本降低;所述模具定位出料机构2包括支架20,及设置在支架20上方的导柱21,及设置在导柱21侧面的气缸22,及设置在导柱21和气缸22之间的缓冲器23,及设置在气缸22下方的定位上模24,及设置在气缸22和定位上模24之间的气缸连接头25,气缸22推动定位上模24向下夹紧工件,缓冲器23的作用是当气缸22推动定位上模24向下靠近工件时,减缓定位上模24向下速度,免于夹坏工件;及设置在支架20下方的出料气缸26,及设置在出料气缸26上方的定位下模27和设置在出料气缸26和定位下模27之间的顶杆28,出料气缸26推动顶杆28向上顶,将焊接好的工件顶出;所述焊接机3包括底座39,及设置在底座39上的纵向滑台30,及设置在纵向滑台30上方的焊接机支架31,及设置在纵向滑台30和焊接机支架31之间的横向滑台32,及设置在焊接机支架31一端的焊枪部33和设置在底座39上并位于焊接机支架31另一端的靠模37,靠模37端面的形状与工件焊接部位的形状相对应,工件焊接部位的形状是凸出的,靠模37端面的相应的形状是凹进去的,便于焊接;所述纵向滑台30的侧面设置有弹簧连接杆35,纵向滑台30与底座39之间设置有滚珠丝杆36;所述焊接机支架31内设置有收容空间38,所述收容空间38内设置有推枪气缸34并与焊枪部33连接;所述焊枪部33包括焊枪支架331,及设置在焊枪支架331下方的焊枪夹紧块330,及设置在焊枪支架331上方的连接板332和设置在连接板332下方的微调机构333。 In this embodiment, as shown in Fig. 1, Fig. 2 and Fig. 3, a welding mechanism includes a frame 1 and a mold positioning and discharging mechanism 2 arranged on the frame 1, and the frame 1 is located on the mold Welding machines 3 are evenly arranged on both sides and back of the positioning discharge mechanism 2, and the welding machines 3 located on both sides of the mold positioning discharge mechanism 2 weld the two sides of the workpiece. After the two sides of the workpiece are welded, they are located on the mold positioning The welding machine 3 at the back of the discharging mechanism 2 welds the back of the workpiece again. In addition, the welding mechanism is also equipped with a PLC control system (not shown) for controlling the mold positioning and discharging mechanism 2 and the welding machine 3. The PLC control system centrally controls the mold positioning and discharging mechanism 2 and the welding machine 3, thereby realizing automatic production , thus shortening the working time, thereby improving production efficiency, reducing labor costs and production costs; the mold positioning and discharging mechanism 2 includes a bracket 20, and a guide post 21 arranged on the top of the bracket 20, and arranged on the side of the guide post 21 The cylinder 22, and the buffer 23 arranged between the guide post 21 and the cylinder 22, and the positioning upper die 24 arranged below the cylinder 22, and the cylinder connector 25 arranged between the cylinder 22 and the positioning upper die 24, The cylinder 22 pushes the positioning upper die 24 to clamp the workpiece downward, and the effect of the buffer 23 is to slow down the downward speed of the positioning upper die 24 when the cylinder 22 pushes the positioning upper die 24 to approach the workpiece downward, so as to avoid clamping the workpiece; and setting The discharge cylinder 26 below the support 20, and the positioning lower die 27 arranged on the discharge cylinder 26 and the push rod 28 arranged between the discharge cylinder 26 and the positioning lower die 27, the discharge cylinder 26 pushes the push rod 28 Upward, the welded workpiece is ejected; the welding machine 3 includes a base 39, and a longitudinal slide 30 arranged on the base 39, and a welding machine support 31 arranged on the top of the longitudinal slide 30, and arranged on a longitudinal slide 30. Transverse slide table 32 between slide table 30 and welding machine support 31, and be arranged on the welding torch portion 33 of welding machine support 31 one ends and be arranged on the base 39 and be positioned at welding machine support 31 other end former 37, former form 37 The shape of the end surface corresponds to the shape of the welding part of the workpiece. The shape of the welding part of the workpiece is convex, and the corresponding shape of the end surface of the master mold 37 is concave, which is convenient for welding; the side of the longitudinal slide 30 is provided with a spring connection Rod 35, ball screw 36 is arranged between longitudinal slide table 30 and base 39; Said welding machine support 31 is provided with accommodating space 38, and said accommodating space 38 is provided with push gun cylinder 34 and is connected with welding torch part 33 The welding torch part 33 includes a welding torch bracket 331, a welding torch clamping block 330 arranged below the welding torch bracket 331, a connecting plate 332 arranged above the welding torch bracket 331, and a fine-tuning mechanism 333 arranged below the connecting plate 332.

本实用新型的焊接机构,由于所述机架上并位于模具定位出料机构的两侧面和后面匀设置有焊接机,位于模具定位出料机构的两侧面的焊接机对工件的两侧面进行焊接,工件的两侧面焊接好后,位于模具定位出料机构的后面的焊接机再对工件的后面进行焊接。焊接机构上还设置有用于控制模具定位出料机构和焊接机的PLC控制系统, PLC控制系统对模具定位出料机构和焊接机集中控制,从而实现自动化生产,这样缩短了工作时间,从而使生产效率提高,人工成本和生产成本降低。 In the welding mechanism of the present utility model, since welding machines are evenly arranged on the two sides and behind of the mold positioning and discharging mechanism on the frame, the welding machines positioned on both sides of the mold positioning and discharging mechanism weld the two sides of the workpiece After the two sides of the workpiece are welded, the welding machine located behind the mold positioning and discharging mechanism welds the back of the workpiece. The welding mechanism is also equipped with a PLC control system for controlling the mold positioning and discharging mechanism and the welding machine. The PLC control system centrally controls the mold positioning and discharging mechanism and the welding machine, thereby realizing automatic production, which shortens the working time and enables production. Efficiency is improved, labor costs and production costs are reduced.

上述实施例,只是本实用新型的一个实例,并不是用来限制本实用新型的实施与权利范围,凡与本实用新型权利要求所述内容相同或等同的技术方案,均应包括在本实用新型保护范围内。 The above-described embodiment is only an example of the utility model, and is not used to limit the implementation and scope of rights of the utility model. All technical solutions that are identical or equivalent to the claims of the utility model should be included in the utility model. within the scope of protection.

Claims (6)

1. welding mechanism comprises frame and is arranged on mould location discharging mechanism on the frame, it is characterized in that: on the described frame and be positioned at the even bonding machine that is provided with in two sides and back of mould location discharging mechanism; Also be provided with in addition the PLC control system for control mould location discharging mechanism and bonding machine on the welding mechanism.
2. welding mechanism according to claim 1, it is characterized in that: described mould location discharging mechanism comprises support, and be arranged on the guide pillar of support top, and be arranged on the cylinder of guide pillar side, and be arranged on buffer between guide pillar and the cylinder, and be arranged on the location patrix of cylinder below, and be arranged on the cylinder connector between cylinder and the location patrix; And be arranged on the discharging cylinder of support below, and be arranged on the location counterdie of discharging cylinder top and be arranged on the discharging cylinder and the location counterdie between push rod.
3. welding mechanism according to claim 1, it is characterized in that: described bonding machine comprises base, and be arranged on vertical slide unit on the base, and be arranged on the bonding machine support of vertical slide unit top, and be arranged on horizontal slide unit between vertical slide unit and the bonding machine support, and be arranged on the welding gun section of bonding machine support one end, and be arranged on the base and be positioned at the pattern of the bonding machine support other end.
4. welding mechanism according to claim 3, it is characterized in that: the side of described vertical slide unit is provided with the spring connecting rod, vertically is provided with ball screw between slide unit and the base.
5. welding mechanism according to claim 3 is characterized in that: be provided with receiving space in the described bonding machine support, be provided with in the described receiving space and push away the rifle cylinder and be connected with welding gun section.
6. welding mechanism according to claim 3 is characterized in that: described welding gun section comprises the welding gun support, and is arranged on the welding gun clamp of welding gun support below, and is arranged on the connecting plate of welding gun support top, and is arranged on the micro-adjusting mechanism of connecting plate below.
CN 201220423643 2012-08-24 2012-08-24 Welding mechanism Expired - Fee Related CN202825041U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220423643 CN202825041U (en) 2012-08-24 2012-08-24 Welding mechanism

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Application Number Priority Date Filing Date Title
CN 201220423643 CN202825041U (en) 2012-08-24 2012-08-24 Welding mechanism

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CN202825041U true CN202825041U (en) 2013-03-27

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Application Number Title Priority Date Filing Date
CN 201220423643 Expired - Fee Related CN202825041U (en) 2012-08-24 2012-08-24 Welding mechanism

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103624424A (en) * 2012-08-24 2014-03-12 罗圣林 Welding mechanism
CN108274102A (en) * 2018-01-29 2018-07-13 中山智玲科技发展有限公司 A portable stud welding machine
CN110465774A (en) * 2019-09-06 2019-11-19 昆山达亚汽车零部件有限公司 A kind of weld mold processing unit (plant) preventing maloperation

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103624424A (en) * 2012-08-24 2014-03-12 罗圣林 Welding mechanism
CN103624424B (en) * 2012-08-24 2016-01-20 东莞精科自动化科技有限公司 Welding mechanism
CN108274102A (en) * 2018-01-29 2018-07-13 中山智玲科技发展有限公司 A portable stud welding machine
CN110465774A (en) * 2019-09-06 2019-11-19 昆山达亚汽车零部件有限公司 A kind of weld mold processing unit (plant) preventing maloperation

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ASS Succession or assignment of patent right

Owner name: DONGGUAN JINGKE AUTOMATION TECHNOLOGY CO., LTD.

Free format text: FORMER OWNER: LUO SHENGLIN

Effective date: 20150605

C41 Transfer of patent application or patent right or utility model
C53 Correction of patent of invention or patent application
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Inventor after: Li Yongjun

Inventor before: Cheng Ping

Inventor before: Luo Shenglin

COR Change of bibliographic data

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TR01 Transfer of patent right

Effective date of registration: 20150605

Address after: 523000, 3 floor, small and medium-sized enterprise park, Songshan Lake hi tech Industrial Park, Guangdong, Dongguan Province, China 13

Patentee after: Dongguan Jingke Automation Technology Co., Ltd.

Address before: 523000 Guangdong province Dongguan Songshan Lake high tech Industrial Development Zone No. 8 Keyuan pine building room 207 Dongguan Jingke Automation Technology Co. Ltd.

Patentee before: Luo Shenglin

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130327

Termination date: 20160824