CN107838544B - Medium frequency induction heating welder - Google Patents
Medium frequency induction heating welder Download PDFInfo
- Publication number
- CN107838544B CN107838544B CN201711318827.7A CN201711318827A CN107838544B CN 107838544 B CN107838544 B CN 107838544B CN 201711318827 A CN201711318827 A CN 201711318827A CN 107838544 B CN107838544 B CN 107838544B
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- Prior art keywords
- plate
- fixedly connected
- induction heating
- heating box
- box body
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- 230000006698 induction Effects 0.000 title claims abstract description 80
- 238000010438 heat treatment Methods 0.000 title claims abstract description 69
- 238000003466 welding Methods 0.000 claims abstract description 41
- 238000001816 cooling Methods 0.000 claims abstract description 36
- 230000017525 heat dissipation Effects 0.000 claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 12
- 229910002804 graphite Inorganic materials 0.000 claims description 57
- 239000010439 graphite Substances 0.000 claims description 57
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 55
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 32
- 230000006835 compression Effects 0.000 claims description 9
- 238000007906 compression Methods 0.000 claims description 9
- 238000009413 insulation Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 5
- 230000005611 electricity Effects 0.000 claims 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 39
- 229910052782 aluminium Inorganic materials 0.000 abstract description 39
- 239000011888 foil Substances 0.000 abstract description 35
- 230000000694 effects Effects 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 5
- 230000001174 ascending effect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000009792 diffusion process Methods 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 239000011889 copper foil Substances 0.000 description 3
- 239000005030 aluminium foil Substances 0.000 description 2
- 239000000498 cooling water Substances 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 239000007770 graphite material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K13/00—Welding by high-frequency current heating
- B23K13/01—Welding by high-frequency current heating by induction heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/003—Cooling means
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- General Induction Heating (AREA)
Abstract
The invention discloses an intermediate frequency induction heating welder which comprises an induction heating box body, wherein a welding device is fixedly arranged on the induction heating box body near the top of the front surface of the induction heating box body, material conveying devices are fixedly arranged on the induction heating box body near the tops of the two sides of the induction heating box body, the welding device comprises a base plate, the base plate is fixedly arranged on the induction heating box body near the top of the front surface of the induction heating box body, a guide post is fixedly connected to the top of the base plate near the edge of the base plate, a guide post fixing plate is fixedly connected to the outer surface of the guide post near the top of the guide post, a cylinder fixing plate is fixedly connected to the top of the guide post, and a cylinder is fixedly arranged on the top of the cylinder fixing plate. According to the invention, the purpose of aluminum foil welding is achieved through the cooperation of the related structures, the problems in the background technology are solved, meanwhile, the heat dissipation and cooling of the finished aluminum foil are timely carried out through the heat dissipation effect of the water-cooling heat dissipation plate, the efficiency of aluminum foil welding work is improved, and the use effect is good.
Description
Technical Field
The invention relates to the technical field of heating welding machines, in particular to an intermediate frequency induction heating welding machine.
Background
The polymer diffusion welder is characterized in that a workpiece is clamped between graphite dies, and molecules of a pressed part of the workpiece are subjected to surface interdiffusion and permeation under certain pressure and temperature for a certain time to achieve the purpose of welding. At present, the macromolecular diffusion welding machine on the market is single in function, the welding machine for welding the copper foil cannot weld the aluminum foil, or the welding machine for welding the aluminum foil cannot weld the copper foil, because the pressure is different when the copper foil is welded with the aluminum foil, the welding machine is low in power, the multiple purpose requirements of a butt welding machine of a client cannot be completely met, and the existing macromolecular welding machine splashes more in the welding process, the nuclear dissolution forming is poor, more electric energy is wasted, the pollution to a power grid is also relatively high, an intermediate frequency induction heating welding machine is generated, for example, chinese patent CN205904567U discloses a novel energy-saving macromolecular diffusion welding machine, the novel energy-saving macromolecular diffusion welding machine comprises a control box and an operation screen connected with the control box, the left side and the right side of the top of the control box are respectively provided with a lower electrode and a transformer, the top of the lower electrode is provided with a cylinder, the cylinder is connected with a pressurizing cylinder, the output shaft of the cylinder is connected with an upper electrode, and the lower electrode and the upper electrode are respectively electrically connected with two poles of the transformer through a wiring lug. However, because the welding pieces cannot be well clamped, the phenomenon that the welding pieces are easily misplaced and moved during welding is caused, so that the final welding effect is affected, and the welding machine is inconvenient to use.
Disclosure of Invention
The invention aims to provide an intermediate frequency induction heating welding machine so as to solve the problems in the background art.
In order to achieve the above purpose, the present invention provides the following technical solutions: the medium-frequency induction heating welder comprises an induction heating box body, wherein a welding device is fixedly arranged on the induction heating box body near the top of the front face of the induction heating box body, and a material conveying device is fixedly arranged on the induction heating box body near the tops of the two sides of the induction heating box body.
The welding device comprises a base plate, the base plate is fixedly arranged on an induction heating box body and is close to the front top of the base plate, a guide pillar is fixedly connected to the base plate and is close to the top of the base plate, a guide pillar fixing plate is fixedly connected to the outer surface of the guide pillar and is close to the top of the guide pillar, a cylinder fixing plate is fixedly connected to the top of the guide pillar, a cylinder is fixedly arranged at the top of the cylinder fixing plate, the bottom of an output shaft of the cylinder sequentially penetrates through the lower surfaces of the cylinder fixing plate and the guide pillar fixing plate and is fixedly connected with a water cooling heat dissipation plate, the top of the middle of the base plate is also fixedly connected with a water cooling heat dissipation plate, two graphite fixing plates are fixedly connected to the bottom of one water cooling heat dissipation plate and the top of the other water cooling heat dissipation plate, graphite heat conduction blocks are fixedly connected to the opposite sides of the two graphite heat conduction blocks, the top of one graphite heat conduction block is opposite to the bottom of the other graphite heat conduction block, two heat insulation baffles are fixedly connected to the top of the base plate, the two heat insulation baffles are respectively corresponding to the outer sides of the two graphite heat conduction blocks, the two induction heating box body are fixedly connected with two induction coils, and one ends of the two induction coils respectively penetrate through the inner sides of the two heat insulation baffles respectively to extend to the outer heat conduction blocks of the two graphite blocks.
The material conveying device comprises two mounting plates, the two mounting plates are respectively and fixedly mounted on the induction heating box body and are close to the tops of the two sides of the induction heating box body, the tops of the mounting plates are fixedly connected with a supporting table, the tops of the supporting tables are fixedly connected with supporting plates, the tops of the supporting plates, which are close to the edges of the supporting plates, are provided with guide sleeve fixing grooves, the supporting plates are fixedly connected with guide sleeves through the guide sleeve fixing grooves, the inner surfaces of the guide sleeves are slidably connected with lifting rods, the tops of the lifting rods are fixedly connected with lifting plates, the middle parts of the tops of the supporting plates are fixedly mounted with lifting motors, the tops of output shafts of the lifting motors are fixedly connected with the middle parts of the bottoms of the lifting plates, the tops of the lifting plates, which are close to the back surfaces of the lifting plates, are slidably connected with guide bars, the tops of the guide bars, which are close to one ends of the guide bars, are fixedly connected with descending constraint plates, the lifting plate is fixedly provided with a telescopic screw rod close to the top of the front surface of the lifting plate, one end of the telescopic screw rod is fixedly connected with a first connecting plate, the top of the first connecting plate close to one end of the first connecting plate is fixedly connected with the bottom of the first connecting plate close to one end of the descending constraint plate, the front surface of the descending constraint plate is fixedly connected with an ascending constraint plate, the top of the descending constraint plate close to one end of the descending constraint plate is fixedly connected with a lower clamping plate, the bottom of the lower clamping plate close to the back surface of the lower clamping plate is fixedly connected with a sliding plate fixing plate, the bottom of the sliding plate fixing plate is fixedly connected with two sliding plates, the inner sides of the two sliding plates are slidably connected with sliding blocks, the side surfaces of the sliding blocks are fixedly connected with a second connecting plate, the bottom of the second connecting plate is fixedly connected with the top of the lifting plate, the top of the sliding blocks is fixedly connected with sliding columns, the top of the sliding column penetrates through the upper surface of the sliding plate fixing plate and is fixedly connected with a lifting fixing plate, the front surface of the lifting fixing plate is fixedly connected with an upper clamping plate, and the bottom of the upper clamping plate is opposite to the top of the lower clamping plate.
Preferably, the inner side of the graphite fixing plate is detachably connected with the outer side of the graphite heat conduction block.
Preferably, the front surface of the induction heating box body, which is close to the bottom of the induction heating box body, is fixedly provided with a gas pressure regulator, and the gas pressure regulator is connected with a cylinder in a gas transmission manner.
Preferably, the number of the lifting rods is four, and the four lifting rods are in a rectangular array with the intersection point of the transverse central line and the longitudinal central line of the lower surface of the lifting plate as the center.
Preferably, the cooling tank and the water collecting tank are fixedly installed in the cavity of the induction heating tank body respectively, water pipes are fixedly connected to the side surfaces of the cooling tank and the water collecting tank respectively, and the cooling tank and the water collecting tank are fixedly connected with the side surfaces of the water cooling heat dissipation plate through the water pipes.
Preferably, the side of the induction heating box body is correspondingly provided with an electric control cabinet, an air compression device is fixedly arranged in a cavity of the induction heating box body and is in pneumatic transmission connection with the air pressure regulator, and the electric control cabinet is respectively and electrically connected with the induction coil, the air compression device and the lifting motor.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the aluminum foil welding device, the mounting plate, the supporting table, the supporting plate, the guide sleeve, the lifting rod, the lifting plate, the lifting motor, the guide rail, the guide bar, the descending constraint plate, the telescopic screw rod, the first connecting plate, the ascending constraint plate, the lower clamping plate, the sliding plate fixing plate, the sliding column, the lifting fixing plate and the upper clamping plate are arranged, when the lifting motor works, the lifting rod ascends and drives the lifting plate to move upwards, the sliding block moves along the inner side of the sliding plate, the sliding column moves upwards and pushes up the upper clamping plate, the upper clamping plate and the lower clamping plate are gradually pulled away by a distance, at this time, the aluminum foil is placed between the opposite surfaces of the upper clamping plate and the lower clamping plate, then the lifting motor reversely drives the lifting rod to move downwards, the sliding plate is attached to the upper clamping plate and the lower clamping plate to press the aluminum foil, the clamping plate can be completed, and finally the telescopic screw rod can be manually rotated or externally connected to the motor is rotated, the guide bar slides along the outer surface of the guide rail and is gradually close to the graphite heat conducting block, the aluminum foil can be clamped and the aluminum foil can be completely and the aluminum foil is fed by the process is required by the manual feeding until the aluminum foil is lapped on the graphite heat conducting block, and the aluminum foil has better effect.
2. According to the invention, through arranging the backing plate, the guide posts, the guide post fixing plate, the air cylinder, the water cooling heat dissipation plate, the graphite fixing plate, the graphite heat conduction block, the heat insulation baffle and the induction coil, after the induction coil is electrified, heat generated by heating of the induction coil is transmitted to the graphite heat conduction block by utilizing the heat conduction characteristic of graphite, after the temperature of the graphite heat conduction block rises to a temperature required by welding, the air cylinder push rod moves downwards to drive the graphite heat conduction block to move downwards and press on two aluminum foil weldments, cooling water conveyed by the cooling box through the guide pipe flows into the water cooling heat dissipation plate after the welding is finished, heat around the aluminum foil is taken away, and then the heat is conveyed to the water collection box through the guide pipe for recycling, and through the cooperation of the structure, the efficiency of aluminum foil finished product packaging work is improved, and the use effect is good.
Drawings
FIG. 1 is a schematic diagram of a front view of an induction heating cabinet according to the present invention;
FIG. 2 is a schematic diagram of an isometric view of an induction heating cabinet of the present invention;
FIG. 3 is a schematic diagram of an isometric view of a welding device and a material transporting device according to the present invention;
FIG. 4 is a schematic structural view of an isometric view of a front view of the material handling apparatus of the present invention;
FIG. 5 is a schematic diagram of a front view of the material handling apparatus of the present invention;
fig. 6 is a schematic structural view of an isometric view of a rear view of the material handling apparatus of the present invention.
In the figure: 1-induction heating box, 2-welding device, 3-material conveying device, 4-backing plate, 5-guide pillar, 6-guide pillar fixed plate, 7-cylinder fixed plate, 8-cylinder, 9-water cooling radiating plate, 10-graphite fixed plate, 11-graphite heat conduction block, 12-heat insulation baffle, 13-induction coil, 14-mounting plate, 15-supporting table, 16-supporting plate, 17-uide bushing, 18-lifter, 19-lifter, 20-lifter motor, 21-guide rail, 22-guide bar, 23-descending constraint plate, 24-telescopic lead screw, 25-connecting plate I, 26-ascending constraint plate, 27-lower clamping plate, 28-sliding plate fixed plate, 29-sliding plate, 30-sliding plate, 31-connecting plate II, 32-sliding column, 33-lifting fixed plate and 34-upper clamping plate.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 and 2, the present invention provides a technical solution: the medium-frequency induction heating welder comprises an induction heating box body 1, wherein a welding device 2 is fixedly arranged on the induction heating box body 1 near the top of the front face of the induction heating box body, and a material conveying device 3 is fixedly arranged on the induction heating box body 1 near the tops of the two sides of the induction heating box body.
Referring to fig. 3, the welding device 2 includes a backing plate 4, the backing plate 4 is fixedly mounted on the induction heating box 1 near the top of the front surface thereof, a guide post 5 is fixedly connected to the backing plate 4 near the top of the edge thereof, a guide post fixing plate 6 is fixedly connected to the guide post 5 near the outer surface of the top thereof, a cylinder fixing plate 7 is fixedly connected to the top of the guide post 5, a cylinder 8 is fixedly mounted at the top of the cylinder fixing plate 7, the bottom of an output shaft of the cylinder 8 sequentially penetrates through the lower surfaces of the cylinder fixing plate 7 and the guide post fixing plate 6 and is fixedly connected with a water cooling plate 9, the top in the middle of the backing plate 4 is also fixedly connected with a water cooling plate 9, a cooling tank and a water collecting tank are respectively and fixedly mounted in a cavity of the induction heating box 1, water pipes are fixedly connected to the side surfaces of the cooling tank and the water collecting tank, the cooling tank and the water collecting tank are fixedly connected to the side surfaces of the water cooling plate 9 through the water pipes, the cooling water conveyed by the cooling box through the guide pipe flows into the water-cooled heat-dissipating plate 9 by utilizing the cooperation of the water-cooled heat-dissipating plate 9, the cooling box and the water-collecting tank, heat around the aluminum foil is taken away, then the aluminum foil is conveyed into the water-collecting tank through the guide pipe for recycling, the purpose of heat dissipation and cooling is achieved, the efficiency of finished aluminum foil packaging work is improved, two graphite fixing plates 10 are fixedly connected to the bottom of one water-cooled heat-dissipating plate 9 and the top of the other water-cooled heat-dissipating plate 9, graphite heat-conducting blocks 11 are fixedly connected to the opposite sides of the two graphite fixing plates 10, the top of one graphite heat-conducting block 11 is opposite to the bottom of the other graphite heat-conducting block 11, the graphite heat-conducting blocks 11 are made of graphite materials, the aluminum foil weldments are welded by utilizing good heat-conducting characteristics of graphite, the inner sides of the graphite fixing plates 10 are detachably connected with the outer sides of the graphite heat-conducting blocks 11, the inboard fixedly connected with lug of graphite fixed plate 10, the recess has been seted up in the outside of graphite heat conduction piece 11, graphite heat conduction piece 11 passes through the outer wall joint of recess and lug and realizes dismantling the connection, provide convenience when changing graphite heat conduction piece 11 for the back, the top of backing plate 4 still fixedly connected with two thermal-insulated baffles 12, two thermal-insulated baffles 12 correspond respectively in the outside of two graphite heat conduction pieces 11, the positive fixedly connected with induction coil 13 of induction heating box 1, the one end of two induction coils 13 all runs through the outside that one of them thermal-insulated baffle 12 extends to two graphite heat conduction pieces 11 respectively, utilize the cooperation of graphite heat conduction piece 11 and induction coil 13, the heat that produces by induction coil 13 heating transmits graphite heat conduction piece 11, wait until after the required temperature of graphite heat conduction piece 11 rises to the welding, cylinder 8 push rod moves down and drives graphite heat conduction piece 11, press on two aluminium foil piece, can accomplish the welding process of aluminium foil.
Referring to fig. 3 to 6, the material transporting device 3 includes two mounting plates 14, the two mounting plates 14 are respectively and fixedly mounted on the top of the induction heating box 1 near two sides thereof, the top of the mounting plate 14 is fixedly connected with a supporting table 15, the top of the supporting table 15 is fixedly connected with a supporting plate 16, a guiding sleeve fixing groove is formed on the top of the supporting plate 16 near the edge thereof, the supporting plate 16 is fixedly connected with a guiding sleeve 17 through the guiding sleeve fixing groove, the inner surface of the guiding sleeve 17 is slidably connected with a lifting rod 18, the top of the lifting rod 18 is fixedly connected with a lifting plate 19, the middle part of the top of the supporting plate 16 is fixedly provided with a lifting motor 20, the top of an output shaft of the lifting motor 20 is fixedly connected with the middle part of the bottom of the lifting plate 19, the four lifting rods 18 are arrayed in a rectangular shape with the cross point of the transverse center line and the longitudinal center line of the lower surface of the lifting plate 19 as a center, the synchronism of lifting of each area on the upper surface of the lifting plate 19 is ensured, the top of the lifting plate 19 close to the back is fixedly connected with a guide rail 21, the outer surface of the guide rail 21 is slidably connected with a guide bar 22, the top of the guide bar 22 close to one end of the guide bar is fixedly connected with a descending constraint plate 23, the top of the lifting plate 19 close to the front of the lifting plate is fixedly provided with a telescopic screw 24, one end of the telescopic screw 24 is fixedly connected with a connecting plate I25, the top of the connecting plate I25 close to one end of the connecting plate I is fixedly connected with the bottom of the descending constraint plate 23 close to one end of the descending constraint plate I, the front of the descending constraint plate 23 is fixedly connected with an ascending constraint plate 26, the top of the descending constraint plate 23 close to one end of the descending constraint plate I is fixedly connected with a lower clamping plate 27, the movable range of the upper clamping plate 34 is restrained from excessive movement by utilizing the cooperation of the ascending constraint plate 26 and the descending constraint plate 23, the bottom of the lower clamping plate 27, which is close to the back surface of the lower clamping plate, is fixedly connected with a sliding plate fixing plate 28, the bottom of the sliding plate fixing plate 28 is fixedly connected with two sliding plates 29, the inner sides of the two sliding plates 29 are connected with a sliding block 30 in a sliding way, the side surfaces of the sliding blocks 30 are fixedly connected with a second connecting plate 31, the bottom of the second connecting plate 31 is fixedly connected with the top of the lifting plate 19, the top of the sliding block 30 is fixedly connected with a sliding column 32, the top of the sliding column 32 penetrates through the upper surface of the sliding plate fixing plate 28 and is fixedly connected with a lifting fixing plate 33, the front surface of the lifting fixing plate 33 is fixedly connected with an upper clamping plate 34, the bottom of the upper clamping plate 34 is opposite to the top of the lower clamping plate 27, the lifting rod 18 is driven to lift by the positive rotation of the lifting motor 20 and drives the lifting plate 19 to move upwards by the cooperation of the upper clamping plate 34 and the sliding block 30 moves along the inner sides of the sliding plates 29, the sliding column 32 is lifted up, the upper clamping plate 34 and the lower clamping plate 27 are gradually pulled apart, at this time, aluminum foils are placed in opposite surfaces of the upper clamping plate 34 and the lower clamping plate 27, the lifting motor 20 is reversely rotated to drive the lifting rod 18 to move downwards, the sliding block 30 moves downwards along the inner side of the sliding plate 29, the upper clamping plate 34 and the lower clamping plate 27 are attached to press the aluminum foils, clamping can be completed, the phenomena of movement and position shifting in the aluminum foils welding process are prevented, the welding effect of the final aluminum foils is further influenced, a pneumatic regulator is fixedly arranged on the front surface of the induction heating box body 1, which is close to the bottom of the induction heating box body, and is in pneumatic transmission connection with the air cylinder 8, an electric control cabinet is correspondingly arranged on the side surface of the induction heating box body 1, an air compression device is fixedly arranged in the cavity of the induction heating box body 1, the air compression device is in pneumatic transmission connection with the pneumatic regulator, the pneumatic regulator is used for adjusting the air pressure in the air cylinder 8, the electric control cabinet is respectively in electric connection with the induction coil 13, the air compression device and the lifting motor 20, the electric control cabinet, the air compression device, the air pressure regulator and other related equipment can be selected according to the practical production requirements, and the electric equipment is electrically connected with an external power supply through a power line.
Working principle: when the medium frequency induction heating welder is used, the lifting motor 20 operates, the lifting rod 18 ascends and drives the lifting plate 19 to move upwards, the sliding block 30 moves along the inner side of the sliding plate 29, then the sliding column 32 ascends and jacks up the upper clamping plate 34, the upper clamping plate 34 and the lower clamping plate 27 are gradually pulled away by a distance, at this time, aluminum foils are placed between the opposite surfaces of the upper clamping plate 34 and the lower clamping plate 27, then the lifting motor 20 reversely rotates and drives the lifting rod 18 to move downwards, then the sliding block 30 moves downwards along the inner side of the sliding plate 29, the upper clamping plate 34 and the lower clamping plate 27 are attached to press the aluminum foils, clamping can be completed, finally, the telescopic lead screw 24 can be rotated manually or externally connected by a motor, the lead strip 22 slides along the outer surface of the guide rail 21 and gradually approaches the graphite heat conducting block 11 until the aluminum foils are overlapped on the graphite heat conducting block 11, the clamping and conveying processes of the aluminum foils can be completed, after the induction coil 13 is electrified, heat generated by heating of the induction coil 13 is transmitted to the graphite heat conducting block 11 by utilizing the characteristic of graphite heat conducting materials, after waiting until the temperature of the graphite heat conducting block 11 rises to the required temperature, the aluminum foils are lifted, the air cylinder 8 push rod moves downwards to drive the graphite heat conducting block 11 downwards after the temperature is required by the temperature, the aluminum foils are pressed on the graphite heat conducting block, the aluminum foils are cooled by the heat conducting block, the aluminum foils are conveyed by the heat conducting pipe through the heat-conducting pipes, the cooling device, the aluminum foil is conveyed by the cooling device, and the aluminum foil is cooled by the cooling device, and then the water, and the aluminum is conveyed by the cooling device, and after the aluminum is cooled by the cooling device, and after the aluminum is conveyed by the cooling, and the aluminum.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. Intermediate frequency induction heating welding machine, including induction heating box (1), its characterized in that: the welding device (2) is fixedly arranged on the top of the induction heating box body (1) close to the front surface of the induction heating box body, and the material conveying devices (3) are fixedly arranged on the tops of the induction heating box body (1) close to the two sides of the induction heating box body;
the welding device (2) comprises a base plate (4), the base plate (4) is fixedly arranged on the induction heating box body (1) and close to the top of the front surface of the induction heating box body, a guide pillar (5) is fixedly connected to the top of the base plate (4) and close to the edge of the base plate, a guide pillar fixing plate (6) is fixedly connected to the outer surface of the guide pillar (5) and close to the top of the guide pillar, an air cylinder fixing plate (7) is fixedly connected to the top of the guide pillar (5), an air cylinder (8) is fixedly arranged at the top of the air cylinder fixing plate (7), the bottom of an output shaft of the air cylinder (8) sequentially penetrates through the air cylinder fixing plate (7) and the lower surface of the guide pillar fixing plate (6) and is fixedly connected with a water cooling heat dissipation plate (9), the top of the middle part of the base plate (4) is fixedly connected with a water cooling heat dissipation plate (9), two graphite fixing plates (10) are fixedly connected to the bottom of one water cooling heat dissipation plate (9), two graphite fixing plates (11) are fixedly connected to the opposite surfaces of the two graphite fixing plates (10), two graphite fixing plates (11) are fixedly connected to the opposite surfaces of one another graphite fixing plate (11), the top of one graphite block (11) and the bottom of the other graphite block (11) are opposite to the bottom of the other graphite block (11), two heat dissipation plates (12) are fixedly connected to the two heat dissipation plates (12 respectively, two induction coils (13) are fixedly connected to the front face of the induction heating box body (1), and one ends of the two induction coils (13) penetrate through the inner side of one of the heat insulation baffles (12) and extend to the outer parts of the two graphite heat conduction blocks (11) respectively;
the material conveying device (3) comprises two mounting plates (14), the two mounting plates (14) are respectively and fixedly arranged at the tops of two sides of the induction heating box body (1), a supporting table (15) is fixedly connected to the top of the mounting plate (14), a supporting plate (16) is fixedly connected to the top of the supporting table (15), a guide sleeve fixing groove is formed in the top of the supporting plate (16) close to the edge of the supporting plate, a guide sleeve (17) is fixedly connected to the supporting plate (16) through the guide sleeve fixing groove, a lifting rod (18) is slidably connected to the inner surface of the guide sleeve (17), a lifting plate (19) is fixedly connected to the top of the lifting rod (18), a lifting motor (20) is fixedly arranged in the middle of the top of the supporting plate (16), a guide rail (21) is fixedly connected to the top of the lifting motor (20) output shaft, a guide bar (22) is slidably connected to the outer surface of the guide rail (21), a constraint plate (23) is fixedly connected to the top of the guide bar (22) close to the top of one end of the guide bar (22), a guide screw (24) is fixedly connected to the top of the guide screw (24) and is fixedly arranged on the top of the guide screw (24), the utility model discloses a slide plate, including connecting plate, connecting plate and lifting plate, the top that is close to its one end on one (25) is with the bottom fixed connection that is close to its one end on descending constraint board (23), the positive fixedly connected with of descending constraint board (23) goes up constraint board (26), the top fixedly connected with lower plate (27) that is close to its one end on descending constraint board (23), the bottom fixedly connected with slide plate fixed plate (28) that is close to its back on lower plate (27), the bottom fixedly connected with two slide plates (29) of slide plate fixed plate (28), the inboard sliding connection of two slide plates (29) has slider (30), the side fixedly connected with connecting plate two (31), the bottom of connecting plate two (31) and the top fixedly connected with of lifting plate (19), the top fixedly connected with slide column (32) of slider (30), the top of slide column (32) runs through the upper surface of slide plate fixed plate (28) and fixedly connected with lifting fixed plate (33), the positive fixedly connected with punch holder (34) of lifting fixed plate (33), and the bottom of punch holder (34) just to top of lower plate (27).
2. The medium frequency induction heating welder of claim 1, wherein: the inner side of the graphite fixing plate (10) is detachably connected with the outer side of the graphite heat conducting block (11).
3. The medium frequency induction heating welder of claim 1, wherein: the front face, close to the bottom, of the induction heating box body (1) is fixedly provided with a gas pressure regulator, and the gas pressure regulator is connected with a cylinder (8) in a gas transmission manner.
4. The medium frequency induction heating welder of claim 1, wherein: the number of the lifting rods (18) is four, and the four lifting rods (18) are in a rectangular array with the intersection point of the transverse center line and the longitudinal center line of the lower surface of the lifting plate (19) as the center.
5. The medium frequency induction heating welder of claim 1, wherein: the cooling tank and the water collecting tank are fixedly arranged in the cavity of the induction heating tank body (1), water pipes are fixedly connected to the side faces of the cooling tank and the side faces of the water collecting tank, and the cooling tank and the water collecting tank are fixedly connected with the side faces of the water cooling heat dissipation plate (9) through the water pipes.
6. An intermediate frequency induction heating welder as defined in claim 3, wherein: the side of induction heating box (1) corresponds there is automatically controlled cabinet, the intracavity fixed mounting of induction heating box (1) has air compression device, air compression device is connected with the air pressure regulator air drive, automatically controlled cabinet is connected with induction coil (13), air compression device and elevator motor (20) electricity respectively.
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108838502A (en) * | 2018-08-02 | 2018-11-20 | 芜湖储铁艺铁画设计有限公司 | A kind of follow-on iron picture production welder based on carbon fibre material |
| CN109954964A (en) * | 2019-05-15 | 2019-07-02 | 吉林大学 | Open diffusion welder with size adaptability |
| CN113619125A (en) * | 2021-07-20 | 2021-11-09 | 南京航空航天大学 | Device and method for induction welding of double coils of thermoplastic composite material skin stringer structure |
| CN114160946A (en) * | 2021-12-10 | 2022-03-11 | 燕山大学 | Induction welding device for dissimilar metals and using method thereof |
| CN114713958B (en) * | 2022-03-10 | 2023-04-28 | 燕山大学 | Profile precise electromagnetic welding test device and process based on machine vision |
| CN114888578A (en) * | 2022-06-29 | 2022-08-12 | 德艾柯工程技术(江苏)有限公司 | A intelligent welding set for processing of chemical production accessory usefulness |
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