The utility model content
The purpose of this utility model is to overcome above-mentioned the deficiencies in the prior art, and a kind of automatic categorised collection system that can be automatically stock and certified products be carried out categorised collection is provided.
The utility model is achieved in that a kind of automatic categorised collection system, be used for the material after the processing on the host platform is distinguished, store classifiedly, comprise the frame of joining with described host platform end, be connected with described frame, be used for grasping the mechanical arm assembly of material, be positioned at described mechanical arm assembly below, be used for transfer and deposit the switching pallet body of described material, be positioned at described switching pallet body below, be used for depositing the stock pallet body of stock, be positioned at described stock pallet body below, be used for depositing the blowing pallet body of certified products, also comprise the control system of controlling each described mechanism action.
Particularly, described mechanical arm assembly comprises the horizontal mechanical hand guide rail fixedly connected with described frame, the manipulator slide block that is slidingly connected with described manipulator guide rail, at least one manipulator mechanism that is connected with described manipulator slide block, and described manipulator mechanism comprises the vertical cylinder of fixedlying connected with described manipulator slide block, the piston piece that is slidingly connected with described vertical cylinder, the Suction cup assembly of fixedlying connected with described piston piece.
Particularly, described Suction cup assembly comprises the sucker fixed mount of fixedlying connected with described piston piece, a plurality of suckers of fixedlying connected with described sucker fixed mount.
More specifically, first slide block that described switching pallet body comprises the switching tray rail of the level that is connected on the described frame, be slidingly connected with described switching tray rail and fixedly connected with described first slide block be used for the switching pallet that material is kept in transfer, described switching tray rail and described manipulator guide rail be arranged in parallel.
More specifically, described stock pallet body comprises the stock tray rail of fixedlying connected with described frame, second slide block that is slidingly connected with described stock tray rail, the stock pallet that is used for temporary stock of fixedlying connected with described second slide block, described stock tray rail and described manipulator guide rail be arranged in parallel, described stock tray rail is concordant with described switching tray rail end, and described stock pallet is positioned under the described switching pallet.
Particularly, described blowing pallet body comprises that described blowing pallet is positioned under the described switching pallet for the driving mechanism of the blowing pallet of temporary certified products, the upper and lower displacement of the described blowing pallet of drive.
Particularly, also comprise the sensor whether described stock pallet of induction is fully loaded with, described sensor is positioned on the described frame, the top of described blowing pallet.
Particularly, described control system comprises electric control system and air-path control system.
More specifically, described electric control system comprises Programmable Logic Controller, man-machine interface, locating module, servo-driver, servomotor and power supply; Described Programmable Logic Controller is connected with described man-machine interface, locating module, servo-driver communication respectively, and described locating module is connected with described servo-driver communication.
More specifically, described air-path control system comprises air dry filter device, air pressure detecting sensor and magnetic valve.
The automatic categorised collection system that the utility model provides, it both can produce displacement in the horizontal direction by arranging two groups, but in the vertical direction produces the manipulator mechanism of displacement and can produce horizontal displacement in the horizontal direction again, the switching pallet that is used for placing the stock pallet of stock and is used for the temporary material of transfer, but also be provided with in the vertical direction and produce displacement, be used for placing the blowing pallet of certified products, be equipped with electric control system and air-path control system again, make two groups of manipulator mechanisms to adsorb simultaneously and grasp two materials, whether qualified the selection put its difference classification to stock pallet and blowing pallet according to material, thereby realize the material after the processing is carried out automatic categorised collection, the realization mechanical automation is produced, thereby can enhance productivity greatly, reduce cost of labor, and mechanical automation is produced and also can be avoided some mistakes or the accident that cause because of human factor, can guarantee product quality better;
Further, the utility model arranges the switching pallet as the temporary all rotation mechanisms in centre, place and cause the manipulator mechanism stroke excessive thereby avoid manipulator mechanism directly to grasp Classification of materials, thus will be automatic the categorised collection system do too huge problem, its structure is compactness comparatively.
The specific embodiment
In order to make the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the utility model is further elaborated.Should be appreciated that specific embodiment described herein only in order to explaining the utility model, and be not used in restriction the utility model.
As shown in Figure 1, a kind of automatic categorised collection system that provides for the utility model embodiment, be used for the material after the processing on the host platform 1 is distinguished, store classifiedly, comprise the frame 2 of joining with host platform 1 end, be connected with frame 2, be used for grasping the mechanical arm assembly 3 of material, be positioned at mechanical arm assembly 3 belows, the switching pallet body 4 that is used for the temporary material of transfer, be positioned at switching pallet body 4 belows, be used for depositing the stock pallet body 5 of stock, be positioned at stock pallet body 5 belows, be used for depositing the blowing pallet body 6 of certified products, also comprise the control system of controlling each mechanism action.The automatic categorised collection system that the utility model provides, by mechanical arm assembly and switching pallet body, stock pallet body, blowing pallet body and control system are set, make that it can be whether qualified and store classifiedly automatically according to the material after the processing, it has not only improved production efficiency, also can save cost of labor.
As shown in Figure 2, mechanical arm assembly 3 comprises the horizontal mechanical hand guide rail 31 fixedly connected with frame 2, the manipulator slide block 33 that is slidingly connected with manipulator guide rail 31, at least one manipulator mechanism 32 that is connected with manipulator slide block 33, and manipulator mechanism 32 comprises the vertical cylinder 322 of fixedlying connected with manipulator slide block 33, the piston piece 323 that is slidingly connected with vertical cylinder 322, the Suction cup assembly 324 of fixedlying connected with piston piece 323; In the present embodiment, the material of being processed with host platform is that pcb board is example, according to the actual conditions needs, manipulator mechanism 32 arranges two groups, be respectively the first manipulator mechanism 32a, the second manipulator mechanism 32b, the first manipulator mechanism 32a can adsorb " extracting " two pcb boards simultaneously with the second manipulator mechanism 32b, satisfy the needs of extracting and transporting P CB plate with this, manipulator slide block 33 has linking arm 331, the first manipulator mechanism 32as parallel with manipulator guide rail 31, the vertical cylinder 322 of the second manipulator mechanism 32b is connected on the linking arm 331 side by side at interval.
As shown in Figure 3, Suction cup assembly 324 comprises the sucker fixed mount 3241 of fixedlying connected with piston piece 323, a plurality of suckers 3242 of fixedlying connected with sucker fixed mount 3241, in the present embodiment, sucker fixed mount 3241 is the shaped as frame structure, each sucker 3242 is located at respectively on two relative side, be that sucker is matrix arrangements, can produce the absorption affinity of an equilibrium like this, thereby can more firmly material absorption be grasped.
As shown in Figure 4, switching pallet body 4 comprises the level switching tray rail 41 that is connected on the frame, first slide block 42 that is slidingly connected with switching tray rail 41, the switching pallet 43 that is used for the temporary material of transfer of fixedlying connected with first slide block 42, and transfer tray rail 41 and manipulator guide rail 31 be arranged in parallel; Along with first slide block 42 along the moving horizontally of switching tray rails 41, switching pallet 43 can also move horizontally in the horizontal direction, thus the material situation that can grasp according to manipulator mechanism and cooperative mechanical mobile phone structure is done correspondingly mobile; In the present embodiment, in order to make switching pallet 43 move more smooth and easy, first slide block 42 arranges two pairs, correspondingly, switching tray rail 41 arranges a pair of, and two pairs of first slide blocks 42 are located at two relative sides of switching pallet 43 respectively, two transfer, and tray rail is parallel to be oppositely arranged, two pairs of first slide blocks then are connected with two switching tray rails respectively, and certainly, first slide block is not limited only to two couple of exemplifying in the present embodiment.
Stock pallet body 5 comprises the stock tray rail 51 of fixedlying connected with frame, second slide block 52 that is slidingly connected with stock tray rail 51, the stock pallet 53 that is used for temporary stock of fixedlying connected with second slide block 52, stock tray rail 51 be arranged in parallel with manipulator guide rail 31, stock tray rail 51 is concordant with switching tray rail 41 ends, stock pallet 53 is positioned under the switching pallet 43, equally, in the present embodiment, second slide block 52 is set to two pairs, stock tray rail 51 arranges a pair of, so that the stock pallet moves is more smooth and easy, firm.
As shown in Figure 2, blowing pallet body 6 comprises the driving mechanism (not shown) for the blowing pallet 61 of temporary certified products, 61 upper and lower displacements of drive blowing pallet, during concrete enforcement, driving mechanism can adopt cylinder assembly to control moving up and down of blowing pallet 61, blowing pallet 61 is positioned under the switching pallet, thereby switching pallet, stock pallet all can be moved horizontally to the top of blowing pallet 61.
As shown in Figure 1, this automatic categorised collection system comprises that also induction detects whether fully loaded sensor 7 of stock pallet 53, sensor 7 is positioned on the support body of top, frame of blowing pallet 61, when stock pallet 53 moves to the position of blowing pallet 61 tops, sensor 7 can detect feedback according to the height of its accumulation, namely report to the police after stock pallet 53 is fully loaded with, the staff can unload all stocks.
Control system comprises electric control system and air-path control system.
As shown in Figure 5, be the module diagram of electric control system, electric control system comprises locating module 81, servo-driver 82, servomotor 83, power supply 84, Programmable Logic Controller 85 and man-machine interface 86; Programmable Logic Controller 85 is connected with man-machine interface 86, locating module 81, servo-driver 82 communications respectively, locating module 81 is connected with servo-driver 82 communications, servo-driver 82 drives servomotor 83, to Programmable Logic Controller 85 and man-machine interface 86 power supplies, man-machine interface 86 can adopt touch-screen control to power supply 84 respectively.
The utility model is by realizing communicating to connect and exchanges data of Programmable Logic Controller 85 and man-machine interface 86 and locating module 81 to Programmable Logic Controller 85 codings and setting inner parameter, basis is finished coordination and the execution of each action to the response of input signal simultaneously, and exports corresponding response signal; The movement of manipulator mechanism mainly is to carry out by servo-driver 12 control servomotors 13.
Programmable Logic Controller 85 is electronic systems of a kind of digital operation operation, the utility model writes Programmable Logic Controller 85 internal program memories by writing corresponding program control instruction, actuating logic, sequential control, timing and arithmetical operation, and control the operation of manipulator mechanism by digital input and output, be connected and exchanges data with communication between man-machine interface 86 and the locating module 81 by Programmable Logic Controller 85 inner parameters being set finish it simultaneously, can be to Programmable Logic Controller 85 inner input parameters by man-machine interface 86, also can be by touching knob on the man-machine interface 86 to Programmable Logic Controller 85 input signals.Programmable Logic Controller 85 sends displacement commands to locating module 81, and locating module 81 response displacement commands are sent corresponding dfisplacement pulse to servo-driver 82, and servo-driver 82 drives servomotor 83 execute bit shifting movements according to the pulse signal that receives.Be example with the manual operation, suppose that the material level of setting from man-machine interface 86 of getting is set to 1000mm, touch " getting material " knob on the man-machine interface 86, Programmable Logic Controller 85 drives after receiving input signal immediately, locating module 81 is according to the displacement data that receives from Programmable Logic Controller 85, send the needed train of pulse in the position that moves to 1000mm to servo-driver 82 accordingly, under the condition that various safe mobile conditions all satisfy, servo-driver 82 drives the position that servomotor 83 moves to 1000mm according to number of pulses; First manipulator mechanism and second manipulator mechanism move to the position of 1000mm from initial position, thereby finish the displacement of setpoint distance.
Air-path control system comprises air dry filter device, air pressure detecting sensor and magnetic valve." getting material " with manual operation is example, suppose that first manipulator will finish an action of getting material, compressed air is behind process air dry filter device dry filter, flow to magnetic valve, when " first manipulator is got material " knob on the touch man-machine interface 86, if the scope that the air pressure detecting sensor is set is 0.5~0.8MPa, and the atmospheric pressure of this moment satisfies the setting requirement, 85 of Programmable Logic Controllers can respond " first manipulator is got material " signal so, export an execution signal driving magnetic valve simultaneously and impel first manipulator behavior, thereby finish " first manipulator is got material " action; If air pressure inadequately control able to programme its 85 can response signal, thereby also just can not carry out and get the material action, with display alarm information, point out atmospheric pressure not enough with this on the man-machine interface 86.
Operation principle of the present utility model is: shown in Fig. 1-4, with along manipulator guide rail 31 from being example near an end to three manipulator slide block stall positions on the direction of the other end of host platform 1, three stall positions are respectively the first stall position P1, the second stall position P2, the 3rd stall position P3, the first stall position P1 is positioned at the place, end of close host platform 1 on the manipulator guide rail 31, the second stall position P2 is positioned at the place, middle part of manipulator guide rail 31, and the 3rd stall position P3 is positioned at the place, end that deviates from host platform 1 on the manipulator guide rail 31.When manipulator slide block 33 moves to the first stall position P1, transfer simultaneously pallet 43 and stock pallet 53 moves to high order end in the diagram, it is the position of relative the 3rd stall position P3, this moment, the first manipulator mechanism 32a, the second manipulator mechanism 32b will be over against the tops of host platform 1, sheet material is grasped in the descending absorption of two manipulator mechanisms, if the sheet material that this moment, the first manipulator mechanism 32a grasped is stock, what the second manipulator mechanism 32b grasped is certified products, after grasping sheet material, Suction cup assembly 324 is with moving on the piston piece 323; Manipulator slide block 33 moves to the 3rd stall position P3, switching pallet 43 and stock pallet 53 edge guide rails separately all move to the low order end in the diagram, it is the position of the relative first stall position P1, then this moment, the second manipulator mechanism 32b will be over against blowing pallet 61, the first manipulator mechanism 32a will be over against switching pallet 43, the descending certified products that put down of the second manipulator mechanism 32b are to blowing pallet 61, and the descending stock that puts down of the first manipulator mechanism 32a is to the pallet 43 of transferring; Manipulator slide block 33 moves to the second stall position P2, and this moment, the second manipulator mechanism 32b grasped stock on the switching pallet over against the descending absorption of switching pallet 43, the second manipulator mechanism 32b; Manipulator slide block 33 moves to the 3rd stall position P3, stock pallet 53 levels move to the top of blowing pallet 61, the descending stock that puts down of the second manipulator mechanism 32b is to stock pallet 53, so far, the difference finished stock and certified products of the first manipulator mechanism 32a and the second manipulator mechanism 32b stores classifiedly;
In the above-mentioned course of work, the certified products that are as if the first manipulator mechanism 32a and second manipulator mechanism 32b extracting, when then the second manipulator mechanism 32b puts into certified products on the blowing pallet 61, the first manipulator mechanism 32a is placed on certified products on the switching pallet 43, still finished by the second manipulator mechanism 32b then the certified products of switching on the pallet 43 are put action to the blowing pallet 61, namely in the utility model, basic principle for the division of labor of first manipulator mechanism and second manipulator mechanism is: the material that first manipulator mechanism only is responsible for grasping is placed on the switching pallet, second manipulator mechanism according to circumstances selects to place blowing pallet or stock pallet China and foreign countries except the material that will grasp for the first time, also the material on the responsible pallet of will transferring is according to circumstances selected to place in blowing pallet or the stock pallet, in entire work process, first manipulator mechanism only plays the effect of transfer, do not participate in the work of material directly being placed stock pallet or blowing pallet directly, like this, though the middle additional move that transfer is arranged, not as directly by moving horizontally of manipulator mechanism each pallet to keep motionless mode to choose the action of blowing briefly direct, but because of the structure of manipulator mechanism itself just huger, if increase its shift motion again, then will inevitably lengthen the length of manipulator guide rail, can cause whole automatic categorised collection system bulk too huge like this, the stability that is unfavorable for whole mechanical system, and can take excessive space, therefore the automatic categorised collection system that provides of the utility model, its structure is comparatively compact, science, the whole system performance is more stable relatively.
In the utility model, whether the material that grasps for two manipulator mechanisms is the discriminating of certified products, equipment by the host platform place is finished, for example in the boring process to pcb board, can detect pcb board after the laser drilling machine boring, whether qualified testing result data communication is transferred to this automatic categorised collection system, this automatic categorised collection system starts corresponding programs according to the situation of the PCB that two manipulator mechanisms grasp, each mechanism automatically performs action by default program then, thereby finish automatically the categorised collection of the material after the processing is deposited.
Below only be preferred embodiment of the present utility model, not in order to limiting the utility model, all any modifications of within spirit of the present utility model and principle, doing, be equal to and replace or improvement etc., all should be included within the protection domain of the present utility model.