CN108081373B - Full-automatic pearl cotton punching, feeding, discharging and processing system - Google Patents
Full-automatic pearl cotton punching, feeding, discharging and processing system Download PDFInfo
- Publication number
- CN108081373B CN108081373B CN201810058050.3A CN201810058050A CN108081373B CN 108081373 B CN108081373 B CN 108081373B CN 201810058050 A CN201810058050 A CN 201810058050A CN 108081373 B CN108081373 B CN 108081373B
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- frame
- lifting
- platform
- tray
- discharging
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- 238000007599 discharging Methods 0.000 title claims abstract description 50
- 229920000742 Cotton Polymers 0.000 title claims abstract description 39
- 238000004080 punching Methods 0.000 title claims abstract description 27
- 230000007246 mechanism Effects 0.000 claims abstract description 126
- 230000005540 biological transmission Effects 0.000 claims abstract description 25
- 210000002268 wool Anatomy 0.000 claims description 36
- 238000003825 pressing Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 239000002699 waste material Substances 0.000 abstract description 18
- 241000219146 Gossypium Species 0.000 description 35
- 239000000047 product Substances 0.000 description 18
- 238000005520 cutting process Methods 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- 244000241257 Cucumis melo Species 0.000 description 1
- 235000015510 Cucumis melo subsp melo Nutrition 0.000 description 1
- 240000007643 Phytolacca americana Species 0.000 description 1
- 235000009074 Phytolacca americana Nutrition 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/40—Cutting-out; Stamping-out using a press, e.g. of the ram type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/018—Holding the work by suction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D2007/0012—Details, accessories or auxiliary or special operations not otherwise provided for
- B26D2007/0018—Trays, reservoirs for waste, chips or cut products
Abstract
The invention discloses a full-automatic pearl cotton punching, feeding and discharging processing system, which comprises a frame rack (1), wherein a bin changing mechanism (2), a transmission assembly line (3) and a discharging mechanism (4) are arranged in the frame rack (1), and a blanking mechanism (5) is arranged at the outer side of the frame rack (1); the bin changing mechanism (2) comprises a first translation frame (201) arranged at the bottom of the frame rack (1), a first tray (202) and a second tray (203) are arranged on the first translation frame (201), a first lifting mechanism (204) is arranged on the outer side of the first translation frame (201), and a first bracket (205) is connected to the first lifting mechanism (204); the first tray (202), the second tray (203), the third tray (408) and the fourth tray (409) are respectively provided with an adjustable positioning mechanism (7). The invention has the advantages of high processing efficiency, effective collection of waste materials and finished products after blanking and low labor cost for processing the pearl cotton.
Description
Technical Field
The invention belongs to the field of pearl cotton processing equipment, and particularly relates to a full-automatic pearl cotton punching, feeding and discharging processing system.
Background
The pearl cotton is a novel environment-friendly packaging material, and is formed by generating countless independent bubbles by physical foaming of low-density polyethylene fat. The pearl cotton is widely applied to the packaging of various products such as hardware decorative lighting, artware, glass, ceramics, household appliances, furniture, hardware products, toys, melons and fruits, inner packages of leather shoes, daily necessities and the like. At present, the processing of pearl wool is generally carried out on a punch press by means of punching and cutting of a cutting die, the material changing times of workers during punching are frequent, and waste materials and finished products after punching also need to be further collected and placed, so that the processing efficiency is low and the labor cost is high.
Therefore, the existing equipment has the defects of lower processing efficiency, incapability of effectively collecting waste materials and finished products after blanking and high labor cost in the processing of the pearl cotton.
Disclosure of Invention
The invention aims to provide a full-automatic pearl cotton punching, feeding and discharging processing system. The invention has the advantages of high processing efficiency, effective collection of waste materials and finished products after blanking and low labor cost for processing the pearl cotton.
The technical scheme of the invention is as follows: the full-automatic pearl cotton punching, feeding and discharging processing system comprises a frame rack, wherein a bin changing mechanism, a transmission assembly line and a discharging mechanism are arranged in the frame rack, and a blanking mechanism is arranged on the outer side of the frame rack;
the bin changing mechanism comprises a first translation frame arranged at the bottom of the frame rack, a first tray and a second tray are arranged on the first translation frame, a first lifting mechanism fixed with the frame rack is arranged on the outer side of the first translation frame, and a first bracket is connected to the first lifting mechanism;
the transmission assembly line comprises a third sliding rail and a first air cylinder which are positioned above the frame, wherein a third sliding block is arranged on the third sliding rail, a first suction mechanism is arranged on the third sliding block, the output end of the first air cylinder is connected with the first suction mechanism, a first moving platform connected with the upper part of the frame is arranged at the transmission rear of the first suction mechanism, a second air cylinder connected with the frame is arranged on the first moving platform, a second moving platform is arranged at the transmission rear of the first moving platform, a cutting die is arranged on the second moving platform, a positioning plate fixed on the second moving platform is arranged on the lateral direction of the cutting die, a second lifting mechanism connected with the top of the frame in a sliding manner is arranged above the cutting die, and a third air cylinder connected with the second lifting mechanism is arranged at the top of the frame;
the discharging mechanism comprises a discharging platform positioned at the transmission rear of the second suction mechanism, the discharging platform is in sliding connection with the top of the frame rack, the discharging platform is connected with the second lifting mechanism through a connecting rod, a first lifting cylinder is arranged on the discharging platform, and a discharging head is arranged at the output end of the first lifting cylinder; a third movable platform connected with the upper part of the frame is arranged below the material outlet head, a blanking hole is formed in the third movable platform, a third suction mechanism is arranged at the transmission rear end of the third movable platform, and the third suction mechanism is connected with the top of the frame through a third lifting mechanism;
the blanking mechanism comprises a punch press positioned at the transmission rear end of the second moving platform, and a feed inlet is arranged on the side surface of the punch press, which is close to the second moving platform.
In the full-automatic pearl cotton punching, feeding and discharging processing system, the first lifting mechanism comprises a motor fixed at the top of the frame rack, the motor is connected with a screw rod, a screw nut is arranged on the screw rod, a second sliding rail fixed on the side wall of the frame rack is arranged on one side of the screw rod, a second sliding block connected with the screw nut is arranged on the inner side of the second sliding rail, a first bracket is arranged on the second sliding block, a first through groove is formed in the first tray and the second tray, and the first bracket is embedded with the first through groove.
In the full-automatic pearl cotton punching, feeding and discharging processing system, the first translation frame comprises a first sliding rail fixed at the bottom of the frame, a first frame is arranged above the first sliding rail, the first sliding rail is connected with the first frame through a first sliding block, and a fourth cylinder connected with the frame is arranged at the bottom of the first frame.
In the full-automatic pearl cotton punching press feeding and discharging processing system, the third sliding block is provided with a first lifting platform fixed with the extending end of the first cylinder, the first lifting platform is provided with a second lifting cylinder, the output end of the second lifting cylinder is provided with a first suction mechanism and a pressing plate, the pressing plate is arranged above the first moving platform, the long side of the first moving platform is provided with a first correction cylinder and a first baffle respectively, and the short side of the first moving platform is provided with a second correction cylinder and a second baffle respectively.
In the full-automatic pearl cotton punching, feeding and discharging processing system, the output end of the second lifting cylinder is provided with a fourth frame, the bottom of the fourth frame is parallelly fixed with a first suction mechanism and a pressing plate, the full-automatic pearl cotton punching, feeding and discharging processing system comprises the fourth frame, and the bottom of the first suction mechanism is provided with a plurality of first suction heads.
In the full-automatic pearl cotton punching, feeding and discharging processing system, the second suction mechanism comprises a fifth frame, and a plurality of second suction heads are arranged on the fifth frame; the second lifting mechanism comprises a second lifting platform connected with a third air cylinder, the second lifting platform is provided with the third lifting air cylinder, and the output end of the third lifting air cylinder is fixed with the fifth frame; the bottom of the second lifting platform is provided with a fourth sliding rail fixed at the top of the frame rack, the fourth sliding rail is provided with a fourth sliding block fixed with the second lifting platform, and the fourth sliding rail is provided with a fifth sliding block connected with the discharging platform.
In the full-automatic pearl cotton punching, feeding and discharging processing system, the third suction mechanism comprises a third frame, a plurality of third suction heads are arranged on the third frame, the third lifting mechanism comprises a fourth lifting platform, a fourth lifting cylinder is arranged on the fourth lifting platform, and the output end of the fourth lifting cylinder is fixed with the third frame.
In the full-automatic pearl cotton punching, feeding and discharging processing system, a second translation frame is arranged at the bottom of the frame and below the third suction head, a third tray and a fourth tray are sequentially arranged on the second translation frame along the moving direction, a fourth lifting mechanism connected with the frame is arranged on one side of the second translation frame in the width direction, and a second bracket is connected to the fourth lifting mechanism;
the fourth lifting mechanism comprises a second motor fixed at the top of the frame rack, the second motor is connected with a second screw rod, a second screw nut is arranged on the second screw rod, a fifth sliding rail fixed on the side wall of the frame rack is arranged on one side of the second screw rod, a sixth sliding block connected with the second screw nut is arranged on the inner side of the fifth sliding rail, a second bracket is arranged on the sixth sliding block, a second through groove is formed in the third tray and the fourth tray, and the second bracket is embedded with the second through groove.
In the full-automatic pearl cotton punching, feeding and discharging processing system, the second translation frame comprises a sixth sliding rail fixed at the bottom of the frame, a second frame is arranged above the sixth sliding rail, the sixth sliding rail is connected with the second frame through a seventh sliding block, and a fifth cylinder connected with the frame is arranged at the bottom of the second frame.
In the full-automatic pearl cotton punching press feeding ejection of compact processing system of aforesaid, first tray, second tray, third tray and fourth tray on all be equipped with adjustable positioning mechanism, adjustable positioning mechanism including being four slot holes on first tray, second tray, third tray or fourth tray that "cross" circumference distributes, the slot hole top is equipped with the regulating plate of L shape, the bottom that is equipped with on the regulating plate is equipped with the bolt hole, still includes the bolt that passes slot hole and bolt hole in proper order, the tip that the bolt passed slot hole and bolt hole is equipped with the nut.
Compared with the prior art, the bin-changing mechanism is provided with two trays, the second tray is loaded with the pearl cotton in the process of processing, the first tray is placed with the pearl cotton to be processed, when the pearl cotton on the second tray is processed, the first translation frame is moved, and the pearl cotton on the first tray enters a processing state, so that a worker can place the pearl cotton to be processed on the second tray again, the processing is performed circularly, the processing rhythm is fast, production gaps cannot be generated due to material changing, the processing efficiency is high, and meanwhile, the bin-changing mechanism can also feed the pearl cotton automatically. The transmission assembly line can pick up pearl cotton automatically, send into the punching press blanking with pearl cotton back, can carry the discharge mechanism with the pearl cotton that the blanking has been passed again, and transmission speed is fast, easily realizes automated control. The discharging mechanism can separate finished products and waste products after processing and sort and put the finished products and the waste products, so that the labor intensity of workers is reduced and the labor cost is reduced. The invention can complete the processing of a plurality of pearl cottons by one-time feeding, from raw material feeding to transmission, to blanking and to classification blanking of finished products, and the processing is completed on one production line, thereby greatly improving the processing efficiency, reducing the labor intensity of workers and having low energy consumption. The correction mechanism enables the lower cutter position of the cutter die to be accurate when the cutter die cuts the pearl cotton, and the generation of defective products is reduced.
The adjustable positioning mechanism arranged on the first tray and the second tray can position the pearl wool, so that the placement position of the pearl wool on the cutting die is accurate, the processing precision is further improved, and the generation of bad wastes is reduced. The adjustable positioning mechanisms arranged on the third tray and the fourth tray can enable waste materials left after the pearl cotton is blanked to be placed neatly, and labor intensity of workers in later-stage arrangement is reduced.
Therefore, the invention has the advantages of high processing efficiency, effective collection of waste materials and finished products after blanking and low labor cost for processing the pearl cotton.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic structural view of the cartridge changing mechanism of the present invention.
Fig. 3 is a front view of the cartridge changing mechanism of the present invention.
Fig. 4 is a schematic diagram of the transmission pipeline of the present invention.
Fig. 5 is a front view of the present invention at a first mobile platform.
Fig. 6 is a schematic structural view of the discharging mechanism of the present invention.
The marks in the drawings are: 1-a frame rack, 2-a bin changing mechanism, 3-a transmission assembly line, 4-a discharging mechanism, 5-a blanking mechanism, 6-pearl cotton and 7-an adjustable positioning mechanism,
201-first translation frame, 202-first tray, 203-second tray, 204-first lifting mechanism, 205-first bracket, 206-first slide rail, 207-first frame, 208-first slider, 211-motor, 212-lead screw, 213-screw, 214-second slider, 215-first through slot, 239-fourth cylinder, 240-second slide rail,
301-first suction means, 302-first moving platform, 303-second moving platform, 304-second suction means, 305-second lifting means, 306-first cylinder, 307-second cylinder, 308-third cylinder, 309-platen, 310-second lifting cylinder, 311-cutting die, 312-first suction head, 313-fourth frame, 314-locating plate, 315-third slide rail, 316-cross bar, 317-second suction head, 318-fifth frame, 319-second lifting platform, 320-fourth slide rail, 322-third lifting cylinder, 323-third slide block, 324-first lifting platform, 325-first correction cylinder, 326-first baffle, 327-second correction cylinder, 328-second baffle, 329-fourth slide block,
401-discharge head, 402-first lifting cylinder, 403-third moving platform, 404-fourth tray, 405-third lifting mechanism, 406-fourth lifting mechanism, 407-second lifting frame, 408-third tray, 410-second bracket, 412-connecting rod, 414-second frame, 418-third suction head, 419-third frame, 425-discharge platform, 426-fifth slider, 427-fourth lifting platform, 428-fourth lifting cylinder, 430-second motor, 431-second lead screw, 432-second screw, 433-fifth slide rail, 434-sixth slider, 435-second through slot, 436-sixth slide rail, 437-fifth cylinder, 438-seventh slider,
501-a punch press, 502-a feed inlet,
701-long holes, 702-adjusting plates, 703-bolt holes.
Detailed Description
The invention is further illustrated by the following figures and examples, which are not intended to be limiting.
Examples. The full-automatic pearl cotton punching, feeding and discharging processing system comprises a frame rack 1, wherein a bin changing mechanism 2, a transmission assembly line 3 and a discharging mechanism 4 are arranged in the frame rack 1, and a blanking mechanism 5 is arranged on the outer side of the frame rack 1;
the bin changing mechanism 2 comprises a first translation frame 201 arranged at the bottom of the frame rack 1, a first tray 202 and a second tray 203 are arranged on the first translation frame 201, a first lifting mechanism 204 connected with the frame rack 1 is arranged on the outer side of the first translation frame 201, and a first bracket 205 is connected to the first lifting mechanism 204;
the transmission assembly line 3 comprises a third sliding rail 315 and a first air cylinder 306 which are positioned above a frame rack, a third sliding block 323 is arranged on the third sliding rail 315, a first suction mechanism 301 is arranged on the third sliding block 323, the output end of the first air cylinder 306 is connected with the first suction mechanism 301, a first movable platform 302 which is connected with the upper part of the frame rack 1 is arranged behind the transmission of the first suction mechanism 301, a second air cylinder 307 which is connected with the frame rack 1 is arranged on the first movable platform 302, a second movable platform 303 is arranged behind the transmission of the first movable platform 302, a cutting die 311 is arranged on the second movable platform 303, a positioning plate 314 fixed on the second movable platform 303 is arranged on the lateral direction of the cutting die 311, a second suction mechanism 304 is arranged above the cutting die 311, a second lifting mechanism 305 which is in sliding connection with the top of the frame rack 1 is arranged on the second suction mechanism 304, and a third air cylinder 308 which is connected with the second lifting mechanism 305 is arranged on the top of the frame rack 1;
the discharging mechanism 4 comprises a discharging platform 425 positioned at the rear of the transmission of the second suction mechanism 304, a fifth sliding block 426 connected to the fourth sliding rail 320 is arranged on the discharging platform 425, the discharging platform 425 is connected with the second lifting mechanism 305 through a connecting rod 412, a first lifting cylinder 402 is arranged on the discharging platform 425, and a discharging head 401 is arranged at the output end of the first lifting cylinder 402; a third movable platform 403 connected with the upper part of the frame rack 1 is arranged below the material outlet head 401, a blanking hole 417 is arranged on the third movable platform 403, a third suction mechanism 404 is arranged at the transmission rear end of the third movable platform 403, and the third suction mechanism 404 is connected with the top of the frame rack 1 through a third lifting mechanism 405;
the blanking mechanism 5 comprises a punch 501 positioned at the transmission rear end of the second moving platform 303, and a feed inlet 502 is arranged on the side surface of the punch 501, which is close to the second moving platform 303.
The first lifting mechanism 204 comprises a motor 211 fixed at the top of the frame rack 1, the motor 211 is connected with a screw rod 212, a screw nut 213 is arranged on the screw rod 212, a second sliding rail 240 fixed on the side wall of the frame rack 1 is arranged on one side of the screw rod 212, a second sliding block 214 connected with the screw nut 213 is arranged on the inner side of the second sliding rail 240, a first bracket 205 is arranged on the second sliding block 214, a first through groove 215 is formed in the first bracket 202 and the second bracket 203, and the first bracket 205 is embedded with the first through groove 215.
The first translation frame 201 includes a first sliding rail 206 fixed at the bottom of the frame 1, a first frame 207 is disposed above the first sliding rail 206, the first sliding rail 206 is connected with the first frame 207 through a first sliding block 208, and a fourth cylinder 239 connected with the frame 1 is disposed at the bottom of the first frame 207.
The third slider 323 on be equipped with the first lift platform 324 that first cylinder 306 stretches out the end phase fixed, be equipped with second lift cylinder 310 on the first lift platform 324, the output of second lift cylinder 310 is equipped with first suction mechanism 301 and clamp plate 309, clamp plate 309 set up in the top of first moving platform 302, the long avris of first moving platform 302 be equipped with first correction cylinder 325 and first baffle 326 respectively, the minor face side of first moving platform be equipped with second correction cylinder 327 and second baffle 328 respectively.
The output end of the second lifting cylinder 310 is provided with a fourth frame 313, the bottom of the fourth frame 313 is parallelly fixed with the first suction mechanism 301 and the pressing plate 309, the second lifting cylinder comprises the fourth frame 313, and the bottom of the first suction mechanism 301 is provided with a plurality of first suction heads 312.
The second suction mechanism 304 includes a fifth frame 318, and a plurality of second suction heads 317 are disposed on the fifth frame 318; the second lifting mechanism 305 includes a second lifting platform 319 connected to the third air cylinder 308, the second lifting platform 319 is provided with a third lifting air cylinder 322, and an output end of the third lifting air cylinder 322 is fixed with the fifth frame 318; the bottom of the second lifting platform 319 is provided with a fourth sliding rail 320 fixed at the top of the frame body 1, and the fourth sliding rail 320 is provided with a fourth sliding block 329 fixed with the second lifting platform 319.
The third suction mechanism 404 includes a third frame 419, a plurality of third suction heads 418 are disposed on the third frame 419, the third lifting mechanism 405 includes a fourth lifting platform 427, a fourth lifting cylinder 428 is disposed on the fourth lifting platform 427, and an output end of the fourth lifting cylinder 428 is fixed with the third frame 419.
The bottom of the frame rack 1 is provided with a second translation frame 407 positioned below the third suction head 418, the second translation frame 407 is sequentially provided with a third tray 408 and a fourth tray 409 along the moving direction, one side of the second translation frame 407 in the width direction is provided with a fourth lifting mechanism 406 connected with the frame rack 1, and the fourth lifting mechanism 406 is connected with a second bracket 410;
the fourth lifting mechanism 406 includes a second motor 430 fixed on the top of the frame 1, the second motor 430 is connected with a second screw 431, a second screw 432 is disposed on the second screw 431, a fifth sliding rail 433 fixed on the side wall of the frame 1 is disposed on one side of the second screw 431, a sixth sliding block 434 connected with the second screw 432 is disposed on the inner side of the fifth sliding rail 433, a second bracket 410 is disposed on the sixth sliding block 434, second through slots 435 are formed on the third tray 408 and the fourth tray 409, and the second bracket 410 is engaged with the second through slots 435.
The second translation frame 407 includes a sixth sliding rail 436 fixed at the bottom of the frame 1, a second frame 414 is disposed above the sixth sliding rail 436, the sixth sliding rail 436 is connected to the second frame 414 through a seventh sliding block 438, and a fifth air cylinder 437 connected to the frame 1 is disposed at the bottom of the second frame 414.
The adjustable positioning mechanism 7 is arranged on the first tray 202, the second tray 203, the third tray 408 and the fourth tray 409, the adjustable positioning mechanism 7 comprises four long holes 701 which are circumferentially distributed on the first tray 202, the second tray 203, the third tray 408 or the fourth tray 409 in a cross shape, an L-shaped adjusting plate 702 is arranged above the long holes 701, a bolt hole 703 is arranged at the bottom of the adjusting plate 702, bolts sequentially penetrating through the long holes 701 and the bolt hole 703 are further included, and nuts are arranged at the ends of the bolts penetrating through the long holes 701 and the bolt hole 703. The pearl wool 6 is placed between the four adjusting plates 702, the four adjusting plates 702 limit the width direction and the length direction of the pearl wool 6 respectively, and the positions of the adjusting plates 702 on the long holes 701 can be suitable for the pearl wool 6 with different sizes to position the pearl wool 6 with different sizes.
The second moving platform 303 and the third moving platform 403 have the same structure and the same function (can reciprocate along one direction under the action of the power mechanism), and there are various implementation manners in the prior art, and one of them is selected to be used as the scheme of the embodiment: the bottom of the second moving platform 303 is provided with a sixth air cylinder connected with the frame rack, the bottom of the bedplate is provided with an eighth sliding block, and the eighth sliding block is connected with a seventh sliding rail fixed on the frame rack.
The working principle of the bin changing mechanism 2 is as follows: the second tray 203 is used for placing the pearl wool 6 in processing, the first tray 202 is used for placing the pearl wool 6 to be processed, each time the pearl wool 6 on the second tray 203 is sucked away, the motor 211 drives the screw rod 212 to rotate, the screw nut 213 on the screw rod 212 drives the first bracket 205 to ascend along the second sliding rail 240 by a distance equal to the thickness of the pearl wool 6, and the first bracket 205 passes through the first through groove 215 to drive the second tray 203 and the pearl wool 6 thereon to ascend by a distance. When the pearl wool 6 on the second tray 203 is completely sucked away, the motor 211 is reversed, and the first tray 205 and the second tray 203 are lowered to the initial positions.
The fourth cylinder 239 drives the first translation frame 201 to translate, the first tray 202 moves to the lower side of the first suction mechanism 301, the pearl wool 6 on the first tray 202 is processed, the worker supplements the second tray 203, after the pearl wool 6 on the first tray 202 is processed, the fourth cylinder 239 drives the first translation frame 201 to return, the pearl wool 6 on the second tray 203 is processed, and the worker supplements the first tray 202, so that the process is repeated.
The working principle of the transmission pipeline 3 is as follows: the second lifting cylinder 310 drives the fourth frame 313 to descend, and the first suction head 312 sucks the pearl wool 6 on the second tray 203; the second lifting cylinder 310 drives the fourth frame 313 to ascend, the first cylinder 306 drives the first lifting platform 324 to move backwards to drive the pearl wool 6 to move above the first moving platform 302, and the second lifting cylinder 310 drives the fourth frame 313 to descend and place the pearl wool 6 on the first moving platform 302; the second lifting cylinder 310 drives the fourth frame 313 to ascend, and the first cylinder 306 drives the first lifting platform 324 to return; the second lifting cylinder 310 drives the fourth frame 313 to descend, the pressing plate 309 presses pearl wool on the first moving platform 302, meanwhile, after the first correcting cylinder 325 and the second correcting cylinder 327 correct the positions of the pearl wool 6 on the first moving platform 302, the second lifting cylinder 310 drives the fourth frame 313 to ascend, the first moving platform 302 moves above the second moving platform 303 under the action of the second cylinder 307, the third lifting cylinder 322 drives the fifth frame 318 to descend, the second suction head 317 sucks the pearl wool 6, the third lifting cylinder 322 drives the fifth frame 318 to return, the first moving platform 302 returns under the action of the second cylinder 307, the third lifting cylinder 322 drives the fifth frame 318 to descend, the second suction head 317 places the pearl wool 6 on the cutter die 311, and the third lifting cylinder 322 drives the fifth frame 318 to return, and the positioning plates 314 on two sides of the cutter die 311 position the pearl wool 6; the second moving platform 303 moves the pearl wool 6 into the punch 501 through the feeding hole 502, the punch punches the pearl wool 6 to cut the pearl wool 6 into a finished product and a waste (the finished product is still embedded in the waste), and the second moving platform 303 returns; the third lifting cylinder 322 drives the fifth frame 318 to descend, and after the second suction head 317 sucks the cut pearl wool 6, the third lifting cylinder 322 drives the fifth frame 318 to ascend and return; the third air cylinder 308 drives the second lifting platform 319 to move backwards to the upper side of the third moving platform 403, the third lifting air cylinder 322 drives the fifth frame 318 to descend, the second suction head 317 places the pearl wool 6 above the third moving platform 403, the third lifting air cylinder 322 drives the fifth frame 318 to ascend and return, the third air cylinder 308 drives the second lifting platform 319 to move forwards and return, and meanwhile the discharging platform 425 also returns to the upper side of the third moving platform 403 under the driving of the connecting rod 412.
The working principle of the discharging mechanism 4 is as follows: the first lifting cylinder 402 drives the discharge head 401 to descend, the discharge head 401 pokes out the finished product on the pearl wool 6, separation of the finished product and waste materials is achieved, and the finished product falls to the ground through the blanking hole 417 on the third moving platform 403 and can be placed below the blanking hole 417 to be loaded into a container; the third moving platform 403 moves below the third suction head 418, the fourth lifting cylinder 428 drives the third frame 419 to descend, after the third suction head 418 descends and sucks the waste material, the fourth lifting cylinder 428 drives the third frame 419 to ascend, the third moving platform 403 returns, the fourth lifting cylinder 428 drives the third frame 419 to descend, and the third suction head 418 descends and places the waste material on the third tray 408. Each time the third tray 408 receives a piece of waste material, the second motor 430 drives the second carriage 410 to descend by a distance equal to the thickness of the pearl wool 6, after the fourth lifting mechanism 406 descends to the lowest position, the second frame 414 is moved, the fourth tray 409 moves below the third suction head 418, the worker can take the waste material from the third tray 408, and the second motor 430 drives the second carriage 410 to ascend to the top to catch the waste material continuously deposited from the third suction head 418.
Therefore, the invention has the advantages of high processing efficiency, effective collection of waste materials and finished products after blanking and low labor cost for processing the pearl cotton.
Claims (6)
1. Full-automatic pearl cotton punching press feeding ejection of compact processing system, its characterized in that: comprises a frame rack (1), a bin changing mechanism (2), a transmission assembly line (3) and a discharging mechanism (4) are arranged in the frame rack (1), and a blanking mechanism (5) is arranged at the outer side of the frame rack (1);
the bin changing mechanism (2) comprises a first translation frame (201) arranged at the bottom of the frame rack (1), a first tray (202) and a second tray (203) are arranged on the first translation frame (201), a first lifting mechanism (204) fixed with the frame rack (1) is arranged on the outer side of the first translation frame (201), and a first bracket (205) is connected to the first lifting mechanism (204);
the conveying assembly line (3) comprises a third sliding rail (315) and a first air cylinder (306), wherein the third sliding rail (315) is arranged above a frame, a third sliding block (323) is arranged on the third sliding rail (315), a first suction mechanism (301) is arranged on the third sliding block (323), the output end of the first air cylinder (306) is connected with the first suction mechanism (301), a first movable platform (302) connected with the upper part of the frame (1) is arranged behind the conveying of the first suction mechanism (301), a second air cylinder (307) connected with the frame (1) is arranged on the first movable platform (302), a second movable platform (303) is arranged behind the conveying of the first movable platform (302), a cutter mould (311) is arranged on the second movable platform (303), a locating plate (314) fixed on the second movable platform (303) is arranged on the side direction of the cutter mould (311), a second suction mechanism (304) is arranged above the cutter mould (311), a second lifting mechanism (305) connected with the top of the frame (1) in a sliding mode is arranged on the second suction mechanism (304), and the frame (1) is connected with the second lifting mechanism (308);
the discharging mechanism (4) comprises a discharging platform (425) positioned at the transmission rear of the second suction mechanism (304), the discharging platform (425) is in sliding connection with the top of the frame rack (1), the discharging platform (425) is connected with the second lifting mechanism (305) through a connecting rod (412), a first lifting cylinder (402) is arranged on the discharging platform (425), and a discharging head (401) is arranged at the output end of the first lifting cylinder (402); a third moving platform (403) connected with the upper part of the frame rack (1) is arranged below the material outlet head (401), a blanking hole (417) is formed in the third moving platform (403), a third suction mechanism (404) is arranged at the transmission rear end of the third moving platform (403), and the third suction mechanism (404) is connected with the top of the frame rack (1) through a third lifting mechanism (405);
the blanking mechanism (5) comprises a punch (501) positioned at the transmission rear end of the second moving platform (303), and a feed inlet (502) is arranged on the side surface of the punch (501) close to the second moving platform (303);
the third suction mechanism (404) comprises a third frame (419), a plurality of third suction heads (418) are arranged on the third frame (419), the third lifting mechanism (405) comprises a fourth lifting platform (427), a fourth lifting cylinder (428) is arranged on the fourth lifting platform (427), and the output end of the fourth lifting cylinder (428) is fixed with the third frame (419);
the bottom of the frame rack (1) is provided with a second translation frame (407) positioned below the third suction head (418), the second translation frame (407) is sequentially provided with a third tray (408) and a fourth tray (409) along the moving direction, one side of the second translation frame (407) in the width direction is provided with a fourth lifting mechanism (406) connected with the frame rack (1), and the fourth lifting mechanism (406) is connected with a second bracket (410); the second translation frame (407) comprises a sixth sliding rail (436) fixed at the bottom of the frame rack (1), a second frame (414) is arranged above the sixth sliding rail (436), the sixth sliding rail (436) is connected with the second frame (414) through a seventh sliding block (438), and a fifth air cylinder (437) connected with the frame rack (1) is arranged at the bottom of the second frame (414);
the fourth lifting mechanism (406) comprises a second motor (430) fixed at the top of the frame rack (1), the second motor (430) is connected with a second screw rod (431), a second screw nut (432) is arranged on the second screw rod (431), a fifth sliding rail (433) fixed on the side wall of the frame rack (1) is arranged on one side of the second screw rod (431), a sixth sliding block (434) connected with the second screw nut (432) is arranged on the inner side of the fifth sliding rail (433), a second bracket (410) is arranged on the sixth sliding block (434), a second through groove (435) is formed in the third bracket (408) and the fourth bracket (409), and the second bracket (410) is embedded with the second through groove (435);
the adjustable positioning mechanism (7) is arranged on the first tray (202), the second tray (203), the third tray (408) and the fourth tray (409), the adjustable positioning mechanism (7) comprises four long holes (701) which are distributed on the first tray (202), the second tray (203), the third tray (408) or the fourth tray (409) in a cross shape in the circumferential direction, an L-shaped adjusting plate (702) is arranged above the long holes (701), bolt holes (703) are arranged at the bottoms of the adjusting plates (702), bolts sequentially penetrating through the long holes (701) and the bolt holes (703) are further arranged at the bottoms of the adjusting plates (702), and nuts are arranged at the ends of the bolts penetrating through the long holes (701) and the bolt holes (703).
2. The fully automatic pearl wool punching, feeding, discharging and processing system according to claim 1, wherein: the first lifting mechanism (204) comprises a motor (211) fixed at the top of the frame rack (1), the motor (211) is connected with a screw rod (212), a screw nut (213) is arranged on the screw rod (212), a second sliding rail (240) fixed on the side wall of the frame rack (1) is arranged on one side of the screw rod (212), a second sliding block (214) connected with the screw nut (213) is arranged on the inner side of the second sliding rail (240), a first bracket (205) is arranged on the second sliding block (214), a first through groove (215) is formed in the first bracket (202) and the second bracket (203), and the first bracket (205) is embedded with the first through groove (215).
3. The fully automatic pearl wool punching, feeding, discharging and processing system according to claim 2, wherein: the first translation frame (201) include fix first slide rail (206) in frame (1) bottom, first slide rail (206) top is equipped with first frame (207), first slide rail (206) are connected first frame (207) through first slider (208), the bottom of first frame (207) is equipped with fourth cylinder (239) that links to each other with frame (1).
4. The fully automatic pearl wool punching, feeding, discharging and processing system according to claim 1, wherein: the third slider (323) on be equipped with first lift platform (324) that first cylinder (306) stretches out the end and be fixed mutually, be equipped with second lift cylinder (310) on first lift platform (324), the output of second lift cylinder (310) is equipped with first suction mechanism (301) and clamp plate (309), clamp plate (309) set up the top at first moving platform (302), the long avris of first moving platform (302) be equipped with first correction cylinder (325) and first shelves board (326) respectively, the minor face side of first moving platform be equipped with second correction cylinder (327) and second shelves board (328) respectively.
5. The fully automatic pearl wool punching, feeding, discharging and processing system according to claim 4, wherein: the output end of the second lifting cylinder (310) is provided with a fourth frame (313), a first suction mechanism (301) and a pressing plate (309) are parallelly fixed at the bottom of the fourth frame (313), the second lifting cylinder comprises the fourth frame (313), and a plurality of first suction heads (312) are arranged at the bottom of the first suction mechanism (301).
6. The fully automatic pearl wool punching, feeding, discharging and processing system according to claim 5, wherein: the second suction mechanism (304) comprises a fifth frame (318), and a plurality of second suction heads (317) are arranged on the fifth frame (318); the second lifting mechanism (305) comprises a second lifting platform (319) connected with a third air cylinder (308), a third lifting air cylinder (322) is arranged on the second lifting platform (319), and the output end of the third lifting air cylinder (322) is fixed with a fifth frame (318); the bottom of the second lifting platform (319) is provided with a fourth sliding rail (320) fixed at the top of the frame rack (1), the fourth sliding rail (320) is provided with a fourth sliding block (329) fixed with the second lifting platform (319), and the fourth sliding rail (320) is provided with a fifth sliding block (426) connected with the discharging platform (425).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810058050.3A CN108081373B (en) | 2018-01-22 | 2018-01-22 | Full-automatic pearl cotton punching, feeding, discharging and processing system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810058050.3A CN108081373B (en) | 2018-01-22 | 2018-01-22 | Full-automatic pearl cotton punching, feeding, discharging and processing system |
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| Publication Number | Publication Date |
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| CN108081373A CN108081373A (en) | 2018-05-29 |
| CN108081373B true CN108081373B (en) | 2023-11-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810058050.3A Active CN108081373B (en) | 2018-01-22 | 2018-01-22 | Full-automatic pearl cotton punching, feeding, discharging and processing system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108890766B (en) * | 2018-08-24 | 2023-08-22 | 浙江大学城市学院 | Full-automatic pearl cotton processing system |
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| CN108081373A (en) | 2018-05-29 |
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