Guitar fingerboard cutting machine
Technical field
The utility model relates to a kind of guitar process equipment, specifically, relates to a kind of guitar fingerboard cutting machine of cutting groove on the fingerboard of guitar.
Background technology
In guitar manufacturing procedure, need to cut many grooves be parallel to each other along the length direction of fingerboard on the surface of guitar fingerboard, the length direction of groove is arranged along the width of fingerboard.
Existing guitar fingerboard cutting machine mainly comprises: frame, fixture, translating device, cutter sweep.Fingerboard clamping is on mechanical type clamping device, and often processing a fingerboard needs clamping once.Cutter sweep cutting knife, distinguishes corresponding many grooves with many.Cutter sweep realizes cutting by translating device translation in frame, once completes the cutting of many grooves.
There is following shortcoming in existing guitar fingerboard cutting machine: 1. artificial mechanism formula clamping, and often process fingerboard will clamping once, inefficiency.2. many grooves are cut a cutting knife horizontal sliding by many, if clamping position is accurate not, the easy sideslip in position of groove, causes the generation of waste product.3. whole process all needs workman to follow the tracks of operation, and every platform equipment all will be equipped with a workman, waste of manpower.4. cutting knife takes flatly moving type to cut, and the guitar of different model needs to be equipped with different cutting knifes, and the mode of translation cutting causes the shape matching of groove single.
Utility model content
For the technical problem existed in prior art, the purpose of this utility model is: the guitar fingerboard cutting machine providing a kind of Fully-mechanized fluting.
In order to achieve the above object, the utility model adopts following technical scheme:
Guitar fingerboard cutting machine, comprising: frame, doffer, material-pulling device, poking device, positioner, anterior-posterior translation device, cutter sweep, left and right translating device; For fingerboard blanking doffer, the poking device that fingerboard is pushed into material-pulling device, the on the positioning device material toggling of positioner from doffer is all fixed on frame; Positioner by anterior-posterior translation between the material-pulling device of anterior-posterior translation device in frame and cutter sweep, cutter sweep by left and right translating device in the upper left right translation of frame.After adopting this structure, fingerboard is shifted onto on positioner by doffer continuous blanking, material-pulling device, fingerboard is pushed correct position by poking device, positioner is located, positioner is under the effect of anterior-posterior translation device, fingerboard is delivered to the position to be cut of corresponding cutter sweep from the pusher position of initial corresponding material-pulling device, cutter sweep feed under the effect of left and right translating device, completes the cutting of a groove thus.Fingerboard moves forward by anterior-posterior translation device, cuts next groove, constantly repeats this process, completes the cutting of all grooves thus.Whole process only needs artificial batch blowing, and all the other actions are all Fully-mechanized to be completed, and effectively saves manpower, improves cut quality.
Doffer is in the left side of the back segment of anterior-posterior translation device, and material-pulling device is in the left side of doffer, and poking device is on the right side of the back segment of anterior-posterior translation device, and left and right translating device is on the right side of the leading portion of anterior-posterior translation device; The length direction of fingerboard is consistent with fore-and-aft direction, and the length direction of the groove of fingerboard upper surface cutting is consistent with left and right directions.After adopting this structure, by the plan-position optimization layout of each device, at utmost reduce volume and the floor space of equipment, compact equipment.
Doffer comprises: the identical and symmetrically arranged blowing assembly in front and back of blowing underframe, two groups of structures; Blowing assembly is arranged on the upper transverse plane of the blowing underframe be erected in frame; The one group of blowing assembly being positioned at front comprises: a trough, a length adjustment plate, width adjustment plates, a thickness adjusting plate; The opening of trough is towards rear, and length adjustment plate is arranged on the inherent front of trough and withstands the fingerboard putting into trough, and width adjustment plates is arranged on the fingerboard withstanding on the left of trough inherence and put into trough, and thickness adjusting plate is positioned at the You Bi back lower place of trough; Multiple fingerboard keeps flat between the trough being stuck in both sides, front and back that is stacked, and the fingerboard being positioned at bottom is placed on blowing underframe.After adopting this structure, change different length adjustment plate, width adjustment plates, thickness adjusting plate, or change their position, be i.e. the guitar fingerboard of applicable all models number, highly versatile.The height of trough, length adjustment plate, width adjustment plates is identical, and arrange higher height and can realize blowing in enormous quantities, the long period just needs operative once.
Material-pulling device comprises: pusher cylinder, pusher holder, pusher bar, pusher sliding seat; The pusher cylinder promoting the left and right translation of pusher sliding seat that connects with pusher sliding seat is fixed on blowing underframe; Pusher holder is fixed on the upper surface of blowing underframe; Two left ends along the pusher bar be set up in parallel that left and right directions extends are fixed in pusher sliding seat, and the middle part of pusher bar is through the through hole that pusher holder is arranged, and the right-hand member of pusher bar withstands in trough the fingerboard be positioned at bottom.After adopting this structure, the fingerboard be positioned at bottom can be pushed positioner from trough by pusher bar, and structure is simple, easy to operate, operates steadily reliable.
Poking device comprises: a material toggling frame, a material toggling holder, a material toggling cylinder, a material toggling sliding seat, two material toggling guide pillars, two Kick-out hooks, two Kick-out hook cylinders; Material toggling frame is erected in frame, material toggling holder is fixed on material toggling frame, connect with the upper end of material toggling sliding seat and drive the material toggling cylinder of material toggling sliding seat upper and lower translation to be fixed on material toggling holder, two lower ends along the material toggling guide pillar that the front and back of above-below direction extension are set up in parallel connect with the upper end of material toggling sliding seat, and the middle part of material toggling guide pillar is through the through hole that material toggling holder is arranged; Drive the Kick-out hook cylinder of Kick-out hook left and right translation to be fixed on the lower end of material toggling sliding seat, a Kick-out hook connects with a Kick-out hook cylinder, and Kick-out hook is positioned at the left side of Kick-out hook cylinder.After adopting this structure, by the right position of Kick-out hook cylinder and adjustable Kick-out hook, by the upper-lower position of material toggling cylinder and adjustable Kick-out hook, by Kick-out hook, the correct position that positioner delivered to by fingerboard hook is positioned again thus.Kick-out hook also can be used as discharging.
Positioner comprises: vacuum cup, front end limiting plate, vavuum pump, air accumulator; Vacuum cup, vavuum pump, air accumulator are connected successively by pipeline; Front end limiting plate is positioned at the front portion of the upper surface of vacuum cup; When fingerboard is positioned at positioner, fingerboard is placed on the upper transverse plane of vacuum cup, and the rear end of front end limiting plate is withstood in the front end of straight plate.After adopting this structure, suck fingerboard by the mode of vacuum, locate convenient and reliable, structure is simple, easy to operate.
Anterior-posterior translation device comprises: the front and back drive unit of tandem guide rail, anterior-posterior translation slide block, slide unit base plate, driving slide unit base plate anterior-posterior translation; Tandem guide rail is arranged in frame along fore-and-aft direction, and anterior-posterior translation slide block is fixed on the lower end of slide unit base plate, and anterior-posterior translation slide block is along slippage before and after tandem guide rail, and vacuum cup is fixed on the upper end of slide unit base plate.After adopting this structure, structure is simple, easy to operate.Front and back drive unit can adopt motor to drive the mode of screw mandrel slide block mechanism, drives the translation of slide unit base plate by slide block; Also the mode of air cylinder driven can be adopted.
Left and right translating device comprises: the left and right drive unit of left and right line slideway, left and right translator slider, feed sliding plate, the left and right translation of driving feed sliding plate; Left and right line slideway is arranged in frame along left and right directions, and left and right translator slider is fixed on the lower end of feed sliding plate, and left and right translator slider is along left and right line slideway left and right slippage, and cutter sweep is fixed on feed sliding plate.After adopting this structure, structure is simple, easy to operate.Left and right drive unit can adopt motor to drive the mode of screw mandrel slide block mechanism, drives the translation of feed sliding plate by slide block; Also the mode of air cylinder driven can be adopted.
Cutter sweep comprises: cutting rack, rotating turret, cutting motor, saw blade, saw blade main shaft, saw blade bearing, saw blade axle sleeve, cutting die base plate, cutting die, profiled shaft; Cutting rack is installed on feed sliding plate, the right-hand member of rotating turret is connected with cutting rack rotary type, cutting motor is fixed on rotating turret, the saw blade axle sleeve extended along fore-and-aft direction is fixed on rotating turret, the saw blade main shaft extended along fore-and-aft direction is installed in saw blade axle sleeve by saw blade bearing, saw blade is fixed on the rear end of saw blade main shaft, and the profiled shaft extended along fore-and-aft direction is fixed on rotating turret, and the front end of profiled shaft is provided with rotary head; Cutting motor drives saw blade main axis by V belt translation; Cutting die base plate to be fixed in frame and to be positioned at the front end of rotating turret, and cutting die is positioned at the upper end of cutting die base plate, and rotary head rides over the upper end of cutting die; The shape of the upper surface of cutting die is corresponding to the shape of the groove that fingerboard cuts.After adopting this structure, saw blade is except by left and right translating device left and right feed, the mode fitting through rotating turret rotation also by cutting die and profiled shaft controls depth of cut in above-below direction shape cutting, can cut out the shape of abundanter groove, the fingerboard of different model only needs to change corresponding cutting die.
Guitar fingerboard cutting machine also comprises a rack-mounted stripper, and stripper is positioned at the right side of the back segment of anterior-posterior translation device, and is positioned at the below of poking device.After adopting this structure, can automatic discharging after having cut.Eject by new fingerboard to be processed and realize discharging, or realize discharging by material toggling mechanism.
Generally speaking, the utility model tool has the following advantages:
1. Fully-mechanized cutting, whole process only needs artificial batch charging, and greatly save manpower, a workman can take into account multiple stage guitar fingerboard cutting machine.
2. once only cut a groove, effectively ensure the quality of every bar groove, rate of reducing the number of rejects and seconds.
3. adopt the mode of shape cutting, the groove that energy machining shape is abundanter, saw blade can be suitable for the fingerboard of all models, only need be equipped with different cutting dies for different fingerboard models.
4. structure is simple, and working (machining) efficiency is high.
5. adopt the structure location of vacuum cup, can ensure the levelness of fingerboard clamping, structure simplifies simultaneously, and incorporeity parts are positioned at above fingerboard.
Accompanying drawing explanation
Fig. 1 is the stereogram of guitar fingerboard cutting machine.
Fig. 2 is the stereogram in another direction of guitar fingerboard cutting machine.
Fig. 3 is the stereogram of doffer.
Fig. 4 is the stereogram of material-pulling device.
Fig. 5 is the stereogram of poking device.
Fig. 6 is the stereogram of positioner and anterior-posterior translation device.
Fig. 7 is the stereogram of cutter sweep.
Wherein, 1 is frame, 2 is blowing underframe, 3 is trough, 4 is length adjustment plate, 5 is width adjustment plates, 6 is thickness adjusting plate, 7 is pusher cylinder, 8 is pusher holder, 9 is pusher bar, 10 is pusher sliding seat, 11 is material toggling frame, 12 is material toggling holder, 13 is material toggling cylinder, 14 is material toggling sliding seat, 15 is material toggling guide pillar, 16 is Kick-out hook, 17 is Kick-out hook cylinder, 18 is vacuum cup, 19 is front end limiting plate, 20 is vavuum pump, 21 is air accumulator, 22 is tandem guide rail, 23 is slide unit base plate, 24 is motor, 25 is screw mandrel, 26 is left and right line slideway, 27 is feed sliding plate, 28 is feed cylinder, 29 is cutting rack, 30 is rotating turret, 31 is cutting motor, 32 is saw blade, 33 is saw blade axle sleeve, 34 is cutting die base plate, 35 is cutting die, 36 is profiled shaft, 37 is rotary head, 38 is fingerboard.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is described in more detail.
Guitar fingerboard cutting machine comprises: frame, doffer, material-pulling device, poking device, positioner, anterior-posterior translation device, cutter sweep, left and right translating device, stripper.Doffer, material-pulling device, poking device, stripper are installed in frame, and positioner is arranged in frame by anterior-posterior translation device, and cutter sweep is arranged in frame by left and right translating device.Their position relationship is as follows: as Fig. 1, doffer is in the left side of the back segment of anterior-posterior translation device, material-pulling device is in the left side of doffer, poking device is on the right side of the back segment of anterior-posterior translation device, stripper is on the right side of the back segment of anterior-posterior translation device and be positioned at the below of poking device, and left and right translating device is on the right side of the leading portion of anterior-posterior translation device.The length direction of fingerboard is consistent with fore-and-aft direction, and the length direction of the groove of the upper surface cutting of fingerboard is consistent with left and right directions.
Doffer comprises: the identical and symmetrically arranged blowing assembly in front and back of blowing underframe, two groups of structures; Blowing assembly is arranged on the upper transverse plane of the blowing underframe be erected in frame.Blowing assembly is erected by blowing underframe, does not hinder the anterior-posterior translation plant running of lower end, and simultaneously slightly high height is convenient to fingerboard and is dropped in positioner by gravity.The one group of blowing assembly being positioned at front comprises: a trough, a length adjustment plate, width adjustment plates, a thickness adjusting plate.The height of trough, length adjustment plate, width adjustment plates is identical, determines that batch places the quantity of fingerboard.The consistency of thickness of the height of thickness adjusting plate and a fingerboard.Be positioned at the opening of the trough in front towards rear, length adjustment plate is arranged on the inherent front of trough and withstands the fingerboard putting into trough, width adjustment plates is arranged on the fingerboard withstanding on the left of trough inherence and put into trough, and thickness adjusting plate is positioned at the You Bi back lower place of trough.The length direction of fingerboard is consistent with fore-and-aft direction, and multiple fingerboard keeps flat between the trough being stuck in both sides, front and back that is stacked, and the fingerboard being positioned at bottom is placed on blowing underframe.Doffer in the present embodiment once can load 20 fingerboards.Trough is arranged multiple installing hole, the installation site of length adjustment plate and width adjustment plates can be changed according to the difference of fingerboard model.
Material-pulling device comprises: a pusher cylinder, a pusher holder, two pusher bars, pusher sliding seat.The pusher cylinder of the promotion pusher sliding seat left and right translation be positioned on the right side of it of connecting with pusher sliding seat is fixed on blowing underframe; Pusher holder is fixed on the upper surface of blowing underframe; Two left ends along the pusher bar be mutually set up in parallel in same level that left and right directions extends are fixed in pusher sliding seat, the middle part of pusher bar is through the through hole that pusher holder is arranged, and the right-hand member of pusher bar withstands in trough the fingerboard be positioned at bottom.The through hole of pusher bar and pusher holder coordinates, and plays left and right guide effect.Pusher Telescopic-cylinder, drives the left and right translation of pusher sliding seat, and then drives the left and right translation of pusher bar, and the right-hand member pusher of pusher bar, drops down onto fingerboard positioner along the sliding to the right of blowing underframe from trough.
Poking device comprises: a material toggling frame, a material toggling holder, a material toggling cylinder, a material toggling sliding seat, two material toggling guide pillars, two Kick-out hooks, two Kick-out hook cylinders.Material toggling frame is erected in frame, the superincumbent parts of installation is erected at the top of stripper.Material toggling holder is fixed on material toggling frame, connects drive the material toggling cylinder of the vertical setting of material toggling sliding seat upper and lower translation to be fixed on material toggling holder with the upper end of material toggling sliding seat.The lower end of two material toggling guide pillars that extend along above-below direction, that be set up in parallel along fore-and-aft direction connects with the upper end of material toggling sliding seat, the through hole that on material toggling holder, vertical direction is arranged is passed at the middle part of material toggling guide pillar, and through hole and the cooperation of material toggling guide pillar are led to material toggling sliding seat upper and lower translation.Drive the Kick-out hook cylinder of Kick-out hook left and right translation to be fixed on the lower end of material toggling sliding seat, a Kick-out hook connects with a Kick-out hook cylinder, and Kick-out hook is positioned at the left side of Kick-out hook cylinder.Two Kick-out hooks (the Kick-out hook cylinder together with connecting separately) are one in front and one in back set up in parallel.The right position of Kick-out hook Telescopic-cylinder and adjustable Kick-out hook, the upper-lower position of material toggling Telescopic-cylinder and adjustable Kick-out hook.When carrying out vacuum to fingerboard and sucking, fingerboard need, by Kick-out hook pressing slightly downwards, help to suck.
Positioner comprises: vacuum cup, front end limiting plate, vavuum pump, air accumulator.Vacuum cup, vavuum pump, air accumulator are connected successively by pipeline (not shown); Vavuum pump runs, and vacuumizes can locate fingerboard vacuum cup.The cavity body structure of vacuum cup to be upper end be plane, upper end is provided with layer of silica gel, and layer of silica gel is provided with the through hole being communicated with cavity.When vacuum sucks, the fingerboard kept flat need cover all through holes.Front end limiting plate is positioned at the front portion of the upper surface of vacuum cup.When fingerboard is positioned at positioner, fingerboard is placed on the upper transverse plane of vacuum cup, and the rear end of front end limiting plate is withstood in the front end of straight plate.Vacuum cup is positioned on slide unit base plate, and with the right-hand justified of slide unit base plate, the height of vacuum cup is a little more than stripper, thus the fingerboard machined is by promoting to fall under gravity in stripper.
Anterior-posterior translation device comprises: two tandem guide rails, four anterior-posterior translation slide blocks, slide unit base plate, drive the front and back drive unit of slide unit base plate anterior-posterior translation.Article two, tandem guide rail is arranged in frame along fore-and-aft direction, and the first from left right side is set up in parallel.Anterior-posterior translation slide block is fixed on the lower end of slide unit base plate, two one group front and back slippage on a tandem guide rail.A part for slide unit base plate is positioned at the lower end of blowing underframe.Front and back drive unit comprises a motor, screw mandrel slide block mechanism.Motor is arranged in frame, and drive screw mandrel to rotate by V belt translation, screw mandrel rotates the slide block translation driving and coordinate with it, the translation of slipper push slide unit base plate.
Left and right translating device comprises: about two line slideways, about four translator slider, feed sliding plate, drive the left and right drive unit of feed sliding plate left and right translation.Article two, about, line slideway extends along left and right directions and is arranged in frame, is one in front and one in back set up in parallel.Left and right translator slider is fixed on the lower end of feed sliding plate, two one group left and right slippage on about one line slideway.Cutter sweep is fixed on feed sliding plate.Left and right drive unit is the feed cylinder promoting the left and right translation of feed sliding plate, and feed cylinder starts, and can realize feed cutting.
Cutter sweep comprises: a cutting rack, a rotating turret, a cutting motor, a saw blade, a saw blade main shaft, two saw blade bearings, a saw blade axle sleeve, a cutting die base plate, cutting die, a profiled shaft.Cutting rack is installed on feed sliding plate, and the right-hand member of rotating turret is connected with cutting rack rotary type.Cutting motor is fixed on the upper surface of rotating turret, saw blade axle sleeve along fore-and-aft direction extension is fixed on the left end of rotating turret, the saw blade main shaft extended along fore-and-aft direction is installed in saw blade axle sleeve by saw blade bearing, saw blade is fixed on the rear end of saw blade main shaft, profiled shaft along fore-and-aft direction extension is fixed on the upper surface of rotating turret, the front end of profiled shaft is provided with rotary head, and rotary head forwards stretches out.The cutting that cutting motor drives saw blade main axis to realize circular saw blade by V belt translation is rotated.Cutting die base plate to be fixed in frame and to be positioned at the front end of rotating turret, and cutting die is positioned at the upper end of cutting die base plate, and rotary head rides over the upper end of cutting die; The shape of the upper surface of cutting die is corresponding to the shape of the groove that fingerboard cuts.Cutting die base plate can be arranged to the structure of adjustable height.During cutting, feed cylinder starts, the feed of following left translating device, rotary head rolls on cutting die, the height of regulating rotary moving frame (together with cutting motor, saw blade, profiled shaft), and then adjustment depth of cut carries out shape cutting, the shape of the groove of cutting is corresponding to the upper end shape of cutting die.
Stripper is the flat board tilted from upper left lower right, the fingerboard completing cutting by stripper batch collection in the chest being placed on below.
The process of guitar fingerboard cutting machine is as follows:
(1) workman is toward doffer blowing, can put into 20 fingerboards in batches, and fingerboard is neatly stacking under the effect of length adjustment plate and width adjustment plates.
(2) pusher cylinder starts, and pusher bar is translation to the right from left side, the fingerboard be positioned at bottom is pushed into the upper surface of vacuum cup from blowing underframe.
(3) Kick-out hook cylinder starts, and Kick-out hook moves to left, and material toggling cylinder starts simultaneously, and Kick-out hook moves down, and fingerboard is pushed into the tram of setting by Kick-out hook.
(4) Kick-out hook keeps pressing down, and vavuum pump starts, and fingerboard sucks by vacuum cup, and now the front end of fingerboard withstands on the rear end of front end location-plate.Kick-out hook resets.
(5) electric motor starting, the reach of slide unit base plate makes fingerboard be positioned at cutting position.
(6) feed cylinder starts, and the saw blade driving cutting motor to drive cuts at the surface scan of fingerboard, processes a groove thus.Feed cylinder resets.
(7) step (5) and (6) is repeated, until complete the processing of all grooves.
(8) driven by motor slide unit base plate is reset to initial position, and vacuum cup removes vacuum.
(9) repeat step (2) and (3), to next fingerboard material loading, this fingerboard by the fingerboard top that machined to the right, from blowpit landing.
Complete the cutting of a fingerboard thus.Except artificial batch material loading, entire mechanization is processed, and a workman can take into account multiple stage guitar fingerboard cutting machine.
Above-described embodiment is the utility model preferably embodiment; but embodiment of the present utility model is not restricted to the described embodiments; change, the modification done under other any does not deviate from Spirit Essence of the present utility model and principle, substitute, combine, simplify; all should be the substitute mode of equivalence, be included within protection domain of the present utility model.