CN208614955U - A kind of full-automatic pearl cotton system of processing - Google Patents
A kind of full-automatic pearl cotton system of processing Download PDFInfo
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- CN208614955U CN208614955U CN201821370802.1U CN201821370802U CN208614955U CN 208614955 U CN208614955 U CN 208614955U CN 201821370802 U CN201821370802 U CN 201821370802U CN 208614955 U CN208614955 U CN 208614955U
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Abstract
The utility model discloses a kind of full-automatic pearl cotton system of processing, including frame rack, feeding mechanism, transmission assembly line and discharging mechanism are equipped in frame rack, frame shell outside is equipped with blanking mechanism.The feeding mechanism includes the transport mechanism that frame bottom of the frame is arranged in, draw frame machine is equipped with above transport mechanism, draw frame machine is equipped with pressing plate on one side, rotating platform is equipped with below pressing plate, rotating platform is equipped with preprocessing opening, cuts opening, discharge openings and waste recovery opening, overthe openings are cut equipped with staking punch, discharge openings top is equipped with outfeed platforms, and waste recovery overthe openings are equipped with waste recovery platform.The utility model charging, processing and discharging are disposably completed in an assembly line, the number of cylinders used is few and power is low, has the advantages that high degree of automation, high-efficient, equipment cost is low, and finished product and out waste material independent work out, it can classify automatically, reduce cost of labor.
Description
Technical field
The utility model relates to a kind of pearl cotton system of processing, especially a kind of full-automatic pearl cotton system of processing.
Background technique
Pearl cotton is a kind of packaging material of novel environment friendly, is generated by low density polyethylene (LDPE) rouge through physical blowing countless only
Vertical bubble is constituted.Pearl cotton be widely used in hardware and lamp decoration, craftwork, glass, ceramics, household electrical appliances, furniture family property, hardware,
The packaging of the multiple products such as toy, melon and fruit, the inner packing of leather shoes, daily necessities.In the prior art, the processing of pearl cotton is generally being rushed
It is carried out on bed by cutting die punching, reload number of the worker in punching is frequent, and waste material and finished product after punching are also needed into one
The collection of step is put in order, and causes processing efficiency lowly and cost of labor is high.Moreover, add in the high pearl cotton of some automations
In work system, still cannot a set of procedure of processing disposably complete, procedure of processing is not compact enough, the plenty of time can be wasted for a long time,
Greatly reduce processing efficiency.The Chinese invention patent of Publication No. CN108081373A discloses a kind of full-automatic pearl cotton and adds
Work system, and a kind of technical solution that pearl cotton charging, discharging are pushed by multi-quantity cylinder is specifically disclosed, but the technology
On the one hand the cylinder output to be used is larger and quantity is more for scheme, at high cost, on the other hand the technology need will processing cotton send to
After press bed processing could filling again, inefficiency.
Utility model content
The purpose of the utility model is to provide a kind of full-automatic pearl cotton systems of processing.The utility model charging, processing
It is disposably completed with discharging in an assembly line, the number of cylinders used is few and power is low, has high degree of automation, efficiency
Advantage high, equipment cost is low, and finished product and out waste material independent work out, can classify automatically, reduce cost of labor.
The technical solution of the utility model includes: a kind of full-automatic pearl cotton system of processing, including frame rack, in frame rack
Equipped with feeding mechanism, transmission assembly line and discharging mechanism, frame shell outside is equipped with blanking mechanism;
The feeding mechanism includes the discharging area and feeding area being arranged in frame rack;Frame bottom of the frame is equipped with branch
Bottom plate is supportted, support baseboard is equipped with transport mechanism and multiple displacement cylinders, and displacement cylinder is located at feeding area bottom;Discharging area bottom
Portion is equipped with the first pallet, is stacked with pearl cotton on the first pallet;Retractable support mechanism, the retractable support are equipped in feeding area
Mechanism includes the fixed beam being arranged in frame rack, is equipped with first sliding groove inside fixed beam, first sliding groove is internally connected with bullet
Spring, spring are connected with supporting block, and supporting block is equipped with the first protrusion;Retention bead is equipped at the first sliding slot opening;
The transmission assembly line includes the first sliding rail above frame rack, and it is sliding that the first sliding rail is equipped with first
Block, the first sliding block are equipped with mobile lifting platform, and mobile lifting platform lower end is connected with draw frame machine, and draw frame machine is positioned at upper
Expect above area;It is equipped with the support platform for being fixed on frame central rack below first sliding rail, is equipped with below support platform
The motor shaft of stepper motor, stepper motor runs through support platform, and the end of motor shaft is connected with the rotation above support platform
Turn platform, is disposed with preprocessing opening on rotating platform clockwise, cuts opening, discharge openings and waste recovery and open
Mouthful;The support platform is open equipped with cushion cap corresponding with discharge openings, and discharge openings and cushion cap opening when being overlapped
Material opening lower section forms chuck;Assist openings corresponding with waste recovery opening, waste recovery opening are additionally provided in support platform
The auxiliary that perforation is formed when being overlapped with assist openings, which falls, to be open;
The discharging mechanism includes the outfeed platforms and waste recovery platform being arranged in above frame rack, and it is flat to discharge
Platform is located above discharge openings, and outfeed platforms are equipped with the first cylinder, and the output end of the first cylinder is fixed with support plate, support plate
Discharging formed punch is arranged below;Waste recovery platform is located at waste recovery overthe openings, and waste recovery platform is equipped with the second cylinder,
The output end of second cylinder is fixed with X-type boosting bar;
The blanking mechanism includes the punching machine positioned at rotating platform rear end, and punching machine is equipped with staking punch, on rotating platform
Cut opening be located at staking punch underface.
In a kind of full-automatic pearl cotton system of processing above-mentioned, the transport mechanism includes that frame rack two sides are arranged in
Idler wheel, idler wheel are connected with driving motor, and idler wheel is equipped with endless belt conveyer, and endless belt conveyer is equipped with and four displacement cylinders pair
The the first square breach group answered is provided with the first group of bumps by the side of the first square breach group;It is set between discharging area and feeding area
There is T-type baffle.
In a kind of full-automatic pearl cotton system of processing above-mentioned, the T-type baffle is equipped with slide bolt, frame rack
It is equipped with the second sliding slot matched with slide bolt.
In a kind of full-automatic pearl cotton system of processing above-mentioned, the another side of the endless belt conveyer is additionally provided with and four positions
The corresponding second square breach group of cylinder is moved, also is provided with the second convex block being connected with the second square breach group on endless belt conveyer
Group.
In a kind of full-automatic pearl cotton system of processing above-mentioned, the surface of the endless belt conveyer is equipped with the first circular hole,
The back side of endless belt conveyer is equipped with the second circular hole, and support baseboard is equipped with photoelectric sensor.
In a kind of full-automatic pearl cotton system of processing above-mentioned, the mobile lifting platform includes being fixed on frame rack
The sliding panel at top connects the first sliding block below sliding panel, intermediate plate is also connected with below sliding panel, is fixed with cross on intermediate plate
To telescopic cylinder, one end of transversal stretching cylinder is fixed in frame rack, is equipped with the first platform floor below intermediate plate, and first
Telescopic rod is connected between platform floor and intermediate plate;Be fixed with lifting cylinder among sliding panel, the output end of lifting cylinder with
First platform floor is connected.
In a kind of full-automatic pearl cotton system of processing above-mentioned, the draw frame machine includes being arranged in the first platform floor
Two following connecting rods, the first frame and the second frame are connected with below two connecting rods, and the first frame is equipped with multiple suctions
Head is connected with pressing plate below the second frame, and pressing plate is located at the top of preprocessing opening.
In a kind of full-automatic pearl cotton system of processing above-mentioned, the support platform is equipped with corresponding with opening is cut
Cushion.
In a kind of full-automatic pearl cotton system of processing above-mentioned, the outfeed platforms include being arranged on frame rack
The first fixed plate, the first cylinder be arranged among the first fixed plate;The support plate bottom surface is equipped with T-slot, sets in T-slot
There is multiple T-type corners formed punch, four sides of support plate are additionally provided with graduation mark;The waste recovery platform includes being arranged in frame
The second fixed plate above frame rack, the second cylinder are arranged among the second fixed plate.
In full-automatic pearl cotton system of processing above-mentioned, the frame bottom of the frame is equipped with motor cabinet, and stepper motor is solid
It is scheduled on motor cabinet, motor cabinet side is equipped with side reinforcing rod.
Compared with prior art, the utility model includes frame rack, and feeding mechanism, transmission flowing water are equipped in frame rack
Line and discharging mechanism, frame shell outside are equipped with blanking mechanism, and each mechanism independent operating of the utility model can continue to mend
Material, persistently carry out pearl cotton processing, expect from raw material transmission, to be punched, to the classification blanking of finished product, in an assembly line
Upper completion, high degree of automation greatly improve processing efficiency, alleviate labor intensity of workers, and low energy consumption.
The feeding mechanism of the utility model includes discharging area and feeding area, and discharging area bottom is equipped with the first pallet, the first support
Pearl cotton is stacked on disk, pearl cotton is transported to feeding area by the transport mechanism on support baseboard, is equipped in feeding area flexible
Supporting mechanism, the retractable support mechanism include the internal fixed beam for being equipped with first sliding groove, and first sliding groove is internally connected with bullet
Spring, spring are connected with supporting block, supporting block and displacement cylinder on same vertical plane.Top pearl cotton is drawn in draw frame machine
Meanwhile lower part pearl cotton is by the way that on displacement cylinder top to supporting block, the timely filling of energy eliminates and stops adding because adding pearl cotton
The time of work increases working efficiency, and this working method only needs to use the small cylinder of power, can save equipment cost
And energy consumption.
The transmission assembly line of the utility model is equipped with draw frame machine and rotating platform, and draw frame machine can be with automatic Picking treasure
Pearl cotton, draw frame machine is put to rotating platform, and pearl cotton is sent into after punching machine is punched by rotating platform, and can will be punched
Pearl cotton is delivered to discharging mechanism, rotating platform rotary operation, and each step is independently implemented, without waiting for transmission speed is fast, easily
In realization automation control, and each procedure of processing is compact, so very big that improve processing efficiency.Also, the cushion cap in support platform
The chuck that opening is combined into the discharge openings on rotating platform plays the role of supporting pearl cotton, the auxiliary in support platform
Opening forms an auxiliary whereabouts with the waste recovery opening on rotating platform and is open, and the waste material after pearl cotton capable of being made to cut is more
It is so good that fall.
The discharging mechanism of the utility model includes the outfeed platforms and waste recovery platform being arranged in above frame rack, can
It is come and subregion is put in order so that the finished product processed to be automatically separated with waste product, reduces people while reducing labor intensity of workers
Work cost.
Preferably, being equipped with T-type baffle between the discharging area and feeding area of the utility model, the effect of T type baffle is ring
Shape conveyer belt only allows to convey one piece of pearl cotton every time, while T-type baffle is able to cooperate the first group of bumps and the first pallet is more steady
Surely pearl cotton is conveyed, and can better control frequency of delivery.
Preferably, the T-type baffle of the utility model is equipped with slide bolt, frame rack is equipped with and slide bolt phase
The second sliding slot of cooperation can finely tune upward or downward slide bolt to guarantee endless belt conveyer when pearl cotton thickness changes
Always one piece of pearl cotton is only conveyed every time, the pearl cotton of different-thickness can be made and is adjusted flexibly.
Preferably, the utility model on the basis of being equipped with the first square breach group and the first group of bumps, increases the
Two square breach groups and the second group of bumps can reach original transmission frequency under the lower revolving speed of driving motor, reach transmission
Mechanism Efficient Operation and energy-efficient purpose.
Preferably, be equipped with the first circular hole between first group of bumps of the utility model, the is equipped between the second group of bumps
Two circular holes, the photoelectric sensor on support baseboard send a signal to controller by the first circular hole of perception and the second circular hole, control
Device sends instructions to driving motor and displacement cylinder, realizes the automatic start-stop of driving motor and the automatic telescopic of displacement cylinder,
Control is got up more accurate in this way.
Preferably, the support platform of the utility model is equipped with cushion, staking punch can be alleviated, support platform is rushed
It breaks up bad.
Preferably, it is additionally provided with T-type corner formed punch other than being equipped with discharging formed punch in the discharging mechanism of the utility model,
And T-type corner formed punch sliding can carry out position adjustment in the support plate for being equipped with graduation mark, can be flexibly to the corner of pearl cotton
Material is separated.
Preferably, the stepper motor of the utility model is fixed on motor cabinet, motor cabinet is connected with side reinforcing rod, energy
Keep stepper motor more stable in the process of running.
Therefore, the utility model charging, processing and discharging are disposably completed in an assembly line, and the number of cylinders used is few
And power is low, has the advantages that high degree of automation, high-efficient, equipment cost is low, and finished product and out waste material independent work out,
It can classify automatically, reduce cost of labor.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model;
Fig. 2 is the structural schematic diagram of feeding mechanism;
Structural schematic diagram when Fig. 3 is feeding mechanism zero load;
Fig. 4 is the structural schematic diagram of transport mechanism;
Fig. 5 is the structural schematic diagram of transport mechanism bottom;
Fig. 6 is the partial sectional view of retractable support mechanism;
Fig. 7 is the slidable connection structural schematic diagram of T-type baffle;
Fig. 8 is the main view of the utility model;
Fig. 9 is the structural schematic diagram of mobile lifting platform;
Figure 10 is the structural schematic diagram of waste recovery platform;
Figure 11 is the top view of the utility model;
Figure 12 is the structural schematic diagram for transmitting assembly line rotating part.
The label in accompanying drawing is: 1- frame rack, 2- feeding mechanism, 3- transmit assembly line, 4- blanking mechanism, 5- discharging
Mechanism, 6- pearl cotton,
The first sliding rail of 101-, 102- motor cabinet, the side 103- reinforcing rod,
The discharging area 201-, the feeding area 202-, 203- support baseboard, 204-T type baffle, the first pallet of 205-, 206- photoelectricity
Sensor, 207- slide bolt, 208- second sliding slot, 211- transport mechanism, 212- driving motor, 213- idler wheel, 214- annular
Conveyer belt, the first group of bumps of 215-, 216- the first square breach group, the first circular hole of 217-, the second group of bumps of 218-, 219-
Two square breach groups, the second circular hole of 220-, 221- displacement cylinder, 231- retractable support mechanism, 232- first sliding groove, 233- bullet
Spring, 234- supporting block, the first protrusion of 235-, 236- retention bead, 237- fixed beam,
301- draw frame machine, 302- mobile lifting platform, 303- sliding panel, 304- lifting cylinder, 305- intermediate plate, 306-
First sliding block, 307- connecting rod, the first frame of 308-, 309- suction nozzle, the first platform floor of 310-, the second frame of 311-, 312-
Pressing plate, 313- transversal stretching cylinder, 314- telescopic rod, 315- rotating platform, 316- support platform, 317- stepper motor, 318-
Preprocessing opening, 319- cut opening, 320- discharge openings, 321- waste recovery opening, 322- assist openings, under 323- is assisted
Opening is fallen, 324- cushion cap is open, 325- chuck, 326- cushion,
401- punching machine, 402- staking punch,
501- outfeed platforms, 502- discharging formed punch, the first cylinder of 503-, the first fixed plate of 504-, 505- support plate, 506-
T-slot, 507-T type corner formed punch, 508- graduation mark, 509- waste recovery platform, the second fixed plate of 510-, the second gas of 511-
Cylinder, 512-X type boosting bar.
Specific embodiment
Below with reference to embodiment, the utility model is described in further detail, but be not intended as to the utility model limit according to
According to.
Embodiment: a kind of full-automatic pearl cotton system of processing is constituted as Figure 1-10 shows, including frame rack 1, bare bones
Frame 1 is stainless steel material, and frame rack 1 is equipped with sliding slot, and feeding mechanism 2, transmission assembly line 3 are equipped in frame rack 1 and is gone out
Expect mechanism 5, is equipped with blanking mechanism 4 on the outside of frame rack 1.
The feeding mechanism 2 includes the discharging area 201 and feeding area 202 being arranged in frame rack 1;Frame rack 1
Bottom is equipped with support baseboard 203, and support baseboard 203 is fixed by screws in frame rack 1, and support baseboard 203, which is equipped with, to be passed
Mechanism 211 and four displacement cylinders 221 are sent, four displacement cylinders 221 are rectangle setting, and displacement cylinder 221 is located at feeding
202 bottom of area;201 bottom of discharging area is equipped with the first pallet 205, is stacked with pearl cotton 6 on the first pallet 205, in feeding area 202
Equipped with retractable support mechanism 231, the retractable support mechanism 231 includes the fixed beam 237 being arranged in frame rack 1, Gu
Determine to be equipped with first sliding groove 232 inside beam 237, first sliding groove 232 is internally connected with spring 233, and spring 233 is connected with supporting block
234, supporting block 234 is equipped with the first protrusion 235, and the bottom surface of the first protrusion 235 is an inclined-plane, supporting block 234 and displacement gas
Cylinder 221 is on same vertical plane;232 opening of first sliding groove is equipped with retention bead 236, guarantees that supporting block 234 will not
Skid off first sliding groove 232.When pearl cotton 6 is transported to four 221 surfaces of displacement cylinder, displacement cylinder 221 is past by pearl cotton 6
Upper top is to 234 top of supporting block, so that supporting block 234 blocks pearl cotton 6.
The transmission assembly line 3 includes the first sliding rail 101 positioned at 1 top of frame rack, and the first sliding rail 101 is equipped with
First sliding block 306, the first sliding block 306 are equipped with mobile lifting platform 302, and 302 lower end of mobile lifting platform is connected with suction machine
Structure 301, and draw frame machine 301 is located at 202 top of feeding area;It is equipped with below first sliding rail 101 and is fixed on frame rack
The support platform 316 at 1 middle part is equipped with stepper motor 317 below support platform 316, and the motor shaft of stepper motor 317 is through support
Platform 316, the end of motor shaft are connected with the rotating platform 315 above support platform 316, up time on rotating platform 315
Needle direction is disposed with preprocessing opening 318, cuts opening 319, discharge openings 320 and waste recovery opening 321;Described
Support platform 316 is equipped with cushion cap corresponding with discharge openings 320 opening 324, is additionally provided in support platform 316 and waste recovery
Be open 321 corresponding assist openings 322.The discharging that cushion cap opening 324 in support platform 316 is greater than on rotating platform 315 is opened
Mouth 320, cushion cap opening 324 form a chuck 325 with discharge openings 320, and the assist openings 322 in support platform 316 are less than
Waste recovery opening 321 on rotating platform 315, assist openings 322 are opened with 321 composition of waste recovery opening, one auxiliary whereabouts
Mouth 323.
The discharging mechanism 5 includes the outfeed platforms 501 and waste recovery platform that 1 top of frame rack is arranged in
509, and outfeed platforms 501 are located at right above discharge openings 320, outfeed platforms 501 are equipped with the first cylinder 503, the first cylinder
503 output end is fixed with support plate 505, and discharging formed punch 502 is arranged below in support plate 505;Waste recovery platform 509 is located at useless
Right above material recycling opening 321, waste recovery platform 509 is equipped with the second cylinder 511, and the output end of the second cylinder 511 is fixed
There is X-type boosting bar 512.
The blanking mechanism 4 includes the punching machine 401 positioned at 315 side of rotating platform, and punching machine 401 is equipped with staking punch
402, the underface for cutting opening 319 and being located at staking punch 402 on rotating platform 315.
The transport mechanism 211 includes the idler wheel 213 that 1 two sides of frame rack are arranged in, and idler wheel 213 connects driving motor
212, idler wheel 213 is equipped with endless belt conveyer 214, and endless belt conveyer 214 is equipped with and four displacement cylinders 221 corresponding first
Square breach group 216 is provided with the first group of bumps 215, the first square breach group 216 fortune by the side of first square breach group 216
When moving to four 221 tops of displacement cylinder, four displacement cylinders 221 can pass through the first square breach group 216.First support
205 bottom width of disk is less than the distance between first group of bumps 215;T-type baffle is equipped between discharging area 201 and feeding area 202
204。
The T-type baffle 204 is equipped with slide bolt 207, and frame rack 1 is equipped with and matches with slide bolt 207
Second sliding slot 208, when 6 thickness of pearl cotton change when, slide bolt 207 can be finely tuned upward or downward to guarantee annular transmission
Band 214 only conveys one piece of pearl cotton 6 every time always.
Second square breach group 219 corresponding with four displacement cylinders 221 is additionally provided on the endless belt conveyer 214,
The second group of bumps 218 being connected with the second square breach group 219 also is provided on endless belt conveyer 214.Second square breach group 218
It is just the same with 216 shape of the first square breach group and quantity, the second group of bumps 218 and 215 shape of the first group of bumps and quantity
It is just the same.
The surface of the endless belt conveyer 214 is equipped with the first circular hole 217, and pearl cotton 6 is fallen on endless belt conveyer 214
When, the center of circle of the first circular hole 217 is just overlapped with the leading flank of pearl cotton 6, and the back side of the endless belt conveyer 214 is equipped with the
Two circular holes 220 work as pearl after second circular hole 220 is rotatably moved to the surface of endless belt conveyer 214 with endless belt conveyer 214
Cotton 6 falls on endless belt conveyer 214, and the center of circle of the second circular hole 220 is just overlapped with the leading flank of pearl cotton 6.Support baseboard
203 are equipped with photoelectric sensor 206, and photoelectric sensor 206 connects controller, and controller connects driving motor 212 and displacement gas
When cylinder 221, the first circular hole 217 or the second circular hole 220 reach 206 top of photoelectric sensor, photoelectric sensor 206 can send letter
Number give photoelectric sensor 206, photoelectric sensor 206 sends instructions to driving motor 212 and displacement cylinder 221 is made accordingly
Movement.
The mobile lifting platform 302 includes the sliding panel 303 for being fixed on the top of frame rack 1, under sliding panel 303
Face connects the first sliding block 306, and sliding panel 303 is also connected with intermediate plate 305 below, transversal stretching gas is fixed on intermediate plate 305
Cylinder 313, one end of transversal stretching cylinder 313 are fixed in frame rack 1, and the first platform floor is equipped with below intermediate plate 305
310, telescopic rod 314 is connected between the first platform floor 310 and intermediate plate 305;Lifting cylinder is fixed among sliding panel 303
304, the output end of lifting cylinder 304 is connected with the first platform floor 310.
The draw frame machine 301 includes two connecting rods 307 being arranged in below the first platform floor 310, two companies
Extension bar 307 is connected with the first frame 308 and the second frame 311 below, and the first frame 308 is equipped with multiple suction nozzles 309, and second
Frame 311 is connected with pressing plate 312 below, and pressing plate 312 is located at the top of preprocessing opening 318, and pressing plate 312 can be by pearl cotton 6
It is pressed into preprocessing opening 318.
The support platform 316 is equipped with and cuts 319 corresponding cushions 326 of opening, and cushion 326 is silicon
Glue material.
The outfeed platforms 501 include the first fixed plate 504 being arranged in above frame rack 1, the first cylinder 503
It is arranged among the first fixed plate 504;505 bottom surface of support plate is equipped with T-slot 506, is equipped with multiple T in T-slot 506
Four sides of type corner formed punch 507, support plate 505 are additionally provided with graduation mark 508, enable T-type corner formed punch 507 according to corner
The position of cutting material is accurately adjusted;The waste recovery platform 509 includes that second be arranged in above frame rack 1 is consolidated
Fixed board 510, the second cylinder 511 are arranged among the second fixed plate 510.
1 bottom of frame rack is equipped with motor cabinet 102, and stepper motor 317 is fixed on motor cabinet 102, motor cabinet
102 sides are equipped with side reinforcing rod 103, can enhance the stability of the operation of stepper motor 317.
The working principle of feeding mechanism 2: the first convex block when transport mechanism 211 starts starting, on endless belt conveyer 214
Group 215 or the second group of bumps 218 release the pearl cotton 6 on the first pallet 205, due between feeding area 202 and discharging area 201
Equipped with T-type baffle 204, ensure that can only allow one piece of pearl cotton 6 to be pushed out every time, fall on endless belt conveyer 214.First circle
When hole 217 or the second circular hole 220 move to 206 surface of photoelectric sensor, photoelectric sensor 206 can send a signal to driving electricity
Machine 212 and displacement cylinder 221, driving motor 212 stop that endless belt conveyer 214 is driven to run, and displacement cylinder 221 passes through first
Square breach group 216 or the second square breach group 219, will be on the top to the supporting block 234 in retractable support mechanism 231 of pearl cotton 6
Side, after displacement cylinder 221 is withdrawn, pearl cotton 6 is stuck in supporting block 234, completes pearl cotton 6 from discharging area 201 to feeding area
202 movement, controller send instructions to driving motor 212 and operate again.The retractable support mechanism 231 is set including inside
There is the fixed beam 237 of first sliding groove 232, first sliding groove 232 is internally connected with spring 233, and spring 233 is connected with supporting block 234,
Supporting block 234 is equipped with the first protrusion 235, and the bottom surface of the first protrusion 235 is inclined-plane, when inclined-plane is arrived on the top of displacement cylinder 221, branch
The meeting holddown spring 233 of bracer 234 contracts inward along 232 direction of first sliding groove, after pearl cotton 6 arrives 234 top of supporting block by top, position
It moves cylinder 221 to retract, supporting block 234 realizes the function of blocking pearl cotton 6 because 233 power outward movment of spring goes back to original position.
Transmit the working principle of assembly line 3: after completing feed supplement below the feeding area of feeding mechanism 2 202, feeding area 202
The mobile lifting platform 302 of top is started to work, and by transversal stretching cylinder 313, mobile lifting platform 302, which is turned right, to be moved to
Expect 6 top of pearl cotton in area 202, at this moment lifting cylinder 304 drives the draw frame machine 301 on mobile lifting platform 302 to decline, and inhales
After taking mechanism 301 to pick up pearl cotton 6, lifting cylinder 304 drives draw frame machine 301 to rise, will by transversal stretching cylinder 313
Mobile lifting platform 302 along the first sliding rail 101 toward moving left, until draw frame machine 301 reaches the pre-add of rotating platform 315
Right above work opening 318, transversal stretching cylinder 313 stops working, and lifting cylinder 304 drives draw frame machine 301 to decline, and draws
Mechanism 301 unclamp pearl cotton 6 fall make pearl cotton 6 fall on preprocessing opening 318 in, at this time mobile lifting platform 302 rise and
The right subsequent pick-up pearl cotton 6 is returned to, at this moment, while lifting cylinder 304 drives draw frame machine 301 to decline, the pressure on the left side
Plate 312 can also decline and pearl cotton 6 is pressed into preprocessing opening 318.When on second of the absorption pearl cotton 6 of draw frame machine 301
When rising, stepper motor 317 drives rotating platform 315 to be rotated by 90 °, and the pearl cotton 6 in preprocessing opening 318 is sent to clicker press machine
In structure 4, become cutting opening 319 after preprocessing opening 318 to this position, the staking punch 402 in blanking mechanism 4 is to pearl
When cotton 6 is cut, pearl cotton 6 is placed in preprocessing opening 318 by draw frame machine 301 again.After punching, stepper motor
317 driving rotating platforms 315 are rotated by 90 °, and the pearl cotton 6 cut in opening 319 is sent to below outfeed platforms 501
Material processing, becomes discharge openings 320 after cutting opening 319 to this position.Discharge after treatment, in discharge openings 320
6 surplus waste materials of pearl cotton, stepper motor 317 drive rotating platform 315 to be rotated by 90 °, and the waste material in discharge openings 320 is sent to
Waste recovery is carried out below waste recovery platform 509, becomes waste recovery opening 321 after discharge openings 320 to this position.
After waste recovery, stepper motor 317 drives rotating platform 315 to be rotated by 90 °, and waste recovery opening 321 is returned to initial position,
Waste recovery opening 321 at this time becomes preprocessing opening 318 again again, and draw frame machine 301 continues to place not toward preprocessing opening 318
The pearl cotton 6 of processing, is recycled with this.
5 working principle of discharging mechanism: discharging mechanism 5 includes outfeed platforms 501 and waste recovery platform 509.When pearl cotton 6
When being sent to 501 lower section of outfeed platforms, the first cylinder 503 drives support plate 505 to decline, the discharging formed punch 502 in support plate 505
Pearl cotton 6 is cut into molding part ejection, and 505 edge of support plate is additionally provided with moveable T-type corner formed punch 507,
Leftover pieces ejection after pearl cotton 6 capable of being cut, is achieved in the separation of finished product and waste material, puts immediately below discharge openings 320
Container is set, finished product can be collected.When the waste material of pearl cotton 6 is sent to waste recovery 509 lower section of platform, the second cylinder
511 driving X type boosting bars 512 decline, and X-type boosting bar 512 pushes away the waste material for falling pearl cotton 6, below waste recovery opening 321
Container is placed, waste material is recycled.
Therefore, the utility model charging, processing and discharging are disposably completed in an assembly line, and the number of cylinders used is few
And power is low, has the advantages that high degree of automation, high-efficient, equipment cost is low, and finished product and out waste material independent work out,
It can classify automatically, reduce cost of labor.
Claims (10)
1. a kind of full-automatic pearl cotton system of processing, it is characterised in that: be equipped with including frame rack (1), in frame rack (1) into
Expect mechanism (2), transmission assembly line (3) and discharging mechanism (5), is equipped with blanking mechanism (4) on the outside of frame rack (1);
The feeding mechanism (2) includes the discharging area (201) and feeding area (202) being arranged on frame rack (1);Bare bones
Frame (1) bottom is equipped with support baseboard (203), and support baseboard (203) is equipped with transport mechanism (211) and multiple displacement cylinders
(221), and displacement cylinder (221) is located at feeding area (202) bottom;Discharging area (201) bottom is equipped with the first pallet (205), the
Pearl cotton (6) are stacked on one pallet (205);Retractable support mechanism (231) are equipped in feeding area (202), the flexible branch
Support mechanism (231) includes the fixed beam (237) being arranged on frame rack (1), is equipped with first sliding groove inside fixed beam (237)
(232), first sliding groove (232) is internally connected with spring (233), and spring (233) is connected with supporting block (234), supporting block (234)
It is equipped with first raised (235);First sliding groove (232) opening is equipped with retention bead (236);
The transmission assembly line (3) includes the first sliding rail (101) above frame rack (1), on the first sliding rail (101)
Equipped with the first sliding block (306), the first sliding block (306) is equipped with mobile lifting platform (302), mobile lifting platform (302) lower end
It is connected with draw frame machine (301), and draw frame machine (301) is located above feeding area (202);Under first sliding rail (101)
Side is equipped with the support platform (316) being fixed in the middle part of frame rack (1), is equipped with stepper motor below support platform (316)
(317), the motor shaft of stepper motor (317) runs through support platform (316), and the end of the motor shaft of stepper motor (317) connects
There is the rotating platform (315) being located above support platform (316), is disposed with clockwise on rotating platform (315) pre-
Processing opening (318) cuts opening (319), discharge openings (320) and waste recovery opening (321);The support platform
(316) cushion cap corresponding with discharge openings (320) opening (324), discharge openings (320) and cushion cap opening (324) weight are equipped with
Chuck (325) are formed below discharge openings (320) when conjunction;It is additionally provided in support platform (316) and is open (321) with waste recovery
Corresponding assist openings (322), the auxiliary that perforation is formed when waste recovery is open (321) and assist openings (322) are overlapped fall
It is open (323);
The discharging mechanism (5) includes the outfeed platforms (501) and waste recovery platform being arranged above frame rack (1)
(509), and outfeed platforms (501) are located above discharge openings (320), and outfeed platforms (501) are equipped with the first cylinder (503),
The output end of first cylinder (503) is fixed with support plate (505), and discharging formed punch (502) is arranged below in support plate (505);Waste material
Recycling platform (509) is located above waste recovery opening (321), and waste recovery platform (509) is equipped with the second cylinder (511),
The output end of second cylinder (511) is fixed with X-type boosting bar (512);
The blanking mechanism (4) includes the punching machine (401) positioned at rotating platform (315) side, and punching machine (401) is equipped with punching press
Head (402), the underface for cutting opening (319) and being located at staking punch (402) on rotating platform (315).
2. a kind of full-automatic pearl cotton system of processing according to claim 1, it is characterised in that: the transport mechanism
It (211) include idler wheel (213) of the setting in frame rack (1) two sides, idler wheel (213) is connected with driving motor (212), idler wheel
(213) endless belt conveyer (214) are equipped with, endless belt conveyer (214) is equipped with and four displacement cylinder (221) corresponding first
Square breach group (216) is provided with the first group of bumps (215) by the side of the first square breach group (216);Discharging area (201) with
T-type baffle (204) are equipped between feeding area (202).
3. a kind of full-automatic pearl cotton system of processing according to claim 2, it is characterised in that: the T-type baffle (204)
It is equipped with slide bolt (207), frame rack (1) is equipped with the second sliding slot (208) matched with slide bolt (207).
4. a kind of full-automatic pearl cotton system of processing according to claim 2, it is characterised in that: the endless belt conveyer
(214) another side is additionally provided with the second square breach group (219) corresponding with four displacement cylinder (221), endless belt conveyer
(214) the second group of bumps (218) being connected with the second square breach group (219) also is provided on.
5. a kind of full-automatic pearl cotton system of processing according to claim 4, it is characterised in that: the endless belt conveyer
(214) surface is equipped with the first circular hole (217), and the back side of endless belt conveyer (214) is equipped with the second circular hole (220), support baseboard
(203) photoelectric sensor (206) are equipped with.
6. a kind of full-automatic pearl cotton system of processing according to claim 1, it is characterised in that: the moving lifting is flat
Platform (302) includes the sliding panel (303) being fixed at the top of frame rack (1), and sliding panel (303) connects the first sliding block below
(306), sliding panel (303) is also connected with intermediate plate (305) below, and intermediate plate is fixed with transversal stretching cylinder on (305)
(313), one end of transversal stretching cylinder (313) is fixed on frame rack (1), and the first platform is equipped with below intermediate plate (305)
Bottom plate (310) is connected with telescopic rod (314) between the first platform floor (310) and intermediate plate (305);Sliding panel (303) is intermediate
It is fixed with lifting cylinder (304), the output end of lifting cylinder (304) is connected with the first platform floor (310).
7. a kind of full-automatic pearl cotton system of processing according to claim 1, it is characterised in that: the draw frame machine
It (301) include two connecting rods (307) being arranged in the first platform floor (310) below, two connecting rods (307) connect below
There are the first frame (308) and the second frame (311), the first frame (308) is equipped with multiple suction nozzles (309), the second frame (311)
It is connected with below pressing plate (312), and pressing plate (312) is located at the top of preprocessing opening (318).
8. a kind of full-automatic pearl cotton system of processing according to claim 1, it is characterised in that: the support platform
(316) it is equipped with cushion (326) corresponding with opening (319) is cut.
9. a kind of full-automatic pearl cotton system of processing according to claim 1, it is characterised in that: the outfeed platforms
It (501) include the first fixed plate (504) being arranged in frame rack (1) above, the first cylinder (503) is arranged in the first fixed plate
(504) intermediate;Support plate (505) bottom surface is equipped with T-slot (506), and multiple T-type corners formed punch is equipped in T-slot (506)
(507), four sides of support plate (505) are additionally provided with graduation mark (508);The waste recovery platform (509) includes setting
In the second fixed plate (510) of frame rack (1) above, the second cylinder (511) setting is intermediate in the second fixed plate (510).
10. a kind of full-automatic pearl cotton system of processing according to claim 1, it is characterised in that: the frame rack
(1) bottom is equipped with motor cabinet (102), and stepper motor (317) is fixed on motor cabinet (102), and motor cabinet (102) side is equipped with side
Face reinforcing rod (103).
Priority Applications (1)
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CN201821370802.1U CN208614955U (en) | 2018-08-24 | 2018-08-24 | A kind of full-automatic pearl cotton system of processing |
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Application Number | Priority Date | Filing Date | Title |
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CN201821370802.1U CN208614955U (en) | 2018-08-24 | 2018-08-24 | A kind of full-automatic pearl cotton system of processing |
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CN201821370802.1U Expired - Fee Related CN208614955U (en) | 2018-08-24 | 2018-08-24 | A kind of full-automatic pearl cotton system of processing |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108890766A (en) * | 2018-08-24 | 2018-11-27 | 浙江大学城市学院 | Full-automatic pearl cotton system of processing |
CN111358120A (en) * | 2020-04-02 | 2020-07-03 | 杭州阿福儿童用品有限公司 | Vamp automatic cutout machine |
CN112606087A (en) * | 2021-01-24 | 2021-04-06 | 陈锡豪 | Industrial nursing plate punching equipment |
-
2018
- 2018-08-24 CN CN201821370802.1U patent/CN208614955U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108890766A (en) * | 2018-08-24 | 2018-11-27 | 浙江大学城市学院 | Full-automatic pearl cotton system of processing |
CN108890766B (en) * | 2018-08-24 | 2023-08-22 | 浙江大学城市学院 | Full-automatic pearl cotton processing system |
CN111358120A (en) * | 2020-04-02 | 2020-07-03 | 杭州阿福儿童用品有限公司 | Vamp automatic cutout machine |
CN111358120B (en) * | 2020-04-02 | 2021-05-25 | 杭州阿福儿童用品有限公司 | Vamp automatic cutout machine |
CN112606087A (en) * | 2021-01-24 | 2021-04-06 | 陈锡豪 | Industrial nursing plate punching equipment |
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