CN203184248U - Thin sheet detection system - Google Patents
Thin sheet detection system Download PDFInfo
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- CN203184248U CN203184248U CN 201320187209 CN201320187209U CN203184248U CN 203184248 U CN203184248 U CN 203184248U CN 201320187209 CN201320187209 CN 201320187209 CN 201320187209 U CN201320187209 U CN 201320187209U CN 203184248 U CN203184248 U CN 203184248U
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- gauge sheet
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Abstract
The utility model discloses a thin sheet detection system, and belongs to the field of thin sheet detection. The system comprises a feeding mechanism, a conveying mechanism, a CCD (charge coupled device) alignment detection mechanism, a ranking mechanism, a baiting mechanism and a data processing control terminal, wherein the feeding mechanism, the CCD alignment detection mechanism, the ranking mechanism and the baiting mechanism are sequentially connected to the conveying mechanism; the feeding mechanism, the conveying mechanism, the CCD alignment detection mechanism, the ranking mechanism and the baiting mechanism are electrically connected with a data processing control terminal respectively and controlled through the data processing control terminal. By adopting the thin sheet detection system, the thin sheet can be automatically and rapidly detected.
Description
Technical field
The utility model relates to the thin gauge sheet detection range, particularly relates to a kind of thin gauge sheet detection system.
Background technology
Thin gauge sheet mainly refers to touch-screen cover plate, face glass, plastic rubber panel, screen cover plate etc.; After thin gauge sheet machines, must detect finished product, to extract defective work out and to judge whether production batch is qualified; But in the prior art, thin gauge sheet being detected, is by manually judging detection.There is very big defective in manual detection, and accuracy of detection own is not high, and the accuracy rate of detection is influenced by various human factors easily, causes the error rate that detects bigger; And more to the test item of thin gauge sheet, for example: silk-screen effect, slight crack, position, hole, size and fingerprint etc., manual detection efficiency is low, mass-produced the time, often can only sampling Detection, can not complete detection, cause still existing in the production batch defective work.
The utility model content
Detect and can only cause the big and low problem of detection efficiency of error rate by manual detection at thin gauge sheet of the prior art, the utility model provides a kind of thin gauge sheet detection system of fast detecting thin gauge sheet automatically.
Technical solution adopted in the utility model is: the thin gauge sheet detection system comprises feed mechanism, connecting gear, the position detecting mechanism of CCD, row time mechanism, cutting agency and data processing and control terminal; Feed mechanism, the position detecting mechanism of CCD, row time mechanism and cutting agency are connected in turn on the connecting gear; Feed mechanism, connecting gear, the position detecting mechanism of CCD, row time mechanism and cutting agency is electrically connected with the data processing and control terminal respectively and by the control of data processing and control terminal.
In said system, connecting gear comprises conveyor frame and conveyer belt, and conveyer belt is located on the conveyor frame.
In said system, feed mechanism comprises stock shelf, material loading push rod and material loading control cylinder, the material loading push rod is pushed to the material loading position of connecting gear by air cylinder driven with the thin gauge sheet of stock shelf, and feed mechanism is regulated the stock shelf position to guarantee to continue material loading by the material loading control cylinder; Cutting agency comprises blanking rack, blanking push rod and blanking control cylinder, the blanking push rod drives the blanking position that the thin gauge sheet of connecting gear blanking position is pushed to blanking rack by rotary cylinder, cutting agency is regulated the blanking rack position to guarantee to continue blanking by the blanking control cylinder, cutting agency also comprises the inductor of judging whether each blanking is finished, and inductor is located at the blanking position of blanking rack.
In said system, the position detecting mechanism of CCD comprises several CCD contraposition detection components, and the number of CCD contraposition detection components is mainly set according to the project of required detection; CCD contraposition detection components comprises CCD camera and illuminator, and CCD camera vertical rack is located at connecting gear conveyer belt upper end, and illuminator is located at CCD camera lower end, for shooting provides light source.
In said system, row time mechanism comprises row's time manipulator and substandard products rack, row's time manipulator is erected on the conveyor frame and after the position detecting mechanism of CCD, row time mechanism moves to substandard products on the substandard products rack by arranging time manipulator, the substandard products rack is provided with the servo conveyer belt by servo motor control, and substandard products are arranged according to the order of sequence.
The beneficial effects of the utility model are: the thin gauge sheet detection system of technique scheme, and automatic charging, detection, row time and blanking realize detecting the detection efficiency height automatically; Detect by the CCD contraposition, fast and the detection accuracy rate height of detection speed, improve detection efficiency further, and the CCD contraposition detects, can detect multiple detection, for example: silk-screen effect, slight crack, position, hole, size and fingerprint etc. can draw real data, can directly carry out data analysis to substandard products, thereby improve the production of thin gauge sheet.
Description of drawings
Fig. 1 is the overall structure schematic diagram of thin gauge sheet detection system of the present utility model;
Fig. 2 is the structural representation of the feed mechanism of thin gauge sheet detection system of the present utility model;
Fig. 3 is the structural representation of the cutting agency of thin gauge sheet detection system of the present utility model;
Fig. 4 is the structural representation of the connecting gear of thin gauge sheet detection system of the present utility model;
Fig. 5 is the structural representation of the position detecting mechanism of CCD of thin gauge sheet detection system of the present utility model;
Fig. 6 is the structural representation of the row time mechanism of thin gauge sheet detection system of the present utility model.
Among the figure, 1, feed mechanism; 11, stock shelf; 12, material loading push rod; 13, material loading control cylinder; 2, connecting gear; 21, conveyor frame; 22, conveyer belt; 3, the position detecting mechanism of CCD; 31, CCD contraposition detection components; 311, CCD camera; 312, illuminator; 313, reflector; 4, row time mechanism; 41, row's time manipulator; 42, substandard products rack; 5, cutting agency; 51, blanking rack; 52, blanking push rod; 53, blanking control cylinder; 6, data processing and control terminal; 7, inductor.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is described in further detail.
Fig. 1 to Fig. 6 has schematically shown the thin gauge sheet detection system according to a kind of embodiment of the present utility model.
This thin gauge sheet detection system comprises feed mechanism 1, connecting gear 2, the position detecting mechanism 3 of CCD, row time mechanism 4, cutting agency 5 and data processing and control terminal 6; Feed mechanism 1, the position detecting mechanism 3 of CCD, row time mechanism 4 and cutting agency 5 are connected in turn on the connecting gear 2; Feed mechanism 1, connecting gear 2, the position detecting mechanism 3 of CCD, row time mechanism 4 and cutting agency 5 is electrically connected with data processing and control terminal 6 respectively and by 6 controls of data processing and control terminal.
Connecting gear 2 comprises conveyor frame 21 and conveyer belt 22, and conveyer belt 22 is located on the conveyor frame 21; Conveyor frame 21 front end material loading positions are provided with inductor 7, because general thin gauge sheet has certain length, inductor 7 can be responded to thin gauge sheet and whether expect connecting gear 2 on fully, to judge whether transmitting next thin gauge sheet; Conveyor frame 21 ends also are provided with inductor 7, and indication cutting agency 5 carries out blanking work.
The position detecting mechanism 3 of CCD comprises two CCD contraposition detection components 31; CCD contraposition detection components 31 comprises CCD camera 311 and illuminator 312, and CCD camera 311 vertical racks are located at conveyer belt 22 upper ends of connecting gear 2, and illuminator 312 is located at CCD camera 311 lower ends and in conveyer belt 22 upper ends; CCD contraposition detection components 31 also comprises reflector 313 and two inductors 7 that are used for the induction thin gauge sheet; Reflector 313 is located at CCD camera 311 lower ends and in conveyer belt 22 lower ends, is used for light reflector and makes 311 shootings of CCD camera more clear; Two inductors 7 are located on the conveyer belt 22 and at CCD camera 311 camera watch regions two ends end to end, the distance of two inductors 7 is the length of thin gauge sheet, when two inductors 7 were all sensed thin gauge sheet, inductor 7 sends instruction allowed CCD camera 311 make a video recording.
Arrange time mechanism 4 and comprise row's time manipulator 41 and substandard products rack 42, connect by arranging time manipulator 41 biographies between substandard products rack 42 and the connecting gear 2, row's time manipulator 41 is located between substandard products rack 42 and the connecting gear 2; Row's time manipulator 41 comprises the lateral cylinder slide block that is erected between conveyer belt 22 and the substandard products rack 42 and the vertical cylinder that is located on the cylinder slide block, the output shaft of this vertical cylinder is provided with for the suction nozzle of drawing thin gauge sheet, about this row time manipulator 41 can be realized with move up and down thin gauge sheet to be moved on the substandard products rack 42; Substandard products rack 42 is provided with the servo conveyer belt by servo motor control, and servo conveyer belt transmission substandard products are arranged substandard products according to the order of sequence; Substandard products rack 42 tops and end all are provided with inductor 7, the effect that these two inductors 7 play judges whether substandard products rack 42 is piled, and the inductor 7 at substandard products rack 42 tops has also played the substandard products of indicating servo conveyer belt newly to put into and has been shifted to substandard products rack 42 ends.
Cutting agency 5 comprises blanking rack 51, blanking push rod 52 and blanking control cylinder 53, and blanking push rod 52 is located between blanking rack 51 and the connecting gear 2, by blanking push rod 52 the thin gauge sheet biography is connect between blanking rack 51 and the connecting gear 2; Blanking push rod 52 is erected at upper end, conveyor frame 21 blanking positions, and conveyor frame 21 blanking positions vertically are being connected vertical slide rail and blanking rack 51 vertical racks are located on the vertical slide rail, and blanking push rod 52 drives by rotary cylinder thin gauge sheet is pushed blanking rack 51; Blanking rack 51 upper ends are provided with inductor 7, it is mobile in vertical slide rail with control blanking rack 51 that blanking control cylinder 53 is located at blanking rack 51 lower ends, these inductor 7 induction thin gauge sheets whether finish by blanking, and blanking control cylinder 53 control blanking rack 51 move up after finishing, to guarantee to continue blanking.
When using this kind thin gauge sheet detection system, its process is as follows:
The typing of certified products data in data processing and control terminal 6 typing certified products data, is used for follow-up CCD contraposition and detects;
Material loading, the inductor 7 of conveyor frame 21 material loading positions is after induction conveyer belt 22 tops there is no thin gauge sheet, send instruction and give material loading push rod 12, promote material loading by material loading push rod 12, and regulate stock shelfs 11 positions to carry out next thin gauge sheet material loading, automatic and lasting material loading by material loading control cylinder 13;
Transmit, the omnidistance conveyer belt 22 that passes through transmits automatically;
The CCD contraposition detects, when the inductor 7 of CCD contraposition detection components 31 is sensed thin gauge sheet simultaneously, thin gauge sheet will be in CCD camera 311 belows, CCD camera 311 will be made a video recording to thin gauge sheet, CCD camera 311 is converted into data signal with optical image, and be analyzed by the data of data processing and control terminal 6, thereby judge whether thin gauge sheet is qualified;
Row is inferior, when data processing and control terminal 6 is judged substandard products, data processing and control terminal 6 shows the substandard products data at display, and send instruction to row time mechanism 4, row's time manipulator 41 moves to substandard products on the substandard products rack 42, the inductor 7 at substandard products rack 42 tops is sensed thin gauge sheet, servo conveyer belt is shifted substandard products to substandard products rack 42 ends, when the inductor 7 of substandard products rack 42 tops and end was all sensed thin gauge sheet, data processing and control terminal 6 gave the alarm and stops the running of thin gauge sheet detection system;
Blanking, after the inductor 7 of conveyor frame 21 blanking positions is being sensed thin gauge sheet, send instruction to blanking push rod 52, blanking push rod 52 promotes thin gauge sheet to blanking rack 51, the inductor 7 of blanking rack 51 is sensed thin gauge sheet, blanking control cylinder 53 is regulated blanking rack 51 positions to carry out next thin gauge sheet blanking, automatic and lasting blanking.
Above embodiment just is explanation rather than restriction the utility model, so all equivalences of doing according to the described method of the utility model patent claim change or modify, is included in the utility model patent claim.
Claims (5)
1. the thin gauge sheet detection system is characterized in that, comprises feed mechanism, connecting gear, the position detecting mechanism of CCD, row time mechanism, cutting agency and data processing and control terminal; Feed mechanism, the position detecting mechanism of CCD, row time mechanism and cutting agency are connected in turn on the connecting gear; Feed mechanism, connecting gear, the position detecting mechanism of CCD, row time mechanism and cutting agency is electrically connected with the data processing and control terminal respectively and by the control of data processing and control terminal.
2. thin gauge sheet detection system according to claim 1, it is characterized in that: described connecting gear comprises conveyor frame and conveyer belt, and conveyer belt is located on the conveyor frame.
3. thin gauge sheet detection system according to claim 1, it is characterized in that: described feed mechanism comprises stock shelf, material loading push rod and material loading control cylinder, the material loading push rod is pushed to the material loading position of connecting gear by air cylinder driven with the thin gauge sheet of stock shelf, and feed mechanism is regulated the stock shelf position to guarantee to continue material loading by the material loading control cylinder; Cutting agency comprises blanking rack, blanking push rod and blanking control cylinder, the blanking push rod drives the blanking position that the thin gauge sheet of connecting gear blanking position is pushed to blanking rack by rotary cylinder, cutting agency is regulated the blanking rack position to guarantee to continue blanking by the blanking control cylinder, cutting agency also comprises the inductor of judging whether each blanking is finished, and inductor is located at the blanking position of blanking rack.
4. thin gauge sheet detection system according to claim 1, it is characterized in that: the position detecting mechanism of CCD comprises several CCD contraposition detection components; CCD contraposition detection components comprises CCD camera and illuminator, and CCD camera vertical rack is located at connecting gear conveyer belt upper end, and illuminator is located at CCD camera lower end.
5. thin gauge sheet detection system according to claim 1, it is characterized in that: row time mechanism comprises row's time manipulator and substandard products rack, row's time manipulator is erected on the conveyor frame and after the position detecting mechanism of CCD, row time mechanism moves to substandard products on the substandard products rack by arranging time manipulator, and the substandard products rack is provided with the servo conveyer belt by servo motor control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320187209 CN203184248U (en) | 2013-04-15 | 2013-04-15 | Thin sheet detection system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320187209 CN203184248U (en) | 2013-04-15 | 2013-04-15 | Thin sheet detection system |
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| CN203184248U true CN203184248U (en) | 2013-09-11 |
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| CN 201320187209 Expired - Lifetime CN203184248U (en) | 2013-04-15 | 2013-04-15 | Thin sheet detection system |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103230875A (en) * | 2013-04-15 | 2013-08-07 | 东莞市瑞必达科技有限公司 | Thin type sheet material detection system and detection method thereof |
| CN103934219A (en) * | 2014-04-28 | 2014-07-23 | 东华大学 | Intelligent composite material net piece sorting machine |
| CN104459439A (en) * | 2014-12-08 | 2015-03-25 | 昆山精讯电子技术有限公司 | Automatic detecting device of touch screen |
| CN104677916A (en) * | 2013-11-30 | 2015-06-03 | 惠州市三协精密有限公司 | On-line visual inspection equipment for appearance of voice diaphragm assembly |
| CN104730076A (en) * | 2015-04-22 | 2015-06-24 | 昆山硕凯自动化电镀设备有限公司 | Plate on-line detection machine |
| CN105478367A (en) * | 2015-12-31 | 2016-04-13 | 苏州逸美德科技有限公司 | Chamfer detecting device and detecting method |
| CN107051895A (en) * | 2015-12-16 | 2017-08-18 | 株式会社理光 | Sheet material checks carrying device and sheet material inspection and discriminating device |
| CN107088885A (en) * | 2017-06-19 | 2017-08-25 | 苏州诚晟信息技术有限公司 | A kind of feeding robot and its method of work with positioning function |
| CN107932851A (en) * | 2017-12-28 | 2018-04-20 | 东莞旺科知识产权运营有限公司 | A kind of automatic form removal detection go-no-go unit of molten sleeve |
| CN111229639A (en) * | 2020-01-19 | 2020-06-05 | 广东荣旭智能技术有限公司 | Six check out test set of transformer outward appearance |
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2013
- 2013-04-15 CN CN 201320187209 patent/CN203184248U/en not_active Expired - Lifetime
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103230875A (en) * | 2013-04-15 | 2013-08-07 | 东莞市瑞必达科技有限公司 | Thin type sheet material detection system and detection method thereof |
| CN104677916A (en) * | 2013-11-30 | 2015-06-03 | 惠州市三协精密有限公司 | On-line visual inspection equipment for appearance of voice diaphragm assembly |
| CN103934219A (en) * | 2014-04-28 | 2014-07-23 | 东华大学 | Intelligent composite material net piece sorting machine |
| CN103934219B (en) * | 2014-04-28 | 2016-08-17 | 东华大学 | A kind of composite mesh sheet Intelligent sorting machine |
| CN104459439A (en) * | 2014-12-08 | 2015-03-25 | 昆山精讯电子技术有限公司 | Automatic detecting device of touch screen |
| CN104730076A (en) * | 2015-04-22 | 2015-06-24 | 昆山硕凯自动化电镀设备有限公司 | Plate on-line detection machine |
| CN107051895A (en) * | 2015-12-16 | 2017-08-18 | 株式会社理光 | Sheet material checks carrying device and sheet material inspection and discriminating device |
| CN105478367A (en) * | 2015-12-31 | 2016-04-13 | 苏州逸美德科技有限公司 | Chamfer detecting device and detecting method |
| CN107088885A (en) * | 2017-06-19 | 2017-08-25 | 苏州诚晟信息技术有限公司 | A kind of feeding robot and its method of work with positioning function |
| CN107932851A (en) * | 2017-12-28 | 2018-04-20 | 东莞旺科知识产权运营有限公司 | A kind of automatic form removal detection go-no-go unit of molten sleeve |
| CN107932851B (en) * | 2017-12-28 | 2019-08-16 | 深圳市景方盈科技有限公司 | A kind of automatic demoulding detection go-no-go unit of molten sleeve |
| CN111229639A (en) * | 2020-01-19 | 2020-06-05 | 广东荣旭智能技术有限公司 | Six check out test set of transformer outward appearance |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP01 | Change in the name or title of a patent holder |
Address after: Liaobu Zhen Niu Yang Village in Guangdong province Dongguan City nobile road 523000 No. 17 Patentee after: DONGGUAN CITY RBD TECHNOLOGY CO.,LTD. Patentee after: SHENZHEN CENTURY ARK AUTOMATION Co.,Ltd. Address before: Liaobu Zhen Niu Yang Village in Guangdong province Dongguan City nobile road 523000 No. 17 Patentee before: DONGGUAN RBD TECHNOLOGY Corp. Patentee before: SHENZHEN CENTURY ARK AUTOMATION Co.,Ltd. |
|
| CP01 | Change in the name or title of a patent holder |
Address after: Liaobu Zhen Niu Yang Village in Guangdong province Dongguan City nobile road 523000 No. 17 Co-patentee after: SHENZHEN CENTURY ARK AUTOMATION Co.,Ltd. Patentee after: DONGGUAN RUILIDA GLASS COVER PLATE TECHNOLOGY CO.,LTD. Address before: Liaobu Zhen Niu Yang Village in Guangdong province Dongguan City nobile road 523000 No. 17 Co-patentee before: SHENZHEN CENTURY ARK AUTOMATION Co.,Ltd. Patentee before: DONGGUAN CITY RBD TECHNOLOGY CO.,LTD. |
|
| CP01 | Change in the name or title of a patent holder | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130911 |
|
| CX01 | Expiry of patent term |